Spec. No.

: 3600

OFFSHORE DESIGN SECTION

FUNCTIONAL SPECIFICATION FOR HI LO PILOTS

Rev. No.: 1
Discipline: Instrumentation

Page:

1 of 10

FUNCTIONAL SPECIFICATION FOR HI LO PILOT SWITCH

PREPARED / REVISED BY

REVIEWED BY

APPROVED BY

TOTAL No. OF PAGES

DATE

REV. No.

AK ET

MC MC

AC RK

10 10

17.04.2003 03.01.2005

0 1

FORMAT No. ODS/SOF/004A / B

Ref. PROCEDURE No. ODS/SOP/008 TO 015

ISSUE No. 01

REV. No. 01

REV. DATE: 15/210/2003

Spec. No.: 3600

OFFSHORE DESIGN SECTION

FUNCTIONAL SPECIFICATION FOR HI LO PILOTS

Rev. No.: 1
Discipline: Instrumentation

Page:

2 of 10

CONTENTS

Clause No. 1.0 2.0

ITEM Scope Of This Document Standards And Specifications 2.1 2.2 Reference specifications Other Specifications to be followed

Page No. 3 3 3 3 3 3 3 4 4 4 4 5 5 5 5 6 6 6 6 6 7 8 9

3.0 4.0

Scope Of Supply Pneumatic Pressure switch 4.1 4.2 4.3 4.4 4.5 Switch type Material Accuracy Reading scales Enclosure class

5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0 Annexure I Annexure II Annexure III

Equipment Protection Installation Requirement Calibration, Inspection And Testing Documentation Tagging & Nameplates Review And Approval Vendor Pre-Qualification Requirements Preparation For Shipment Receipt And Storage Material Selection Chart For Hi-Low pilot switch Data Sheet Hi-Low Pilot Switch Hook-up Drawing - Hi-Low Pilot Switch

FORMAT No. ODS/SOF/004A / B

Ref. PROCEDURE No. ODS/SOP/008 TO 015

ISSUE No. 01

REV. No. 01

REV. DATE: 15/210/2003

Spec. No.: 3600

OFFSHORE DESIGN SECTION

FUNCTIONAL SPECIFICATION FOR HI LO PILOTS

Rev. No.: 1
Discipline: Instrumentation

Page:

3 of 10

1.0 1.1

SCOPE OF THIS DOCUMENT: This specification describes the essential considerations in the selection, installation, calibration, testing and commissioning of Pneumatic Pressure switch The Contractor shall be responsible for the selection of the Pressure switch suitable for its intended application, its procurement, packing, calibration, testing, and shipment to site, installation and commissioning at site. STANDARDS & SPECIFICATIONS: Reference Specifications: a) Specification No. 3.6: Instrumentation Design Criteria b) Basic Bid Work Other Specifications to be followed: NIL SCOPE OF SUPPLY: The number of Pneumatic Pressure switch to be supplied and installed shall be as per the requirements indicated in the Basic Bid Work and the P & IDs. The scope of supply shall also include commissioning spares and two years spares as required by clause 3.6.4.8 of Instrumentation Design Criteria, and as suggested by the Manufacturer. HI-LOW PILOT SWITCH: SWITCH TYPE: The pneumatic switch shall be block and bleed type. GENERAL:
1

1.2

2.0 2.1

2.2

3.0 3.1

3.2

4.0 4.1 4.1.1 4.1.2

4.1.2.1 Hi-Lo pilots (PSHL) used in well head instrumentation shall be spring and piston type.

For use elsewhere on the platform coil and tube type may be considered.
4.1.2.2 All shutdown and alarm switches shall be fail safe and abnormal condition shall cause a

loss in output signals for pneumatic instruments.

FORMAT No. ODS/SOF/004A / B

Ref. PROCEDURE No. ODS/SOP/008 TO 015

ISSUE No. 01

REV. No. 01

REV. DATE: 15/210/2003

Spec. No.: 3600

OFFSHORE DESIGN SECTION

FUNCTIONAL SPECIFICATION FOR HI LO PILOTS

Rev. No.: 1
Discipline: Instrumentation

Page:

4 of 10

4.1.2.3 Pressure gauge for supply, input and output shall be filled with liquid for damping. 4.1.2.4 Out put shall remain at 3.5 Kg/Cm2 between High and Low settings and 0 otherwise. 4.1.2.5 Process connection from bottom side, 316SS threaded NPTF. 4.1.2.6 The switch element shall be selected in such a way that it can withstand an over-range

pressure of 1.5 times maximum range without loss of calibration.

4.1.2.7 Connection for air or gas supply, transmission and control signals shall normally be

internally threaded NPT.

4.1.2.8 Dead band shall be less than the difference between the normal operating pressure and

set point. Dead- band shall be fixed type unless otherwise specified.
4.1.2.9 The high and low-pressure ports shall be clearly marked on the instrument. 4.1.2.10 The switching mechanism shall have long life and minimum wear and tear. 4.1.2.11 In general compressed instrument air/gas will be used, as pneumatic supply to

instruments and vendor shall indicate pneumatic supply pressure requirement.

4.1.2.12 Pressure switches shall be field adjustable. Adjustments shall be tamper proof.

4.2 4.2.1

Material: The material requirements for Pressure switch shall in general be according to clause 3.6.4.5 of Instrumentation Design Criteria and the material selection chart provided in Annexure I of this specification. Instrument parts shall be resistant to the corrosive properties of the process fluid and ambient conditions to which they are exposed. Accuracy: The maximum error shall not exceed 1% of the span. Repeatability shall be 1% for fixed dead band. Reading Scales: Units for pressure switch shall be in kg/cm2. Enclosure Class: The Pressure switch shall be weather proof to NEMA 4X / IP 66

4.2.2

4.3 4.3.1

4.4 4.4.1 4.5 4.5.1

FORMAT No. ODS/SOF/004A / B

Ref. PROCEDURE No. ODS/SOP/008 TO 015

ISSUE No. 01

REV. No. 01

REV. DATE: 15/210/2003

Spec. No.: 3600

OFFSHORE DESIGN SECTION

FUNCTIONAL SPECIFICATION FOR HI LO PILOTS

Rev. No.: 1
Discipline: Instrumentation

Page:

5 of 10

5.0 5.1

EQUIPMENT PROTECTION: Pressure switch protection requirements shall in general be as per clause no. 3.6.4.4 of Instrumentation Design Criteria.

6.0 6.1

INSTALLATION REQUIREMENTS: The installation of pressure switch shall in general be according to clause 3.6.4.6 of Instrumentation Design Criteria. All pneumatic pressure instruments shall be mounted as close as possible to sensing point. Mountings accessories required for Pressure Instrument shall be 316SS or better.

6.2

6.3

7.0 7.1

CALIBRATION, INSPECTION & TESTING: Calibration, inspection and testing requirements shall in general be as per clause 3.6.4.7 of Instrumentation Design Criteria. In addition, the following shall also be taken care of: Pneumatic Pressure switches shall be tested for set points. These switches shall be calibrated using a hydraulic or dead weight tester or precision pneumatic calibrator prior to installation. A precision output meter, gauge or manometer shall be used to monitor the output The manufacturer before shipment shall perform calibration and alignment of all instruments.

7.2

7.3

8.0 8.1

DOCUMENTATION: The documentation requirements shall in general be according to clause 3.6.6.2 of Instrumentation Design Criteria. Duly filled in data sheet shall be furnished along with the purchase specification. A typical blank data sheet is provided as Annexure II of this document.

8.2

FORMAT No. ODS/SOF/004A / B

Ref. PROCEDURE No. ODS/SOP/008 TO 015

ISSUE No. 01

REV. No. 01

REV. DATE: 15/210/2003

Spec. No.: 3600

OFFSHORE DESIGN SECTION

FUNCTIONAL SPECIFICATION FOR HI LO PILOTS

Rev. No.: 1
Discipline: Instrumentation

Page:

6 of 10

9.0 9.1

TAGGING & NAMEPLATES: Tagging & Nameplate requirements shall in general be according to clause 3.6.6.1 of Instrumentation Design Criteria. The Pneumatic Pressure switches shall be provided with SS name plate indicating the following: Tag Number Manufacturers Name and Model Number Adjustable range Element material Enclosure classification REVIEW & APPROVAL: Review and approval of purchase specifications and other related documents shall in general be according to clause 3.6.6.3 of Instrumentation Design Criteria.

9.2

10.0 10.1

11.0 11.1

VENDOR PRE-QUALIFICATION REQUIREMENTS: The Vendor pre-qualification requirements shall in general be according to clause 3.6.6.4 of Instrumentation Design Criteria.

12.0 12.1

PREPARATION FOR SHIPMENT: The Pneumatic pressure switch shall be prepared for shipment in accordance to clause 3.6.6.5 of Instrumentation Design Criteria.

13.0 13.1

RECEIPT & STORAGE: Receipt and storage of the pressure switch shall be in accordance to clause 3.6.6.6 of Instrumentation Design Criteria.

FORMAT No. ODS/SOF/004A / B

Ref. PROCEDURE No. ODS/SOP/008 TO 015

ISSUE No. 01

REV. No. 01

REV. DATE: 15/210/2003

Spec. No.: 3600

OFFSHORE DESIGN SECTION

FUNCTIONAL SPECIFICATION FOR HI LO PILOTS ANNEXURE I

Rev. No.: 1
Discipline: Instrumentation

Page:

7 of 10

Material Selection Chart for Pressure switch S. No. Piping Class

A1, B1, D1, E1, F1, XF1, F1, PA1, PB1, PD1, PE1, PXF1, PF1, A2, B2, D2, E2, XG1, A1H, A3, B3, A8 (EXCEPT WAT. INJ. SERVICE)

ELEMENT/SOCKET

SS316

2 3 4 5 6 7 8

INJECTION WATER SERVICE

MONEL

A4, A6, A9, B9, D9, E9

SS316

A5

MONEL

A7

A1N, B1N, D1N, E1N, F1N, XF1N, PA1N, PB1N, PD1N, PF1N, XG1N

SS316

A10, B10, D10, E10, F10

SS316L

A11, B11, D11, E11, F11, PA11, PB11, PD11, PE11, PF11

MONEL 400

FORMAT No. ODS/SOF/004A / B

Ref. PROCEDURE No. ODS/SOP/008 TO 015

ISSUE No. 01

REV. No. 01

REV. DATE: 15/210/2003

Spec. No.: 3600

OFFSHORE DESIGN SECTION

FUNCTIONAL SPECIFICATION FOR HI LO PILOTS

Rev. No.: 1
Discipline: Instrumentation

Page:

8 of 10

ANNEXURE II TYPICAL DATA SHEET HI-LOW PILOT

PRESSURE SWITCHES (PNEUMATIC) UNITS :- Flow 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Liquid M3/HR Gas NM3/HR Pressure kg/cm2 26 27 28 29 30 31 32 Temperature deg C Level/length -M

Type Pneumatic Function Indicate Pressure Mounting Case, Window Electrical Area Class Enclosure Class Intrinsically Safe Air Supply Power Supply Cable entry Accuracy Repeatability SWITCH Electric Quantity Form Type Rating Load Type Cable Entry No. of Entries Pneumatic Type Signal

24 Set point adjustment 25 Differential TAG RANGE SET No. POINT 1 As per P& ID

SET POINT 2

MEASURING UNIT Service Element Type Element Material Socket Material Body Material Connection location DIAPHRAGM SEAL (Wherever Required) Type Wetted Parts Other Material Process Connection Facing & Finish Capillary Material Armour Material Capillary Length Flushing Filling conne. MISCELLANIOUS 33 Over range protection 34 Blow out protection 35 Options a) Mounting accessories b) Air filter regulator with Gauge c) Intrinsically safe weather proof out put meter d) Pressure gauges for supply, input and output 36 Pneumatic Connect. Load driving capability PRESSURE TEMP. FLUID SERVICE OVER MAX OPER MAX

OPTIONS

FORMAT No. ODS/SOF/004A / B

Ref. PROCEDURE No. ODS/SOP/008 TO 015

ISSUE No. 01

REV. No. 01

REV. DATE: 15/210/2003

Spec. No.: 3600

OFFSHORE DESIGN SECTION

FUNCTIONAL SPECIFICATION FOR HI LO PILOTS

Rev. No.: 1
Discipline: Instrumentation

Page:

9 of 10

ANNEXURE III HOOK UP DRAWING HI-LOW PILOT SWITCH

FORMAT No. ODS/SOF/004A / B

Ref. PROCEDURE No. ODS/SOP/008 TO 015

ISSUE No. 01

REV. No. 01

REV. DATE: 15/210/2003

Spec. No.: 3600

OFFSHORE DESIGN SECTION

FUNCTIONAL SPECIFICATION FOR HI LO PILOTS

Rev. No.: 1
Discipline: Instrumentation

Page:

10 of 10

ANNEXURE III (Contd.)

FORMAT No. ODS/SOF/004A / B

Ref. PROCEDURE No. ODS/SOP/008 TO 015

ISSUE No. 01

REV. No. 01

REV. DATE: 15/210/2003