0

4-YEAR DIPLOMA-IN-ENGINEERING
PROGRAM






AUTOMOBILE TECHNOLOGY









SYLLABUS



THIRD SEMESTER

1


T P C
2231 AUTOMOTIVE ENGINE SYSTEM II
2 3 3

AIMS
To provide the students with an opportunity to acquire knowledge, skill and attitude in
the area of automobile engines and their systems with special emphasis on :
valves, valve trains and valve timing
cooling and lubricating systems
intake and exhaust systems
ignition and starting systems

SHORT DESCRIPTION

Valves and valve trains; Valve timing and valve timing diagrams; Cooling systems;
Cooling system components; Servicing of cooling systems; Lubricating systems;
Lubricating system components; Servicing of lubricating systems; Intake system;
Exhaust system; Ignition systems; Starting systems.

DETAIL DESCRIPTION

Theory :

VALVES AND VALVE TRAINS
1 Understand the features of valves.
1.1 Mention the purpose of engine valves.
1.2 Identify different types of engine valves.
1.3 Describe the construction of IC engine valves.
1.4 Describe the operation of IC engine valves.

2 Understand the features of valve trains.
2.1 State the meaning of valve train.
2.2 Describe the tappets or rocker arms valve train.
2.3 Describe the camshaft in block with push rods valve train.
2.4 Identify the various types of valve arrangement head in IC engines (I-
head, L-head, T-head, F-head, etc).
2.5 Mention the purpose of tappet clearance.
2.6 Describe the construction of hydraulic valve lifters.
2.7 Describe the operation of hydraulic valve lifters.

VALVE TIMING AND VALVE TIMING DIAGRAMS
3 Understand the aspects of valve timing.
3.1 State the meaning of camshaft timing and valve timing.
2

3.2 Outline the importance of valve timing.
3.3 Mention the mechanical and dynamic factors affecting the valve timing.

4 Understand the aspects of valve timing diagrams.
4.1 State what is meant by valve timing diagram.
4.2 Draw the valve timing diagram for low and high speed 4-stroke SI engines.
4.3 Explain the valve timing diagram for low and high speed 4-stroke SI
engines.
4.4 Explain the 4-stroke petrol engine valve timing diagram in relation to
the pressure volume diagram.
4.5 Draw the valve timing diagram for a typical 4-stroke CI engine.
4.6 Explain valve timing diagram for a typical 4-stroke CI engine.

COOLING SYSTEMS
5 Understand the aspects of engine cooling system.
5.1 State what is meant by engine operating temperature.
5.2 Mention the necessity of engine cooling.
5.3 Mention the functions of engine cooling system.
5.4 Identify different engine cooling systems.
5.5 List the advantages and disadvantages of different engine cooling systems.

6 Understand the feature of various engine cooling systems.
6.1 Explain the direct air cooling system.
6.2 Mention the factors those affect the air cooling system.
6.3 Describe the pump assisted water cooling system.
6.4 Describe the thermo-syphon type water cooling system.
6.5 Describe the steam cooling (evaporative cooling) system.

7 Understand the features of water jacket.
7.1 Mention the functions of water jacket.
7.2 Describe the construction of water jacket.
7.3 Describe the operation of water jacket.

8 Understand the features of water pump.
8.1 Mention the functions of water pump.
8.2 Describe the construction of water pump.
8.3 Describe the operation of water pump.

9 Understand the features of cooling fan.
9.1 Mention the functions of cooling fan.
9.2 Describe the construction of cooling fan.
9.3 Describe the operation of cooling fan.

3

10 Understand the features of radiator.
10.1 Mention the functions of radiator.
10.2 Identify the types of radiator.
10.3 Describe the construction of radiators.
10.4 Describe the operation of radiators.
10.5 Mention the functions of coolant expansion tank and coolant by-pass passage.
10.6 Mention the functions of antifreeze solution.

11 Understand the features of thermostat.
11.1 Mention the functions of thermostat.
11.2 Identify the types of thermostat.
11.3 Describe the construction of thermostat.
11.4 Describe the operation of thermostat.

12 Understand the features of radiator pressure cap.
12.1 Mention the functions of radiator pressure cap.
12.2 Identify the types of radiator pressure cap.
12.3 Describe the construction of radiator pressure cap.
12.4 Describe the operation of radiator pressure cap.

13 Understand the features of electric motor cooling fan.
13.1 Mention the function of electric motor cooling fan.
13.2 Describe the construction of electric motor cooling fan.
13.3 Describe the operation of electric motor cooling fan.

14 Understand the servicing of cooling system.
14.1 Identify the common faults of cooling system.
14.2 Outline the purpose of cooling system servicing.
14.3 List the radiator servicing procedure.
14.4 Describe the process of cleaning water jackets.
14.5 List the servicing procedure of water pump.
14.6 Mention the causes and remedies of engine overheating.
14.7 Mention the trouble shooting procedure of engine cooling system.
14.8 Identify the problems due to freezing of cooling water.

LUBRICATING SYSTEMS
15 Understand the lubricating systems.
15.1 State the purpose of engine lubrication.
15.2 Name the different lubricating systems.
15.3 Describe the splash lubricating system.
15.4 Describe the full pressure lubricating system.
15.5 Explain the combination of splash and pressure lubricating system
with sketch.
4

15.6 Describe the petro-oil lubricating system.
15.7 Describe the dry-sump lubricating system with sketch.

16 Understand the features of oil pump.
16.1 Mention the function of oil pump.
16.2 Identify the types of oil pump.
16.3 Describe the construction of oil pump.
16.4 Describe the operation of oil pump.

17 Understand the features of oil pressure relief valve.
17.1 Mention the function of oil pressure relief valve.
17.2 Describe the construction of oil pressure relief valve.
17.3 Describe the operation of oil pressure relief valve.

18 Understand the features of gear pump.
18.1 Describe the construction of a gear pump.
18.2 Describe the operation of gear pump.
18.3 Mention the advantages and disadvantages of gear pump.

19 Understand the features of plunger pump.
19.1 Describe the construction of plunger pump.
19.2 Describe the operation of plunger pump.
19.3 Mention the advantages and disadvantages of plunger pump.

20 Understand the features of oil filter.
20.1 Mention the function of oil filter.
20.2 Identify the types of oil filter.
20.3 Describe the construction of oil filters.
20.4 Describe the operation of oil filters.

21 Understand the aspects of crankcase ventilation.
21.1 State the purpose of crankcase ventilation.
21.2 Identify the types of crankcase ventilation.
21.3 Describe the breather pipe crankcase ventilation.
21.4 Describe the operation of positive crankcase ventilation.
21.5 Mention the causes of sludge formation and its remedies.

22 Understand the servicing of lubricating system.
22.1 Describe the servicing of lubricating pump.
22.2 Describe the servicing of lubricating filter.
22.3 Describe the servicing of oil galleries.
22.4 Describe the servicing of oil pump.
22.5 List the common faults and remedies of lubricating system.
5

22.6 Mention the trouble shooting procedure of lubricating system.

EXHAUST SYSTEM
23 Understand the features of exhaust system of engine.
23.1 State what is meant by the exhaust system of engine.
23.2 Identify the different components of exhaust system.
23.3 Mention the function of various components of exhaust system.
23.4 Describe the construction of various components of exhaust system.
23.5 Describe the operation of various components of exhaust system.
23.6 Identify the types of muffler.

24 Understand the features of catalytic converter.
24.1 Mention the function of catalytic converter.
24.2 Mention the classification of catalytic converter.
24.3 Describe the construction of catalytic converters.
24.4 Describe the operation of catalytic converters.

25 Understand the servicing of exhaust system of automobile.
25.1 Outline the purpose of servicing of exhaust system.
25.2 Mention the procedure of servicing exhaust system.
25.3 Mention the common troubles, causes and remedies of exhaust system.

INTAKE SYSTEM
26 Understand the intake system of gasoline and diesel engines.
26.1 State what is meant by the intake system.
26.2 Identify the components of gasoline engine intake system.
26.3 Identify the components of diesel engine intake system.
26.4 Mention the functions of gasoline engine fuel system.
26.5 Mention the functions of diesel fuel system.

27 Understand the features of air cleaner.
27.1 Mention the function of air cleaner.
27.2 Identify different types of air cleaner.
27.3 Mention the functions of oil bath type air cleaner.
27.4 Describe the construction of oil bath type air cleaner.
27.5 Describe the operation of oil bath type air cleaner.
27.6 Mention the functions of thermostatically controlled air cleaner.
27.7 Describe the construction of thermostatically controlled air cleaner.
27.8 Describe the operation of thermostatically controlled air cleaner.
27.9 Describe the servicing procedure of different types of air cleaner.

28 Understand the combustion phenomenon of CI and SI engines.
28.1 State the conditions necessary for combustion.
28.2 Mention the stages of combustion in SI engine.
6

28.3 Describe the design features of different types of combustion chamber
used in SI engine.
28.4 List the advantages and disadvantages of different combustion chambers.
28.5 Explain the abnormal combustion in SI engine.
28.6 Mention the stages of combustion in CI engine.
28.7 Describe the design features of different types of combustion chamber
used in CI engine.
28.8 List the merits and demerits of different types of combustion chamber
used in CI engine.
28.9 Compare the induction swirl and compression swirl.

IGNITION SYSTEM
29 Understand the features of conventional ignition system.
29.1 Outline the purpose of ignition system.
29.2 Identify different types of ignition system.
29.3 Describe the construction of the battery-coil (contact-point) ignition system.
29.4 Describe the operation of the battery-coil (contact-point) ignition system.
29.5 Describe the construction of the magneto ignition system.
29.6 Describe the operation of the magneto ignition system.
29.7 Mention the functions of spark plug.
29.8 Describe the construction of spark plug.
29.9 Describe the operation of spark plug.
29.10 Mention the common troubles, causes and remedies of ignition
systems.

STARTING SYSTEM
30 Understand the features of starting system of IC engines.
30.1 Outline the purpose of IC engine starting system.
30.2 Identify different methods of IC engine starting.
30.3 Describe the electric motor starting system.
30.4 Describe compressed air starting system.
30.5 Describe pilot engine starting system.
30.6 Mention the trouble shooting procedure of electric starting system with
remedies.

Practical :

1 Study the valve trains arrangement of IC engines.
1.1 Identify the L-head (flat head) engine valve train and its components.
1.2 Identify the I-head (camshaft in block) engine valve train and its components.
1.3 Identify the single overhead camshaft IC engine valve train and its components.
1.4 Identify the double over head camshaft IC engine valve train and its components.
1.5 Identify the V-type camshaft in block IC engine valve train and its components.

7

2 Study the camshaft in block with push rods valve trains (I-head).
2.1 Disassemble the camshaft in block with push rods valve trains.
2.2 Identify different components of the camshaft in block with push rods
valve mechanism.
2.3 Reassemble the valve train.
2.4 Perform the valve timing operation.
2.5 Adjust the valve clearance.

3 Study the overhead cam valve train.
3.1 Disassemble the overhead cam valve mechanism of an IC engine.
3.2 Identify different components of overhead cam valve mechanism.
3.3 Reassemble the overhead cam valve mechanism.
3.4 Perform the valve timing operation.
3.5 Adjust the valve clearance.

4 Study the cooling system of IC engine.
4.1 Identify the air cooling system and its components.
4.2 Identify the evaporative cooling system and its components.
4.3 Identify the thermo-syphone type water cooling system and its components.
4.4 Identify the pump assisted water cooling system and its components.

5 Service the pump assisted water cooling system.
5.1 Clean the cooling system (reverse flushing the radiator and engine
water jackets).
5.2 Check the hoses and connections.
5.3 Bleed the cooling system.
5.4 Service the water pump.
5.5 Check the water pump drive belt for wear.
5.6 Test drive belt tension manually.
5.7 Adjust the drive belt tension, if necessary.

6 Check and test the cooling system.
6.1 Check cooling level.
6.2 Test workability of the thermostat.
6.3 Check the cooling system for leaks using the cooling system pressure
tester.
6.4 Perform the pressure test of the radiator pressure cap using the
cooling system pressure tester.
6.5 Test the workability (strength) of antifreeze solution.
6.6 Test and adjust pump drive belt tension using a belt tension gage.

7 Study the lubricating system of IC engine.
7.1 Identify the splash lubricating system and its components.
7.2 Identify the full pressure lubricating system and its components.
7.3 Identify the combination of splash and pressure lubricating system
and its components.
7.4 Identify the petrol oil lubricating system and its components.
7.5 Identify the dry sump lubricating system and its components.

8

8 Service the lubricating system of IC engine.
8.1 Perform the oil change operation of an IC engine.
8.2 Replace the oil filter of an IC engine.
8.3 Service the oil pan.
8.4 Service the oil pump and pressure relief valve.
8.5 Diagnose and rectify troubles of lubricating system.


9 Study the intake system of IC engine.
9.1 Disassemble the intake system of an IC engine.
9.2 Identify the components of intake system.
9.3 Clean the air cleaner filtering element.
9.4 Check the oil contamination of an oil bath air cleaner and change oil, if necessary.
9.5 Check the oil level of an oil bath air cleaner and top up, if necessary.
9.6 Check intake manifold for wear, leakage and damage.
9.7 Reassemble the intake system.

10 Study the exhaust system of an IC engine.
10.1 Disassemble the exhaust system of an engine.
10.2 Identify the components of exhaust system.
10.3 Clean the exhaust system components.
10.4 Inspect the exhaust system components for damage.
10.5 Reassemble the exhaust system components.

11 Study the ignition systems of SI engine.
11.1 Identify the components of magneto ignition system.
11.2 Identify the battery-coil (contact-point) ignition system.
11.3 Check the performance of magneto ignition system (spark method).
11.4 Check the performance of battery coil ignition system (spark method)
11.5 Perform the spark plug gap adjustments.
11.6 Perform the CB point gap adjustments.
11.7 Diagnose and correct ignition system troubles.

12 Study the starting system of an automobile engine.
12.1 Identify the components of electric starting system.
12.2 Identify the components of bendix and overrunning clutch drive mechanism.
12.3 Check the performance of an electric starting system.
12.4 Perform the starting system voltage drop test.
12.5 Identify the terminals of solenoid switch.
12.6 Check the performance of solenoid switch.

REFERENCE BOOKS

1 Automotive Mechanics
Crouse-Anglin
2 Automechanics
Mitchell
3 Diesel Mechanics
Schulz/Evridge
4 Automechanics
Harold T. Glenn
5 The Automobile Engine
William Weistein
9


T P C
2848 APPLIED ELECTRONICS
2 3 3

AIMS
To familiarize with thyristor controlled rectifier.
To familiarize with multivibrator and IC.
To provide understanding and skill on inverter and converter.
To familiarize with flip-flop, counter and register.
To familiarize with semiconductor memory.
To provide understanding and skill on A/D and D/A converter.
To develop comprehensive knowledge about microprocessor.

SHORT DESCRIPTION

Thyristor controlled rectifier; Polyphase rectifier; Multivibrator; ICs; Inverter;
Converter, Operational amplifier; Flip-flop; Counter; Register; Semiconductor
memory; A/D and D/A converter; Microprocessor.

DETAIL DESCRIPTION

Theory :

1 Understand the features of thyristors as controlled rectifiers in single
phase circuit.
1.1 Identify the various types of phase controlled rectifiers using SCR for
resistance and inductive load.




10


1.2 Explain the operation of phase controlled rectifier circuits with wave
shapes and appropriate mathematics.
1.3 Explain the ac phase control circuit using triac.
1.4 Mention the applications of controlled rectifiers and ac phase control
circuits in :
(i) Illumination circuit.
(ii) Temperature control.
(iii) Variable speed drives for dc motors & small ac motors.

2 Understand the principle of polyphase rectifier circuits.
2.1 Describe the operation of half-wave and full-wave bridge rectifiers
using silicon diodes in polyphase circuits.
2.2 Show the wave forms for the polyphase rectifier circuit.
2.3 List the uses of the polyphase rectifier circuit.

3 Understand the features of inverter and converter.
3.1 Mention the principles of operation of single and three phase inverter.
3.2 Mention the principles of operation and application of single phase
converter, dual converter and cyclo converter.
3.3 State the principles of operation of SMPS and UPS.

4 Understand the features of multivibrator circuits.
4.1 Identify the transistor as an ideal switch using CE output
characteristics.
4.2 Calculate the component values (collector and base resistor) for a
practical transistor switch.
4.3 Explain the operation of collector coupled aistable, monostable and
bistable multivibrator circuit using waveshapes at collector and base
terminals.
4.4 Express the deduction of formulae for finding the frequency.
4.5 Explain the triggering techniques for bistable multivibrator using wave
shapes (any two methods)

5 Understand the features of integrated circuits.
5.1 Mention the advantages of integrated circuits
5.2 Identify different types of IC.
5.3 Explain the manufacturing process of ICs.
5.4 Mention the difference between analogue and digital ICs.
5.5 Describe the pin diagram of audio and power amplifier ICs (one or two
examples).
5.6 Identify the ICs used in AM/FM radios/modulator/demodulator with pin diagram.
5.7 Identify the ICs for function generators.
11


6 Understand the features of timer and voltage regulator ICs.
6.1 Describe the block diagram of timer IC such as NE 555.
6.2 Mention the working principles of 555 timer as monostable and
astable multivibrator
6.3 Describe the operation of three terminal voltage regulator ICs
(positive, negative and variable).

7 Understand the features of operational amplifiers.
7.1 Write the specifications of ideal operational amplifier.
7.2 Explain the slew rates, offset null adjustment operation on single
power supply of operational amplifier.
7.3 Describe the frequency response of unity gain operational amplifier.
7.4 Mention the applications of operational amplifier as inverter, scale
changer, comparator, phase shifter, adder, subtracter, differentiator,
integrator, wein-bridge oscillator and ramp generator.

8 Understand the features of flip-flop and counters.
8.1 Describe the operation of flip-flop with waveform and truth table.
8.2 Explain the operation of R-S, D, J-K, T and master slave flip-flop.
8.3 Identify different types of counter.
8.4 Explain the operation of synchronous and asynchronous counters.
8.5 Describe the operation of ring, ripple, devided by N and
programmable counter.
8.6 List the commercial ICs for different counters.

9 Understand the features of register.
9.1 State the meaning of the term register.
9.2 Identify various types of registers.
9.3 Explain the operation of serial in serial/parallel out shift register.
9.4 Explain the operation of parallel in serial/parallel shift register.
9.5 List the commercial ICs for shift register.

10 Understand the features of semiconductor memories.
10.1 Mention the principle of semiconductor memory using shift register.
10.2 Distinguish between serial access and parallel access memory.
10.3 State the meaning of the terms read and write in memory operation.
10.4 Mention the principle of ROM. RAM, PROM, EPROM and EEPRM.
10.5 Mention the principle of dynamic RAM.
10.6 Describe the matrix organization of RAM.

11 Understand the features of D/A and A/D convertors.
11.1 Mention the principle of D/A and A/D conversion.
12

11.2 Describe the operation of weighted resister D/A converter.
11.3 List the types of A/D converter.
11.4 Mention the working principles of A/D converter.
11.5 Explain the popular methods of D/A converter.

12 Understand the features of simple microprocessor (8 bit).
12.1 Mention the operation of microprocessor in microcomputer.
12.2 List the standard 8 bit microprocessor.
12.3 Mention the functions of various pins of Intel 8085, Z 80, MC 6800 and
MC 6502 microprocessor.
12.4 Explain the architecture of varous microprocessor in decoding and
executing instructions.
12.5 Mention the functions of various registers in the microprocessors.
12.6 Explain the addressing modes of different microprocessor.
12.7 Identify the instruction set of Intel 8085 microprocessor.
12.8 Explain the timing diagram for executing instructions.
12.9 Distinguish among Intel 8085, Z 80, MC 6800 and MC 6502
microprocessors.
12.10 Draw the block diagram of 8085 based microcomputer system.
12.11 Explain the operation of the microcomputer system.


Practical :

1 Construct the single phase controlled rectifier using SCR and UJT
relaxation oscillator.
1.1 Select an experiment circuit.
1.2 Select the components and required tools and materials.
1.3 Connect the circuit as per diagram.
1.4 Switch on the power supply and check the connections.
1.5 Observe the waveshapes at relevant points of the circuit.

2 Study the operation of three phase bridge rectifier circuit.
2.1 Select a circuit.
2.2 Select the required materials, tools and equipment.
2.3 Build up the circuit as per diagram.
2.4 Switch on the power supply and check the connection.
2.5 Observe the waveshapes at various points.
2.6 Record the voltages.

3 Construct and test a transistor monstable multivibrator for a given
trigger signal.
3.1 Select an experiment circuit.
13

3.2 Select the required tools and materials.
3.3 Build up the circuit as per diagram.
3.4 Switch on the power supply.
3.5 Input a trigger signal.
3.6 Observe the wave shapes at each collector and base.

4 Construct and test the operation of a astable multivibrator circuit.
4.1 Select an experiment circuit.
4.2 Select the required tools and materials.
4.3 Construct the circuit as per supply.
4.4 Switch on the power supply.
4.5 Observe the wave form at each collector and base.
4.6 Observe the effect of changing base resistor and /or coupling
capacitors on the frequency of the square wave output.

5 Study the operation of monstable and astable multivibrator circuit using
555 timer.
5.1 Select an experiment circuit.
5.2 Select the required tools and materials.
5.3 Build up the circuit as per diagram.
5.4 Observe wave shape at typical points.
5.5 Determine the voltages.
5.6 Observe the monostable and astable operation.

6 Study the operation of R S, D, J K flip flops.
6.1 Select a digital trainer or a bread with required ICs and necessary materials.
6.2 Build up the circuit with input switches and output LED displays.
6.3 Give all possible input to the circuit.
6.4 Observe the outputs from the display.
6.5 Prepare truth tables.
6.6 Verify with expected result.

7 Construct a synchronous binary counter using J K flip-flops .
7.1 Select a digital trainer or a bread board with the required ICs.
7.2 Build up the circuit for the given counter.
7.3 Observe the output from LED display setting clock speed low.
7.4 Prepare a truth table.
7.5 Verify the results.

8 Study the operation of a decade counter using J K flip-flops.
8.1 Select a digital trainer brad board with required ICs and necessary
materials.
8.2 Build up the circuit with output LED display.
14

8.3 Make clock switch on.
8.4 Observe the output from LED display.
8.5 Verify the truth table.

9 Study the 8 bit shift register.
9.1 Select a digital trainer or a bread board with required ICs and
necessary materials.
9.2 Connect the circuit with input switch and output display.
9.3 Prepare and verify the truth tale.

10 Construct a 4 bit D/A converter using register ladder network.
10.1 Select a digital trainer or a bread board with required components,
equipment, tools and necessary materials.
10.2 Prepare the circuit for D/A converter.
10.3 Provide a digital input.
10.4 Observe the analog output.

11 Study the operation and application of SMPS.
11.1 Select a SMPS.
11.2 Identify different parts of SMPS.
11.3 Observe the operation of SMPS.

12 Study the operation and application of UPS.
12.1 Select & UPS.
12.2 Identify different parts of UPS.
12.3 Observe the operation and use of UPS.

13 Study the operation of a simple computer.
13.1 Select a simple computer board, power supply and required materials.
13.2 Select a program converted in binary codes.
13.3 Supply power to the board.
13.4 Enter the binary code by input switches.
13.5 Push the switch on.
13.6 Observe the result from the output LEDs display.

14 Study the hardware components of a microprocessor based single
board computer.
14.1 Select an Intel 8085 (or any other) microprocessor based computer.
14.2 Select necessary tools and equipment.
14.3 Identify the processor and IC chips.
14.4 Identify the components parts with their code numbers.
14.5 Draw the one line diagram connecting various chips with signal flow.
14.6 Make a supply to the board and note hardware functions.
15



REFERENCE BOOKS

1 Electronic Devices and Circuits
Jacob Millman and C. Halkias
2 Introduction to Digital Computer and Applications
Malvino
3 Electronic Devices and Circuits
G. K. Mithal
4 Industrial Electronics
G. K. Mithal
5 Modern Digital Electronics
R. P. Jain

16

-
T P C
3024 MACHINE SHOP PRACTICE I
0 3 1

AIMS
To provide ability to select proper machine tools for specific job.
To develop skills in setting and operating of the machine tools.
To provide ability to set and operate commonly used allied tools and
accessories.

SHORT DESCRIPTION

Machine tools: Lathe machine; Drilling machine; Shaper and planer; Grinding
machine; Measuring techniques.

DETAIL DESCRIPTION

1 Demonstrate the setting and operating of lathe machine.
1.1 Perform simple setting up of machine, workpiece, tool bit and setting
machine speed and feed.
1.2 Carry out machining operations for facing, parallel turning, center
drilling.
1.3 Produce a job to an engineering drawing specification.
1.4 Carry out additional machining operations of knurling, taper turning,
drilling, parting off, simple screw cutting and boring.
1.5 Sharpen a number of commonly used single point cutting tools using
pedestal grinder.
1.6 Observe workshop safety precautions.

2 Demonstrate the setting and operating of shaping machine.
2.1 Perform simple setting up of machine, workpiece, tool bit, speed and
feeds, ram position and stroke.
2.2 Carry out machining operation for parallel shaping and vertical face
shaping.
2.3 Produce a simple job to an engineering drawing specification.
2.4 Observe workshop safety precautions.

3 Demonstrate the setting and operating of a drilling machine.
3.1 Perform simple setting up of machine, workpiece, drill bit, speeds and
feeds.
3.2 Sharpen a twist drill on the pedestal grinder.
3.3 Drill a number of holes with appropriate drill bit.
3.4 Observe workshop safety precautions.
17


4 Demonstrate the setting and operating of a grinding machine.
4.1 Determine type of wheel, grit, bond, balance and soundness by
ringing.
4.2 Mount grinding wheel on machine spindle.
4.3 Use the pedestal grinder to grind single point tools and drill bits.
4.4 Perform simple setting up of surface grinding machine workpiece,
magnetic chuck, hydraulic system of machine feed.
4.5 Produce a job to an engineering drawing specification.
4.6 Observe ground surface finish, grain direction, bouncing of wheel.
4.7 Carry out wheel dressing exercise on both pedestal grinder and
surface grinder.
4.8 Observe workshop safety precautions.

5 Demonstrate workshop maintenance practice.
5.1 Produce a maintenance schedule common used in machine shop.
5.2 Carry out simple maintenance procedures, including lubrication.
5.3 Observe workshop safety precautions.


REFERENCE BOOKS

1 Basic Machine Shop Practice I & II
V. K. Tejwani
2 Workshop Technology I, II & III
W. A. J Chapman
3 Machine Shop Practice I & II
Berghardt
4 Machine Shop Practice
Somenath De
5 Sheet Metal Work
Blackburn & Cassidy

18


T P C
2612 COMPUTER OPERATION & WORD PROCESSING
0 3 1

AIMS
To develop skill to use computer and computer operating system.
To provide skill in using word processing software packages to produce
documents, etc.

SHORT DESCRIPTION

Computer Hardware System; Operating Systems; Operating system environment;
Customizing and configuring operating System; Disk utilities; Utility software and Anti
viruses; Fundamentals of word processing, Create simple document, Print and
preview the document; Manage files; Format the documents; Merge files.

DETAIL DESCRIPTION

[ THE FOLLOWING EXPERIMENTS ARE GIVEN IN IBM COMPUTERS. SIMILAR
EXPERIMENTS ARE EXPECTED TO BE PERFORMED IN APPLE MACINTOSH
COMPUTERS ]

COMPUTER FUNDAMENTALS AND OPERATING SYSTEM

1. Show skill in computer hardware maintenance and cabling system.
1.1. Identify the basic PC equipment and its connection.
1.2. Demonstrate the operation & function of commonly used I/O devices.
1.3. Demonstrate the maintenance of the keyboard, mouse, monitor and
printer.
1.4. Identify secondary storage devices & demonstrate the maintenance of
the devices.
1.5. Clean floppy disk drive, CD drive, monitor, keyboard, etc.
1.6. Identify the allied equipment used with PC system(UPS, Stabilizer and
IPS).
1.7. Make the cable connection of PC system, UPS and printer with power
line.
1.8. Turn ON the power switch and demonstrate booting effect of PC
system.

2. Exercise on windows operating system environment.
2.1. Show the windows screen and identify each item on desktop.
2.2. Show the function of start button & taskbar.
2.3. Start and quit programs.
19

2.4. Switch between programs.
2.5. Open and close a document.
2.6. Find something using find command.
2.7. Start a program by using run command.

3. Exercise on customizing and configuring windows operating system.
3.1. Change system setting (say, system date, time, password, etc).
3.2. Configure the taskbar, shortcuts, desktop items, etc.
3.3. Install driver software & configure printer, plotter, mouse & other
3.4. PC equipment.
3.5. Use windows explorer for copy, move, delete or rename files and
folder.
3.6. Add items to the start menu.
3.7. Create a shortcut on the desktop.
3.8. Customize windows i.e. desktop colors, patterns, wallpaper, screen
saver, etc.

4. Practice on advance features of windows operating system and disk utilities.
4.1. Organize files & folders (i.e. move, copy, delete files and folders &
create new folder).
4.2. Use windows efficiently (i.e. copying, moving files quickly).
4.3. Organize your applications into groups (i.e. creating & deleting a
group).
4.4. Install a new application program.
4.5. Back up, compare and restore files.
4.6. Freeze disk space (i.e. check your systems disk space, delete
unnecessary files).
4.7. Identify computers memory configuration.

5. Exercise on DOS operating system fundamentals.
5.1. Restart the computer in MS-DOS mode.
5.2. Show internal & external DOS commands.
5.3. Get help with dos command.
5.4. Show file size and date of creation.
5.5. Create, delete and view directories.
5.6. Change directories.
5.7. Use wildcard characters in DOS command.

6. Show skill in managing disks.
6.1. Format and unformat a disk.
6.2. Create a system disk.
6.3. Label a disk.
6.4. Make a backup disk.
20

6.5. Restore directories and files.
6.6. Recover files from defective disks.

7. Show skill in working with files.
7.1. View text files.
7.2. Copy files (copy a single file, a group of files).
7.3. Rename a file.
7.4. Delete files (delete a single file, a group of files).
7.5. Copy directories & sub directories.
7.6. Show directories such as directory tree, directory names, paths, and
the current directory.

8. Show skill in working with utilities software and anti viruses.
8.1. Run anti virus software (say Toolkit, Norton Anti virus, PC cillin, etc.)
and scan for viruses.
8.2. Protect the computer from viruses.
8.3. Run utility software such as PC Tools, NC, NU, etc.
8.4. Use utility software for copying, renaming, deleting and moving folders
or files.
8.5. Develop keyboard skills by standard touch typing rules using typing
tutor packages.

WORD PROCESSING
9. Exercise on creating a simple document using word processor.
9.1. Start a windows based word processor and identify the different parts
of the opening screen.
9.2. Type text, edit (insert, replace, delete, etc) text using word processor.
9.3. Select text (i.e. select entire words/ lines /sentences / paragraphs and
variable unit of text).
9.4. Delete text (use undo, redo & repeat command).
9.5. Modify the appearance of text (using toolbars, menus & keyboard
shortcuts).
9.6. Save the work then quit & restart word.
9.7. Copy, move, delete text ( use copy- paste, cut-paste and drag-and-
drop command).
9.8. Copy from one word document to another.
9.9. Use key combinations for typing special characters.
9.10. Use words menus without a mouse.

10. Exercise on viewing and navigating, previewing & printing.
10.1. Scroll in window using scroll arrows, scroll bars & scroll boxes.
10.2. Navigate with keyboard.
10.3. Edit text in different view.
21

10.4. Show header & footer in page layout view.
10.5. Show paragraph marks, spaces, etc.
10.6. Make zoom.
10.7. Chose a printer and use print dialog box options (what to print, copies
of page, range, etc) to print the current document.
10.8. Show, use and leave print preview.
10.9. Enable background printing, abort printing and check the status of a
print job.

11. Practice on working with graphics.
11.1. Import graphics using insert picture command.
11.2. Use clipboard to insert art.
11.3. Resize graphics, crop graphics with mouse and with picture
command.
11.4. Add white space around graphics and label graphics in word using
callout.
11.5. Create text in drawing.
11.6. Increase and decrease white space between the text & text box lines.
11.7. Eliminate text box lines.
11.8. Group, ungroup, rotate & flip objects.
11.9. Fill drawn items with different color, change line styles, arrow heads,
line colors & shades of gray.

12. Exercise on managing files.
12.1. Open previously saved documents.
12.2. Open documents from or within word.
12.3. Open non-word documents.
12.4. Open documents as read only.
12.5. Find files, searching by file names, dealing with large lists, searching
inside documents.
12.6. Save under a different file name and save to other locations.
12.7. Save in non-word formats.
12.8. Make backup files for safe keeping and recover damaged file.

13. Show skill on formatting a document.
13.1. Change document margins.
13.2. Set margin with the page setup dialog box.
13.3. Drag margins in print preview.
13.4. Print in the margins.
13.5. Repaginate documents.
13.6. Force page breaks and force paragraphs to start on a new page.
13.7. Move and delete page breaks.
13.8. Keep things (lines, paragraphs, etc.) together on a page.
22


14. Show skill in selecting characters and fonts.
14.1. Format the character with the formatting toolbar.
14.2. See which characters format is at work.
14.3. Create and use different options of font dialog box.
14.4. Create keyboard shortcuts for character formatting.
14.5. Underline text (double, single, dotted, etc.) and create bold italicized
character.
14.6. Expand and condense character spacing.
14.7. Create superscripts and subscripts and color character.
14.8. Demonstrate the change case command.
14.9. Remove and toggle to remove character formatting.
14.10. Type special characters and symbols using the symbol command.
14.11. Bullet the existing paragraphs.
14.12. Type new bullet lists, change bullet styles and specify custom bullets.

15. Exercise on paragraphs, Line spacing, borders and shading.
15.1. Create paragraphs and split text into multiple paragraph.
15.2. Join and delete paragraphs.
15.3. Format the paragraph with the formatting toolbar, paragraph dialog
box & keyboard shortcuts.
15.4. Indent paragraphs automatically and Indent with the ruler, toolbar
keyboard shortcuts and with paragraph dialog box .
15.5. Align and justify text and a adjust the space between lines such as
single spacing, double spacing, etc.
15.6. Create and remove borders and shading.
15.7. Create lines with the border command.
15.8. Show the border toolbar.
15.9. Show custom borders and lines and increase the space between
borders and text.
16. Exercise on tables and show skill in modifies table design.
16.1. Create a simple table using table button & table menu.
16.2. Enter and edit text in a table.
16.3. Select cells, columns, rows group of cells and the whole table.
16.4. Add rows at the end and in the middle of a table, then delete rows.
16.5. Change row heights, and resize rows with cell height and width.
16.6. Change the spacing between rows.
16.7. Insert columns at the right edge and in the middle of a table, then
delete the columns.
16.8. Change column and cell width with the ruler and the auto fit button.
16.9. Merge cells.
16.10. Change the space between columns, merge different cells.

23


T P C
1431 MATHEMATICS III
2 3 3

AIMS
To enable to use the knowledge of gradient of a straight line in finding
speed, acceleration etc.
To enable to use the knowledge of conic in finding the girder of a
railway bridge, cable of a suspension bridge and maximum height of an
arch.
To provide ability to apply the knowledge of differential calculus in
solving problem like slope, gradient of a curve, velocity, acceleration,
rate of flow of liquid etc.
To enable to apply the process of integration in solving practical
problems like calculation of area of a regular figure in two dimensions
and volume of regular solids of different shapes.

SHORT DESCRIPTION
Co-ordinate Geometry: Co-ordinates of a point, locus and its equation,
straight lines, circles and conic.
Differential Calculus : Function and limit of a function, differentiation with
the help of limit, differentiation of functions, geometrical
interpretetion of
dy
dx
, successive differentiation and
Leibnitz theorem, partial differentiation.
Integral Calculus : Fundamental integrals, integration by
substitutions, integration by parts, integration by partial
fraction, definite integrals.


DETAIL DESCRIPTION
CO-ORDINATE GEOMETRY

1 Apply the concept of co-ordinates to find lengths and areas.
24

1.1 Explain the co-ordinates of a point.
1.2 State different types of co-ordinates of a point.
1.3 Find the distance between two points (x
1,
y
1
) and (x
2,
y
2
).
1.4 Find the co-ordinates of a point which divides the straight line joining
two points in certain ratio.
1.5 Find the area of a triangle whose vertices are given.
1.6 Solve problems related to co-ordinates of points and distance formula.
2 Apply the concept of locus.
2.1 Define locus of a point.
2.2 Find the locus of a point.
2.3 Solve problems for finding locus of a point under certain conditions.
3 Apply the equation of straight lines in calculating various parameter.
3.1 Describe the equation x=a and y=b and slope of a straight line.
3.2 Find the slope of a straight line passing through two point (x
1
, y
1
,) and
(x
2,
y
2
).
3.3 Find the equation of straight lines:
i) Point slope form.
ii) Slope intercept form.
iii) Two points form.
iv) Intercept form.
v) Perpendicular form.
3.4 Find the point of intersection of two given straight lines.
3.5 Find the angle between two given straight lines.
3.6 Find the condition of parallelism and perpendicularity of two given
straight lines.
3.7 Find the distances of a point from a line.

4 Apply the equations of circle, tangent and normal in solving problems.
4.1 Define circle, center and radius .
4.2 Find the equation of a circle in the form:
i) x
2
+ y
2
=a
2

ii) (x h)
2
+ (y k)
2
=a
2

iii) x
2
+ y
2
+ 2gx + 2fy + c=0
4.3 Find the equation of a circle described on the line joining (x
1
, y
1
) and (
x
2,
y
2
).
4.4 Define tangent and normal.
4.5 Find the condition that a straight line may touch a circle.
4.6 Find the equations of tangent and normal to a circle at any point.
4.7 Solve the problems related to equations of circle, tangent and normal.

5 Understand conic or conic sections.
5.1 Define conic, focus, directrix and eccentricity.
5.2 Find the equations of parabola, ellipse and hyperbola.
25

5.3 Solve problems related to parabola, ellipse and hyperbola.


DIFFERENTIAL CALCULUS
FUNCTION AND LIMIT
6 Understand the concept of functions and limits.
6.1 Define constant, variable, function, domain, range and continuity of a
function.
6.2 Define limit of a function.
6.3 Distinguish between and f(a).
6.4 Establish i) ,
sinx
x
=1 ii)
tanx
x
=1.

7 Understand differential co-efficient and differentiation.
7.1 Define differential co-efficient in the form of
dy
dx
=
f(x+h)f(x)
h

7.2 Find the differential co-efficient of algebraic and trigonometrical
functions from first principle.
8 Apply the concept of differentiation.
8.1 State the formulae for differentiation:
i) sum or difference
ii) product
iii) quotient
iv) function of function
v) logarithmic function
Find the differential co-efficient using the sum or difference formula, product
formula and quotient formula.
8.2 Find the differential co-efficient function of function and logarithmic
function.
9 Apply the concept of geometrical meaning of
dy
dx

9.1 Interpret
dy
dx
geometrically.
9.2 Explain
dy
dx
under different conditions
9.3 Solve the problems of the type:
A circular plate of metal expands by heat so that its radius increases at the
rate of 0.01 cm per second. At what rate is the area increasing when
the radius is 700 cm ?

10 Use Leibnitzs theorem to solve the problems of successive
differentiation.
lim
x0
f(x)
lim
x0
lim
x0
26

10.1 Find 2nd, 3rd and 4th derivatives of a function and hence find n-th
derivatives.
10.2 Express Leibnitzs theorem.
10.3 Solve the problems of successive differentiation and Leibnitzs
theorem.
11 Understand partial differentiation.
11.1 Define partial derivatives.
11.2 State formula for total differential.
11.3 State formulae for partial differentiation of implicit function and
homogenous function.
11.4 State Euler's theorem on homogeneous function.
11.5 Solve the problems of partial derivatives.

INTEGRAL CALCULUS
12 Apply fundamental indefinite integrals in solving problems.
12.1 Explain the concept of integration and constant of integration.
12.2 State fundamental and standard integrals.
12.3 Write down formulae for:
i) Integration of algebraic sum.
ii) Integration of the product of a constant and a function.
12.4 Integrate by method of substitution, integrate by parts and by partial
fractions.
12.5 Solve problems of indefinite integration.

13 Apply the concept of definite integrals.
13.1 Explain definite integration.
13.2 Interpret geometrically the meaning of ( )dx x f
b
a

13.3 Solve problems of the following types:
i) dx x cos
2
0
2

ii)
( )
dx
x 1
x sin
1
0 2
2
1

P* =Practical continuous assessment

1432 PHYSICSII T P C
2 3 3

AIMS

To provide a foundation in scientific principles and processes for the
understanding and application of technology.
To develop an understanding of fundamental scientific concepts through
investigation and experimentation.
To provide a common base for further studies in technology and science.
27

To develop a working knowledge of physical properties, behavior and uses of
common engineering materials.
To develop basic knowledge of the effects of energy on the properties of
common engineering materials.

SHORT DESCRIPTION

Heat : Thermometry; Calorimetry, Expansion of materials (effect of heat); Heat
transfer; Nature of heat and its mechanical equivalent; Engine.
Light : Principles of light and Photometry; Reflection of light; Refraction of light ;
Optical instruments; Dispersion of light, color and spectrum; Nature and
theories of light.

DETAIL DESCRIPTION
Theory :
HEAT

THERMOMETRY
1 Understand the basic concept of thermometry.
1.1 Define heat and temperature.
1.2 Mention the units of measurement of heat and temperature.
1.3 Distinguish between heat and temperature.
1.4 Mention the kinds of heat.



1.5 Identify the sources of heat.
1.6 Explain the effects of heat on a body.
1.7 Solve problems relating to thermometry.
1.8 Identify the range of the Celsius scale determined by the boiling point
and melting point of water
1.9 Compare the Celsius scale, Roamer scale, Fahrenheit scale, Kelvin
scale and Rankin scale of temperature measurement.

2 Understand the features of thermometers.
2.1 State the construction and graduation of a mercury thermometer.
2.2 Describe the operation of different types of thermometers (e.g.,
maximum and minimum thermometer, clinical thermometer).
28

2.3 Mention the application of different types of thermometers (e.g.,
maximum and minimum thermometer, clinical thermometer).

HEAT CAPACITY OF MATERIALS (CALORIMETRIC)
3 Understand the concept of specific heat.
3.1 State the heat as a form of energy.
3.2 Define specific heat capacity.
3.3 State SI units of measurement of specific heat capacity as J/Kgc
0
or
J/Kgk
0
.
3.4 Define thermal capacity and water equivalent.
3.5 Differentiate between thermal capacity and water equivalent.
3.6 Mention the specific heat capacity of different materials.
3.7 Prove the total heat gained by an object is equal to the sum of the
heat lost by all the surrounding objects.
3.8 Identify the total heat gained and the total heat lost in a given system.
3.9 Solve the problems relating to specific heat.

4 Understand the concept of latent heat.
4.1 Identify specific latent heat as the energy consumed or liberated when
water vaporizes or condenses and when ice melts or freezes.
4.2 Explain the effects of a change in pressure on the melting point and
boiling point of water.
4.3 Define various kinds of specific latent heat.

4.4 Determine the latent heat of fusion and vaporization from given data.
4.5 Solve problems relating to latent heat.

EFFECTS OF HEAT ON DIMENSION OF MATERIALS
5 Understand the effects of heat on solids.
5.1 Show that different materials change in size at different amounts with
the same heat source.
5.2 Explain the meaning of differential expansion in bimetallic strip,
thermostats, compensated pendulum etc.
5.3 Describe the capacity of bimetallic strip, thermostats and
compensated pendulum.
5.4 Explain the methods of overcoming problems caused by the
expansion of materials in buildings, machinery, railway lines and
bridges.
5.5 Define the co-efficient of linear, superficial and cubical expansion of
solids.
5.6 Mention the units co-efficient of linear, superficial and cubical
expansion of solids.
29

5.7 Mention the linear, superficial and cubical expansion of a range of
common engineering materials.
5.8 Solve problems related to effect of heat on solids.

6 Understand the effect of heat on liquids.
6.1 Define real and apparent expansion of liquid .
6.2 Define the co-efficient of real and apparent expansion of liquid.
6.3 Explain the effect of real and apparent expansion of liquid.
6.4 Distinguish between the co-efficient of real and apparent expansion of
liquid.
6.5 Determine the co-efficient of real and apparent expansion of liquid.
6.6 Solve problems relating to effects of heat on liquids.

HEAT TRANSFER
7 Understand the of fundamental principles of heat transfer.

7.1 Identify the phenomenon of heat transferring from hot bodies to cold
bodies.
7.2 Explain the methods of heat transfer by conduction, convection and
radiation with examples of each type of transfer.
7.3 Define thermal conductivity (K) & rate of heat transfer.
State the SI units of thermal conductivity as
w
mk
or
w
mc


7.4 List the factors which determine the quantity of heat (Q) flowing
through a material.
7.5 Show that the quantity of heat flowing through a material can be found
from Q =
KA (
H

C
)t
d

7.6 Outline the properties of materials which give thermal insulation.
7.7 List practical examples of the application of thermal insulation
properties (e.g., refrigerators, vacuum flasks and building insulation).
7.8 Solve problems related to heat transfer.

NATURE OF HEAT AND ITS MECHANICAL EQUIVALENT
8 Understand the aspects of mechanical equivalent of heat.
8.1 Describe the caloric theory and kinetic theory of heat.
8.2 State the drawbacks of the caloric theory of heat.
8.3 Explain the mechanical equivalent oh heat.
8.4 Mention the mechanical equivalent of heat.
8.5 Explain the first law of thermodynamics.
8.6 Solve problems relating to the mechanical equivalent of heat.

HEAT ENGINE
9 Understand the concept of heat engine.
9.1 State what is meant heat engine.
9.2 Explain the principle of work of a heat engine.
30

9.3 Identify thermal efficiency of a heat engine.
9.4 Explain the working principles of internal combustion and external
combustion engines (with fair sketches).
9.5 Distinguish between internal combustion engine and external
combustion engine.
9.6 Distinguish between steam engine and petrol engine.

LIGHT
PRELIMINARIES OF LIGHT AND PHOTOMETRY
10 Understand the concept of preliminary light & photometry.
10.1 Define light, medium (transparent, translucent, opaque), luminous &
non-luminous bodies, parallel, convergent & divergent rays, beam.
10.2 Show the travel of light in straight line.
10.3 Define photometry, luminous intensity, luminous flux, brightness and
illuminating power.
10.4 Mention the units of luminous intensity, luminous flux, brightness and
illuminating power.
10.5 Mention relation between luminous intensity & illuminating power.
10.6 Explain inverse square law of light.
10.7 Describe the practical uses of light waves in engineering.
10.8 Solve problems relating to photometry.

REFLECTION OF LIGHT
11 Understand the features of reflection of light at plane and spherical
surfaces.
11.1 Define mirror (plane & spherical ), image (real & virtual) and
magnification of images.
11.2 Describe the reflection of light.
11.3 State the laws of reflection of light.
11.4 Express the verification of laws of refraction.
11.5 Define pole, principle axis, center of curvature, radius of curvature,
principal focus in case of concave & convex mirrors.
11.6 Find the relation between focal length & radius of curvature of a
concave & convex mirror.
11.7 Express the general equation of concave and convex mirror.
11.8 Determine the position , nature and size of the images of an object
formed by a spherical mirror when the object is moved from infinity
towards the pole of the mirror.
11.9 Solve problems relating to reflection of light at plane and spherical
surfaces.

REFRACTION OF LIGHT
12 Understand the concept of refraction of light at plane surfaces.
12.1 Define refraction of light.
12.2 Give examples of refraction of light.
12.3 State the laws of refraction.
12.4 Express the verification of laws of refraction.
12.5 Define absolute and relative refractive index.
31

12.6 Relate absolute and relative refractive index.
12.7 Explain the meaning of total internal reflection and critical angle.
12.8 Relate total internal reflection and critical angle.
12.9 Give examples of total internal reflection.
12.10 Describe refraction of light through a prism.
12.11 Express the deduction of the relation between refractive index,
minimum deviation and angle of the prism.
12.12 Solve problems related refraction of light at plane surface.

13 Understand the concept of refraction of spherical surface.
13.1 Define lens.
13.2 Identify the types of lens.
13.3 Define center of curvature, radius of curvature, principal axis, 1st and
2nd principal focus, optical center and power of lens.
13.4 Express the deduction of the general equation of lens (concave &
convex).
13.5 List uses of lens.
13.6 Find the position, nature & sizes of Image at different position of an
object formed by a lens (convex & concave) when the object is moved
from infinity towards the optical center of the lens.
13.7 Solve the problems relating to refraction of spherical surface.

OPTICAL INSTRUMENTS
14 Understand the features of telescope & microscope.
14.1 Explain the construction of light ray patterns for simple & compound
microscope (with diagram).
14.2 Explain the construction of light ray patterns for Astronomical &
Gallillian telescope (with diagram)
14.3 Describe the common defects of eye.
14.4 Describe the remedy of common defects of eye.
14.5 Distinguish between eye and camera.

DISPERSION OF LIGHT, COLOR AND SPECTRUM
15 Understand the concept of dispersion of light, color and
spectrum.
15.1 Describe dispersion of light & spectrum.
15.2 Define pure & impure spectrum.
15.3 Describe the production of pure spectrum.
15.4 Identify different types of spectra.
15.5 Explain emission spectra, absorption spectra and color of bodies.
15.6 Identify the results of adding primary and secondary color.
15.7 Explain absorption, reflection and filtration of color light.


Practical:
Heat
1. Compare the operation of common thermometers.
2. Determine the co-efficient of linear expansion of solid by Pullingers apparatus.
32

3. Measure the specific heat capacity of various substances.
4. Investigate the latent heat of fusion and vaporization of water.
5. Investigate the effect of heat on the dimensions of solids and liquids.
6. Measure the different rates of expansion of common metals.
7. Determine the water equivalent by calorimeter.

LIGHT
8. Compare the luminous intensity of different light sources.
9. Establish the characteristics of various shaped mirrors by investigating the
behavior of light rays reflected from the mirrors.
10. Verify the laws of reflection.
11. Find out the focal length of a concave mirror.
12. Study the behavior of light patterns passing through various lenses for
characteristics of the lenses and nature & position of the produced imaged.
13. Determine the refractive index of a material medium.
14. Find out the focal length of a convex lens.



33

1131 BANGLA III T P C
2 2 3

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34

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35


1132 English III T P
C
2 2 3


AIMS

After the completion of the course, learners will be able to develop-
Communication
Correspondence
Drafting letters of quotations, tenders, and letter of enquiry
Responding to advertisement, notice, memo, posters
Speak in English with confidence
Communicate with target person(s) effectively
Understand the speech of English users
Achieve better professional performance

Communication

1. Style of letters- full blocked, blocked, semi-blocked
2. Parts of writing official letters- Techniques of writing (Heading, Reference,
date, inside address, topic, greetings, complementary closing, Signature,
Supplements)
3. Types of formal documentation-(in English)
Application with CV
Appointment letter
Joining report
Letter of enquiry, orders, cancellation
Letter of compensation and complaint
Letter to the Print and Electronic media
Application for Opening a Bank Account
Application for Bank Solvency Certificate
Application for bank loan
* Official note
Memorandum
Notice Writing

36

CONTENTS FOR ORAL PRACTICE
Sl. No. Conversational Situations
1. Meeting Someone
2. Parting
3. Daily Activities
4. Asking About Activities
5. Evening Activities
6. Asking about Buses
7. Travelling by Bus
8. Going by Taxi
9. Meeting at the Train Station
10. Asking Questions at the Train Station
11. Meeting at the Airport
12. Getting Information at the Airport
13. Getting to the Hotel
14. Asking Directions
15. Getting Information
16. Finding Ones Way
17. Asking the Time - 1
18. Arriving Early or Late
19. Time and the Calendar
20. Living in an Apartment
21. Using the Telephone
22. Talking about Shopping
23. Sending and Receiving Letters
24. Talking about the weather
25. Trips and sight-seeing
26. Talking about Eating
27. Dinner Conversations
28. Common Health Problems
29. Quitting and Finding Jobs
30. Office Details
31. Office Conversations

37

Practical

Making a report visiting different business firms and facilitate the techniques
of sales communication
Giving advertisement in the dailies on necessary commodities
Making attractive posters for new products
Resume writing
Formation of writing letters
Speaking on a specific situation
Public speaking
Exchanging views with target person(s)
Introducing oneself
Describing and Narrating events, place, object etc
Producing the meaning of given words (by the teacher)
Prepared Speech
Role playing on telephonic communication

38


T P C 1133 SOCIAL SCIENCE III
(BANGLADESH : HISTORY & CULTURE) 2 0 2

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42




4-YEAR DIPLOMA-IN-ENGINEERING
PROGRAM







AUTOMOBILE TECHNOLOGY










SYLLABUS



FOURTH SEMESTER
43


T P C
2241 AUTOMOTIVE ENGINE SYSTEMS III
2 6 4

AIMS
To provide the students with an opportunity to acquire knowledge, skill and attitude in
the area of automotive engine systems with special emphasis on :
gasoline engine carburated fuel system and fuel injected systems
electronic fuel injection (EFI) systems
diesel engine fuel systems
superchargers and turbochargers
automotive emission control systems
engine measurements and performance

SHORT DESCRIPTION

Gasoline engine fuel supply systems; Fuel pumps; Carburetors; Gasoline injection
systems; EFI systems; Diesel engine fuel systems; Diesel engine fuel system
components; Governing of diesel engine; LPG and CNG fuel systems;
Superchargers and turbochargers; Automotive emission control systems; Engine
measurements and performance.

DETAIL DESCRIPTION

Theory :

GASOLINE ENGINE FUEL SUPPLY SYSTEM
1 Understand the features of gasoline engine fuel systems.
1.1 Identify different components of fuel system.
1.2 Mention the function of fuel tank.
1.3 Describe the construction of fuel tank.
1.4 Explain the vapor lock and vapor recovery system.
1.5 Mention the function of gasoline engine fuel filter.
1.6 Mention the function of air cleaner.
1.7 Identify different types of air cleaner.
1.8 Describe the operation of air cleaners.
1.9 Compare different types of air cleaner.

2 Understand features of fuel pumps.
2.1 State the meaning of carburated fuel system.
2.2 Describe the construction of mechanically operated fuel pump.
2.3 Describe the operation of mechanically operated fuel pump.
2.4 Explain the automatic control mechanism of fuel pump.
44

2.5 Mention the working principle of electrically operated fuel pump
including pusher type fuel pump.
2.6 Describe the construction of electrically operated fuel pump including
pusher type fuel pump.
2.7 Mention the common troubles of fuel pumps and its remedies.
2.8 Mention the special troubles of electrical fuel pumps and its remedies.

3 Understand the features of carburetors used in gasoline engine.
3.1 Explain the terms vaporization, curburation and venturi effect.
3.2 Describe the function of a carburetor.
3.3 Identify the essential parts of a carburetor.
3.4 Identify different types of carburetor.
3.5 Describe the six circuits/systems of a carburetor with sketches.
3.6 Mention the working principle of a simple carburetor with neat sketch.
3.7 Identify the compensation devices used in modern carburator.
3.8 Explain the air fuel ratios requirements with different carburetor
systems operation at different speeds.
3.9 List the disadvantages of carburated fuel system.

4 Understand the features of a carburetor.
4.1 Mention the function of air horn, fuel bowl, needle valve main jet and
accelerating pump jet.
4.2 Describe the construction of air horn, fuel bowl, needle valve main jet
and accelerating pump jet.
4.3 Describe the operation of air horn, fuel bowl, needle valve, main jet
and accelerating pump jet.
4.4 Mention the function of accelerating pump.
4.5 Describe the construction of accelerating pump jet.
4.6 Describe the operation of accelerating pump jet.

5 Understand the features of a carburetor valves.
5.1 Mention the function of choke valve and throttle valve.
5.2 Describe the construction of choke valve and throttle valve.
5.3 Describe the operation of choke valve and throttle valve.
5.4 Describe different operating mechanism of choke valve.
5.5 Identify the special carburetor devices (anti-icing mechanism, fast-idle
mechanism, idle stop solenoids, throttle-return check, etc).

6 Understand the servicing of carburetor.
6.1 State the purpose of carburetor servicing.
6.2 Mention the steps of carburetor servicing.
6.3 List the common troubles of carburetor and its remedies.
6.4 Mention the procedure of carburetor idle adjustment.
45

6.5 List the causes of excessive fuel consumption of a gasoline engine
and its remedies.

EFI SYSTEM
7 Understand the features of electronic fuel injection system (EFI).
7.1 State the purpose of gasoline fuel injection.
7.2 Mention the classification of the electronic fuel injection systems.
7.3 Compare the port and throttle body injection.
7.4 Identify different components of EFI system.
7.5 Mention the operating principle of EFI system.
6.6 List the advantages of EFI system with respect to caburated system.

ELEMENTS OF DIESEL FUEL SYSTEM
8 Understand the methods of diesel engine fuel system.
8.1 State the working principle of diesel fuel system.
8.2 Name the different methods of diesel engine fuel system.
8.3 Explain the air and solid injection systems.
8.4 Describe the common rail, distributor and individual pump systems.
8.5 Explain the design features of different types of combustion chamber
used for automotive diesel engine with sketches.

9 Understand the features of the components of diesel engine fuel
system.
9.1 Identify different components of diesel engine fuel system.
9.2 Draw a neat sketch of diesel engine fuel system showing all the
components.
9.3 Describe the construction of primary and secondary filters.
9.4 Describe the operation of primary and secondary filters.
9.5 Mention the function of low and high pressure pumps used in diesel
engine.
9.6 Describe the construction of low and high pressure pumps used in
diesel engine.
9.7 Describe the operation of low and high pressure pumps used in diesel
engine.

10 Understand the features of injectors.
10.1 Mention the function of an injector with sketch.
10.2 Describe the construction of an injector with sketch.
10.3 Describe the operation of an injector with sketch.
10.4 Mention the function of unit injector.
10.5 Describe the construction of unit injector.
10.6 Describe the operation of unit injector.
10.7 Identify different types of injector nozzles.
46


GOVERNING OF DIESEL ENGINE
11 Understand the governing of diesel engine.
11.1 Define governor and governing.
11.2 State the purpose of governors.
11.3 Mention the classification the governors.
11.4 Describe the different types of governors with sketches.
11.5 Mention the common problems of governor and its remedies.

12 Understand the servicing and trouble shooting of diesel engine fuel
system.
12.1 State the purpose of servicing of diesel engine fuel system.
12.2 Mention the servicing procedure of diesel engine fuel system.
12.3 Mention the common troubles of diesel engine fuel system.
12.4 Explain the air lock in diesel engine fuel system.
12.5 Mention the causes of air lock and air removing procedure.
12.6 Mention the procedure of speed limit adjustment of a diesel engine
governor.
12.7 List the causes of excessive fuel consumption of a diesel engine.
12.8 Mention the procedure of calibration and phasing of high pressure
pump unit.
12.9 Mention the injector test and adjustments procedure.

LPG AND CNG FUEL SYSTEM
13 Understand the features of LPG and CNG fuel system.
13.1 State the purpose of LPG fuel system.
13.2 Identify different components of LPG fuel system.
13.3 Mention the functions of high pressure regulator and low pressure
regulator.
13.4 Describe the construction of high pressure regulator and low pressure
regulator.
13.5 Describe the operation of high pressure regulator and low pressure
regulator.
13.6 Describe the operation of LPG fuel system with sketch.
13.7 Mention the advantages and disadvantages of LPG fuel system.
13.8 Describe the operation of CNG fuel system.
13.9 List the advantages and disadvantages of CNG fuel system.

SUPERCHARGERS AND TURBOCHARGERS
14 Understand the features of superchargers and turbochargers.
14.1 State the purpose of supercharger and turbocharger.
14.2 Mention the classification of the superchargers and turbochargers.
14.3 Describe the construction of superchargers and turbochargers.
47

14.4 Describe the operation of superchargers and turbochargers.
14.5 List the advantages and disadvantages of superchargers and
turbochargers..
14.6 Explain the turbocharger wastage and lag.
14.7 Describe the variable geometry turbocharging.

AUTOMOTIVE EMISSION CONTROL SYSTEMS
15 Understand the features of emission control systems.
15.1 List the three main air pollutants from the automobile.
15.2 Explain how the air pollutants are formed.
15.3 Explain the operation of PCV system.
15.4 State the purpose of crankcase ventilation.
15.5 Describe working of the evaporative control system.
15.6 Describe various ways of the evaporative control system.
15.7 Describe the three methods of cleaning the exhaust gas.
15.8 Mention examples of the methods of cleaning the exhaust gas.
15.9 State the purpose of AIR and EGR systems.
15.10 Describe the operation of AIR and EGR systems.
15.11 Describe the construction of a three-way catalytic converter and the
actions of each section.

ENGINE MEASUREMENTS & PERFORMANCE
14 Understand the aspects of engine measurements.
14.1 Define work, energy, power, inertia and efficiency.
14.2 Mention the classification of engine power and efficiency.
14.3 Explain the engine power and efficiency.
14.4 Define friction.
14.5 Explain different types of friction.
14.6 Explain the piston displacement.
14.7 Mention the relation between piston displacement and compression
ratio.
14.8 Solve problems on engine power, efficiency, piston displacement and
compression ratio.

15 Understand the aspects of engine performance.
15.1 State the meaning of engine performance.
15.2 Mention the parameters of engine performance.
15.3 Explain the basic measurements of evaluating the performance of an
engine.
15.4 Compare the engine performance using various parameter with
graphs.
15.5 Solve problems on engine performance.
48


Practical :

1 Study the carbureted fuel system.
1.1 Identify different components of a carbureted gasoline fuel system.
1.2 Clean or replace the fuel filter.
1.3 Remove and service the fuel tank.
1.4 Install the fuel tank.

2 Study the mechanical fuel pump.
2.1 Dismount the mechanical fuel pump.
2.2 Disassemble a mechanical fuel pump.
2.3 Identify the parts of mechanical fuel pump.
2.4 Inspect and service the mechanical fuel pump.
2.5 Reassemble the mechanical fuel pump.

3 Study the electric fuel pump.
3.1 Dismount the electric fuel pump.
3.2 Dismantle the electric fuel pump.
3.3 Identify the components of electric fuel pump.
3.4 Clean and inspect the electric fuel pump.
3.5 Reassemble the electric fuel pump.
3.6 Install the electric fuel pump.

4 Study the different types of carburetor.
4.1 Identify the different types of carburator.
4.2 Remove a carburetor from the engine.
4.3 Disassemble the carburetor.
4.4 Identify the components of carburetor.
4.5 Identify the circuits of carburetor.
4.6 Clean, inspect and reassemble the carburetor.
4.7 Install the carburetor using new gasket.

5 Service various carburetors.
5.1 Perform the carburetor quick checks.
5.2 Perform the carburetor adjustments (float level, idle system,
accelerator pump system, main metering system, chock system, etc).
5.3 Perform the lean drop mixture adjustment.
5.4 Diagnose and correct the carburetor troubles.

6 Study the electronic fuel injection system.
6.1 Identify the electronic fuel injection system components.
6.2 Test the fuel pump pressure and capacity.
49

6.3 Retrieve and interpret trouble codes (malfunction indicator light).
6.4 Clean the fuel injectors and service fuel system components.
6.5 Diagnose and correct troubles of electronic fuel injection system with
self diagnosis unit.

7 Study the diesel engine fuel systems.
7.1 Identify the components of the in-line diesel fuel injection system.
7.2 Identify the components of distributor diesel fuel injection system.
7.3 Remove fuel filter, clean or replace fuel filtering element.
7.4 Install the filter.
7.5 Perform air bleeding operation.

8 Study the high pressure pump.
8.1 Remove high pressure pump from the engine.
8.2 Disassemble the pump.
8.3 Identify the high pressure pump parts.
8.4 Clean, inspect and assemble the high pressure pump.
8.5 Perform phasing and calibration operation of a high pressure pump.
8.6 Install the high pressure pump.

9 Study the injector of diesel fuel system.
9.1 Disassemble an injector.
9.2 Identify, clean and inspect the injector parts.
9.3 Assemble the injector.
9.4 Test the injector by the injector tester.
9.5 Diagnose and correct troubles of injector.

10 Study the LPG and CNG fuel systems.
10.1 Identify the components of LPG fuel system.
10.2 Remove and service the LPG fuel system components.
10.3 Install the LPG fuel system components.
10.4 Identify the components of CNG fuel system.
10.5 Remove and service the CNG fuel system components.
10.6 Install the CNG fuel system components.

11 Study the emission control systems.
11.1 Identify the components of emission control system.
11.2 Diagnose and service PCV and evaporation control system.
11.3 Diagnose and service air injection and EGR system.
11.4 Diagnose and service the heated air system and thermostatic air
cleaner.
11.5 Diagnose and service catalytic converters.

50

12 Study the engine measurements and performance.
12.1 Find the brake power of an IC engine with the help of dynamometer.
12.2 Perform the Morse test of an IC engine to find the indicated power.
12.3 Find the friction power of an IC engine.
12.4 Find the specific fuel consumption and air consumption of an IC
engine with the help of conventional methods.

13 Study the supercharges
13.1 Identify the components of roots supercharger and spiral (scroll)
supercharger.
13.2 Diagnose troubles of supercharger.
13.3 Service and repair supercharger.

14 Study the turbochargers.
14.1 Identify the components of turbochargers.
14.2 Diagnose the trouble of turbochargers.
14.3 Check the boost pressure and wastage operation.
14.4 Service and repair turbocharger.


REFERENCE BOOKS

1 Automotive mechanics
Crouse - Anglin
2 A course in internal combustion engine
M.L. Mathur R.P. Sharma
3 Thermal engineering
A.S. Sarao

51


T P C 2242 BASIC REFRIGERATION AND
AUTO AIR-CONDITIONING 2 3 4

AIMS
To provide the students with an opportunity to acquire knowledge, skill and attitude in
the area of basic refrigeration and auto airconditioning with special emphasis on:
Refrigeration science.
Different methods of refrigeration.
Components and accessories of refrigeration cycle.
Refrigerants.
Psychrometry and airconditioning fundamentals.
Automobile airconditioning system and servicing.

SHORT DESCRIPTION

History, development and scope of refrigeration; Refrigeration science; Different
methods of refrigeration; Vapor compression cycle components and accessories;
Refrigerants; Psychrometry; Airconditioning fundamentals; Automobile airconditioner;
Automobile airconditioner control system; Automobile airconditioner servicing.

DETAIL DESCRIPTION

Theory :

HISTORY OF REFRIGERATION
1. Understand the history and scope of refrigeration.
1.1. Describe the present use of refrigeration and airconditioning.
1.2. Explain the background and gradual development of refrigeration.
1.3. Outline the scope of refrigeration in different field.

SCIENCE OF REFRIGERATION
2. Understand the science of refrigeration.
2.1. Define refrigeration, refrigerant and refrigerator.
2.2. Mention the laws of refrigeration.
2.3. Relate the thermodynamic laws with refrigeration cycle.
2.4. Mention the application of refrigeration in our daily life.

3. Understand the basic concepts of thermodynamics applied to
refrigeration and airconditioning.
3.1. Explain the heat and temperature.
3.2. Mention the units of heat and temperature.
3.3. Describe the methods of heat transfer in the field of refrigeration.
52

3.4. Mention the specific application of each method.
3.5. State the meaning of the terms boiling point, evaporating temperature,
dew point, melting temperature.
i. State the meaning of the terms sensible heat, latent heat of
vaporization, fusion, latent heat of solidification, ton of
refrigeration and refrigerating effect.
ii. State the meaning of the terms pressure, pressure gauge and
compound gauge.
iii. Convert one scale of temperature to other scales of
temperature.
iv. Calculate the total heat of a substance (including change of
state).

METHODS OF REFRIGERATION
4. Understand different methods of refrigeration.
4.1. List different methods of refrigeration.
4.2. Identify the refrigeration systems used in automobile airconditioning.
4.3. Mention the principle of evaporation. refrigeration and vapor
compression refrigeration.
4.4. Mention the working principle of vapor absorption refrigeration, steam
jet refrigeration, expendable refrigeration, dry ice refrigeration and
thermo electric refrigeration.
4.5. Compare the vapor compression and vapor absorption refrigeration
systems.

COMPONENTS OF VAPOR COMPRESSION SYSTEM
5. Understand the features of vapor compression system components.
5.1. Mention the function of compressor, condenser, expansion device and
evaporator.
5.2. Mention the classification of compressors, condensers, expansion
valves and evaporators used in automobile airconditioner.
5.3. Describe the construction of crank type reciprocating compressor, swash-
plate compressors, scotch yoke compressors and scroll compressors.
5.4. Describe the operation of crank type reciprocating compressor, swash-plate
compressors, scotch yoke compressors and scroll compressors.
5.5. Mention the advantages and disadvantages of different types of
compressors used in automobile airconditioner.
5.6. Describe the construction of condensers used in automobile airconditioner.
5.7. Describe the operation of condensers used in automobile airconditioner.
5.8. Describe the construction of plate fin type, serpentine type and drawn
cup type evaporators.
5.9. Describe the operation of plate fin type, serpentine type and drawn
cup type evaporators.
53



6. Understand the features of expansion device.
6.1. Mention the function of expansion device.
6.2. Mention the classification of expansion device.
6.3. Describe the construction of thermostatic expansion valve, H-type expansion
valve and orifice (expansion tube) used in automobile airconditioner.
6.4. Describe the operation of thermostatic expansion valve, H-type expansion
valve and orifice (expansion tube) used in automobile airconditioner.
6.5. State the purpose of internal/external equalizer used in thermostatic
expansion valve.

ACCESSORIES
7. Understand the features of the accessories used in auto airconditioner
refrigeration cycle.
7.1. List the accessories used in auto airconditioner refrigeration cycle.
7.2. Mention the function of accessories used in automobile airconditioner
refrigeration cycle.
7.3. Describe the construction of receiver, drier, sight glass and fusible plug.
7.4. Describe the operation of receiver, dryer, sight glass and fusible plug.
7.5. Describe the construction of low side accumulator.
7.6. Describe the operation of low side accumulator.
7.7. Mention the purpose of refrigeration lines used in automobile
airconditioner application.
7.8. Explain the design features of refrigeration lines.
7.9. Identify the fittings used in refrigerant lines.

REFRIGERANT
8. Understand the application of refrigerants.
8.1. Mention the classification of refrigerants.
8.2. Mention the difference between CFCs, HCFCs and HFCs.
8.3. State the desirable properties of an ideal refrigerants.
8.4. Mention the designation system for refrigerants.
8.5. Identify the refrigerants by number.
8.6. List the applications of common refrigerants.
8.7. Mention the properties of most commonly used refrigerant viz.
R 12, R 22, R 134a, R 502 and R 717.
8.8. Describe the refrigerant cylinder handling.
8.9. Identify the color codes of refrigerant cylinder.
8.10. Mention the properties of refrigerant oil used in R 12 and
R 134a system.

PSYCHROMETRY
9. Understand the aspects of psychrometric processes.
9.1. State the meaning of phychrometry.
54

9.2. Explain the psychrometric terms (dry air, moist air, saturated air,
degree of saturation, humidity, relative humidity, specific humidity, dry
bulb and wet bulb temperature, dew point temperature, etc.).
9.3. Explain the psychrometric processes.
9.4. Mention the methods of using phychrometric chart.
9.5. State the Daltons law of partial pressure.
9.6. Find the relative humidity, specific humidity, dew point, enthalpy,
specific volume of air with the help of psychrometric chart and sling
psychrometer.
9.7. Solve problems on psychrometric properties and processes.

FUNDAMENTALS OF AIRCONDITIONING
10. Understand the airconditioning fundamentals.
10.1. Define airconditioning.
10.2. Identify different types of airconditioning system.
10.3. Mention the factors to be considered for airconditioning of a major car.
10.4. Identify the components of a conventional airconditioning system.
10.5. Describe the operation of a conventional airconditioning system.

AUTOMOBILE AIRCONDITIONING
11. Understand the features of automobile airconditioning system.
11.1. State the purpose of auto airconditioning.
11.2. Identify the components of automobile airconditioning system.
11.3. Describe the construction of automobile airconditioning system
(cooling and heating).
11.4. Describe the operation of automobile airconditioning system (cooling
and heating).
11.5. Describe the ducting system of automobile airconditioning system.
11.6. Describe the air distribution system of a car airconditioner (including
ventilation system).
11.7. Describe the automotive vehicle body insulation system.

AUTOMOBILE AIRCONDITIONER CONTROL SYSTEMS
12. Understand the features of automobile airconditioner control system.
12.1. Identify the control panel switches and levers of automobile
airconditioner (heating and cooling system).
12.2. Describe the operation of control panel unit with sketch (heating and
cooling)
12.3. Describe the anti icing control system of automobile airconditioner.
12.4. Draw the electric wiring diagram of auto airconditioner.
12.5. Describe the manual and automatic control systems (including HVAC
controller) of automotive airconditioning system.

55

13. Understand the features of cycling system of automobile airconditioner.
13.1. State the meaning of cycling and non cycling compressors.
13.2. Mention the purpose of magnetic clutch and classify it.
13.3. Mention the classification magnetic clutch.
13.4. Describe the construction of magnetic clutch.
13.5. Describe the operation of magnetic clutch.
13.6. Identify the safety devices used in cycling compressors automobile
airconditioning systems.
13.7. Mention the function of various safety device in automobile
airconditioner.

AUTOMOBILE AIRCONDITIONER SERVICING
14. Understand the automobile airconditioning system servicing.
14.1. Identify the equipment and tools used in automobile airconditioning
servicing works.
14.2. Mention the cautions for airconditioner service and special cautions
for refrigerant 134a system.
14.3. List the various contaminants of airconditioner.
14.4. Mention the effects of various contaminants of airconditioner.
14.5. Describe the refrigerant system quick check and airconditioner visual
inspection.
14.6. Mention the sight glass indication for various conditions in the
refrigeration system.
14.7. Describe the leak detection methods of automobile airconditioning
system.
14.8. Mention the evacuation, refrigerant charging and oil adding procedure
of automobile airconditioner unit.
14.9. Mention the performance test procedure of automobile airconditioner.
14.10. Mention the fault diagnosis and remedies of automobile airconditioner.

Practical :

1. Identify the equipment & tools and materials used in basic refrigeration and
automobile airconditioning works.
2. Perform the tube cutting, bending and swaging of copper tube.
3. Perform the soldering and brazing of refrigeration & airconditioning work.
4. Connect the gage manifold and observe the low side and high side pressure
of automobile airconditionering refrigeration cycle.
5. Perform the visual inspection of automobile airconditioning system for proper
operation.
6. Isolate the compressor from the system.
7. Add oil to the compressor.
8. Remove and replace clutch pulley bearing.
56

9. Service the magnetic clutch.
10. Service and repair the heligrip clutch.
11. Replace the refrigerant hose.
12. Replace the refrigerant filter.
13. Measure the saturation pressure of R 12 and R 134a at prevailing ambient
temperature.
14. Determine RH, dew points, specific volume, absolute humidity of
airconditioned car cabinet by psychometric chart and sling psychrometer.
15. Evacuate the automobile airconditioning system and charge refrigerant in the
system.
16. Test the leaks in the automobile airconditioning system.
17. Purge the airconditioning system.
18. Test and adjust the thermostatic expansion valve.
19. Replace the compressor shaft seal.
20. Test the performance of automobile airconditioner.


REFERENCE BOOKS

1. Modern Refrigeration and Airconditioning
Althouse/Turnquist/ Bracciano.
2. Basic Refrigeration and Airconditioning
Hazrh & Chakravarty.
3. Automobile Mechanics
Crouse Anglin.

57


T P C
2243 AUTOMOTIVE SHOP EQUIPMENT
1 3 2

AIMS
To provide the students with an opportunity to develop knowledge, skill and attitude
in the area of automotive shop equipment with special emphasis on :
automotive shop work and safety
shop layout
shop tools and equipment
automotive fasteners, gaskets and sealants
lifting tackles
fire fighting equipment

SHORT DESCRIPTION

Automotive shop work; Shop safety; Shop layout; Automotive service procedure;
Automotive fasteners, gaskets and sealants, Shop hand tools; Cutting tools;
Measuring tools; Power tools; Test equipment; Lifting tackles; Fire fighting
equipment.

DETAIL DESCRIPTION

Theory :

AUTOMOTIVE SHOP WORKS
1 Understand the shop works in automotive shop.
1.1 State what is meant by shop works.
1.2 List the name of jobs generally done in automotive shop.

AUTOMOTIVE SHOP SAFETY
2 Understand the automotive shop safety.
2.1 Define shop safety.
2.2 Identify the automotive shop hazards.
2.3 List the automotive shop hazards due to unsafe acts (faulty work
habits).
2.4 List the automotive hazards due to unsafe conditions (equipment
defect).
2.5 Identify the hazardous material and hazardous waste in the
automotive shop.
2.6 Explain the methods of disposing hazardous waste from automobile
shop.
2.7 Mention the general and specific safety rules of automotive shop.
58


AUTOMOTIVE SHOP LAYOUT
3 Understand the aspects of automotive shop layout.
3.1 Define the term shop layout.
3.2 Outline the necessity of shop layout.
3.3 Mention the important points to be considered in automotive shop layout.

AUTOMOTIVE SERVICE PROCEDURE
4 Understand the automotive service procedure and information.
4.1 State the meaning of automotive service.
4.2 Mention the four major steps in automotive service to diagnose and
correct problems.
4.3 Mention the six major steps in an automotive repair job.
4.4 List the various sources of service information.

AUTOMOTIVE FASTENERS, GASKETS AND SEALANTS
5 Understand the application of automotive fasteners, gaskets and
sealants.
5.1 Define fasteners.
5.2 State the purpose of using fasteners.
5.3 Identify the various types of fasteners.
5.4 List the use of various types of fasteners.
5.5 List the use of bolts, screw and nuts, cotter pins, washers, snap rings, etc.
5.6 Identify the automotive gaskets and sealants.
5.7 List the use of automotive gaskets and sealants.

AUTOMOTIVE SHOP EQUIPMENT AND TOOLS
6 Understand the features of automotive shop equipment and tools.
6.1 Distinguish between equipment and tools.
6.2 Mention the classification of automotive shop equipment and tools.
6.3 Mention the various steps to handle equipment and tools generally
used in automotive shop works.

7 Understand the features of common hand tools used in the automotive
shop.
7.1 Define hand tools.
7.2 List the basic hand tools used in the automotive shop.
7.3 Identify the various types of striking, turning and gripping tools.
7.4 Identify torque wrench and torque angle gauge.
7.5 Identify the pulleys used in automotive works.

8 Understand the features of cutting tools used in automotive shop.
8.1 Define cutting tools.
59

8.2 List the cutting tools used in automotive works.
8.3 Identify the different types of cutting tools used in automotive shop.
8.4 Mention the uses of cutting tools in automotive shop.

9 Understand use of automotive measuring tools.
9.1 Define measurement.
9.2 List the basic measuring tools used in automotive shop.
9.3 Mention the uses of measuring tools in automotive service.

10 Understand the features of shop equipment and power tools used in the
automotive shop.
10.1 Define power tools.
10.2 List the basic shop equipment and power tools used in a typical
automobile shop.
10.3 Identify the electric, pneumatic and hydraulic power tools used in
automotive shop.
10.4 Mention the uses of electric, pneumatic and hydraulic power tools in
automotive shop.

11 Understand the application of service and test equipment used in
automobile shop.
11.1 State what is meant by service and test equipment.
11.2 State the purpose of service and test equipment in automobile shop.
11.3 List the basic service and test equipment used in automobile shop.
11.4 Mention the specific application of service and test equipment in
automobile shop.

LIFTING TACKLES
12 Understand the features of lifting tackles used in automotive shop.
12.1 State what is meant by the lifting tackle.
12.2 State the purpose of lifting tackles in automotive shop.
12.3 Identify the different types of lifting tackle used in automotive shop.
12.4 Mention the specific application of lifting tackles in automotive shop.

USE OF COMPRESSED AIR
13 Understand use of compressed air in automotive shop.
13.1 State the necessity of compressed air in automotive shop.
13.2 Mention the specific applications of compressed air in automotive
field.
13.3 Describe the operation of an air compressor.

FIRE FIGHTING EQUIPMENT
14 Understand the application of fire fighting equipment.
60

14.1 Identify the general and specific source of fire in automotive shop.
14.2 Mention the fire protection processes of an automotive shop.
14.3 Mention the classification of fire extinguishers.
14.4 Mention the use of fire extinguisher to fight fire according to fire types.

Practical :

1 Prepare a layout of auto shop of a typical polytechnic institute.
1.1 Prepare a list of the power tools and equipment with their respective
location in the shop.
1.2 Locate the power points with dimensions and specifications.
1.3 Produce a layout plan with the enlisted information.

2 Operate various equipment and tools in automotive shop.
2.1 Prepare a list of hand tools and power tools used in automotive shop.
2.2 Identify different equipment and tool.
2.3 Use different equipment and tool in appropriate work in automotive shop.

3 Operate some common measuring tools.
3.1 Identify the common measuring tools.
3.2 Find the cylinder bore with inside micrometer.
3.3 Find the piston diameter with outside micrometer.

4 Operate the dial indicator.
5 Operate the telescoping gage .
6 Operate some common tools (box wrench, open ended wrench, combination
wrench, adjustable wrench, torque wrench, puller, etc).
7 Operate various types of lifting tackles.

8 Operate an air compressor.
8.1 Operate an air compressor.
8.2 Use compressed air with blow gun in automotive services.

9 Study the fire extinguishers.
9.1 Select the correct fire extinguisher according to nature of fire.
9.2 Observe the specification.
9.3 Perform the fire fighting operation.
9.4 Service the fire extinguisher.

10 Operate the electric power tools.
11 Operate the pneumatic power tools.
12 Operate the hydraulic power tools.
61


REFERENCE BOOKS

1 Automotive Mechanics
Crouse-Anglin
2 Auto Mechanics
Mitchell

62


T P C
3131 ENGINEERING THERMODYNAMICS
2 3 3

AIMS
To provide the students with an opportunity to acquire knowledge, skill and attitude in
the area of engineering thermodynamics with special emphasis on :
heat and temperature
thermodynamic systems
thermodynamic laws and processes
properties of gas, vapor and steam
thermodynamic cycles
transmission of heat

SHORT DESCRIPTION

Scope of thermodynamics; Heat and heat units; Temperature and its scales;
Thermodynamic systems; Thermodynamic laws & processes; Properties of gas,
vapor and steam; Entropy and enthalpy; Thermodynamic air cycles; Thermodynamic
vapor cycles; Refrigeration and heat pumps; Transmission of heat.

DETAIL DESCRIPTION

Theory :

INTRODUCTION
1. Understand the scope of thermodynamics.
1.1. Define thermodynamics.
1.2. Outline the importance of thermodynamics in engineering.
1.3. Mention different applications of thermodynamics in engineering field.

TEMPERATURE
2. Understand the basic concept of temperature.
2.1. Define temperature.
2.2. Explain the terms freezing point and boiling point in different scales of
temperature.
2.3. Relate different scales of temperature.
2.4. Solve problems on converting one scale of temperature to other
scales.

3. Understand the concept of absolute temperature.
3.1. Define absolute zero of temperature.
3.2. State the meaning of absolute temperature.
63

3.3. Explain the measurement of absolute temperature in Rankine and
Kelvin scales.
3.4. Relate Rankine and Kelvin scales of temperature.
3.5. Solve problems on absolute scales of temperature.

HEAT
4. Understand the basic concept of heat.
4.1. Define heat.
4.2. Mention the units of heat.
4.3. Show converting relation of one heat unit to other heat units.
4.4. Distinguish between heat and temperature.
4.5. Explain heat is a low grade energy and work is a high grade energy.
4.6. Compare the heat and work.
4.7. Solve problems on converting heat units.

SPECIFIC HEAT OF GASES
5. Understand the concept of specific heat of gases.
5.1. Define specific heat, thermal capacity and water equivalent.
5.2. Describe the terms specific heat at constant pressure (C
p
) and specific
heat at constant volume (C
v
).
5.3. Mention the Regnaults law.
5.4. Relate two specific heats (C
p
and C
v
).
5.5. Show the proof of C
p
is greater than C
v
.
5.6. Express the mathematical deduction to calculate the ratio of two
specific heats ().
5.7. Mention the value of C
p
, C
v
and for some common gases.
5.8. Explain the molar specific heats of a gas.

LATENT HEAT AND SENSIBLE HEAT
6. Understand the concept of latent heat and sensible heat.
6.1. Define sensible heat and latent heat.
6.2. Mention the classification of latent heats.
6.3. Explain different types of latent heat.
6.4. List the values of different latent heat for water and ice in different
units.
6.5. Compute the formulae to calculate sensible heat and latent heat.
6.6. Solve problems on sensible heat, latent heat and total heat.

THERMODYNAMIC SYSTEMS
7. Understand the aspects of thermodynamic systems.
7.1. Define thermodynamic system, boundary and surrounding.
7.2. Mention the classification of the thermodynamic systems.
64

7.3. Explain the closed system, open system and isolated system with
example.
7.4. List the properties of thermodynamic systems.
7.5. Describe the thermodynamic control volume.
7.6. Compare the thermodynamic system and control volume.

LAWS OF THERMODYNAMICS
8. Understand the laws of thermodynamics.
8.1. State the laws of thermodynamics.
8.2. Explain the 1
st
law of thermodynamics.
8.3. Mention the corollaries of 1
st
law of thermodynamics.
8.4. Mention the significance and limitations of 1
st
law of thermodynamics.
8.5. Explain the 2
nd
law of thermodynamics.
8.6. Mention the corollaries of 2
nd
law of thermodynamics.
8.7. Mention the application of 2
nd
law of thermodynamics in refrigeration
cycle.
8.8. Compare 1
st
law and 2
nd
law of thermodynamics.
8.9. Solve problems on laws of thermodynamics.

LAWS OF PERFECT GASES
9. Understand the properties and laws of perfect gases.
9.1. Define perfect gas.
9.2. Explain the variables of perfect gases.
9.3. State Boyles law, Charles law and Gay-Lussac law.
9.4. Explain the general gas equation, characteristic gas equation and
universal gas constant or molar constant.
9.5. State Joules law and Avogadros law.
9.6. Solve problems using gas laws and equations.

INTERNAL ENERGY

10. Understand the internal energy of gases.
10.1. Define internal energy.
10.2. Explain the internal energy of gas heated at constant volume and
constant pressure.
10.3. Express the derivation of the equation for increase in internal energy
i.e. WCv (T
2
T
1
).
10.4. Solve problems on change of internal energy.

METHODS OF HEATING AND EXPANDING GASES
11. Understand the thermodynamic processes of perfect gases.
11.1. Define thermodynamic process.
11.2. Mention the classification of the thermodynamic processes.
65

11.3. List the various thermodynamic processes of perfect gases.
11.4. Describe the various thermodynamic processes with p-v and t-s
diagrams.
11.5. Distinguish between the adiabatic process and isentropic process of
gases.
11.6. Explain the flow processes and non-flow processes of gases.
11.7. Explain the steady and unsteady flow processes.
11.8. Describe the steady flow energy equations.
11.9. Solve problems on thermodynamic processes.

ENTROPY AND ENTHALPY
12. Understand the entropy and enthalpy of perfect gases.
12.1. Define entropy and enthalpy.
12.2. Mention the units of entropy and enthalpy.
12.3. Mention the significance of entropy and enthalpy.
12.4. Explain the relation between temperature and entropy.
12.5. Express the mathematical deduction of enthalpy.
12.6. Explain the change of entropy of a perfect gases and vapors during
various thermodynamic processes.
12.7. Solve problems on entropy and enthalpy of different thermodynamic
processes.

VAPOR AND STEAM
13. Understand the properties of vapors.
13.1. Name the three-state of a substance.
13.2. Distinguish between the steam and vapors.
13.3. Discuss the triple point of a substance.
13.4. List the properties of vapors.
13.5. Compare the gas and vapor.
13.6. Explain the thermodynamic processes of vapors.

14. Understand the properties of steam.
14.1. Define steam.
14.2. Explain the formation of steam at constant pressure.
14.3. Describe the important terms for steam (wet steam, dry saturated
steam, superheated steam, dryness fraction, quality of wet steam,
specific volume of steam, etc.).
14.4. Explain the method of using steam table.
14.5. Describe the internal energy of steam.
14.6. Explain the Mollier diagram.

THERMODYNAMIC CYCLES
15. Understand the aspects of thermodynamic cycles.
66

15.1. Define thermodynamic cycle.
15.2. List the assumption in thermodynamic cycles.
15.3. Mention the classification of the thermodynamic cycles.
15.4. Explain the reversible and irreversible cycles.
15.5. State the meaning of air standard cycle, gas power cycle and vapor
power cycle.

16. Understand the aspects of non-conventional thermodynamic air cycles.
16.1. List the non-conventional air/gas power cycles.
16.2. Describe the non-conventional air cycles with p-v and t-s diagrams.
16.3. Compare Carnot, Stirling and Ericsson cycles.
16.4. Solve problems on Carnot, Stirling and Ericsson cycles.

17. Understand the aspects of conventional air cycles.
17.1. List the conventional air cycles.
17.2. Describe the conventional air cycles (Otto cycle, diesel cycle, dual
cycle and Brayton cycle) with p-v and t-s diagrams.
17.3. Compare the Otto, diesel and dual cycles.
17.4. Compare the Brayton and Otto cycles.
17.5. Mention the applications of Otto, diesel, dual and Brayton cycles.
17.6. Compare the theoretical Otto and diesel cycles with the actual Otto
and diesel cycles.
17.7. Solve problems on conventional air cycles.

18. Understand the aspects of thermodynamic vapor cycles.
18.1. Define vapor cycle.
18.2. Describe the Rankine cycle with incomplete evaporation and modified
Rankine cycle with superheated steam.
18.3. Define reheat, regenerative and reheat-regenerative vapor cycles.
18.4. Explain the reheat, regenerative and reheat-regenerative vapor
cycles with p-v and t-s diagrams.
18.5. Compare the reheat, regenerative, reheat-regenerative vapor cycles.
18.6. Describe the binary vapor cycle and topping cycle.
18.7. Solve problems on vapor cycles.

REFRIGERATION AND HEAT PUMPS
19. Understand the features of refrigeration and heat pumps.
19.1. State the meaning of refrigeration and heat pump.
19.2. Describe the reverse Carnot cycle with p-v and t-s diagrams.
19.3. Describe the vapor compression mechanical refrigeration cycle.
19.4. Describe the air refrigeration cycle (gas cycle)
19.5. Describe the vapor absorption refrigeration cycle.
19.6. Describe the heat pumps.
67

19.7. Compare the heat engine, heat pump and refrigeration machines.

TRANSMISSION OF HEAT
20. Understand the modes of heat transfer.
20.1. Define conduction, convection and radiation of heat.
20.2. Compare conduction, convention and radiation of heat.
20.3. Describe the coefficient of thermal conductivity.
20.4. Explain the conductive heat flow through flat surface and thick tube.
20.5. Explain the heat flow by convection through tube.
20.6. Explain the radiant heat transmission.
20.7. Give example of radiant heat transmission.

21. Understand the features of heat exchanger.
21.1. Define heat exchanger.
21.2. Mention the classification of the heat exchangers.
21.3. Explain the operation of direct contact heat exchanger with example.
21.4. Explain the operation of regenerative heat exchanger with example.
21.5. Explain the operation of recuperative heat exchanger.
21.6. Explain the operation of parallel flow, counter flow and cross flow heat
exchangers.
Practical :

1 Verify Boyles law with Bolyles law test apparatus i.e. P
1
V
1
= P
2
V
2
...............=
constant.
2 Verify Gay-Lussac law by measuring pressure of the refrigeration cylinder in
different temperature.
i.e.
P
1
T
1
=
P
2
T
2
...............= constant.
3 Observe the 4-stroke Otto cycle with a model.
4 Observe the 4-stroke diesel cycle with a model.
5 Observe the 2-stroke diesel cycle with a model.
6 Determine the mechanical equivalent of heat by Joules apparatus to verify
first law of thermodynamics.
7 Observe the heat transfer modes (Conduction, convention and radiation) with
a refrigerator or an engine.
8 Observe Rankine cycle with a steam engine model.
9 Observe the refrigeration cycle to verify second law of thermodynamics.
10 Verify heat is a low grade energy and work is a high grade energy.
11 Determine the amount of heat exchange by a parallel and counter flow heat
exchangers.
REFERENCE BOOKS
1 Engineering Thermodynamics
R.S.Khurmi
2 Engineering Thermodynamics
P..K. Nag
3 Heat and Thermodynamics
Brij lal
N. Subrahmanyam
4 Thermal Engineering
A. S. Sarao
68


T P C
3142 ENGINEERING MECHANICS
2 3 3

AIMS
To provide the students with an opportunity to acquire knowledge, skill and attitude in
the area of engineering mechanics with special emphasis on :
force system, moment and couple
center of gravity
moment of inertia
friction
stress & strain
shear force & bending moment
work, power and energy
simple lifting machines and gear train

SHORT DESCRIPTION

Force system; Moment and couple; Center of gravity & centroid; Moment of inertia;
Motion; Simple harmonic motion; Motion of rotation; Friction; Stress & strain; Torsion;
Shear force and beading moment; Work, power & energy; Simple lifting machines;
Gear train.

DETAIL DESCRIPTION

Theory :

FORCE SYSTEM

1 Understand the composition and resolution of forces.
1.1 State the effect of forces.
1.2 Mention the characteristics of a force.
1.3 Define resultant force and composition of forces.
1.4 Find the resultant force graphically and analytically.
1.5 Write the laws of forces.
1.6 Define resolution of a force.
1.7 State the principle of resolution of force.

2 Understand the principles of resultant force.
2.1 Express the deduction of the formula for finding the resolved part of a
component.
2.2 Find the position of the resultant force graphically and analytically.
69

2.3 Solve problems related to resultant force.

3 Understand the aspects of equilibrium of forces.
3.1 Mention different system of forces.
3.2 State the principles of equilibrium of forces.
3.3 State the Lamis theorem.
3.4 Express the derivation of Lamis theorem.
3.5 Describe different methods of the equilibrium of coplanar forces and
non-coplanar forces.
3.6 Explain the conditions of equilibrium.
3.7 Mention the various types of equilibrium of forces.
3.8 Solve problems related to equilibrium of forces.

MOMENT AND COUPLE
4 Understand the aspects of moment of forces.
4.1 Define moment of force.
4.2 Represent the moment of a force geometrically.
4.3 Mention the units of moment.
4.4 Identify the clockwise and anticlockwise moment.
4.5 State the Varignons principle of moments.
4.6 State the laws of moments.
4.7 State what is meant by the lever.
4.8 Identify the types of lever.
4.9 Solve problems related to moment of forces.

5 Understand the aspects of couple.
5.1 State what is meant by the couple.
5.2 Define like forces and unlike forces.
5.3 Explain the methods for finding out the resultant force of parallel forces.
5.4 Distinguish between clockwise couple and antniclockwise couple.
5.5 Solve problems on parallel forces and couples.









70

CENTER OF GRAVITY
6 Understand the concept of center of gravity.
6.1 Define center of gravity and centroid.
6.2 Distinguish between center of gravity and centroid.
6.3 Explain the methods of finding out center of gravity of simple
geometrical figure.
6.4 Determine the center of gravity of simple geometrical figure
geometrically and by integration.
6.5 Identify the axis of reference and axis of symmetry.
6.6 Determine the center of gravity of plain geometrical figure by first
principle of moments.
6.7 Calculate the center of gravity of compound geometrical figure or
areas by moments.
6.8 Calculate the center of gravity of solid bodies.

MOMENT OF INERTIA
7 Understand the application of moment of inertia.
7.1 Explain the term moment of inertia.
7.2 Mention the units of moment of inertia.
7.3 Express the derivation of the formulae for moment of inertia of an area.
7.4 Describe the methods for finding out the moment of inertia.
7.5 Find the moment of inertia of simple areas by the method of
integration.
7.6 State the theorem of perpendicular axis as applied to moment of inertia.
7.7 Show the proof of the theorem of perpendicular as applied to moment
of inertia.
7.8 State the parallel axis theorem in the determination of moment of
inertia of areas.
7.9 Explain the radius of gyration and section modulus.
7.10 Calculate the moment of inertia and section modulus of composite
sections and simple solid bodies.

8 Understand the principles of mass moment of inertia.
8.1 Explain the mass moment of inertia
8.2 Mention the units of mass moment of inertia.
8.3 State the formulae for finding out the mass moment of inertia of
uniform rod, circular ring, circular lamina and solid sphere.
8.4 Calculate the mass moment of inertia of simple solid bodies and
flywheel.
FRICTION
9 Understand the principles of friction.
9.1 Define friction.
9.2 State the laws of static and dynamic friction.
71

9.3 Identify the types of friction.
9.4 Explain the angle of friction.
9.5 Explain coefficient of friction.

10 Understand the application of friction.
10.1 Determine the frictional force of a body lying on an inclined plane.
10.2 Identify the ladder and wedge.
10.3 Identify the methods of solving the problems on wedge and ladder friction.
10.4 Describe the screw friction.
10.5 Determine the efficiency of a screw jack.
10.6 Solve problems relating to the application of friction.

STRESS AND STRAIN
11 Understand the aspect of stress and strain.
11.1 Define stress, strain, modulus of elasticity, Poisons ratio and principle
of shear stress.
11.2 Explain the stress in composite bar, stress in nuts and bolts, stress
due to change in temperature.
11.3 Describe the linear and lateral strain.
11.4 Explain the stress-strain diagram.
11.5 Solve problems on stress and strain.

SHEAR FORCE AND BENDING MOMENT
12 Understand the fundamentals of shear force and bending moment.
12.1 Define beam.
12.2 Identify the types of beam.
12.3 Identify the types of loading on beam.
12.4 Determine the support reactions of different types of beam under
different loading conditions.
12.5 Define shear force (SF) and bending moment (BM).
12.6 Differentiate shear force (SF) and bending moment (BM).
12.7 Explain the sign convention and characteristics of S.F and B.M
diagram.
12.8 Draw S.F and B.M diagram of cantilever beam with point load and
distribute load.
12.9 Draw S.F and B.M diagram of simply supported beams with point load
and distributed load.

LAWS OF MOTION
13 Understand the laws of motion.
13.1 State Newtons three laws of motion.
13.2 Explain Newtons three laws of motion.
13.3 State DAlemberts principle.
72

13.4 Explain the motion of a lift.
13.5 Solve problems on laws of motion.

14 Understand the principle of simple harmonic motion.
14.1 Describe simple harmonic motion (S.H.M.).
14.2 State the general condition of simple harmonic motion.
14.3 Describe the terms relating to S. H. M. such as (a) amplitude (b)
oscillation (c) beat (d) periodic time and (e) frequency.
14.4 Express the derivation of velocity and acceleration of a particle
moving with S. H. M.
14.5 Express the derivation of maximum velocity and acceleration of a
particle moving with S. H. M.
14.6 Solve problems related to simple harmonic motion.

MOTION OF ROTATION
15 Understand concepts of motion of rotation.
15.1 Define angular velocity, angular acceleration and angular displacement.
15.2 Express the mathematical deduction of the equation for the motion of
rotation under constant angular acceleration.
15.3 Express the mathematical deduction for linear velocity of a particle on
a rotating body.
15.4 Express the derivation of formulae to calculate the angular velocity of
a particle on a rotating body.
15.5 Express the derivation for an uniform angular velocity of a crank.
15.6 Express the derivation for velocity of a reciprocating pump.
15.7 Solve problems relating to rotary motion.

16 Understand the aspects of work, power and energy.
16.1 Define work, power and energy.
16.2 State the units of work, power and energy.
16.3 Explain the work done in rotation.
16.4 Mention the types of engine power.
16.5 State the meaning of the engine efficiency.
16.6 Mention the types of engine efficiency.
16.7 Mention types of energy.
16.8 Express the derivation of the equation of kinetic energy.
16.9 State the law of conservation of energy.
16.10 Solve problems related to work, power and energy.

SIMPLE LIFTING MACHINES
17 Understand the principles of simple machines.
17.1 State the meaning of simple machine, compound machine and ideal
machine.
73

17.2 Define the terms velocity ratio, mechanical advantage and efficiency
of a machine.
17.3 Relate between efficiency, mechanical advantage and velocity ratio of
lifting machine.
17.4 State the law of the machine.
17.5 Explain the reversibility of a machine and self locking machine.
17.6 Solve problems involving velocity ratio, mechanical advantage and
efficiency of simple wheel and axle, differential wheel and axle, simple
screw jack, differential screw jack, geared pulley block, etc.

18 Understand the various aspects of gear trains.
18.1 State what is meant by gear.
18.2 Identify the types of gears.
18.3 Identify the simple gear drive.
18.4 Express the derivation of the equation of velocity ratio of simple gear
drive.
18.5 Identify the compound gear drive and gear train.
18.6 Identify the equation of power transmitted by simple and compound
train.
18.7 Identify the epicyclic gear train.
18.8 Express the derivation of the velocity ratio of an epicylic gear train.
18.9 Solve problems related to gear trains.

Practical :
1 Verify the parallelogram law of forces.
2 Verify the triangle law of forces.
3 Verify the polygon law of forces.
4 Show the resultant of forces by using the force board.
5 Proof Lamis theorem by using the force board.
6 Determine the coefficient of friction of timber, concrete and mild steel.
7 Determine the tensile stress-strain by testing a mild steel specimen (also
draw stress-strain diagram).
8 Determine the compressive stress of a timber specimen.
9 Determine the mechanical advantage of a screw jack.
10 Determine the center of gravity of a wooden block.
11 Determine the reaction of beam by using spring balance.
12 Solve problems on force system, moment, moment of inertia, center of
gravity, friction, stress & strain, shear force and bending moment, work,
power, energy and simple lifting machine.

REFERENCE BOOKS
1 Structural Mechanics
W. Morgan and D.T Williams
74

2 Structure Mechanics
Singer/Popov
3 Applied Mechanics
R. S. Khurmi
4 Mechanics of Materials
Philip Guatave Laurson
Williams Junkin Cox.
5 Analytical Mechanics
Virgil Moring Faires

75


T P C
3145 PLANT SAFETY & MANAGEMENT
2 0 2

AIMS
To provide understanding of plant management and organization.
To enable to understand the plant maintenance and store maintenance.
To give an understanding of industrial accidents and safety.
To make understand the cost of accidents and IFR & ISR.
To provide understanding of accident & fire prevention and housekeeping.
To provide understanding of safety training and recording & reporting
accident.
To make understand the application of first aid.

SHORT DESCRIPTION

Plant management and plant organization; Plant maintenance and store maintenance;
Safety in industry; Industrial accident; Cost of accident; Injury frequency rate and injury
severity rate; Accident prevention measures; Fire prevention; Housekeeping; Safety
training; Recording and reporting accident; First aid.

DETAIL DESCRIPTION

Theory :

INTRODUCTION TO PLANT MANAGEMENT
1 Understand the concept of plant management.
1.1 Define plant management.
1.2 Explain the functions of a plant manager.
1.3 Explain the importance of co-ordination among plant personnel.
1.4 List the qualities of a good supervisor.

PLANT ORGANIZATION
2 Understand the aspects of plant organization.
2.1 Explain the layout of a plant including tool room, store room, staff
room, etc.
2.2 Explain the term plant load.
2.3 Explain the optimum use of machines and equipment.

PLANT MAINTENANCE
3 Understand the concept of plant maintenance.
76

3.1 Define maintenance.
3.2 Outline the purpose of maintenance.
3.3 Explain the preventive maintenance.
3.4 Explain the importance of reconditioning the tools and equipment.
3.5 Explain the maintenance organization.
3.6 Explain the maintenance schedule.
3.7 Explain the tool room management.

MAINTENANCE OF STORES
4 Understand the concept of store maintenance.
4.1 Explain the maintenance of raw materials in the stores.
4.2 Outline the importance of maintaining inventory.
4.3 Explain the method of requisition of raw materials and spare parts.

SAFETY IN INDUSTRY
5 Understand the basic concept of safety in industry.
5.1 Define safety.
5.2 Explain the safe working habit.
5.3 Explain the safe procedures and practices in modern industry.
5.4 Identify the built-in safety devices.

INDUSTRIAL ACCIDENTS
6 Understand the aspects of industrial accidents.
6.1 Define accident.
6.2 Explain the effect of accident.
6.3 Identify the types of accidents.
6.4 Mention the causes of accidents.
6.5 Give typical examples of unsafe conditions and unsafe acts in
industrial plants.
6.6 Identify the different agents of accidents.

COST OF ACCIDENT
7 Understand the cost of accidents.
7.1 List the direct and indirect cost of accidents.
7.2 State the cost of accident to employee, employer. industry and nation.
7.3 Mention the important aspects of workers compensation act 1960.

INJURY FREQUENCY RATE AND INJURY SEVERITY RATE
8 Understand the injury frequency rate and injury severity rate.
8.1 Define injury frequency rate (IFR)
8.2 Define injury severity rate (ISR)
8.3 Explain the comparison of industries on the basis of IFR and ISR.

ACCIDENT PREVENTIVE MEASURES
9 Understand the accident prevention measures.
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9.1 Outline the necessity of prevention of accident.
9.2 Describe the measures to be taken in plant layout for accident prevention.
9.3 Explain the maintenance of equipment and appliances for prevention
of accidents.

FIRE PREVENTION
10 Understand the aspects of fire prevention.
10.1 Identify the types of fire.
10.2 Identify the causes of fire.
10.3 Identify the fire fighting equipment.
10.4 Describe the role of factory fire service.
10.5 Identify the fire hazards in the industry.

HOUSEKEEPING
11 Understand the concept of housekeeping.
11.1 Explain the healthy environment in the industry.
11.2 Explain the causes of unhealthy environment.
11.3 Identify the agents of unhealthy environment.
11.4 Explain the importance of proper lighting, ventilation, sanitation and
water supply in the workplant.
11.5 Explain the cleaning of plant floors.

SAFETY TRAINING
12 Understand the concept of safety training.
12.1 Outline the necessity of safety training.
12.2 Explain the effects of postering, meeting, booklet, film, video, slides
regarding safety concern.
12.3 Explain the hazard checklist.

RECORDING AND REPORTING ACCIDENTS
13 Understand the methods of recording and reporting accidents.
13.1 Outline the importance of investigation of the accident.
13.2 Mention the important points of accident investigation.
13.3 Explain the methods of recording and reporting accident.

FIRST AID
14 Understand the aspects first aid.
14.1 State what is meant by first aid.
14.2 Identify the first aid box.
14.3 Identify the causes emergencies where first aid is needed.
14.4 Explain the first aid treatment of shock, asphyxia, wound and fracture.

REFERENCE BOOKS
1 Industrial Safety
Blake
78

2 Critical Aspects of Safety and Loss Prevention
Trevor A. Kletz
3 Chemical Engineering Hand Book
Perry
4 Industrial Maintenance and Management
Srivastava
79


T P C
2621 SPREADSHEET ANALYSIS
0 3 1

AIMS
To provide skill on spreadsheet applications.
To develop skill on database management.
To develop skill in creating graphs.

SHORT DESCRIPTION

Spreadsheet fundamentals; Applications of spreadsheet; Using worksheet; Apply
formula and functions in worksheet; Database management, Creating & printing
graphs; Create simple macros.

DETAIL DESCRIPTION

[ THE FOLLOWING EXPERIMENTS ARE GIVEN IN IBM COMPUTERS. SIMILAR
EXPERIMENTS ARE EXPECTED TO BE PERFORMED IN APPLE MACINTOSH
COMPUTERS ]

1. Apply the basic skills of a spreadsheet software package
1.1. Run a spreadsheet software package.
1.2. Identify and use different areas (working area, border area, control
panel, mode indicator, status indicator, date & time indicator) of the
worksheet screen.
1.3. Identify the function of different keys (typing key, calculator key, text
key, cursor key and function key, etc.) of the keyboard.
1.4. Move around the worksheet using keys and combination of key.
1.5. Identify and use the on-screen help facility.
1.6. Identify and use the types of data, numbers, labels and formula.
1.7. Discover menus, submenus, pop-up menu, etc.

2. Manage workbooks and windows.
2.1. Make and use workbooks.
2.2. Access different types of files.
2.3. Open files as read only.
2.4. Demonstrate the options for saving files.
2.5. Display a workbook in more than one window
2.6. Work with more than one workbook.
2.7. Close a workbook.

3. Create a worksheet and use simple commands.
80

3.1. Activate entries in a worksheet.
3.2. Use edit key (F2) to correct or to modify entries.
3.3. Activate the command menus and select commands.
3.4. Save the work sheet.
3.5. Exit from spreadsheet and return to DOS.
3.6. Retrieve a previously saved worksheet.
3.7. Modify the worksheet.
3.8. Save a modified worksheet.
3.9. Print the worksheet.

4. Apply formulae and functions.
4.1. Use simple formulae to solve arithmetical computation.
4.2. Use arithmetical operators in formulae and logical formulae.
4.3. Edit formulae.
4.4. Use mathematical functions to solve simple equations.
4.5. Change the evaluation order.
4.6. Control the worksheet calculation.

5. Solve engineering problems using formula and functions.
5.1. Use mathematical functions to compute trigonometric values, absolute
values, random number, square root, logarithmic values, etc for
solving engineering problems.
5.2. Use logical functions to perform an operation depending on a
condition in engineering problem.
5.3. Use statistical functions to compute summation, average, minimum
value, maximum value, etc in engineering problem.

6. Show skill in using templates.
6.1. Open new files based on templates.
6.2. Make and use workbook templates.
6.3. Make changes in existing workbook templates.
6.4. Validate numbers, dates, times & text.
6.5. Show custom validation.

7. Work with cell addresses and cell ranges.
7.1. Use GOTO key to move the cell pointer to a particular cell.
7.2. Use the ABSOLUTE KEY to change cell addresses from one form to
another in formulae or in functions.
7.3. Enter range in formulae or in functions by typing directly or by using
cell pointer.
7.4. Produce a named range.
7.5. Use named range in formulae or functions.
81

7.6. Copy cell ranges (one to one, one to many and many to many) with
special attention for copying formulae and functions.
7.7. Move cell ranges.
7.8. Erase cell ranges.

8. Format a worksheet.
8.1. Change the width of a column, a range of column, and change the
columns width globally.
8.2. Insert blank columns and blank rows in a worksheet.
8.3. Delete columns and blank rows in a worksheet.
8.4. Format the display of data of a worksheet globally or by referring a
range of cells (e.g. currency format, exponential format, comma
format, etc.).
8.5. Format the display of date and time of a worksheet globally or
referring a range of cells.
8.6. Protect worksheet functions, formulae/important text and unprotect a
range for entering entries.
8.7. Work with window for viewing a worksheet in different ways and
freeze rows or columns to use them as titles.
8.8. produce, change and delete a style.

9. Exercise on setting up worksheet for printing.
9.1. Show the look of printed pages.
9.2. Change or adjust margins.
9.3. Produce and use page headers of footers.
9.4. Set print area, print titles and different print options.
9.5. Print sections of a worksheet formulae and few pages.
9.6. Print ranges from different worksheets on the same pages.

10. Solve simultaneous linear equations using matrix multiplication.
10.1. Multiply two matrices.
10.2. Compute the inverse of a matrix.
10.3. Solve simultaneous equations (from 2 to 5 equations) with the help of
matrix applied in engineering subjects).

DATABASE MANAGEMENT
11. Use database management.
11.1. produce a database program.
11.2. Sort a database in different ways.
11.3. Search a record from the database using a search criteria.
11.4. Extract records from the database that match a given criteria.
11.5. Delete records that match a given criteria from the database using
available database commands.
82


CREATING & PRINTING GRAPHS
12. Create graphs.
12.1. Produce bar, line, X-Y and pie graphs.
12.2. Add color, titles, legend, grid and data levels to the graph.
12.3. Add visual impact with colors.
12.4. Produce linked pictures.
12.5. Save the graphs and assign names to different graphs of a single
worksheet.

13. Print graphs.
13.1. Print graphs (low or high quality graphs).
13.2. Plot graphs using a plotter using different colors.
13.3. Change graphs size, print & plot them.

MACROS & MACRO COMMAND LANGUAGES
14. Create macros.
14.1. Produce simple macros (e.g. to change the width of a cell, to format a
cell display, to erase a range of cells, etc.) using keystroke
commands.

15. Create macros using macro command languages.
15.1. Produce a macro to convert values into labels and vice versa.
15.2. Produce a macro for inserting alternate blank rows between two rows
of data in a worksheet.
15.3. produce a macro for deleting the inserted blank rows in a worksheet.


83

1441 APPLIED MATHEMATICS I T P C
2 3 3

AIMS


To enable to solve the simultaneous equations with the help of matrix.
To make understand the basic concept and techniques of composition and
resolution of vectors and computing the resultant of vectors.
To enable to apply knowledge of differential calculus in solving minimum cost
of production, maximum bending moment, rate of flow of liquids, efficiency
when motor does maximum work.
To enable to apply the process of integration in solving practical problems like
calculation of area of regular figures in two dimensions and volumes of
regular solids of different shapes.
To enable to use the knowledge of differential equations to solve problems of
SHM, fluid mechanics, strength of materials, work, energy, power, impedance
and reactance.

SHORT DESCRIPTION
Algebra : Matrix.
Trigonometry: De Moivers theorem.
Geometry: Three dimensional rectangular co-ordinate system
and plane.
Vector : Addition and subtraction, dot product and cross product.
Calculus : Expansion of function by Maclaurins and Taylors Theorem, tangent
and normal, maximum and minimum, application of integration for
finding area and volume.
Differential Equations: First order and first degree differential equations,
Fouriers series .

ALGEBRA
1 Solve simultaneous equations with the help of matrix.
1.1 Define matrix, null matrix, unit matrix, square matrix, column matrix,
row matrix, inverse matrix, transpose matrix, adjoin matrix, rank of a
matrix, singular matrix.
1.2 Explain equality, addition and multiplication of matrix.
1.3 Find the rank of a matrix.
1.4 Solve the problems of the following types :
i) Solve the given set of linear equations with the help of matrix.
ii) Find transpose and adjoin matrix of a given matrix.
84

TRIGONOMETRY
2 Apply De Moivers theorem to solve the problems linking with the
complex roots.
2.1 State and prove De Moivers theorem for positive, negative and
fractional index.
2.2 Find the complex roots applying De Moivers theorem of the type:
i) x
7
+ 1 = 0, ii) ( )3
1
i 1+
GEOMETRY
3 Understand three dimensional co-ordinate system.
3.1 Discuss the co-ordinate axes (three dimensional).
3.2 Find the distance between two points whose co-ordinates are given.
3.3 Find the co-ordinates of a point dividing the join of two points in a
given ratio.
3.4 Explain direction cosines and direction ratios .
3.5 Define orthogonal projection .
3.6 Find the projection of two points on a line.
3.7 Find the angle between two lines.
3.8 Find the condition of perpendicularity and condition of parallelism.
3.9 Find the area of a triangle.
3.10 Solve the problems involving 3.2 to 3.8

4 Understand the plane.
4.1 Define the plane.
4.2 Show that the general equation of first degree in x, y, z represents a
plane.
4.3 Reduce the general equation of the plane in the intercept and normal
form.
4.4 Find the equation of the plane through three given points.
4.5 Find the angles between two planes whose equations are given.
4.6 Find the length of the perpendicular from a point to a given plane.
4.7 Solve the problems related to plane and its equations.

VECTOR
5 Apply the theorems of vector algebra.
5.1 Define scalar and vector.
5.2 Explain null vector, free vector, like vector, equal vector, collinear
vector, unit vector, position vector, addition and subtraction of vectors,
linear combination, direction cosines and direction ratios, dependent
and independent vectors, scalar field and vector field.
5.3 Prove the laws of vector algebra.
5.4 Resolve a vector in space along three mutually perpendicular
directions .
85

5.5 Solve problems involving addition and subtraction of vectors.

6 Apply the concept of dot product and cross product of vectors.
6.1 Define dot product and cross product of vectors.
6.2 Interpret dot product and cross product of vector geometrically.
6.3 Deduce the condition of parallelism and perpendicularity of two
vectors.
6.4 Prove the distributive law of dot product and cross product of vector.
6.5 Explain the scalar triple product and vector triple product.
6.6 Solve problems involving dot product and cross product.

CALCULUS
7 Apply Maclaurins Theorem and Tailors Theorem to expand function.
7.1 State Maclaurins and Tailors theorem.
7.2 Expand the function of the following types by Maclaurins Theorem
and Tailors theorem :
ln(1+x), sinx, cosx, etc.

8 Apply the concept of tangent and normal to a curve in solving
problems.
8.1 Deduce the equation of tangent and normal in the form:
i) Y - y =
dy
dx
(X - x) ii) (X - x) + (Y - y)
dy
dx
=0
8.2 Find the formula for angle between two curves.
8.3 Define sub-tangent and sub-normal.
8.4 Find the length of sub-tangent and sub-normal .
8.5 Solve the problems involving tangent, normal, sub-tangent and sub-
normal.

9 Apply the knowledge of derivatives in finding the maximum and
minimum values of a function.
9.1 Define increasing and decreasing function .
9.2 Understand the maximum and minimum values of a function.
9.3 Discuss the working rule to find the maximum and minimum values of a
function.
9.4 Solve the problems involving maximum and minimum values.


10 Apply the concept of integration to find out area and volume.
10.1 Find the area between two lines.
10.2 Find the area
i) of a circle
ii) Bounded by parabola y
2
= 4ax and any double ordinate.
86

iii) of quadrant of the ellipse
x
2
a
2 +
y
2
b
2 =1 between major and
minor axes.
10.3 Find the volume of a sphere of certain radius.
10.4 Solve the problems of areas and volumes by integration.

11. Understand differential equation of first order and first degree.
11.1 Define order and degree of differential equation.
11.2 Solve the following forms of differential equations.
i) Variable separable.
ii) Homogeneous equation.
iii) Exact equations.
iv) Linear equations.

12. Understand Fourier's theorem.
12.1 State Fourier's theorem in the form
y=f(x)=Ao+A
1
sinx+A
2
sin2x+.........+A
n
sinnx
+B
1
cosx+B
2
cos2x+........+B
n
cosnx.
12.2 Determine the co-efficient of Fourier's series.
12.3 Find the Fourier's series for square wave form and saw-tooth
wave form.
12.4 Solve simple problems using Fourier's series.