MCBR1010 SERIES SERVICE MANUAL

PREPARED BY:280W item group

Hefei Meiling Company Ltd.Aug,2006

CATALOGUE 1. 2. 3. 4. PRODUCT BRIEF 3 COOLING SYSTEM

6

CONTROLING SYSTEM 8 EXPLODE VIEW

11

CHAPTER 1 PRODUCT BRIEF

This product is a newly developed frost-free refrigerator of our company. The product's external appearance is special and decent sculpting. It is the whole box hull structure, poured foam behind, ensured foamed layer thickness equality. So the heat preservation function is more excellent It is the whole foamed door structure, designed to a thin door gasket structure that can keep cold air effect better and with maximum limit attain economy energy effect. In the frozen room door racks are used that it can enlarge the storage space and increment to store. In the refrigerate room can rack is used that it can easily store and take to take to easily pull a soft beverage product such as can. In the cold system wings slice type evaporate is used that it

can spread hot efficiency increment and make cold effectively. Control the system accords with American UL safe attestation request, you can trust an usage please. Structure sketch plan and main parts name of that product

1.FREEZER

BIN

2.REFRIGERATOR 4.FREEZER

BIN

3.CAN DISPENSER 5.FREEZER TEMPERATURE CONTROL KNOB 7.LAMP COVER COVER

SHELF

6.REFRIGERATOR TEMPERATURE CONTROL KNOB 8.REFRIGERATOR 10.CRISPER SHELF

9.CRISPER

11.LEVELING LEGS

The chapter 2 colding system

Colding system principle diagram

Explain:

refrigerant

processing left condenser connect pipe

Compress

Suction pipe

right condenser

Evaporator

connect pipe

Capillary pipe

filter

anti-coagulate pipe

Two, function parameter form

Technology parameter BCD-280W

Electric shock classification of I protection aganist Total capacity(L) 280

Effective cubage refrigoratorL 72 (L) VoltageV FrequencyHz Total input powerW Defrost powerW Electricity consumption KW.h/24h Refrigerant and inject amount weightKg R134a /103g 64 Freezen L 208 115 60 130 200 1.05

Figure dimensionwidthdepth 6006701545 height mmmmmm

Three, break down analysis: refrigerate room isnt cool or is cool not better Break down analysis: 1)the fan is bad or there is the stopper and its rotate speed is much low(it is much more possibility in after two kind.) 2)Refrigerator air road is not free so that breeze is much little or not. 3)Frost on the evaporate is thick ,or the ice is much more(see a behind reason analysis)so that refrigerator room is not cold or cold much better. 4)Refrigerant lacks or leaks 5)The compressor doesn't operate or is bad(see a behind reason analysis). 6) The door is not closed completely or the door gasket does not seal properly. 7)Too much food is stored so that cool air dosent flow much better. The frozen room room isnt cool or is cool not better Break down analysis: 1) the fan is bad or there is the stopper and its rotate speed is

much low(it is much more possibility in after two kind.) 2) Refrigerant lacks or leaks 3) Frost on the evaporate is thick ,or the ice is much more(see a behind reason analysis)so that refrigerator room is not cold or cold much better. 4) The compressor doesn't operate or is bad(see a behind reason analysis). 5) Too much food is stored so that cool air dosent flow much better. Frost on the evaporate thick or the ice much more Break down analysis: Frost on the evaporate thick 1) The door gasket does not seal properly so that the compressor doesn't shut down 2) Door is opened too frequently and much water in the foods is placed refrigerator. 3)The defrost timer doesnt operate properly. 4)The temperature fuse doesnt operate properly. 5)The electrical connection doesnt operate properly. The ice block up: There is much water in the system.There need replace a new filter The compressor doesn't shut down

Break down analysis: 1) The door is not closed completely or the door gasket does not seal properly. 2) The electrical connection doesnt operate properly. 3) The temperature fuse doesnt operate properly. 4) the fan is bad or there is the stopper and its rotate speed is much low The compressor doesn't start Break down analysis: 1) The electrical connection doesnt operate properly. 2) The starter is bad. 3) The temperature fuse is bad Noise abnormality Break down analysis: In the normal circumstance, compressor is operating and fan blade is operating,which cause noises. But sometimes noises isnt normal ,reason is: Check if the compressor is installed properly? Check if interference happens which the fan blade with surroundings the structure

 Control system 1. Electricity principle diagram

2.Defrost work principle It is time to begin from last defrost period,defrost timer port 3 and 4 are connected, the compressor begins to operate, between the compressor is operated ,the same time the motor of the defrost timer is operated,when it 16 hours that is the time of the compressor s operated ,under the drive of defrost timer motor defrost timer port 3 and 2 are connected ,the compressor is stopped and auto-defrost is processed. After getting in to auto-defrost, because the temperature of the evaporator surface is low, over-temerature control of heater is connected and defrost timer motor is stopped, defrost heater is operated.When the temperature of cool evaporator is rised to about 8 , over-temerature control of heater isnt

connected and defrost timer is stopped. The defrost timer motor is processed after about 7 minutes under the drive of defrost timer motor defrost timer port 3 and 2 are connected

again,and it is time to end of defrost period, and the compressor is operated.Such as goes round and round. 3. Electric appliances part of easy troubled detailed statement 3. Parts easy to damage

NO 1 2 3

NAME lamp defrost heater over-temerature control of heater

4 5 6 7 8

thermal cutoff fan motor defrost timer thermostat compressor

4.wiring diagram

Product Explosive View

BOM

Model: MCBR1010GS/S/W

Page 1

Model: MCBR1010GS/S/W

Page 2