Trelle

TREEx Mlll llllNs

For the mining and mineral-processing industry

ToTA PURPos

Trellex is a major business segment in the Svedala

ndustry Group, ne of Europe,s largest producers f elastomers. The Group supplies a wide range of products and systems for heal industry, and is als engaged in mining and mineral processing through subsidiaries. Trellex delivers high-perforrnance systems designed to increase the profitability of mining and mineral-processing
operations. Trellex systems are supplied within a total framework of expertise in materials handling, comminution and advanced technologies for grinding, separation and screening. This framework comprises a full range of engineering, consultancy and supprt services that enable you to maximise the return n your investment.

The Trellex range includes the follwing products and

systems:

REEX sYsEts

r Rubbermilllinings r ff-road truck rubber linings r Rubber linings for chutes and hoppers r Screen panel systems r Hose systems for materials handling r Conveyor-belt systems

sYstls DElvERls 0R GoBA|. PAYoF: Trellex customers are assured of world-wide service and

support from start to finish. With subsidiaries in more than 20 countries and an international network of over 100 agents, we participate in engineering, design, installation and service of all our systems.

.BUl sYsTEMs

For end-users, this means that Trellex mill-lining systems deliver globalpayffs in terms of reliable operation, enhanced performance and longer service life. The yield on grinding operations is highly dependent on the performance f mil1linings. Trellex milllining

Trellex engineers have developed specific configurations for the following pes of tumbling mills:

r Autogenous/semi
autogenus Rod

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r r

mi1ls mil1s Ba1lmi1ls

HRE

r ebble mi1ls r Washer mills/Scrubbers r Batchmills

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systems have consistently demnstrated a long-run capability to improve grinding efficiency and reduce csts in a wide range of applications, for both wet and dry processes.

r Trellex Rubber Linings r Trelex SteelCap Linings r Trellex Orebed Magnetic Linings

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JPECIFIC APP!CA!o]{S Standard modular components enable Trellex lining systems to be tailored fr specific customer requireents
at relatively low cost.

AloRED oR

Each pe of lining has features that make it appropriate for specific applications. This brochure presents an overview of Trellex lining systems and the unmatched benefits they can deliver for your perations.

RE1EX llNlil sYsTEMs

From feed head to discharge grate, Trellex lining systems deliver benefits that add up to lower costs and more profitable grinding operations. From the day you order the lining to the day it has to be replaced.

r Fast

r
r

Modrlar design facilitates configuration of the lining for maximum performance interms f gIinding media and mill throughput. Trellex milling and grinding expertise ensures that the lining is tailored to your specific requirements.

oPltlsED FoR HlH.PRoRtA}|cE

r The tools required are few and simple. r Risk of injury is greatly reduced. r Training requirements are minimal.

downtime.

installation vrith less manpower means shorter

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a,

cp lining esy t hndle, hich mens redud dntime.

Combining light-eight rubber ith high-lh1

steel

lnkes Trelex steel.

dismntling t he l'inin

The modular elements in Trellex dischn'rge grte mn

g.

be

rellced ithout

Trellex liningsfor btch mills enble mre efficient utilimti'on of totl caaci,

mill

iloR PRo!AB!.E PRoRilA}|CE r Longer service intervals mean less scheduled downtime. r Consumption of grinding media is reduced. r Lighter linings cut energy consumption.
The oltimised \rofil of Trelx Orebed lining genertes substanti'l energl sings, mesure'd in kWh/ton.

ETMoRE oUToYoURMI
User-specific profile design Lifter bars that can wear down to the bolt heads without shifting psitin. ! Rigid mountings eliminate risk of broken bolts. I Discharge grates made of Trellex rubber are less
liable to c1og.

stooHER oPRAIo]| I No downtime for repairs and adjustments. I Longer service life, thanks to: - Superior wear resistance of Trellex rubber

slc]|llcA}| }|olsE REDUcto}| wlH sEl..cAP ll{t}|s !

100 dB(A)

91

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_90
10 9 8

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110
100

90 80 70 60 50

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100 4000 }z

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Steellining f'rellexsteel_caplining

r r r r

than steel sections, with fewer personnel. Stores of spare parts can be reduced, for better capital management.

Service schedule is tailored for individual user needs. Reliable duty cycles facilitate maintenance planning. Rubber elements can be replaced in much less time

toR RA|o]|A sERYlc

Tailored linings make ibeasier to meet production

HIHRoUP,T

I Reduced downtime means higher annual throughput. Nise-abating rubber elements improve the working
environment, which means higher productivity.

targets.

steel-cap lining means faster installation, faster replacement, trouble-free grinding and simpler service. n rod mills, all-rubber linings reduce noise levels and cut service costs. n secondary mills, al1-rubber linings provide faster installation and longer service life. n secndary ballmills, Trellex orebed linings deliver better wear economy and reduce consumption of balls and energy. nd that,s just a sample of what Trel1ex can do for you. n virtually any type of mill, the Trellex combination of superior hardware design with milling and ginding expertise pays big dividends

n autogenous and semi-autogenous mills, the

TREX PAYS DlYIDEilDs A|. YPs 0 tls

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Trellex

IJNEYoURlt
Trellex wear rubber is the long{ife foundation
of a total lining system. From start to finish, prduction invlves continuous quality control. Advanced polymer expertise is applied for ttal batch testing of rubber to ensure precisely the right compound. Daily quali assurance ensures Zerodefect deliveries of lining elements and components in

mounting systems.

Based on frged T-bolts and metal profiles chemically bnded to rubber, this system has been develped and perfected by Trellex. The chemical bond is actually stronger than the rubber itself. Minimalprofile/blt height enables the liningto be worn doumto amaximum'without damaging the mountings.

REEX tlou]|t}|G sYs

Trellex has developed grades

applications.

of wear rubber for specific operating cnditins in various pes of mills. Each grade is based on experience of thousands f real.world

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sPEClA GRADES 0

mil1s where stress levels are very high. Trellex ML is the cost-effective choice for most other types of mills

features maximum wear strength and extremely high tensile strength. t is designed for primary

TrellexMlS

For special applications, we deliver heat-resistant Tre11ex eat or oil-resistant Trellex oil.

Trellex' lining profiles re dsiged to meet custmer needs. We l'inings nd smoth hed pltes re t emmples of Trellex systems tht lst lnger nd get the most of your mill.

RUBBR|.|iltl{Gs

feed hetd, the shell nd the dischrge grte in n utogenous mill s instlled in nly 108 hours, incuding remo of he old lining.

Minimise dontime! A steel-cp liningfr the

sI..CAP l}.l]|G

The ctting edge f lining technlog! Outstndinger strenh _ llus reduced consumltion of media nd energl, higher throughput nd minimal lnintennce.

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IWIIH QUAITY

A. Hedplnte
D.

. Shell late C' Lifter br

. Grte plte F. Pulp lifter

Fillerrings

1 F'

H. Center cone

G, Trunninlinins

extrctor remoes grindingmedifor phse f the process.

Ptented

by

PBBl. xRAcoR olilen Cntech' thb utmtic

the ner.t

ntegrting the design of discharge systems nd grtes is deisiefor mar.imum utiistion of mill. The Trelkx CAD system optimises the ttl cnfigurtion of holes nd ul lifters. n many fiplications, cuned pul! ifters mn enble f st, energ -efficient dischrge.

DlscHARG sYsM

Self spportingfrmes nd screen cloths polyurethne or rubber ensure fast, easy repllcement.

RoMmscRE}|s

IASTER INSTAIIATION, MO]

a mill lining is largely determined by costs arising from installation and maintenance. Some f these costs are directly associated with the time-consuming, labour-intensive tasks required by installation or replacement. ndirect costs arise from prduction shrtfalls caused by excessive downtime, scheduled as well as

The overall cost of

unscheduled. Light-weight Trellex rubber is the key to faster installation and more rational maintenance. This resilient, highly wear-resistant material is ideal for modular elements that
can be handled by one r tw men. A typicalTrellex element weighs 80o less than a corresponding steel

section!

Every element is designed to be positioned and fixed in place as fast as pssible. Rubber can be trimmed with a knife or a saw, vrhich makes it easy to adjust the geometry.

DRA|nA sAvl]|Gs l]| |lhE For each pe of lining, Trellex has develped mounting systems and working methods that generate substantial savings. For example, a Trellex steel-cap lining can be installed in about half the time required for an all-steel lining, using a simple, pneumatically operated system based on a boom and a lifter block. nd a TrellexTW-L welded rubberlining canbe installed in a batch millin 2 days - while a stone lining
takes 2 weeks.!

The mounting systems developed by Trellex are proven in practice. They save time and they are highly reliable. The main systems are shown belw.

|GEP l slilPE

High-strength T-blts fit ny shell lining.

Mgneticfields

hol'd Orebed

lining in pl'ce ithut

bolts.

RATIoNA MAINTENANGE
The outstanding wear properties of Trellex rubber enable service to be scheduled at much longer interva1s. nd you

o}|ER sRvlcE IilTERA]s

Trellex lining system.

can count on much less unscheduled dwntime lrith a

When service is required, your mill gets back into operatin much faster.

one of the prime benefits f modular design is that only the mdules which are worn have to be replaced. nd a Trellex lining is designed so that the wrn modules can be removed without dismantling the rest. Justas fr installation, light-weight elements and simplified munting systems Save time and manpwer.

ASER REPl.Act}|

s that you have access to engineers with comprehensive knowledge of your productin process. This knowledge is at your fingertips in the Trellex Manual that accompanies each lining. The manual

CoMPEE tAl ]|El|A}|c sYsEtts A Trellex lining system is backed by Trellex expertise,

contains cmplete documentation of every aspect of the lining. ncluding a specially developed, ejsy-tb-read matrix system fr planning service.

re1lex engineers can he1p you fillin the service matrix in accordance with the parameters fr your lining. This gives you a simple, updated guide that keeps you on top f service requirements with a minimum of administrative input. Trellex support helps you maximise the payoff on your investment!

MAxil|s HE PAYoF 0}| YoUR I]|vEstE}|

ck-elds nd metl-to-metl iints fr btch mills.

UNIQUE oB
As part of the Trelleborg Group's mineral-processing business area, Trellex is a link in an organization that not only serves the mining and mineral-processing industry on a global basis, but is also an active participant in
operatins.

Trelleborg is engaged in every sector of the industry, from exploration and prospecting to development, design, systems deliveries, installation, production and engineering consultancy. Trellex thus delivers mill lining systems, service and support that are based on access to a unique mix of expertise, hardware and actual production facilities. The results have been documented in mines and quarries from Australia to the Arctic Circle, like the ones shorpn here. Trellex mill linings deliver a bigger payoff, in the form of high day after day, the year round performance, longer service life and lower costs!

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Chile

Austrli
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United ingdom

TRELLEX WoRD.WIDE

TrelIex

Sbsidiries Prodction fcilhies lFbrkshops licensed prodion

A puosefulstrategy for sustained, stable growth has made Trellex
Comprehensive resorces, skilled engineering personrrel and a world-wide organisation enable Trellex to provide end-users with tailored systems, local service and lng-term support.
an international leader in its core business areas.

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