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DC1010/DC1020/DC1030/DC1040 DIGITAL CONTROLLERS

Overview
The DC1000 Series are microprocessorbased controllers designed with a high degree of functionality and reliability at a competitive price. The controllers are available in different formats: 48x48

Specification

(1/16 DIN), 48x96 (1/8 DIN), 72x72 (3/16 DIN), 96x96 (1/4 DIN). This Dual Display and Bar graph Two large 4 digits display PV, SP and configuration parameters. One 10 LED bar-graph displays the control output (MV), and up to 8 LEDs display the status of the different outputs (Control, Alarm, ) and also provide indication of the Auto/Manual and programmer states. Setpoint Programming IP65 Front Face Protection IP65 rated front face permits use in applications where it may be subjected to moisture, dust conditions. Remote Setpoint Capability The setpoint can be defined from a remote PLC or other controller. Manual & Automatic Modes The with a control mode can and be switched by

controller series is ideal for the control of temperature, humidity, pressure, flow etc. in a variety of applications including: Plastic Processing Package Machinery Painting and coating Semiconductor packaging / Testing Dryers

Features
Easy to Configure Different configuration levels provide easy access to parameters. Various Control Algorithm Several different algorithms are available as follows: - PID or ON/OFF Control - Heat/Cool Control with 2 PID sets - Motor Position Control (without slidewire feedback) Auto-Tuning Capability Advanced auto-tuning function calculates the optimized PID values for your specific control system.

Two

programs

are

available

between

Automatic

manual

maximum of 8 segments. The 2 programs can be linked together and perform as a single 16 segment program. Extended Alarm Capability Up to three different alarm outputs are available per instrument and 17 kinds of event modes can be assigned to each of alarm output. Communications RS232 or RS485 (with ASC II & Modbus RTU Protocol) is optionally available with a maximum communication speed of 38400 bps.

clicking A/M key. (The A/M available DC1040) Global Approvals CE & cUL with DC1020,

key is and

DC1030

All models are CE certified as a standard, and UL approved version for all models are available optionally. Parameter Lock A 4-digit security code prevents any unauthorized changes of parameters or configurations. Parameters can be hidden to user to prevent any mis-configuration of the unit.

Specifications General Rated power supply voltage 100 to 240V AC 50/60Hz, 8VA max. 15 to 50V DC, 10VA max. Insulation Resistance Over 10 under DC500V megger between input terminal case(ground). Over 10 under DC500V megger between output terminal and case(ground). Withstand voltage 1000V AC 50/60Hz for 1min across input terminal and case(ground) 1500V AC 50/60Hz for 1min across output terminal and case(ground) Standard Conditions Ambient Temp. Ambient Humi. Rated Power Supply Power Frequency 23 2 C 60 5% RH 110V AC 50 1Hz or 60 1HZ and

Operating Conditions

Ambient Temp. Ambient Humi. Rated Power Supply

0 to 50C 20 to 90%RH (non-condensing) 100 to 240V AC 20 to 50V DC

Allowable Power Supply Power Frequency Vibration Resistance Transportatio n and storage conditions Exterior Mounting Model Exterior Size (unit: :WXHXD Panel Cutout (unit: :WXH Global Approvals
mm ) inch

85 to 264V AC 15 to 55VDC 50 2Hz or 60 2Hz 10m/s2 (approx. 1G), 10 to 55Hz for 10min each X, Y, Z directions -20 to +65 C 10 to +95% RH (non-condensing) 20m/s2 (Approx. 2G), 10 to 55Hz for 2 hours each in X, Y, Z directions Case and front panel : plastic Panel-mount DC1010 50 X 50 X 97 (1.97X1.97X 3.82) DC1020 50 X 96 X 97 (1.97X3.78X3.82) DC1030 74 X 74 X 97 (2.91X2.91X3.82) DC1040 96 X 96 X 97 (3.78X3.78X3.82)

Ambient Temp. Ambient Humi. Vibration Resistance

mm ) inch

44.5 X 44.5 (1.75 X 1.75) CE, cUL

44.5 X 90.5 (1.75 X 3.56)

68.5 X 68.5 (2.97 X 2.97)

90.5 X 90.5 (3.56 X 3.56)

Interval = 20.5mm (0.807 in)

Specifications
Input/Output
Analog Input 1 Type Number of Point 1 point (TC, RTD or Linear) TC: RTD : K, J, R, S, B, E, T, N, W, U, PLII, L DPt100, JPt100, JPt50

Linear : 4~20mA / 1~5V / 2~10V * Note 1 0~20mA / 0~5V / 0~10V * Note 1

Range Sampling cycle Indication Accuracy Cold accuracy Input bias (offset) Digital Filter Decimal Point Analog Input 2 Type junction

Refer to Table 1-1. * Temperature unit : C, F 250 ms 0.2% FS 1digit (for details Table1-1) ( switchable)

1.0C (under standard conditions) LSPL ~ USPL 0 - 200 sec (0: filter off) 0000, 000.0, 00.00, 0.000 0~20mA / 0~5V / 0~10V 4~20mA / 1~5V / 2~10V 250ms Measure AC current of single phase SC-80T : 0.0~80.0A 500msec 1% FS 0.1A ac 12g 2500Vac, for 1 min between terminal and case

Sampling Cycle CT Input Type

Sampling Cycle Indication Accuracy Resolution Weight Dielectric strength

NOTE 1. When OUT1 is ON and CT input value is less than HBA set value for 5 seconds, AL1 is activated. Otherwise, AL1 is not activated.

Specification
Model Input/Output
Relay SPST SPDT SPST SPDT

DC1010

DC1020

DC1030

DC1040

3A, 220Vac, Resistive Load(100,000 time electrical life) PWM(SSR drive), ON: 20 Vdc, OFF: 0 V (max. load current 20mA)

Analog Output 1

Voltage Pulse

Open Time Terminal Voltage: 20 Vdc or less Time Proportional Cycle Time: 0-150 sec DC Current (mA) : 0~20mA, 4~20mA (load resistance 500)

Linear

DC Voltage (V) Accuracy Update Cycle

: 0~5V, 0~10V, 1~5V, 2~10V (max. load current 20mA) 5% of Span 500m sec SPST SPST SPST

Relay

SPST

3A, 220Vac, Resistive Load(100,000 time electrical life) PWM(SSR drive), ON: 20 Vdc, OFF: 0 V (max. load current 20mA)

Analog Output 2 (* Note 1)

Voltage pulse

Open Time Terminal Voltage: 20 Vdc or less Time Proportional Cycle Time: 0-150 sec DC Current (mA) : 0~20mA, 4~20mA (load resistance 500)

Linear

DC Voltage (V) Accuracy Update Cycle

: 0~5V, 0~10V, 1~5V, 2~10V (max. load current 20mA) 5% of Span 500m sec

Output Direction (OUD)

HEAT(Direct)/COOL(Reverse) (Selectable) Auto/Manual operation is switchable.

Control Mode

*Manual output : Bumpless in normal mode OUTL in abnormal mode Object SP, PV 1 point 4-20mA, 0~20mA, 0~5V, 0~10V, 1~5V, 2~10V +/- 0.2% of span 500 ms SPST SPST SPDT SPDT SPST SPST SPST SPST SPDT SPDT SPST

Transmission Output

No. of point Type Accuracy Update Cycle AL1

Digital Output

Relay

AL2 AL3

3A, 220Vac, Resistive Load(100,000 time electrical life)

* For Heat/Cool Control Output only.

Specification PID Control & Auto-Tuning

Proportional Band (P1,P2) Integral time (I1, I2) Derivative time (D1, D2) Auto-Tuning Value HYS1, HYS2 Dead Band (DB1) GAP1, GAP2 Cycle Time Proportional Band: 0.0 ~ 200.0% Integral time : 0 ~ 3600 sec 0 ~ 900 sec 0 ~ USPL 0 ~ 1000 (for ON/OFF control) Not defined. 0 ~ 1000(for HEAT/COOL control) 0 ~ 150 sec

Communication
Speed Protocol Parity check Bit length Communication 1200, 2400, 4800, 9600, 19200, 38400 bps ModBus RTU, ModBus ASCII Odd / Even 8 RS232C, RS485

Events(ALARMS)
01 / 11 02 / 12 Code 03 / 13 04 / 14 05 / 15 PV Event SET VALUE Activation Hysterisis 06 / 16 Deviation-High alarm (inhibit / no-inhibit) Deviation-Low alarm (inhibit / no-inhibit) Deviation High/Low Limit alarm (inhibit / no-inhibit) Deviation High/Low Limit range alarm (inhibit / no-inhibit) Absolute High alarm by PV (inhibit / no-inhibit) Absolute Low alarm by PV (inhibit / no-inhibit) -1999~ USPL (Absolute value, Deviation value) 0 ~ 1000 0 : Flicker On Delay Time 99M 59S : Continuance 00M 01S to 99M 58S : Time Delay Program Code 07 17 08 System TIME HBA Code 18 Code Code 19 09 System Error OFF Delaying timer (00Hours 00Min ~ 99Hour 59Min) Heater Break Alarm Segment End alarm(in progress of program) Program RUN System Error ON

Specification Program (Optional)

No. of programs No. of segments Segment time 2 (Program 1 & Program 2) 8 segments/1 program Segment time: Setting by set points(SP) and time (Max. 99hours 59minutes) 0~100% When OUT=0%, Program End. Rear Wait Time may exceed set time of the particular segment. In this case, remaining Program section WAIT function time is set as 0 and pending; if the temperature that was measured does not reach target value WAIT set point. It proceeds to the next segment after it is confirmed that temperature reach the range of set point (target value WAIT) Setup range: 0 ~ 1000 by decimal point. Repeat Program link Program start Power Failure TIME UNIT Repeat / Non-repeat When Program number is 0, Link program 1 and 2. (1) Start from SP=0 (2) Start from PV Hot Start / Cold Start Hour. Minute / Minute. Second

Control output

Ramp & Soak

Slope(Ramp) SOAK TIMER POWER FAILURE Temperature : 0.0 to 99.99 / min Max. 99 hours 59 min It starts from PV.

Table 1-1 Analog Input Range (Thermocouple)

Temperature Range Input Type Code C 0.0~200.0 0.0 ~ 400.0 0 ~ 600 0 ~ 800 0 ~ 1000 0 ~ 1200 0.0~200.0 0.0 ~ 400.0 0 ~ 600 0 ~ 800 0 ~ 1000 0 ~ 1200 0~1600 0~1769 0~1600 0~1769 0~1820 E1 E2 N1 N2 T1 T T2 T3 W5Re/ W26Re PLII PL1 PL2 U1 U U2 U3 L L1 0~800 0~900 0~1200 0~1300 -199.9~400.0 -199.9~200.0 0.0~350.0 0~2300 0~2320 0~1300 0~1390 -199.9~600.0 -199.9~200.0 0.0~400.0 0~400 F 0.0~392.0 0.0~752.0 0~1112 0~1472 0~1832 0 ~ 2192 0.0~392.0 0.0~752.0 0~1112 0~1472 0~1832 0 ~ 2192 0~2912 0~3216 0~2912 0~3216 0~3308 0~1472 0~1652 0~2192 0~2372 -199.9~752.0 -199.9~392.0 0.0~662.0 0~3632 0~4208 0~2372 0~2534 -199.9~999.9 -199.9~392.0 0.0~752.0 0~752 +/-0.2%FS +/-2 C under 100 C +/-3.6 F under 212 F +/-0.2%FS +/-0.2%FS Indication Accuracy Remarks

K1 K2 K K3 K4 K5 K6 J1 J2 J J3 J4 J5 J6 R R1 R2 S1 S2 B1 E

S TC
(Note1)

+/-0.2%FS +/-0.2%FS +/-0.2%FS No guarantee at 0 ~ 400C

+/-0.2%FS +/-1 C under -100 C +/-1.8 F under -148 F

+/-0.2%FS +/-0.2%FS +/-0.2%FS

+/-0.2%FS +/-1 C under -100 C +/-1.8 F under -148 F

+/-0.2%FS +/-0.2%FS +/-0.2%FS

L2

0~800

0~1472

Table 1-2 Analog Input Range (RTD)

Input Type Input Type Code JP1 JP2 JPt100 JP3 JP4 JP5 JP6 DP1 DP2 C -199.9~600.0 -199.9~400.0 -199.9~200.0 0~200 0~400 0~600 -199.9~600.0 -199.9~400.0 -199.9~200.0 0~200 0~400 0~600 -199.9~600.0 -199.9~400.0 -199.9~200.0 0~200 0~400 0~600 F -199.9~999.9 -199.9~752.0 -199.9~392.0 0~392 0~752 0~1112 -199.9~999.9 -199.9~752.0 -199.9~392.0 0~392 0~752 0~1112 -199.9~999.9 -199.9~752.0 -199.9~392.0 0~392 0~752 0~1112 +/-0.2%FS +/-0.5 C under -100 C +/-0.9 F under -148 F +/-0.2%FS +/-0.5 C under -100 C +/-0.9 F under -148 F +/-0.2%FS Indication Accuracy Remarks

+/-0.5 C under -100 C +/-0.9 F under -148 F

RTD

DIN Pt100

DP3 DP4 DP5 DP6 JP.1 JP.2

JPt50

JP.3 JP.4 JP.5 JP.6

Table 1-3 Analog Input Range (Linear)

Input Type Code AN1 AN2 Linear AN3 AN4 AN5 Source -10~10mV 0~10mV 0~20mV 0~50mV 10~50mV -1999~9999 +/-0.1% of span 0-20mA, 0-1V, 0-5V, 0-10V 4-20mA, 1-5V, 2-10V Range Indication Accuracy Remarks

Picture 1.1 External Dimension

0%

20

40

60

80

100%

DC1030

0%

20

40

60

80

100%

0%

20

40

60

80

100%

Picture 1-2 Wiring Diagram DC1010

N
POWER Noise Filter 1 6 11 2 12 3 13 4 14 5 10 9 8 7

L
AC 100 ~ 240V (50 / 60Hz) DC 15 ~ 50V (option)

OUTPUT

PV
Linear 3
11 G1

OUT2
2

Relay Volt 1 2

OUT1=5

Linear
7

RTD
7

TC
7

B
8 9 8 8 9

A,B,C,D

12 K1 13 G2

B A

OUT1
4

Relay Volt 1 2

Linear 3
14 K2

10

10

10

ALARM
5

A,B,C,D

AL1
2

AL1
11

AL2
13

OUT1=7
2

12

14

3 CLOSE

AUX. OUT TRS

11

COMM. COMM RS232

RD

COMM RS485
D-

4 OPEN

11

11

12
SD

5 COM

12

D+

12

CT INPUT CT
11

SG

13

13

12

Picture 1-3 Wiring Diagram DC1020

L
POW ER Noise Filter 1 2 3 AC 100 ~ 240V (50 / 60Hz) DC 15 ~ 50V (option) 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

OUTPUT

PV
Volt 2 Linear 3

OUT2
6

Relay 1

L inear
17

R TD
17

TC
17

B
18 18 18 19

A,B,C,D

OUT1
8

19

B A

19

Relay Volt
NO 1

Linear 3
20 20 20

NC

ALARM AL1
A,B,C,D
3
NC

AUX. OUT AL2

NC

AL3
6 11

10 COM

11

TRS

OUT1=7
6

NO

NO

12

12

5 COM 7 CLOSE

COM

13

13

8 OPEN

INPUT2

COMM. COMM RS232

RD

CT INPUT COMM RS485

D-

CT

14

14

14

14

15

10 COM

15

SD

15

D+

15

16

SG

16

16

Picture 1-4 Wiring Diagram DC1030

L
POWER Noise Filter 1 2 3 AC 100 ~ 240V (50 / 60Hz) DC 15 ~ 50V (option) 4 5 6 7 15 16 17 18 19 20 21 8 9 10 11 12 13 14

CT INPUT CT
15

16

OUTPUT

PV
Volt Linear 2 3

OUT2
3

Relay 1

OUT1=5
15 G1

L inear
11

R TD
11

TC
11

B
12 13 12 12 13

A,B,C,D

17 G2 19

OUT1
5

B A

13

Relay
NO 1

Volt Linear 2 3

PROT
20 14 14 14

NC

ALARM AL1
A,B,C,D
3

AL2
COM

7 COM

AUX. OUT TRS

18

OUT1=7
3

OUT1=8
15 G1

NO

19

NC 10

4 CLOSE

16 K1

5 OPEN

17 G2

INPUT2 Remote SP

COMM. COMM RS232

RD

18 K2 9

COMM RS485
D-

15

15

7 COM

20

PROT
21

10

SD

16

D+

16

SG

17

17

Picture 1-5 Wiring Diagram DC1040

L
POWER Noise Filter 1 2 3 AC 100 ~ 240V (50 / 60Hz) DC 15 ~ 50V (option) 4 5 6 7 31 32 33 34 35 36 37 38 39 40 11 12 13 14 15

COMM. COMM RS232

RD

COMM RS485
D-

31

31

SD

32

D+

32

SG

33

33

16 17 18 19 20 AUX. OUT TRS

39

CT INPUT CT
14

8 9 10

15

40

OUTPUT

PV

OUT2
6

Relay Volt Linear 1 2 3

OUT1=6
31 RG

OUT1=5
31 G1

Linear
17

RTD
17

TC
17

B
18 19 18 18 19

33 RG

A,B,C,D

33 G2 39

OUT1
8

Relay Volt Linear

NO 1

35 TG1

B A

19

3
37 TG2 40

PROT
20 20 20

NC

39

OUT1=9
PROT
31 G1

ALARM AL1
3
NC

AL2
NC

AL3
6

11

10 COM

A,B,C,D

40

OUT1=7
6

OUT1=8
31 G1

32 K1

NO

NO

12

33 G2

5 COM

COM

13

7 CLOSE

32 K1

34 K2

INPUT2 Remote SP

COMM. COMM RS232

RD

8 OPEN

33 G2

35 G3 14 36 K3

COMM RS485
D-

14

14

34 K2

15

SD

15

D+

15

10 COM

35

39

PROT
36 40

PROT

16

SG

16

16

Model Interpretation

Warranty / Remedy
Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Contact your local sales office for warranty information. If warranted goods are returned to Honeywell during the period of coverage, Honeywell will repair or replace without charge those items it finds defective. The foregoing is Buyer's sole remedy and is in lieu of all other warranties, expressed or implied, including those of merchantability and fitness for a particular purpose. Specifications may change without notice. The information we supply is believed to be accurate and reliable as of this printing. However, we assume no responsibility for its use. While we provide application assistance personally, through our literature and the Honeywell web site, it is up to the customer to determine the suitability of the product in the application.

Specifications are subject to change without notice.

Honeywell Process Solution

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