Coin Manufacturing Process -Existing ( For 10kg 22kt Gold)

Sl.No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Process Alloy Making Transportation Rough Rolling Inspection Transportation Shearing to req. width Transportation Fine Rolling to req.Thickness Inspection Transportation Coin Blanking Weighing Transportation Annealing Transportation Coin Forming Transportation Weighing QA Inspection Packing Posting ( SCN) Transportation to stores Dispatch to stores 275 TOTAL 23 Steps Mtrs Flow Machine/Tool Induction Vac.Furnace Hand carry Rough Rolling M/c Micrometer Hand carry Shearing M/c Hand carry Rolling M/c Micrometer Hand carry Hyd.Press Weighing M/c Hand carry Cont.Annealing Furnace Hand carry Hyd.Press Hand carry Weighing M/c By visual Manual Manual Hand carry 200 5 30 15 15 15 10 15 372 Mins 1 Emp 2 CL 1 20 25 3 6 10 6 Distance (In mts.) Time (In mins.) 45 2 20 1 2 20 2 30 1 5 45 5 45 4 45 1 1 Manpower Emp CL 1

Date: 12.08.09 Chart Symbol

10 8 3 2 Times Times Times Times 295 Mins 30 Mins 17 Mins 30 Mins

LEGEND:
OPERATION TRANSPORTATION INSPECTION DELAY / STORAGE

Casting Process -Existing ( For one Tree)

Sl.No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 Process Preparation of Flasks(Tape wrapping) Wax Tree Preparation with Flasks Transportation Loading of Flasks into Mixing Unit Weighing of Powder Transportation Investment powder Mixing Pouring into Flasks Unloading of Flasks Curing Process Transportation Loading into Burnout furnace Burnout process Unloading from Burnout Transportation Loading to Casting M/c Casting Process Unloading of Flasks Air Quenching Transportation Chocking in water Water Blasting (De-Investment) Transportation Checking & weighing (Against Tree card) Transportation Tree cutting/De-Sprueing Transportation Grinding Transportation Weighing (After De-Sprueing) Transportation Loading into Tumbler Tumbling process Unloading from Tumbler Transportation Loading into Magnetic Polisher Magnetic Polishing Unloading & Segregation Transportation Checking & weighing (Against Tree card) Transportation Bagging Transportation Inspection Security Sealing Posting ( SCN) Dispatch Flow Machine/Tool Manual Manual Hand carry Manual Weighing Balance/Manual Hand carry Investment Mixing M/c Manual Manual Natural curing Hand carry Manual Rotary/Burnout Furnace Manual Hand carry Manual Vacuum Casting Furnace Manual Manual Hand carry Manual Water Jet Unit/Manual Hand carry Manual Hand carry Manual Hand carry Manual Hand carry Weighing Balance/Manual Hand carry Manual Dreher Tumbling M/c Manual Hand carry Manual Magnetic Polisher Manual Hand carry Manual Hand carry Manual Hand carry Manual Manual Manual Manual 14.5 TOTAL 47 Steps Mtrs 4 5 2 6 10 2 5 5 6 2 6 2~8 2 2 Distance (In mts.) Time (In mins.) 0.8 0.8 2 2.5 1.7 2 0.5 0.5 2 3 5 5 480 2 8 2 8 2 20 5 2 8 1 2 2 20 2 20 2 5 2 5 45 5 2 2 20 6 4 2 2 30 2 20 10 10 5 2 4 2 4 5 2 4 Manpower Emp CL

Date: 09.01.10 Chart Symbol

789
Mins

12 Emp

11 CL

31 14 1 Time 1 Time Times Times

723 Mins LEGEND:

OPERATION TRANSPORTATION INSPECTION DELAY / STORAGE

41 Mins

20 Mins

5 Mins

Total Manpower (E & CL) Total Time taken per Tree in Hrs Total distance travelled in mts

12 + 11 13.2 14.5

100

150

200

250

300

350

400

450

500

50

1.720.5 0.822.5 0.52 3 5 5 0 0.8

Burnout process

Air Quenching 2 2 Grinding 2 5 Tree8 Magnetic 6 4 Bagging Inspection 5 2 cutting/De-Sprueing 5 2 2 Polishing 2 1010 5 2 8 2 8 2 2 2 5 2 2 1
Tumbling process

Preparation of Flasks Wax Tree Preparation Transportation Loading of Flasks Weighing of Powder Transportation Invest powder Mixing Pouring into Flasks Unloading of Flasks Curing Process Transportation Loading into B/O furnace Burnout process Unloading from Burnout Transportation Loading to Casting M/c Casting Process Unloading of Flasks Air Quenching Transportation Chocking in water Water Blasting Transportation Checking & weighing Transportation Tree cutting/De-Sprueing Transportation Grinding Transportation Weighing Transportation Loading into Tumbler Tumbling process Unloading from Tumbler Transportation Loading into Mag Polisher Magnetic Polishing Unloading & Segregation Transportation Checking & weighing Transportation Bagging Transportation Inspection Security Sealing Posting ( SCN) Dispatch

Preparation of Flasks Wax Tree Preparation Transportation Loading of Flasks Weighing of Powder Transportation Invest powder Mixing Pouring into Flasks Unloading of Flasks Curing Process Transportation Loading into B/O furnace Burnout process Unloading from Burnout Transportation Loading to Casting M/c Casting Process Unloading of Flasks Air Quenching Transportation Chocking in water Water Blasting Transportation Checking & weighing Transportation Tree cutting/De-Sprueing Transportation Grinding Transportation Weighing Transportation

0.8 0.8 2 2.5 1.7 2 0.5 0.5 2 3 5 5 480 2 8 2 8 2 20 5 2 8 1 2 2 20 2 20 2 5 2

Loading into Tumbler Tumbling process Unloading from Tumbler Transportation Loading into Mag Polisher Magnetic Polishing Unloading & Segregation Transportation Checking & weighing Transportation Bagging Transportation Inspection Security Sealing Posting ( SCN) Dispatch

5 45 5 2 2 20 6 4 2 2 30 2 20 10 10 5

2~8

6 5 5 2 10

2 5 4

B u rn o u t
300 250 350

500

450

400

p
200 150 100 50 0

ro ce ss

480

45

A ir Q u e n
30

ch in g
20

M ag n e ti c P o li sh in g

20 20 20 20

S e cu

ri t

10

al i

g
10

Burnout process Tumbling process Bagging Air Quenching Grinding Inspection Magnetic Polishing Tree cutting/De-Sprueing Posting ( SCN) Security Sealing

480 45 30 20 20 20 20 20 10 10