Pressure Vessel Engineering LTD.: Design Conditions

Pressure Vessel Engineering Ltd.
ASME Calculations - CRN Assistance - Vessel Design - Finite Element Analysis
Design Conditions
Code: ASME VIII-1 Year: 2007 Addenda: 2009 MAWP: 150 MEAWP: 0 Max. Temp.: 120 MDMT: -20 MDMT Press.: 150 Corrosion Allowance: 0.125 Hydrotest: 195 Impact Testing: No Impact Exemption: UG-20(f) Radiography: None psi psi F F psi in psi
ASME Section VIII-1 Calculations

Cust: Desc: Dwg: ID: Pressure Vessel Engineering Sample Vessel 4 Sample 4 Sample 4
Min. Thk. (UG-16b): 0.09375 in
UG-22 Loadings Considered

Internal Press.: Yes External Press.: No Vessel Weight: Yes Weight of Attachments: No Attachment of Internals: No Attachment of Externals: Yes Cyclic or Dynamic Reactions: No Wind Loading: No Seismic Loading: Yes Fluid Impact Shock Reactions: No Temperature Gradients: No Differential Thermal Expansion: No Abnormal Pressures: No Hydrotest Loads: No
PVEcalc-Sample 4 Calulations
Author: Brian Munn Reviewer: Laurence Brundrett
Conclusion: The sample vessel has been calculated to ASME Section VIII-1 and found acceptable.
www.pveng.com info@pveng.com Phone 519-880-9808
Pressure Vessel Engineering Ltd. 120 Randall Drive, Suite B Waterloo, Ontario, Canada, N2V 1C6
Pressure Vessel Engineering, Ltd.

Shell 1 Job No: Sample Vessel 4 Number: 1
Date Printed: 4/15/2010
Vessel Number: Vertical Vessel Mark Number: S1
Cylindrical Shell Design Information

Design Pressure: 150.00 PSI Static Head: 4.33 PSI Shell Material: SA-516 Gr. 70 Shell Length: 120.0000 in. Corrosion Allowance: External Corrosion Allowance: Outside Diameter (new): Outside Diameter (corroded): Shell Surface Area: Shell Estimated Volume: Circ. Joint Efficiency: 0.1250 0.0000 60.0000 60.0000 157.08 1420.41 70 in. in. in. in. Sq. Ft. Gal. % Design Temperature: 120 Long. Joint Efficiency: 70 Factor B Chart: CS-2 Material Stress (hot): 20000 Material Stress (cold): 20000 Compressive Stress: 14118 Actual Circumferential Stress: 17550 Actual Longitudinal Stress: 8665 F % PSI PSI PSI PSI PSI
Specific Gravity: 1.00 Weight of Fluid: 11866.17 lb. Total Flooded Shell Weight: 15040.15 lb. Shell Weight: 3173.98 lb.
Minimum Design Metal Temperature Data

Min. Temperature Curve: B UCS-66(b) reduction: Yes UCS-68(c) reduction: No Pressure at MDMT: Minimum Design Metal Temperature: Computed Minimum Temperature: 150.00 PSI -20 F -39 F
Design Thickness Calculations

Longitudinal Stress Calculations per Paragraph UG-27(c)(2)
t= PR 2SE + 0.4P = 154.33 * 29.6250 2 * 20000 * 0.70 + 0.4 * 154.33 = 0.1629 + 0.1250 (corrosion) + 0.0000 (ext. corrosion) = minimum of 0.2879 in.
Circumferential Stress Calculations per Appendix 1-1(a)(1)

t= PRo SE + 0.4P = 154.33 * 30.0000 20000 * 0.70 + 0.4 * 154.33 = 0.3293 + 0.1250 (corrosion) + 0.0000 (ext. corrosion)
External loads do not control design.
= minimum of 0.4543 in.
Nominal Shell Thickness Selected = 0.5000 in.
Advanced Pressure Vessel version: 2010.1.2 Computer Engineering, Inc.
Page 1 of 28
Section VIII, Division 1, 2007 Edition, 2009 Addenda

Bottom Head Job No: Sample Vessel 4 Number: 1
Vessel Number: Vertical Vessel Mark Number: H1
ASME F&D Head Design Information

Design Pressure: 150.00 PSI Static Head: 4.33 PSI Head Material: SA-516 Gr. 70 Corrosion Allowance: External Corrosion Allowance: Head Location: Outside Diameter : Thin Out : Crown Radius (Lo) : Head Surface Area: Head Estimated Volume: Head Weight: 0.1250 0.0000 Bottom 60.0000 0.0750 60.0000 in. in. in. in. in. Design Temperature: 120 Joint Efficiency: 85 Factor B Chart: CS-2 Material Stress (hot): 20000 Material Stress (cold): 20000 Actual Head Stress: 17172 Straight Flange : 1.5000 Knuckle (r) : 3.6000 M = [ 3 + L/r ]: Specific Gravity: Weight of Fluid: Total Flooded Head Weight: 1.7481 1.00 783.78 lb. 1527.06 lb. F % PSI PSI PSI in. in.
24.32 Sq. Ft. 93.98 Gal. 743.28 lb.


Design Thickness Calculations per Appendix 1-4(d) t= PLoM 2SE + P(M - 0.2) = 154.33 * 60.0000 * 1.7481 2 * 20000 * 0.85 + 154.33 ( 1.7481 - 0.2 ) = minimum of 0.6728 in.
= 0.4728 + 0.1250 (corrosion) + 0.0000 (ext. corrosion) + 0.0750(thin out)
Nominal Head Thickness Selected = 0.7500 in. Minimum Thickness after forming, ts (uncorroded) = 0.6750 in.
Page 2 of 28

Top Head Job No: Sample Vessel 4 Number: 2
Vessel Number: Vertical Vessel Mark Number: H2
ASME F&D Head Design Information

Design Pressure: 150.00 PSI Static Head: 4.33 PSI Head Material: SA-516 Gr. 70 Corrosion Allowance: External Corrosion Allowance: Head Location: Outside Diameter : Thin Out : Crown Radius (Lo) : Head Surface Area: Head Estimated Volume: Head Weight: 0.1250 0.0000 Top 60.0000 0.0750 60.0000 in. in. in. in. in. Design Temperature: 120 Joint Efficiency: 85 Factor B Chart: CS-2 Material Stress (hot): 20000 Material Stress (cold): 20000 Actual Head Stress: 17172 Straight Flange : 1.5000 Knuckle (r) : 3.6000 M = [ 3 + L/r ]: Specific Gravity: Weight of Fluid: Total Flooded Head Weight: 1.7481 1.00 783.78 lb. 1527.06 lb. F % PSI PSI PSI in. in.
24.32 Sq. Ft. 93.98 Gal. 743.28 lb.


Design Thickness Calculations per Appendix 1-4(d) t= PLoM 2SE + P(M - 0.2) = 154.33 * 60.0000 * 1.7481 2 * 20000 * 0.85 + 154.33 ( 1.7481 - 0.2 ) = minimum of 0.6728 in.
= 0.4728 + 0.1250 (corrosion) + 0.0000 (ext. corrosion) + 0.0750(thin out)
Nominal Head Thickness Selected = 0.7500 in. Minimum Thickness after forming, ts (uncorroded) = 0.6750 in.
Page 3 of 28

H.Cplg. 1" NPT 6000# Job No: Sample Vessel 4 Number: 1 ID Number: 3
Vessel Number: Vertical Vessel Mark Number: N3
Nozzle Design Information

Design Pressure: 150.00 PSI Static Head: 4.33 PSI Nozzle Material: SA-105 External Projection: Internal Projection: Inside Corrosion Allowance: External Corrosion Allowance: Nozzle ID (new): Nozzle ID (corroded): Outer "h" Limit: Internal "h" Limit: OD, Limit of Reinforcement: 0.5150 0.0000 0.1250 0.0000 0.8450 1.0950 0.4675 0.1550 2.5690 in. in. in. in. in. in. in. in. in. Design Temperature: 120 F Nozzle Efficiency (E): 100 % Joint Efficiency (E1): 1.00 Factor B Chart: CS-6 Allowable Stress at Design Temperature (Sn): 20000 PSI Allowable Stress at Ambient Temperature: 20000 PSI Correction Factor (F): 1.00 Nozzle Path: None Nozzle Wall Thickness(new): 0.3120 in. Nozzle Wall Thickness(corroded): 0.1870 in. Upper Weld Leg Size(Weld 41): 0.3750 in. Internal Weld Leg Size(Weld 43): 0.0000 in. Outside Groove Weld Depth: 0.7180 in.
Minimum Design Metal Temperature

Min. Temp. Curve: A UCS-66(b) reduction: Yes UCS-68(c) reduction: No Pressure at MDMT: Minimum Design Metal Temperature: Computed Minimum Temperature: 150.00 PSI -20 F -122 F
Host Component: Head 2 - Top Head

Material: SA-516 Gr. 70 Material Stress(Sv): 20000 PSI Head wall thickness(new): Head wall thickness - thin out (corroded): 0.7500 in. 0.5500 in.
Nozzle Detail Information

Upper Weld Leg Size(Weld 41): 0.3750 in. Nozzle Wall Thickness(tn): 0.3120 in. Outside Groove Weld Depth: 0.7180 in.
Nozzle passes through the vessel, attached by a groove weld. Nozzle is adequate for UG-45 requirements. Opening is adequately reinforced for Internal Pressure. Reinforcement calculations are not required per UG-36(c)(3)(a)See Uw-14 for exceptions. Weld Strength Paths are adequate.
Page 4 of 28

H.Cplg. 1" NPT 6000# Job No: Sample Vessel 4 Number: 1 ID Number: 3
Required Head Thickness per Paragraph UG-37(a)

tr = PLoM (2SE + P * (M - 0.2)) = 154.33 * 60.0000 * 1.0000 (2 * 20000 * 1 + 154.33 * (1.0000 - 0.2)) = 0.2308 in.
Nozzle Required Thickness Calculations

Required Nozzle Thickness for Internal Pressure per Paragraph UG-37(a) trn = PRn SE - 0.6P = 154.33 * 0.5475 20000 * 1 - 0.6 * 154.33 = 0.0042 in.
Strength Reduction Factors

fr1 = min Sn 20000 , 1.0000 = min , 1.0000 = 1.0000 Sv 20000 Sn 20000 , 1.0000 = min , 1.0000 = 1.0000 Sv 20000 fr2 = min Sn 20000 , 1.0000 = min , 1.0000 = 1.0000 Sv 20000
fr3 = min
UG-45 Thickness Calculations

Nozzle Thickness for Pressure Loading (plus corrosion) per Paragraph UG-45(a) t= PRn SE - 0.6P + Ca + ext. Ca = 154.33 * 0.5475 20000 * 1.00 - 0.6 * 154.33 + 0.1250 + 0.0000 = 0.1292 in.
Nozzle Thickness for Internal Pressure (plus corrosion) per Paragraph UG-45(b)(1) t= PLoM (2SE + P * (M - 0.2)) + Ca + ext. Ca = 154.33 * 60.0000 * 1.7481 (2 * 20000 * 1 + 154.33 * (1.7481 - 0.2)) + 0.1250 + 0.0000 = 0.5273 in.
Minimum Thickness of Standard Wall Pipe (plus corrosion) per Paragraph UG-45(b)(4) t = minimum thickness of standard wall pipe + Ca + ext. Ca Nozzle Minimum Thickness per Paragraph UG-45(b) t = Smallest of UG-45(b)(1) or UG-45(b)(4) Wall thickness = tn = 0.3120 is greater than or equal to UG-45 value of 0.2475
= 0.2475 in. = 0.2475 in.
Page 5 of 28

4" SCH 160 Job No: Sample Vessel 4 Number: 2 ID Number: 2

Design Pressure: 150.00 PSI Static Head: 4.33 PSI Nozzle Material: SA-106 Gr. B External Projection: Internal Projection: Inside Corrosion Allowance: External Corrosion Allowance: Nozzle Pipe Size: Nozzle ID (new): Nozzle ID (corroded): Outer "h" Limit: Internal "h" Limit: OD, Limit of Reinforcement: 5.0000 0.0000 0.1250 0.0000 4 3.4380 3.6880 1.0150 0.7025 7.3760 in. in. in. in. in. in. in. in. in. Design Temperature: 120 F Nozzle Efficiency (E): 100 % Joint Efficiency (E1): 1.00 Factor B Chart: CS-2 Allowable Stress at Design Temperature (Sn): 17100 PSI Allowable Stress at Ambient Temperature: 17100 PSI Correction Factor (F): 1.00 Nozzle Path: None Nozzle Pipe Schedule: 160 Nozzle Wall Thickness(new): 0.5310 in. Nozzle Wall Thickness(corroded): 0.4060 in. Upper Weld Leg Size(Weld 41): 0.3750 in. Internal Weld Leg Size(Weld 43): 0.0000 in. Outside Groove Weld Depth: 0.7500 in.

Min. Temp. Curve: B UCS-66(b) reduction: Yes UCS-68(c) reduction: No Pressure at MDMT: Minimum Design Metal Temperature: Computed Minimum Temperature: 150.00 PSI -20 F -150 F
Host Component: Head 1 - Bottom Head


Nozzle passes through the vessel, attached by a groove weld. Pipe Size: 4 Schedule: 160 Nozzle is adequate for UG-45 requirements. Opening is adequately reinforced for Internal Pressure. Weld Strength Paths are adequate.
Page 6 of 28


tr = PLoM (2SE + P * (M - 0.2)) = 154.33 * 60.0000 * 1.0000 (2 * 20000 * 1 + 154.33 * (1.0000 - 0.2)) = 0.2308 in.


fr3 = min

Nozzle Thickness for Internal Pressure (plus corrosion) per Paragraph UG-45(b)(1) t= PLoM (2SE + P * (M - 0.2)) + Ca + ext. Ca = 154.33 * 60.0000 * 1.7481 (2 * 20000 * 1 + 154.33 * (1.7481 - 0.2)) + 0.1250 + 0.0000 = 0.5273 in.
Minimum Thickness of Standard Wall Pipe (plus corrosion) per Paragraph UG-45(b)(4) t = minimum thickness of standard wall pipe + Ca + ext. Ca Nozzle Minimum Thickness per Paragraph UG-45(b) t = Smallest of UG-45(b)(1) or UG-45(b)(4) Wall thickness = tn * 0.875(pipe) = 0.4646 is greater than or equal to UG-45 value of 0.3324
= 0.3324 in. = 0.3324 in.
Page 7 of 28

Nozzle Reinforcement Calculations

Area Required for Internal Pressure A = d tr F + 2 tn tr F (1 - fr1) = (3.6880 * 0.2308 * 1.00) + (2 * 0.4060 * 0.2308 * 1.00 * (1 - 0.8550)) = 0.8784 sq. in. Area Available - Internal Pressure A1 Formula 1 = d(E1 t - F tr) - 2tn(E1 t - F tr)(1 - fr1) = 3.6880 * (1.00 * 0.5500 - 1.00 * 0.2308) - 2 * 0.4060 * (1.00 * 0.5500 - 1.00 * 0.2308) * (1 - 0.8550) = 1.1396 sq. in. A1 Formula 2 = 2(t + tn)(E1 t - F tr) - 2tn(E1 t - F tr)(1 - fr1) = 2 * (0.5500 + 0.4060)(1.00 * 0.5500 - 1.00 * 0.2308) - 2 * 0.4060 * (1.00 * 0.5500 - 1.00 * 0.2308) * (1 - 0.8550) = 0.5727 sq. in. A1 = Larger value of A1 Formula 1 and A1 Formula 2 A2 Formula 1 = 5(tn - trn) fr2 t = 5(0.4060 - 0.0167) * 0.8550 * 0.5500 = 0.9153 sq. in. A2 Formula 2 = 5(tn - trn) fr2 tn = 5(0.4060 - 0.0167) * 0.8550 * 0.4060 = 0.6757 sq. in. A2 = Smaller value of A2 Formula 1 and A2 Formula 2 A3 = Smaller value of the following : 5 * t * ti * fr2 = 5 * 0.5500 * 0.2810 * 0.8550 = 0.6607 sq. in. 5 * ti * ti * fr2 = 5 * 0.2810 * 0.2810 * 0.8550 = 0.3376 sq. in. 2 * h * ti * fr2 = 2 * 0.0000 * 0.2810 * 0.8550= 0.0000 sq. in. = 0.0000 sq. in. A41 = (leg) * fr2 = (0.3750) * 0.8550 A43 = (leg) * fr2 = 0 * 0.8550 = 0.1202 sq. in. = 0.0000 sq. in. = 1.1396 sq. in.
= 0.6757 sq. in.
Area Available (Internal Pressure) = A1 + A2 + A3 + A41 + A43 = 1.9355 sq. in., which is greater than A (0.8784)
Page 8 of 28

12" x 16" MWY c/w 1" x 3" Ring Job No: Sample Vessel 4 Number: 3 ID Number: M1
Vessel Number: Vertical Vessel Mark Number: M1

Design Pressure: 150.00 PSI Static Head: 4.33 PSI Nozzle Material: SA-106 Gr. B External Projection: Internal Projection: Inside Corrosion Allowance: External Corrosion Allowance: Nozzle ID (new): Nozzle ID (corroded): Outer "h" Limit: Internal "h" Limit: OD, Limit of Reinforcement: 1.5000 0.7500 0.1250 0.0000 16.0000 16.2500 1.3750 1.2500 32.5000 in. in. in. in. in. in. in. in. in. Design Temperature: 120 F Nozzle Efficiency (E): 100 % Joint Efficiency (E1): 1.00 Factor B Chart: CS-2 Allowable Stress at Design Temperature (Sn): 17100 PSI Allowable Stress at Ambient Temperature: 17100 PSI Correction Factor (F): 1.00 Nozzle Path: None Nozzle Wall Thickness(new): 0.7500 in. Nozzle Wall Thickness(corroded): 0.6250 in. Upper Weld Leg Size(Weld 41): 0.5000 in. Internal Weld Leg Size(Weld 43): 0.3750 in. Outside Groove Weld Depth: 0.7500 in.

Reinforcing Pad Information

Reinforcing Material: SA-516 Gr. 70 Reinforcing Plate Thickness(te): OD, Reinforcing Plate(Dp): 0.5000 in. 21.5000 in. Allowable Stress at Design Temperature(Sp): Allowable Stress at Ambient Temperature: Repad to Vessel Weld Leg Size(Weld 42): Repad to Nozzle Groove Weld Depth: 20000 20000 0.3750 0.5000 PSI PSI in. in.
Host Component: Head 2 - Top Head


Upper Weld Leg Size(Weld 41): 0.5000 in. Internal Weld Leg Size(Weld 43): 0.3750 in. Nozzle Wall Thickness(tn): 0.7500 in. Outside Groove Weld Depth: 0.7500 in. Repad to Vessel Weld Leg Size(Weld 42): 0.3750 in. Repad Thickness(te): 0.5000 in.
Nozzle passes through the vessel, attached by a groove weld. Nozzle is adequate for UG-45 requirements. Opening is adequately reinforced for Internal Pressure. Weld Strength Paths are adequate.
Page 9 of 28


tr = PLoM (2SE + P * (M - 0.2)) = 154.33 * 60.0000 * 1.0000 (2 * 20000 * 1 + 154.33 * (1.0000 - 0.2)) = 0.2308 in.


fr1 = min Sn 17100 , 1.0000 = min , 1.0000 = 0.8550 Sv 20000 Sn 17100 , 1.0000 = min , 1.0000 = 0.8550 Sv 20000 fr2 = min Sn 17100 , 1.0000 = min , 1.0000 = 0.8550 Sv 20000 Sp 20000 , 1.0000 = min , 1.0000 = 1.0000 Sv 20000
fr3 = min
fr4 = min

This calculation is for an access or inspection opening. Nozzle Thickness for Pressure Loading (plus corrosion) per Paragraph UG-45(a) t= PRn SE - 0.6P + Ca + ext. Ca = 154.33 * 8.1250 17100 * 1.00 - 0.6 * 154.33 + 0.1250 + 0.0000 = 0.1987 in.
Page 10 of 28


Area Required for Internal Pressure A = d tr F + 2 tn tr F (1 - fr1) = (16.2500 * 0.2308 * 1.00) + (2 * 0.6250 * 0.2308 * 1.00 * (1 - 0.8550)) = 3.7923 sq. in. Area Available - Internal Pressure A1 Formula 1 = d(E1 t - F tr) - 2tn(E1 t - F tr)(1 - fr1) = 16.2500 * (1.00 * 0.5500 - 1.00 * 0.2308) - 2 * 0.6250 * (1.00 * 0.5500 - 1.00 * 0.2308) * (1 - 0.8550) = 5.1291 sq. in. A1 Formula 2 = 2(t + tn)(E1 t - F tr) - 2tn(E1 t - F tr)(1 - fr1) = 2 * (0.5500 + 0.6250)(1.00 * 0.5500 - 1.00 * 0.2308) - 2 * 0.6250 * (1.00 * 0.5500 - 1.00 * 0.2308) * (1 - 0.8550) = 0.6923 sq. in. A1 = Larger value of A1 Formula 1 and A1 Formula 2 A2 Formula 1 = 5(tn - trn) fr2 t = 5(0.6250 - 0.0737) * 0.8550 * 0.5500 = 1.2962 sq. in. A2 Formula 2 = 2(tn - trn) fr2 (2.5 tn + te ) = 2(0.6250 - 0.0737) * 0.8550 * (2.5 * 0.6250 + 0.5000) = 1.9444 sq. in. A2 = Smaller value of A2 Formula 1 and A2 Formula 2 A3 = Smaller value of the following : 5 * t * ti * fr2 = 5 * 0.5500 * 0.5000 * 0.8550 = 1.1756 sq. in. 5 * ti * ti * fr2 = 5 * 0.5000 * 0.5000 * 0.8550 = 1.0688 sq. in. 2 * h * ti * fr2 = 2 * 0.6250 * 0.5000 * 0.8550= 0.5344 sq. in. = 0.5344 sq. in. A41 = (leg) * fr3 = (0.5000) * 0.8550 A42 = (leg) * fr4 = (0.3750) * 1.0000 A43 = (leg) * fr2 = (0.1964) * 0.8550 A5 = (Dp - d - 2tn) te fr4 = (21.5000 - 16.2500 - 2 * 0.6250) * 0.5000 * 1.0000 = 0.2138 sq. in. = 0.1406 sq. in. = 0.0330 sq. in. = 2.0000 sq. in. = 5.1291 sq. in.
= 1.2962 sq. in.
Area Available (Internal Pressure) = A1 + A2 + A3 + A41 + A42 + A43 + A5 = 9.3471 sq. in., which is greater than A (3.7923)
Page 11 of 28

Nozzle Weld Strength Calculations

Attachment Weld Strength per Paragraph UW-16 (Corroded Condition) Weld 41 tmin = smaller of 0.75, te, or tn = smaller of 0.75, 0.5000, or 0.6250 Weld 41 Leg min. = (smaller of 0.25 or (tmin * 0.7)) + ext. CA 0.7 = 0.2500 0.7 = 0.5000 in. = 0.3571 in. Weld 41, actual weld leg = 0.5000 in. Weld 42 tmin = smaller of 0.75, t, or te = smaller of 0.75, 0.5500, or 0.5000 Weld 42 Leg min. = 0.5 * tmin + ext. CA 0.7 = 0.5 * 0.5000 + 0.0000 0.7 = 0.5000 in. = 0.3571 in. Weld 42, actual weld leg = 0.3750 in. Weld 43 tmin = smaller of 0.75, t, or tn = smaller of 0.75, 0.5500, or 0.6250 Weld 43 Leg min. = (smaller of 0.25 or (tmin * 0.7)) + ca 0.7 = (smaller of 0.25 or (0.5500 * 0.7)) + 0.1250 0.7 = 0.3750 0.7 = 0.5500 in. = 0.5357 in.
Weld 43, actual weld leg = 0.3750 in.
Unit Stresses per Paragraphs UG-45(c) and UW-15 Nozzle wall in shear = 0.70 * Sn = 0.70 * 17100 Upper fillet, Weld 41, in shear = 0.49 * Material Stress = 0.49 * 17100 Vessel groove weld, in tension = 0.74 * Material Stress = 0.74 * 17100 Inner fillet, Weld 43, in shear = 0.49 * Material Stress = 0.49 * 17100 Outer fillet, Weld 42, in shear = 0.49 * Material Stress = 0.49 * 20000 Repad groove weld, in tension = 0.74 * Material Stress = 0.74 * 17100 Strength of Connection Elements Nozzle wall in shear = * * mean nozzle diameter * tn * Nozzle wall in shear unit stress = * * 16.8750 * 0.6250 * 11970 Upper fillet in shear = * * Nozzle OD * weld leg * upper fillet in shear unit stress = * * 17.5000 * 0.5000 * 8379 Groove Weld in Tension = * * Nozzle OD * groove depth * groove weld tension unit stress = * * 17.5000 * 0.7500 * 12654 Inner fillet in shear = * * Nozzle OD * weld leg * inner fillet in shear unit stress = * * 17.5000 * 0.1964 * 8379 Outer fillet in shear = * * Plate OD * weld leg * outer fillet in shear unit stress = * * 21.5000 * 0.3750 * 9800 Repad groove weld = * * Nozzle OD * Groove Depth * repad groove weld in tension unit stress = * * 17.5000 * 0.5000 * 12654
= 11970 PSI = 8379 PSI = 12654 PSI = 8379 PSI = 9800 PSI = 12654 PSI
= 198200 lb. = 115100 lb. = 260800 lb. = 45200 lb. = 124000 lb. = 173800 lb.
Page 12 of 28

Load to be carried by welds, per UG-41(b)(1) and Fig. UG-41.1 sketch (a) W = [A - A1 + 2 tn fr1(E1t - Ftr)] Sv = [3.7923 - 5.1291 + 2 * 0.6250 * 0.8550 * (1.00 * 0.5500 - 1.0000 * 0.2308)] * 20000 = -19913 lb. W1-1 = (A2 + A5 + A41 + A42) * Sv = (1.2962 + 2.0000 + 0.2138 + 0.1406) * 20000 = 73000 lb. W2-2 = (A2 + A3 + A41 + A43 + 2 tn t fr1) Sv = (1.2962 + 0.5344 + 0.2138 + 0.0330 + 2 * 0.6250 * 0.5500 * 0.8550) * 20000 = 53300 lb. W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2 tn t fr1) * Sv = (1.2962 + 0.5344 + 2.0000 + 0.2138 + 0.1406 + 0.0330 + 2 * 0.6250 * 0.5500 * 0.8550) * 20000 = 96100 lb. Check Strength Paths Path 1-1 = Outer fillet in shear + Nozzle wall in shear = 124000 + 198200 Path 2-2 = Upper fillet in shear + Repad groove weld + Groove weld in tension + Inner fillet in shear = 115100 + 173800 + 260800 + 45200 Path 3-3 = Outer fillet in shear + Inner fillet in shear + Groove weld in tension = 124000 + 45200 + 260800
= 322200 lb. = 594900 lb. = 430000 lb.
Plate Strength = A5 * Sp = 2.0000 * 20000 Outer fillet weld strength(124000) is greater than plate strength(40000).
= 40000 lb.
Page 13 of 28


Design Pressure: 150.00 PSI Static Head: 4.33 PSI Nozzle Material: SA-106 Gr. B External Projection: Internal Projection: Inside Corrosion Allowance: External Corrosion Allowance: Nozzle ID (new): Nozzle ID (corroded): Outer "h" Limit: Internal "h" Limit: OD, Limit of Reinforcement: 2.6250 0.8750 0.1250 0.0000 16.0000 16.2500 0.9375 0.9375 32.5000 in. in. in. in. in. in. in. in. in. Design Temperature: 120 F Nozzle Efficiency (E): 100 % Joint Efficiency (E1): 1.00 Factor B Chart: CS-2 Allowable Stress at Design Temperature (Sn): 17100 PSI Allowable Stress at Ambient Temperature: 17100 PSI Correction Factor (F): 1.00 Nozzle Path: None Nozzle Wall Thickness(new): 0.7500 in. Nozzle Wall Thickness(corroded): 0.6250 in. Upper Weld Leg Size(Weld 41): 0.3750 in. Internal Weld Leg Size(Weld 43): 0.3750 in. Outside Groove Weld Depth: 0.5000 in.

Host Component: Shell 1 - Shell 1

Material: SA-516 Gr. 70 Material Stress(Sv): 20000 PSI Shell wall thickness(new): Shell wall thickness(corroded): 0.5000 in. 0.3750 in.

Upper Weld Leg Size(Weld 41): 0.3750 in. Internal Weld Leg Size(Weld 43): 0.3750 in. Nozzle Wall Thickness(tn): 0.7500 in. Outside Groove Weld Depth: 0.5000 in.
Nozzle passes through the vessel, attached by a groove weld. Nozzle is adequate for UG-45 requirements. Opening is adequately reinforced for Internal Pressure. Weld Strength Paths are adequate.
Page 14 of 28

Required Shell Thickness per Paragraph UG-37(a)

tr = PRo SE + 0.4P = 154.33 * 30.0000 20000 * 1 + 0.4 * 154.33 = 0.2308 in.


fr3 = min

This calculation is for an access or inspection opening. Nozzle Thickness for Pressure Loading (plus corrosion) per Paragraph UG-45(a) t= PRn SE - 0.6P + Ca + ext. Ca = 154.33 * 8.1250 17100 * 1.00 - 0.6 * 154.33 + 0.1250 + 0.0000 = 0.1987 in.
Page 15 of 28


Area Required for Internal Pressure A = d tr F + 2 tn tr F (1 - fr1) = (16.2500 * 0.2308 * 1.00) + (2 * 0.6250 * 0.2308 * 1.00 * (1 - 0.8550)) = 3.7923 sq. in. Area Available - Internal Pressure A1 Formula 1 = d(E1 t - F tr) - 2tn(E1 t - F tr)(1 - fr1) = 16.2500 * (1.00 * 0.3750 - 1.00 * 0.2308) - 2 * 0.6250 * (1.00 * 0.3750 - 1.00 * 0.2308) * (1 - 0.8550) = 2.3171 sq. in. A1 Formula 2 = 2(t + tn)(E1 t - F tr) - 2tn(E1 t - F tr)(1 - fr1) = 2 * (0.3750 + 0.6250)(1.00 * 0.3750 - 1.00 * 0.2308) - 2 * 0.6250 * (1.00 * 0.3750 - 1.00 * 0.2308) * (1 - 0.8550) = 0.2623 sq. in. A1 = Larger value of A1 Formula 1 and A1 Formula 2 A2 Formula 1 = 5(tn - trn) fr2 t = 5(0.6250 - 0.0737) * 0.8550 * 0.3750 = 0.8838 sq. in. A2 Formula 2 = 5(tn - trn) fr2 tn = 5(0.6250 - 0.0737) * 0.8550 * 0.6250 = 1.4730 sq. in. A2 = Smaller value of A2 Formula 1 and A2 Formula 2 A3 = Smaller value of the following : 5 * t * ti * fr2 = 5 * 0.3750 * 0.5000 * 0.8550 = 0.8016 sq. in. 5 * ti * ti * fr2 = 5 * 0.5000 * 0.5000 * 0.8550 = 1.0688 sq. in. 2 * h * ti * fr2 = 2 * 0.7500 * 0.5000 * 0.8550= 0.6413 sq. in. = 0.6413 sq. in. A41 = (leg) * fr2 = (0.3750) * 0.8550 A43 = (leg) * fr2 = (0.1964) * 0.8550 = 0.1202 sq. in. = 0.0330 sq. in. = 2.3171 sq. in.
= 0.8838 sq. in.
Page 16 of 28

4 In SCH 160 Pipe Job No: Sample Vessel 4 Number: 5 ID Number: 1

Design Pressure: 150.00 PSI Static Head: 4.33 PSI Nozzle Material: SA-106 Gr. B External Projection: Internal Projection: Inside Corrosion Allowance: External Corrosion Allowance: Nozzle Pipe Size: Nozzle ID (new): Nozzle ID (corroded): Outer "h" Limit: Internal "h" Limit: OD, Limit of Reinforcement: 5.0000 0.0000 0.1250 0.0000 4 3.4380 3.6880 0.9375 0.7025 7.3760 in. in. in. in. in. in. in. in. in. Design Temperature: 120 F Nozzle Efficiency (E): 100 % Joint Efficiency (E1): 1.00 Factor B Chart: CS-2 Allowable Stress at Design Temperature (Sn): 17100 PSI Allowable Stress at Ambient Temperature: 17100 PSI Correction Factor (F): 1.00 Nozzle Path: None Nozzle Pipe Schedule: 160 Nozzle Wall Thickness(new): 0.5310 in. Nozzle Wall Thickness(corroded): 0.4060 in. Upper Weld Leg Size(Weld 41): 0.3750 in. Internal Weld Leg Size(Weld 43): 0.0000 in. Outside Groove Weld Depth: 0.5000 in.

Host Component: Shell 1 - Shell 1

Material: SA-516 Gr. 70 Material Stress(Sv): 20000 PSI Shell wall thickness(new): Shell wall thickness(corroded): 0.5000 in. 0.3750 in.

Nozzle passes through the vessel, attached by a groove weld. Pipe Size: 4 Schedule: 160 Nozzle is adequate for UG-45 requirements. Opening is adequately reinforced for Internal Pressure. Weld Strength Paths are adequate.
Page 17 of 28

Required Shell Thickness per Paragraph UG-37(a)

tr = PRo SE + 0.4P = 154.33 * 30.0000 20000 * 1 + 0.4 * 154.33 = 0.2308 in.


fr3 = min

Nozzle Thickness for Internal Pressure (plus corrosion) per Paragraph UG-45(b)(1) t= PRo SE + 0.4P + Ca + ext. Ca = 154.33 * 30.0000 20000 * 1 + 0.4 * 154.33 + 0.1250 + 0.0000 = 0.3558 in.
Minimum Thickness of Standard Wall Pipe (plus corrosion) per Paragraph UG-45(b)(4) t = minimum thickness of standard wall pipe + Ca + ext. Ca Nozzle Minimum Thickness per Paragraph UG-45(b) t = Smallest of UG-45(b)(1) or UG-45(b)(4) Wall thickness = tn * 0.875(pipe) = 0.4646 is greater than or equal to UG-45 value of 0.3324
= 0.3324 in. = 0.3324 in.
Page 18 of 28


Area Required for Internal Pressure A = d tr F + 2 tn tr F (1 - fr1) = (3.6880 * 0.2308 * 1.00) + (2 * 0.4060 * 0.2308 * 1.00 * (1 - 0.8550)) = 0.8784 sq. in. Area Available - Internal Pressure A1 Formula 1 = d(E1 t - F tr) - 2tn(E1 t - F tr)(1 - fr1) = 3.6880 * (1.00 * 0.3750 - 1.00 * 0.2308) - 2 * 0.4060 * (1.00 * 0.3750 - 1.00 * 0.2308) * (1 - 0.8550) = 0.5148 sq. in. A1 Formula 2 = 2(t + tn)(E1 t - F tr) - 2tn(E1 t - F tr)(1 - fr1) = 2 * (0.3750 + 0.4060)(1.00 * 0.3750 - 1.00 * 0.2308) - 2 * 0.4060 * (1.00 * 0.3750 - 1.00 * 0.2308) * (1 - 0.8550) = 0.2083 sq. in. A1 = Larger value of A1 Formula 1 and A1 Formula 2 A2 Formula 1 = 5(tn - trn) fr2 t = 5(0.4060 - 0.0167) * 0.8550 * 0.3750 = 0.6241 sq. in. A2 Formula 2 = 5(tn - trn) fr2 tn = 5(0.4060 - 0.0167) * 0.8550 * 0.4060 = 0.6757 sq. in. A2 = Smaller value of A2 Formula 1 and A2 Formula 2 A3 = Smaller value of the following : 5 * t * ti * fr2 = 5 * 0.3750 * 0.2810 * 0.8550 = 0.4505 sq. in. 5 * ti * ti * fr2 = 5 * 0.2810 * 0.2810 * 0.8550 = 0.3376 sq. in. 2 * h * ti * fr2 = 2 * 0.0000 * 0.2810 * 0.8550= 0.0000 sq. in. = 0.0000 sq. in. A41 = (leg) * fr2 = (0.3750) * 0.8550 A43 = (leg) * fr2 = 0 * 0.8550 = 0.1202 sq. in. = 0.0000 sq. in. = 0.5148 sq. in.
= 0.6241 sq. in.
Page 19 of 28

Leg Beams Job No: Sample Vessel 4 Mark Number: LEG1
Vessel Number: Vertical Vessel
Leg Information
Design Temperature: 120 Material: SA-36 Condition: B.P. to Vessel Attachment Length ( L ): 24.5000 Direction of Applied Force: 0 Length of Supports: 42.5000 Quantity: 4 Type: W-beam Description: W6 x 15 d1: 5.9900 d2: 5.9900 Weld Attachment Length Top ( W t ): 12.5000 Weld Leg Dimension ( W l ): 0.2500 F Factor B Chart: CS-2 Material Stress ( Hot ): 16600 Material Stress ( Cold ): 16600 Modulus of Elasticity: 29.2 Yield Strength: 35120 Dist. From Reference Line: 12.5000 Method of Attachment: Leg In Molded to Head Curvature: Yes t1: t2: Side ( W s ): Eccentricity: 0.2300 0.2600 6.0000 0.0000 PSI PSI 10^6 PSI PSI in.
in. in.
in. in. in. in.
in. in. in. in.
Base Plate Information

Design Temperature: Material: Condition: Lengt h: W i dt h: Leg to B.P. Attachment Factor: Effective Length Factor ( K ): 120 F SA/CSA-G40.21 Gr 38W 7.0000 in. 7.0000 in. 0.7500 1.5000 Material Stress ( Hot ): Material Stress ( Cold ): Yield Strength: Thickness: Bending Coefficient ( Cm ): 17100 17100 37080 0.7500 1.0000 PSI PSI PSI in.
Anchor Bolt Information

Material: Condition: Diameter: Quantity: Ultimate 28 Day Concrete Strength: SA-193 Gr B7 <=2.5" 1.0000 in. 2 3000 PSI Material Stress ( Hot ): Material Stress ( Cold ): Root Area: Bolt Circle Diameter: 25000 25000 0.5510 63.7500 PSI PSI sq. in. in.
Page 20 of 28

Operating Pressurized Conditions - Occasional Loads - Seismic Formula 16-10 Support Leg Properties
Section Modulus, Sx = Ix Cx Iy Cy = 28.7215 2.9950 9.3188 2.9950 = 28.7215 4.3729 9.3188 4.3729 Imin A = = 9.3188 4.3729 = 9.5898 in.
Section Modulus, Sy =
= Ix A Iy A
= 3.1115 in.
Radius of gyration, rx =
= 2.5628 in.
Radius of gyration, ry =
= 1.4598 in.
Least radius of gyration, rmin = KL rx KL ry
= 1.4598 in.
Slenderness ratio, SRx =
1.5000 * 24.5000 2.5628 1.5000 * 24.5000 1.4598
= 14.3398
Slenderness ratio, SRy = KL r min
= 25.1747
SRmax =
1.5000 * 24.5000 1.4598 2 E Fy = 2 * * ( 29.2 * 10 ) 35120
= 25.1747
Critical slenderness ratio, Cc = 12 E 23 SRx 12 E 23 SRy
= 128.11
F'ex =
12 * * ( 29.2 * 10 ) 23 * 14.3398 12 * * ( 29.2 * 10 ) 23 * 25.1747 25.1747 1* 35120 2 * 128.11 =
= 731223 PSI
F'ey =
= 237251 PSI
For SRmax <= Cc, Allowable compressive stress: SRmax 1Fy 2 Cc Fa = 5 3 + 3 SRmax 8 Cc SRmax 8 Cc
= 19801 PSI 5 3 + 3 * 25.1747 8 * 128.11 25.1747 8 * 128.11 = 21072 PSI = 21072 PSI
Allowable bending stress: Sb = 0.6 Fy = 0.6 * 35120 Allowable tension stress: St = 0.6 Fy = 0.6 * 35120
NO Wind Analysis Information

Wind Analysis Calculations No Wind Load Calculations were performed
Page 21 of 28

IBC 2000 Seismic Design Information

Spectral Resp. Accel. at short periods ( Ss ): pectral Resp. Accel. at a period of 1 s ( S1 ): Seismic Use Group: Seismic Design Category: 0.750 0.040 I D Response Modification Factor ( R ): Site Class: 2.000 E
Seismic Analysis Calculations Seismic Center of Gravity: Cs = SDS I R = 0.6000 * 1.00 2.000 = 90.0000 in. = 0.3000 = 1398.16 lb. = 979 lb. Loadings and Stresses on Support Legs Direction of Applied Force = Leg Orientation 0 90 180 270 Moment of Inertia in.^4 9.3188 28.7215 9.3188 28.7215 Lateral Force lb. 120 369 120 369 Axial Stress PSI 22 -289 -599 -289 Bending Bending Stresses ( fbx ) Stresses ( fby ) PSI PSI 0 708 708 0 0 708 708 0 Acceptance Ratio ( Eqn1 ) 0.0346 0.0482 0.0639 0.0482 37 0.0915 Loadings and Pressure on Concrete Foundation Direction of applied force: = Le g Orientation 0 90 180 270 Bearing Pressure PSI -2 26 53 26 M om e nt Mx in.-lb. 0 4526 0 4526 M om e nt My in.-lb. 1469 0 1469 0 M a x i m um Pressure Px PSI 25.70 0.00 25.70 0.00 M a x i m um Pressure Py PSI 0.00 79.17 0.00 79.17 0 Max. Concrete Concrete Pressure Pressure Ratio PSI 23.76 0.0264 104.95 0.1166 79.19 0.0880 104.95 0.1166 25 0.1449 0 Acceptance Ratio ( Eqn2 )
V = W * Cs = 4660.54 * 0.08 Fs = V Ceh = 1398.16 * 0.70
Direction of Worst case Force = Highest Stress Ratio =
Direction of Worst case Force: = Highest Stress Ratio =
Page 22 of 28

Loadings and Stresses on BasePlate and Anchor bolts Le g Orientation 0 90 180 270 M om e nt Mx in.-lb. 14 16 47 16 M om e nt My in.-lb. 0 21 11 21 Maximum Pressure Px PSI 146 168 506 168 Maximum Pressure Py PSI 0 229 122 229 M a x i m um B.P. Stress PSI 146 283 521 283 BasePlate Stress Ratio 0.0066 0.0127 0.0234 0.0127 Anchor Bolt Stress PSI 330 400 0 400 Anchor Bolt Stress Ratio 0.0132 0.0160 0.0000 0.0160 29 0.0303 Maximum General Longitudinal Stresses VE = ( Cde + 0.2 * SDS * I * Cev ) = ( 1.00 + 0.2 * 0.60 * 1.00 * 0.70 ) = SL1 = Ma Z W VE A + P*D = 4*t = 64106 1040.5723 64106 1040.5723 4660.54 * 1.08 70.24 + 154.69 * 60.0000 4 * 0.3750 1.08 = 6177 PSI
Direction of Worst case Force: = Highest Stress Ratio =
SL2 = -
Ma Z
W VE A
4660.54 * 1.08 70.24
= -134 PSI = 14000 PSI = -14118 PSI = 0.4412
Allowable Tension Stress, Sta = S E = 20000 * 0.70 Allowable Compressive Stress, Sca = -B = -14118 RSL1 = SL1 Sta SL2 Sca = 6177 14000 -134 -14118
RSL2 =
= 0.0095
Summary Governing external force Total Force Weight Base Moment Tangent Moment = Seismic load = 979 lb. = 4660.54 lb. = 88084 in.-lb. = 64106 in.-lb.
Leg Stresses
Maximum combined compressive and bending stress ratio = 0.0915
Leg BasePlate
Concrete Stress Ratio Base Plate Stress Ratio = 0.1449 = 0.0303
Host Stresses
Sl1 ratio Sl2 ratio = 0.4412 = 0.0095
Page 23 of 28

Vertical Vessel Job No: Sample Vessel 4
ASME Flange Design Information

Host Description Type Size (in.) 4 4 Material ASME Class 150 150 Material Group MAP (PSI)
4" SCH 160 4 In SCH 160 Pipe
ASME Flange 1 ASME Flange 2
Slip-On Slip-On
SA-105 SA-105
1.1 280.00 1.1 280.00
Page 24 of 28

Job No: Sample Vessel 4
MDMT Report by Components Design MDMT is -20 F

Component Shell 1 12" x 16" MWY c/w 1" x 4" Ring 4 In SCH 160 Pipe Bottom Head 4" SCH 160 Top Head H.Cplg. 1" NPT 6000# 12" x 16" MWY c/w 1" x 3" Ring Material SA-516 Gr. 70 SA-106 Gr. B SA-106 Gr. B SA-516 Gr. 70 SA-106 Gr. B SA-516 Gr. 70 SA-105 SA-106 Gr. B Curve B B B B B B A B Pressure 150.00 PSI 150.00 PSI 150.00 PSI 150.00 PSI 150.00 PSI 150.00 PSI 150.00 PSI 150.00 PSI MDMT -39 F -147 F -150 F -20 F -150 F -20 F -122 F -125 F
Component with highest MDMT: Bottom Head. Computed MDMT = -20 F The required design MDMT of -20 F has been met or exceeded for the calculated MDMT values.
ASME Flanges Are Not Included in MDMT Calculations.
Page 25 of 28

Vertical Vessel Job No: Sample Vessel 4
MAWP Report by Components Vessel MAWP New & Cold UG-98(a)

218.15 PSI 218.15 PSI 272.29 PSI 280.67 PSI 214.67 PSI 333.84 PSI 280.67 PSI 214.67 PSI 449.79 PSI 323.10 PSI
Inc = Incomplete
Component
Shell 1 12" x 16" MWY c/w 1" x 4" Ring 4 In SCH 160 Pipe ASME Flange Class: 150 Gr:1.1 Bottom Head 4" SCH 160 ASME Flange Class: 150 Gr:1.1 Top Head H.Cplg. 1" NPT 6000# 12" x 16" MWY c/w 1" x 3" Ring
Design Static Pressure Head

150.00 PSI 150.00 PSI 150.00 PSI 150.00 PSI 150.00 PSI 150.00 PSI 150.00 PSI 150.00 PSI 4.33 PSI 4.33 PSI 4.33 PSI 4.33 PSI 4.33 PSI 4.33 PSI 4.33 PSI 4.33 PSI 4.33 PSI 4.33 PSI
Component MAWP Hot & Corroded UG-98(b)

Vessel MAWP Hot & Corroded UG-98(a)

NC = Not Calculated
Summary
Component with the lowest vessel MAWP(New & Cold) : Bottom Head The lowest vessel MAWP(New & Cold) : Component with the lowest vessel MAWP(Hot & Corroded) : Shell 1 The lowest vessel MAWP(Hot & Corroded) : Pressures are exclusive of any external loads. Flange pressures listed here do not consider external loadings 214.67 PSI
154.13 PSI
Page 26 of 28

Summary Information
Shell Head Nozzle ASME Flange Totals Dry Weight 3173.98 lb. 1486.56 lb. 117.01 lb. 26.00 lb. _________________ 4803.55 lb. Volume 1420.41 Gal. 187.96 Gal. 4.79 Gal. _________________ 1613.15 Gal. Area 157.08 Sq. Ft. 48.64 Sq. Ft. 9.40 Sq. Ft. _________________ 215.11 Sq. Ft. Flooded Weight 15040.15 lb. 3054.12 lb. 117.01 lb. 26.00 lb. _________________ 18237.27 lb.
Shell Head Nozzle Totals
Shell Head Nozzle Totals
Page 27 of 28

Hydrostatic Test Information Par. UG-99(b) Gauge at Top
Component
12" x 16" MWY c/w 1" x 12" x 16" MWY c/w 1" x 4 In SCH 160 Pipe 4" SCH 160 Bottom Head H.Cplg. 1" NPT 6000# Shell 1 Top Head
Const.
1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3
x
x x x x x x x x
STest
17100 17100 17100 17100 20000 20000 20000 20000
/
/ / / / / / / /
SDesign
17100 17100 17100 17100 20000 20000 20000 20000
x
x x x x x x x x
Pressure
150.00 150.00 150.00 150.00 150.00 150.00 150.00 150.00
= Component Hydro Test Pressure

= = = = = = = = 195.00 195.00 195.00 195.00 195.00 195.00 195.00 195.00
Calculated Test Pressure: 195.00 PSI Special Notes:

This calculation assumes one chamber. This calculation is limited by the lowest component pressure per chamber.
Page 28 of 28
Table of Contents
Shell 1 Bottom Head Top Head H.Cplg. 1" NPT 6000# 4" SCH 160 12" x 16" MWY c/w 1" x 3" Ring 12" x 16" MWY c/w 1" x 4" Ring 4 In SCH 160 Pipe Leg Information ASME Flanges MDMT Summary MAWP Summary Summary Information Hydrostatic Test Information Par. UG-99(b)
1 2 3 4 6 9 14 17 20 24 25 26 27 28

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Pressure Vessel Engineering Ltd.

ASME Calculations - CRN Assistance - Vessel Design - Finite Element Analysis

ASME Section VIII-1 Calculations

Min. Thk. (UG-16b): 0.09375 in

UG-22 Loadings Considered

www.pveng.com info@pveng.com Phone 519-880-9808

Pressure Vessel Engineering, Ltd.

Vessel Number: Vertical Vessel Mark Number: S1

Cylindrical Shell Design Information

Minimum Design Metal Temperature Data

Design Thickness Calculations

Circumferential Stress Calculations per Appendix 1-1(a)(1)

= minimum of 0.4543 in.

Nominal Shell Thickness Selected = 0.5000 in.

Advanced Pressure Vessel version: 2010.1.2 Computer Engineering, Inc.

Section VIII, Division 1, 2007 Edition, 2009 Addenda

Pressure Vessel Engineering, Ltd.

Vessel Number: Vertical Vessel Mark Number: H1

ASME F&D Head Design Information

24.32 Sq. Ft. 93.98 Gal. 743.28 lb.

Minimum Design Metal Temperature Data

Design Thickness Calculations

= 0.4728 + 0.1250 (corrosion) + 0.0000 (ext. corrosion) + 0.0750(thin out)

Advanced Pressure Vessel version: 2010.1.2 Computer Engineering, Inc.

Section VIII, Division 1, 2007 Edition, 2009 Addenda

Pressure Vessel Engineering, Ltd.

Vessel Number: Vertical Vessel Mark Number: H2

ASME F&D Head Design Information

24.32 Sq. Ft. 93.98 Gal. 743.28 lb.

Minimum Design Metal Temperature Data

Design Thickness Calculations

= 0.4728 + 0.1250 (corrosion) + 0.0000 (ext. corrosion) + 0.0750(thin out)

Advanced Pressure Vessel version: 2010.1.2 Computer Engineering, Inc.

Section VIII, Division 1, 2007 Edition, 2009 Addenda

Pressure Vessel Engineering, Ltd.

Vessel Number: Vertical Vessel Mark Number: N3

Nozzle Design Information

Minimum Design Metal Temperature

Host Component: Head 2 - Top Head

Nozzle Detail Information

Advanced Pressure Vessel version: 2010.1.2 Computer Engineering, Inc.

Section VIII, Division 1, 2007 Edition, 2009 Addenda

Pressure Vessel Engineering, Ltd.

Vessel Number: Vertical Vessel Mark Number: N3

Required Head Thickness per Paragraph UG-37(a)

Nozzle Required Thickness Calculations

Strength Reduction Factors

UG-45 Thickness Calculations

= 0.2475 in. = 0.2475 in.

Advanced Pressure Vessel version: 2010.1.2 Computer Engineering, Inc.

Section VIII, Division 1, 2007 Edition, 2009 Addenda

Pressure Vessel Engineering, Ltd.

Vessel Number: Vertical Vessel Mark Number: N2

Nozzle Design Information

Minimum Design Metal Temperature

Host Component: Head 1 - Bottom Head

Nozzle Detail Information

Advanced Pressure Vessel version: 2010.1.2 Computer Engineering, Inc.

Section VIII, Division 1, 2007 Edition, 2009 Addenda

Pressure Vessel Engineering, Ltd.

Vessel Number: Vertical Vessel Mark Number: N2

Required Head Thickness per Paragraph UG-37(a)