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H

PROPORTIONAL ELECTRO-HYDRAULIC CONTROLS


Maximum Flow Valve Type Maximum Operating Pressure MPa (PSI) Pilot Relief Valves Relief Valves EH Series Reducing & Relieving Valves Flow Control (& Check)Valves Flow Control & Relief Valves Directional & Flow Cont.Valves High Response Type Directional & Flow Cont.Valves Pilot Relief Valves Relief Valves Reducing & Relieving Valves Flow Control (& Check)Valves 24.5 (3550) 1 .5 2 3 1 5 10 5 20 30 10 50 100 U.S.GPM 50 100 200 Catalogue No.

200 300 500 1000 L /min

24.5 (3550) EHDG24.5 (3550) 24.5 (3550) 24.5 (3550) 24.5 (3550) 24.5 (3550) 15.7 (2275) EHBG EHRBG EHFG/EHFCG EHFBG EHDFG EHDFG 01 03 04 06 03 06 03 03 06 10 06 06 10 Pub. EC-1301 10

24.5 (3550) EDG-01 24.5 (3550) 24.5 (3550) 20.6 (3000) ERBG EFG/EFCG (40 Series) EFG/EFCG (10 Series) EFBG (40 -10 Series) 02 EBG 03 06 03 03 03 03 06 10 06 06 06 06 03 03 04 06 10 10 06 Pub. EC-1304 Pub. EC-1305 Pub. EC-1303 10 10 Pub. EC-1302

E Series

Flow Control & Relief Valves

24.5 (3550)

EFBG (10 -10 Series) EFBG (High Flow Series)

Directional & Flow Cont.Valves Power Amplifiers/Setting Adjustors

24.5 (3550)

EDFHG

Pub. EC-1302

E SERIES PROPORTIONAL PRESSURE CONTROLS PROPORTIONAL


Pilot Relief / Relief / Reducing and Relieving
Up to 24.5 MPa (3550 PSI), 400 L/min (106 U.S.GPM)

CONTROLS

Proportional pressure control valves control the system pressure proportionally through a controlled input current from the amplifier. Therefore, the continuous and stepless pressure control can be obtained even with a single valve. the valves are of help not only to simplify the system design but also to eliminate any shocks in the hydraulic system.

Pilot Relief Valves ................................................. Page 4


These valves are composed of a small DC solenoid and a directacting type relief valve. As a relief valve for a hydraulic system of small flow capacity or a pilot valve to electro-hydraulic proportional control valves, the valves are able to control the pressure in proportion to an input current.

Relief Valves .......................................................... Page 11


These valves consist of a small size but high performance 1/8 electro-hydraulic proportional pilot relief valve and a relief valve specially developed as low noise type. The valves can control the pressure in a hydraulic system proportionally through a controlled input current.

Reducing and Relieving Valves ........................... Page 21


These valves consist of a small size but high performance 1/8 electro-hydraulic proportional pilot relief valve and a reducing valve with relief function. The valves can control the pressure in a hydraulic system proportionally through a controlled input current. As the valves have a relieving mechanism, a good rsponse speed in reducing the pressure even at a large load capacity can be obtained.

No.1

E SERIES PRESSURE CONTROL VALVES


Pilot Relief / Relief / Reducing and Relieving
Hydraulic Fluids

PROPORTIONAL CONTROLS

Hydraulic Fluids
Fluid Types Any type of hydraulic fluid listed in the table below can be used.
Petroleum Base Oils Synthetic Fluids Water-containing Fluids Use fluids equivalent to ISO VG 32 or VG 46. Use phosphate ester or polyol ester fluids. When phosphate ester fluid is used, prefix "F-" to the model number because the special seals (fluororubber) are required to be used. Use water-glycol fluid.

Note: For use with hydraulic fluids other than those listed above, please consult your Yuken representatives in advance.

Recommended Fluid Viscosity and Temperature Use hydraulic fluids which satisfy the both recommended viscosity and oil temperatures given in the table below.
Name Pilot Relief Valves Relief Valves Reducing and Relieving Valves Viscosity 15 - 400 mm2/s (77 - 1800 SSU) Temperature -15 - +70C (5 - 160F)

Control of Contamination Due caution must be paid to maintaining control over contamination of the hydraulic fluids which may otherwise lead to breakdowns and shorten the life of the valve. Please maintain the degree of contamination within NAS 1638-Grade 11. Use 20 m or finer line filter.

No.2

E SERIES PRESSURE CONTROL VALVES


Pilot Relief / Relief / Reducing and Relieving
Instructions
Mounting

PROPORTIONAL CONTROLS

Be sure that the air vent faces up. In addition, if the valve is mounted vertically, the minimum adjustment pressure is 2 MPa (290 PSI) or higher. [Good example]
Air Vent Air Vent
SOL

[Bad example]

SOL

SOL

Air Vent

Air Bleeding
To ensure stable control, bleed the air from solenoid completely and fill its core with oil. Bleeding can be done by slowly loosening one of the air vents at the end of the solenoid. Choose one of the three air vents which is expected to work most effectively (see the figure to the right).

Solenoid Air Vent 3 Places

Manual Adjustment Screw


When initial adjustments are to be made or when no current is supplied to the valve due to electrical failure or other problem, turn the manual pressure adjustment screw to temporarily set the valve pressure. In that case, when turn the manual pressure adjustment screw clockwise, the valve pressure rises. Under normal condition, however, this screw must be kept in its original position (see the figure to the right).

Manual Pressure Adj. Screw

10 Series Solenoid

Tank and Drain Piping


The tank-line back pressure and drain back pressure directly affect the minimum adjustment pressure. Therefore, do not connect the tank or drain pipes to other lines, but connect them directly to the reservoir maintaining the back pressure as low as possible. Be sure that the tank and drain pipe ends are immersed in fluid.

Hysteresis and Repeatability Value Indications


The hysteresis and repeatability values indicated in the specifications for each control valve are determined under the following conditions: Hysteresis Value: Obtained when Yuken's applicable power amplifier is used. Repeatability Value: Obtained when Yuken's applicable power amplifier is used under the same conditions.

No.3

E Series Pilot Relief Valves EDG-01---PNT-51/5190 1/8, Sub-plate Mounting


Specifications / Model Number Designation

PROPORTIONAL CONTROLS

Specifications
Model Numbers Description Max. Operating Pres. Max. Flow Min. Flow Pressure Adj. Range MPa (PSI) Rated Current Coil Resistance Hysteresis Repeatability Approx. Mass EDG-01 24.5 MPa (3550 PSI) 2 L /min (.53 U.S.GPM) 0.3 L /min (.08 U.S.GPM) Refer to Model Number Designation EDG-01-B : 800 mA EDG-01-C : 900 mA EDG-01-H : 950 mA 10 Less than 3% Less than 1% 2 kg (4.4 lbs.)

Model Number Designation

ED
Series Number

G
Type of Mounting

-01
Valve Size

V
Applicable Control 1 None : General use

-C
Pressure Adj. Range MPa (PSI) B: 0.5 - 6.9 ( 70 - 1000)

-1
Safety Valve

-PN
P-Line Orifice

T13
T-Line Orifice T15
2

-51
Design Number

Design Standards

ED : Proportional ElectroHydraulic Pilot Relief Valve

G: Sub-plate Mounting

01

V: Vent Control of Relief Valve (Omit if not required)

C: 1.0 - 15.7 ( 145 - 2275)

H: 1.2 - 24.5 ( 175 - 3550)

None : Without Safety PN : Valve Without Orifice 1: (Standard) With Safety Valve

T13

51

Refer to

T11

1. When the valve is to be used for vent control purpose, orifice adjustment is required due to piping capacity limitations. Therefore, consult your Yuken representative in advance. 2. The orifice used as the pilot valve may differ from the standard orifice. 3. Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. American Design Standard

Graphic Symbols

Without Safety Valve

With Safety Valve

No.4

E Series Pilot Relief Valves EDG-01


Sub-plate / Instructions / Others
Attachment
Mounting Bolts Four socket head cap screws in the table below are included.
Descriptions Japanese Standard "JIS" European Design Standard N. American Design Standard Soc. Hd. Cap Screw M5 45 Lg. No. 10 - 24 UNC 1-3/4 Lg.

PROPORTIONAL CONTROLS

Applicable Power Amplifier


For stable performance, it is recommended that Yuken's applicable power amplifiers be used (for details see Catalogue No. Pub. EC-1305). Model Numbers: AME-D-10--20 AME-D2-1010--10 SK1022---11 SK1015-11 (For DC power supply) AMN-D-10 (For DC power supply)

Sub-plate
Japanese Standard "JIS" Piping Size 1/8 1/4 3/8 Sub-plate Model Numbers DSGM-01-30 DSGM-01X-30 DSGM-01Y-30 Thread Size Rc 1/8 Rc 1/4 Rc 3/8 European Design Standard Sub-plate Model Numbers DSGM-01-3080 DSGM-01X-3080 Thread Size 1/8 BSP.F 1/4 BSP.F N. American Design Standard Sub-plate Model Numbers DSGM-01-3090 DSGM-01X-3090 DSGM-01Y-3090 Thread Size 1/8 NPT 1/4 NPT 3/8 NPT Approx. Mass kg (lbs.) 0.8 (1.8) 0.8 (1.8) 0.8 (1.8)

Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should have a good machined finish.

Instructions
Tank-Line Back Pressure Check that the tank line back pressure does not exceed 0.2 MPa (29 PSI). Vent Control When the valve is used for vent control of relief valves or others, use the pipes of 6 mm (.24 in.) ID. 300 mm (11.8 in.) or less length for connection. If the pressure is instable, provide a 1 to 1.5 mm (.04 to .06 in.) diameter orifice to the vent port of the relief valves or others. Circuit Pressure Control When the pressure in a circuit is directly controlled with this valve, set the trapped oil volume being more than 40 cm3 (2.44 cu. in.). Safety Valve Pressure Setting The pressure of the safety valve at the maximum flow is preset at the value equal to the upper limit of the pressure adjustment range plus 2 MPa (290 PSI). In case where the upper limit of operating pressure is low or the upper limit of flow rate to be used is different from the specified maximum flow, please adjust and determine the setting pressure of the safety valve at the value calculated from the following formula. Setting pressure = (Operating pressure upper limit) + (Additional pressure indicated below)
PSI 300 MPa 2.0

Additional Pressure

225 150 75 0 0 0 1 2 L /min 1.0

.25

.50 U.S.GPM

Flow Rate

To lower the setting pressure, turn the safety valve pressure adjustment screw anti-clockwise. After adjustment, be sure to tighten the lock nut.

No.5

E Series Pilot Relief Valves EDG-01


Installation Drawing
EDG-01--1-PNT-51/5190
With Safety Valve
Fully Extended 216(8.50) Fully Extended 52 (2.05) 79(3.11) Pressure Adj. Screw for Safety Valve 3(.12) Hex.Soc. INC. 40.5 (1.59)

PROPORTIONAL CONTROLS

EDG-01--PNT-51/5190
Without Safety Valve

5.5(.22) Dia. Through 9.5(.37) Dia. C'Bore 4 Places 0.75 (.03) 8.5 (.33) 37.5 (1.48) 50 (1.97) 31 (1.22) 32.5 (1.28) 48 (1.89) Pressure Port "P" 20.5 (.81)

Lock Nut 10(.39) Hex.

The direction can be altered to every 90 degree angles.

Tank Port "T"

For other dimensions, refer to the without safety valve.

DIMENSIONS IN MILLIMETRES (INCHES)


Cable Departure Cable Applicable: Outside Dia. . . . 8-10 mm (.31 - .39 in.) Conductor Area . . . . . . Not Exceeding 1.5 mm2 (.002 sq. in.) 190.5 (7.50) 39 (1.54) Air Vent 3(.12) Hex. Soc. 3 Places 94.5 (3.72) 86.7 (3.41) 26.5 (1.04)

Connector (The direction can be altered to every 90 degree angles.) 27.5 (1.08)

Manual Pressure Adj. Screw 3(.12) Hex.Soc.

25 (.98)

57.5 (2.26)

INC.

Mounting Surface (O-Rings Furnished)

No.6

E Series Sub-plate for Pilot Relief Valves


Installation Drawing

PROPORTIONAL CONTROLS

Sub-plates DSGM-01-30/3080/3090

40.5(1.59) 30.2(1.19) 21.5(.85)

14.2 (.56)

"D" Thd. "E" Deep 4 Places

32 (1.26) 16 (.63) 15 (.59) "C" Thd. 4 Places

0.75 (.03)

15.5 (.61)

8.5 (.33)

7.5 (.30)

7(.28) Dia. 4 Places

12.7(.50)

P 25.8 (1.02) 31 (1.22) 31.75 (1.25) 48 (1.89) 63 (2.48) 5.2 (.20) 37 (1.46) 24 (.94) A T 11 (.43) B

71 (2.80) 85 (3.35)

7 (.28)

7(.28) Dia. Through 11(.43) Dia. Spotface 2 Places

12.5 (.49) 35.5 (1.40) 58.5 (2.30)

DIMENSIONS IN MILLIMETRES (INCHES)

Sub-plate Model Numbers DSGM-01-30 DSGM-01-3080 DSGM-01-3090 DSGM-01X-30 DSGM-01X-3080 DSGM-01X-3090 DSGM-01Y-30 DSGM-01Y-3090

Thread Size "C" Thd. "D" Thd. Rc 1/8 1/8 BSP.F 1/8 NPT Rc 1/4 1/4 BSP.F 1/4 NPT Rc 3/8 3/8 NPT M5 No.10-24 UNC M5 No.10-24 UNC M5 No.10-24 UNC

"E" mm (in.) 10 (.39) 12 (.47) 10 (.39) 12 (.47) 10 (.39) 12 (.47)

No.7

E SERIES Pilot Relief Valves EDG-01


Typical Performance Characteristics
Step Response (Example)
These Characteristics have been obtained by measuring on each valve. Therefore, they may vary according to a hydraulic circuit to be used.
PSI 1200 1000 Pressure 800 600 400 200 3 1 Time 7 Pressure 2000 12 1500 1000 8 4 Time Step Signal 1000 0.2s 5 MPa 9

PROPORTIONAL CONTROLS

Flow Rate : 2 L /min (.53 U.S. GPM) Trapped Oil Volume : 40 cm3(2.44 cu. in.) Viscocity : 30 mm2/s (141 SSU)
PSI 4000 MPa 30 25 Pressure 3000 2000 20 0.2s 15 10 5 Time Step Signal

EDG-01-B

PSI 2750 2500

MPa 20 16

EDG-01-C

EDG-01-H

0.2s Step Signal

Frequency Response
0.1 0 -20 -40 -60 -80 -100 -120 -140 -160 -180 -10 -20 -30 Gain (dB) 0.2 Frequency (Hz) 0.4 0.7 1 2 4 7 10 20 40 70

Control Pressure vs. Input Current


PSI 3500 MPa 2.5

3000 Gain 2500 Pressure Phase 1.5 2000 2.0

EDG-01-H

Phase (deg.)

1500

Flow Rate Pressure Trapped Oil Volume Viscocity

: : : :

2 L /min (.53 U.S. GPM) 7.8 1.6 MPa (1130 230 PSI) 30 cm3(1.83 cu. in.) 30 mm2/s (141 SSU)

1.0 EDG-01-C

1000 0.5 500 EDG-01-B 0 0 0 200 400 600 800 1000 Input Current mA

Min. Adjustment Pressure


Viscosity : 30 mm2/s (141 SSU) PSI Min. Adjustment Pressure 400 300 200 100 0 MPa 0.3 0.25 0.2 0.15 0.1 0.5 0 0 0 1 .25 2 .50 Flow Rate 3 L /min .75 U.S.GPM EDG-01-B EDG-01-H EDG-01-C

Flow Rate vs. Pressure


Viscosity : 30 mm2/s (141 SSU) PSI 3600 3400 3200 Pressure 2200 2000 1000 800 600 MPa 24.5 23.0 21.5 15.7 14.2 12.7 6.9 5.4 3.9 0 0 EDG-01-H

Viscosity vs. Pressure


Flow Rate : 2 L /min (.53 U.S. GPM) Oil : ISO VG 46 Oil PSI 3000 3550 Pressure 2350 2300 2250 1050 1000 950 MPa 24.9 24.5 24.1 16.1 15.7 15.3 EDG-01-H

EDG-01-C

EDG-01-C

EDG-01-B

1 .25 Flow Rate

2 .50

L /min U.S.GPM

7.3 6.9 6.5 0 Temperature

EDG-01-B

35

40

45

50

55

60

90 100 70 60 50 40 Viscosity 300 250 200

120 30 25 150 125

140 F 20 mm2/s 100 SSU

No.8

E Series Pilot Relief Valves EDG-01


Spare Parts List and Pilot Valves
EDG-01--PNT-51/5190 EDG-01V--PNT-5103
12 21 16 20 13 18 3 11 28 1 2 3 4

PROPORTIONAL CONTROLS

Without Safety Valve

EDG-01--PNT-5101

17

24

5 22 15

17

25 15

EDG-01--1-PNT-51/5190 EDG-01V--1-PT-5103
1 3 19 10 14 27 26

With Safety Valve

Pilot Valves
2 5 4 9 8 7

List of Seals
Item 14 15 16 17 18 19 20 21 Name of Parts O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring Fastener Seal Part Numbers SO-NA-P6 SO-NB-P9 SO-NB-P7 SO-NB-P14 SO-NB-P18 SO-NB-A013 SO-NB-P22 SO-FCF-4 Qty. 1 2 1 1 1 1 1 1 Remarks

The table shows the proportional control valves (main valves) and corresponding pilot relief valves to be used onto the main valves.
Main Valve Model Numbers EBG-03-C-51/5190 EBG-03-H-51/5190 EBG-03-C-T-51/5190 EBG-03-H-T-51/5190 EBG-06-C-51/5190 EBG-06-H-51/5190 EBG-06-C-T-51/5190 EBG-06-H-T-51/5190 EBG-10-C-51/5190 EBG-10-H-51/5190 EBG-10-C-T-51/5190 EBG-10-H-T-51/5190 ERBG-06-B-51/5190 ERBG-06-C-51/5190 ERBG-06-H-51/5190 ERBG-10-B-51/5190 ERBG-10-C-51/5190 ERBG-10-H-51/5190 EFBG-10-500-C-17/1790 EFBG-10-500-H-17/1790 EFBG-10-500-C--51/5190 EFBG-10-500-H--51/5190 EFBG-06-500-C--51/5190 EFBG-06-500-H--51/5190 Pilot Valve Model Numbers EDG-01V-C-1-PNT09-51 EDG-01V-H-1-PNT09-51 EDG-01V-C-PNT09-51 EDG-01V-H-PNT09-51 EDG-01V-C-1-PNT10-51 EDG-01V-H-1-PNT10-51 EDG-01V-C-PNT10-51 EDG-01V-H-PNT10-51 EDG-01V-C-1-PNT11-5103 EDG-01V-H-1-PNT11-5103 EDG-01V-C-PNT11-5103 EDG-01V-H-PNT11-5103 EDG-01-B-PNTN-5101 EDG-01-C-PNTN-5101 EDG-01-H-PNT15-5101 EDG-01-B-PNTN-5101 EDG-01-C-PNTN-5101 EDG-01-H-PNT15-5101 EDG-01V-C-1-P18T17-5103 EDG-01V-H-1-PNT13-5103 EDG-01V-C-1-PNT12-5103 EDG-01V-H-1-PNT12-5103 EDG-01V-C-1-PNT11-5103 EDG-01V-H-1-PNT11-5103

Included in Seal Kit Kit No.: KS-EDG-01-51

Note) O-ring (Item 16, 18, 20) and the fastener seal (Item 21) are included in the solenoid assembly.

Solenoid Ass'y
Valve Model Numbers EDG-01---PNT-51/5190 EDG-01---PNT-5101
13 Solenoid Ass'y

E318-Y06M1-28-61 E318-Y06M1-05-61 E318-Y06M1-04-61

EDG-01V---PNT-51/5190 EDG-01V---PT-5103

Note) The connector assembly GDM-211-B-11 (Item 12) is not included in the solenoid assembly.

CAUTION
When making replacement of seals, please do it carefully after reading through the relevant instructions in the Operator's Manual.

No.9

E Series Pilot Relief Valves EDG-01


Interchangeability between Current and New Design
Interchangeability between Current and New Design

PROPORTIONAL CONTROLS

EDG-01 series valve has changed model from 50 to 51 design in line with the solenoid improvement. Specifications and Characteristics No change in specifications and characteristics between current and new design. Mounting Interchangeability There is an interchangeability in the mounting dimensions, however, the outside shape and dimensions are changed as shown below due to solenoid improvement and other modifications.

Current: Design 50
Air Vent 3(.12) Hex. Soc. 191.5 (7.54) 86.6 (3.41) 26.5 (1.04) Manual Pressure Adj. Screw 3(.12) Hex.Soc.

New: Design 51
190.5 (7.50) 86.7 (3.41) 26.5 (1.04)

94.5 (3.72)

Manual Pressure Adj. Screw 3(.12) Hex.Soc. Adaptor 22(.87) Hex.

Solenoid Ass'y 1 E318---50 2 E318---60 Fully Extended 217(8.54)

Fully Extended 52 (2.05)

94.5 (3.72)

Air Vent 3(.12) Hex. Soc. 3 Places

Solenoid Ass'y E318---61 Fully Extended 216(8.50)

Fully Extended 52 (2.05)

The solenoid assembly current design comes in two types: 1 E318-50 design and 2 60 design. See the figure on the left for an external view of type 1 . See the figure on the right for type 2 .

No.10

E Series Relief Valves EBG-03/06/10 (3/8, 3/4, 1-1/4) Sub-plate Mounting


Specifications / Model Number Designation
Specifications
Model Numbers Description Max. Operating Pres. MPa (PSI) Max. Flow L /min(U.S.GPM) Min. Flow L /min(U.S.GPM) Pressure Adjustment Range MPa (PSI) Rated Current Coil Resistance Hysteresis Repeatability Approx. Mass kg (lbs.) EBG-03 EBG-06 EBG-10

PROPORTIONAL CONTROLS

24.5 (3550)

24.5 (3550)

24.5 (3550)

100 (26.4)

200 (52.8)

400 (106)

3 (.79)

3 (.79)

3 (.79)

Refer to Model Number Designation C : 770 mA H : 820 mA 10 Less than 3% Less than 1% 5.6 (12.3) C : 750 mA H : 800 mA 10 Less than 3% Less than 1% 6.3 (13.9) C : 730 mA H : 780 mA 10 Less than 3% Less than 1% 10 (22)

Model Number Designation

H
-C
Pres. Adj. Range MPa (PSI) C: - 15.7 ( - 2275) H: - 24.5 ( - 3550)
1 1

EB
Series Number

G
Type of Mounting

-03
Valve Size 03

-T
Safety Valve None : With Safety Valve T: Without Safety Valve

-51
Design Number

Design Standards

EB : Proportional Electro-Hydraulic Relief Valve

G: Sub-plate Mounting

06 10

51

Refer to

1. Min. adjustment pressure shall be referred to the curves on page 16. 2. Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. American Design Standard

Graphic Symbols

Without Safety Valve

With Safety Valve

No.11

E Series Relief Valves EBG-03/06/10


Sub-plate / Instructions / Others
Attachment
Mounting Bolts
Valve Model Numbers EBG-03 EBG-06 EBG-10 Socket Head Cap Screw Japanese Standard "JIS" & European Design Standard M12 40 Lg. M16 50 Lg. M20 60 Lg.

PROPORTIONAL CONTROLS

N. American Design Standard 1/2 - 13 UNC 1-1/2 Lg. 5/8 - 11 UNC 2 Lg. 3/4 - 10 UNC 2-1/4 Lg.

Qty. 4 4 4

Applicable Power Amplifiers


For stable performance, it is recommended that Yuken's applicable power amplifiers be used (for details see Catalogue No. Pub. EC-1305). SK1015-11 (For DC power supply) Model Numbers: AME-D-10--20 AME-D2-1010--10 AMN-D-10 (For DC power supply) SK1022---11

Sub-plate
Valve Model Numbers EBG-03 EBG-06 EBG-10 Japanese Standard "JIS" Sub-plate Model Numbers BGM-03-20 BGM-03X-20 BGM-06-20 BGM-06X-20 BGM-10-20 BGM-10X-20 Thread Size Rc 3/8 Rc 1/2 Rc 3/4 Rc 1 Rc 1-1/4 Rc 1-1/2 European Design Standard Sub-plate Model Numbers BGM-03-3080 BGM-03X-3080 BGM-06-3080 BGM-06X-3080 BGM-10-3080 BGM-10X-3080 Thread Size 3/8 BSP.F 1/2 BSP.F 3/4 BSP.F 1 BSP.F 1-1/4 BSP.F 1-1/2 BSP.F N. American Design Standard Sub-plate Model Numbers BGM-03-2090 BGM-03X-2090 BGM-06-2090 BGM-06X-2090 BGM-10-2090 BGM-10X-2090 Thread Size 3/8 NPT 1/2 NPT 3/4 NPT 1 NPT 1-1/4 NPT 1-1/2 NPT Approx. Mass kg (lbs) 2.4 (5.3) 3.1 (6.8) 4.7 (10.4) 5.7 (12.6) 8.4 (18.5) 10.3 (22.7)

Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should have a good machined finish.

Instructions
Safety Valve The pressure of the safety valve for EBG-03 is preset at the value equal to the upper limit of the pressure adjustment range plus 2 MPa (290 PSI) subject to a flow rate of 50 L /min (13.2 U.S.GPM). The same for EBG-06 is preset at the value equal to the upper limit of the pressure adjustment range plus 3.5 MPa (510 PSI) subject to a flow rate of 100 L /min (26.4 U.S.GPM). The same for EBG-10 is preset at the value equal to the upper limit of the pressure adjustment range plus 4 MPa (580 PSI) subject to a flow rate of 200 L /min (52.8 U.S.GPM). In case where the upper limit of operating pressure is low or the upper limit of flow rate to be used is different from the specified maximum flow, please adjust and determine the setting pressure of the safety valve at the value calculated from the following formula. Setting pressure = (Operating pressure upper limit) + (Additional pressure indicated blow)
PSI Additional Pressure 400 300 200 1 100 0 0 0 25 0 50 75 100 L /min MPa 3 2

EBG-03
PSI Additional Pressure 700 600 400 200 0

MPa 5 4 3 2 1 0

EBG-06
Additional Pressure

PSI 900 800 600 400 200 0

MPa 6 5 4 3 2 1 0

EBG-10

0 50 100 150 200 L /min 0 10 20 30 40 50 U.S.GPM Flow Rate

0 100 200 300 400 L /min 0 20 40 60 80 100 U.S.GPM Flow Rate

5 10 15 20 25 U.S.GPM Flow Rate

To lower the setting pressure, turn the safety valve pressure adjustment screw anti-clockwise. After adjustment, be sure to tighten the lock nut.

No.12

E Series Relief Valves EBG-03/06


Installation Drawing
EBG- 03 --51/5190 06
With Safety Valve
Fully Extended 216(8.50) Lock Nut 10(.39) Hex. Pressure Adj. Screw for Safety Valve 3(.12) Hex.Soc. INC.

PROPORTIONAL CONTROLS
Mounting Surface EBG-03 : ISO 6264-AR-06-2-A EBG-06 : ISO 6264-AS-08-2-A

DIMENSIONS IN MILLIMETRES (INCHES)

EBG- 03 --T-51/5190 06
Without Safety Valve

A B C D

"Q" Dia. Through "S" Dia. Spotface 4 Places

For other dimensions, refer to the without safety valve.

39 (1.54)

J The direction can be altered to every 90 degree angles. Tank Port "T" Pressure Port "P" E F

Connector The direction can be altered to every 90 degree angles. 48 (1.89)


27.5 (1.08)

Cable Departure Cable Applicable: Outside Dia. . . . 8-10 mm (.31 - .39 in.) Conductor Area . . . Not Exceeding 1.5 mm2 (.002 sq. in.) 57.5 (2.26) Air Vent 3(.12) Hex. Soc. 3 Places

This port is not used. It is provided because of the common use of the body with the low-noise relief valve. On the sub-plate, plug the port which corresponds to this port.

199.5 (7.85)

130 (5.12)

Manual Pressure Adj. Screw 3(.12) Hex.Soc. INC.

6 (.24)

Mounting Surface (O-Rings Furnished)

N L

6 (.24) Dia. Locating Pin

Model Numbers EBG-03 EBG-06

Dimensions A 197.5 (7.78) 205.5 (8.09) B 117.6 (4.63) 119.5 (4.70) C 53.8 (2.12) 66.7 (2.63) D 40.3 (1.59) 42.2 (1.66) E 76 (2.99) 98 (3.86) F 53.8 (2.12) 70 (2.76) H

mm (Inches) J 11.1 (.44) 14 (.55) K 21.5 (.85) 26 (1.02) L 106 (4.17) 122 (4.80) N 26.1 (1.03) 36 (1.42) Q 13.5 (.53) 17.5 (.69) S 21 (.83) 26 (1.02)

26.9 (1.06) 35 (1.38)

No.13

E Series Relief Valves EBG-10


Installation Drawing
EBG-10--51/5190
With Safety Valve
Fully Extended 216(8.50) Lock Nut 10(.39) Hex. Pressure Adj. Screw for Safety Valve 3(.12) Hex.Soc. INC.

PROPORTIONAL CONTROLS
Mounting surface: ISO 6264-AT-10-2-A

DIMENSIONS IN MILLIMETRES (INCHES)

EBG-10--T-51/5190
Without Safety Valve
211(8.31) 101 (3.98) 39 (1.54) 88.9 (3.50) 23.7 (.93) 21.5(.85) Dia. Through 32(1.26) Dia. Spotface 4 Places 18.7 (.74) Pressure Port "P" 41.3 (1.63) 82.6 (3.25) 120 (4.72) Tank Port "T"

For other dimensions, refer to the without safety valve.

The direction can be altered to every 90 degree angles.

Connector The direction can be altered to every 90 degree angles. 48 (1.89) 27.5 (1.08) Cable Departure Cable Applicable: Outside Dia. . . . 8-10 mm (.31 - .39 in.) Conductor Area . . . Not Exceeding 1.5 mm2 (.002 sq. in.) 57.5 (2.26) Air Vent 3(.12) Hex.Soc. 3 Places 235.5(9.27)

This port is not used. It is provided because of the common use of the body with the low-noise relief valve. On the sub-plate, plug the port which corresponds to this port.

166(6.54)

Manual Pressure Adj. Screw 3(.12) Hex.Soc. INC.

6 (.24)

33.5 (1.32)

Mounting Surface (O-Rings Furnished)

45 (1.77) 155 (6.10)

6 (.24) Dia. Locating Pin

No.14

E Series Sub-plate for Relief Valves


Installation Drawing
BGM-03,03X-20/3080/2090 Sub-plate: BGM-06,06X-20/3080/2090 BGM-10,10X-20/3080/2090
"d" Dia. Through "e" Dia. Spotface 4 Places "h" 4 Places J A B D F P E C "t" Thd. (From Rear) 6.2(.24) Dia. N Z a

PROPORTIONAL CONTROLS

DIMENSIONS IN MILLIMETRES (INCHES)

H K

X U

"b" Dia. 2 Places 7(.28) Dia. 10(.39) Deep "n" Thd. 2 Places (From Rear)

S Q

Model Numbers BGM-03 BGM-03X BGM-06 BGM-06X

Dimensions mm (Inches) A B C D 53.8 (2.12) E 3.1 (.12) F H J K L N P Q S 86 123 (3.39) 32 (4.84) 95 (1.26) (3.74) 106.5 150 (4.19) 51 (5.91) 119 (2.01) (4.69) 138.2 195 (5.44) 62 (7.68) 158 (2.44) (6.22) 26 (1.02) 97 53.8 21 (3.82) (2.12) (.83) 27.2 (1.07) 121 66.7 18 (4.76) (2.63) (.71) 30.2 (1.19) 154 88.9 17 (6.06) (3.50) (.67)

13 60 86 (3.39) (2.36) (.51)

13 149 26.9 (1.06) (5.87) (.51)

15 78 108 (4.25) (3.07) (.59)

70 (2.76)

4 (.16)

15 180 35 (1.38) (7.09) (.59)

BGM-10 BGM-10X

16 94 126 (4.96) (3.70) (.63)

82.6 (3.25)

5.7 (.22)

16 227 41.3 (1.63) (8.94) (.63)

Model Numbers BGM-03 BGM-03X BGM-06 BGM-06X BGM-10 BGM-10X

Dimensions mm (Inches) T 19 (.75) U 47.4 (1.87) V 0 (0) X 22 (.87) Y 22 (.87) Z a b d e 17.5 (.69) f 19 (.75) 32 (1.26) 20 14.5 11 (.79) (.57) (.43) 40 (1.57) 40 (1.57) 25 23 13.5 (.98) (.91) (.53) 50 (1.97) 50 (1.97) 32 28 17.5 63 (1.26) (1.10) (.69) (2.48) European Design Standard Design "3080" "t" Thd. "h" M12 Thd. 20(.79) Deep Rc 1/4 M16 Thd. 25(.98) Deep "n" Thd. 3/8 BSP.F 1/2 BSP.F 3/4 BSP. F 1 BSP.F 1/4 BSP.F "t" Thd.

37 55.5 23.8 (1.46) (2.19) (.94)

33.4 (1.31)

11 (.43)

21 (.83)

24 (.94)

42 76.2 31.8 44.5 (1.65) (3.00) (1.25) (1.75)

12.7 (.50)

26 31 (1.02) (1.22)

Model Numbers BGM-03 BGM-03X BGM-06 BGM-06X BGM-10 BGM-10X

Japanese Standard "JIS" Design "20" "h" M12 Thd. 20(.79) Deep M16 Thd. 25(.98) Deep M20 Thd. 28(1.10) Deep "n" Thd. Rc 3/8 Rc 1/2 Rc 3/4 Rc 1 Rc1-1/4 Rc 1-1/2

N. American Design Standard Design "2090" "h" "n" Thd. "t" Thd.

1/2-13UNC Thd. 3/8 NPT 22(.87) Deep 1/2 NPT 5/8-11UNC Thd. 3/4 NPT 27(1.06) Deep 1 NPT 3/4-10UNC Thd. 1-1/4 NPT 28(1.10) Deep 1-1/2 NPT 1/4 NPT

1-1/4 BSP.F M20 Thd. 28(1.10) Deep 1-1/2 BSP.F

No.15

E SERIES Relief Valves EBG-03/0610


Typical Performance Characteristics
Min. Adjustment Pressure
Viscosity : 30 mm2/s (141 SSU)
PSI 275 250 200 1.2 150 100 50 0 0.8 0.4 0 0 25 50 75 100 L /min 25 U.S.GPM MPa 2.0 1.6

PROPORTIONAL CONTROLS

EBG-03

PSI 275 250 200

MPa 2.0 1.6 1.2

EBG-06

PSI 275 250 200

MPa 2.0 1.6 1.2

EBG-10

Min. Adjustment Pressure

Min. Adjustment Pressure

150 100 50 0 0.8 0.4 0 0 50 100 150 200 L /min

Min. Adjustment Pressure

150 100 50 0 0.8 0.4 0 0 100 200 300 400 L /min 100 U.S.GPM

10

15

20

10

20

30

40

50 U.S.GPM

20

40

60

80

Flow Rate

Flow Rate

Flow Rate

Step Response (Example)


These Characteristics have been obtained by measuring on each valve. Therefore, they may vary according to a hydraulic circuit to be used.
PSI 2750 2500 Pressure 2000 12 1500 8 1000 4 Time (Flow Rate : 100 L /min, 26.4 U.S.GPM) Step Signal 1000 0.2s MPa 20 16 Pressure 3000 2000

Trapped Oil Volume : 1 L (.264 U.S. Gallons) Viscosity : 30 mm2/s (141 SSU)

EBG-03-C

PSI 4000

MPa 30 25 20

EBG-03-H

0.2s 15 10 5 Time (Flow Rate : 100 L /min, 26.4 U.S.GPM) Step Signal

PSI 2750 2500 Pressure 2000

MPa 20 16

EBG-06-C

PSI 4000

MPa 30 25

EBG-06-H

Pressure

3000 2000 1000

20 0.2s 15 10 5 Time (Flow Rate : 200 L /min, 52.8 U.S.GPM) Step Signal

12 1500 8 1000 4

0.2s Step Signal

Time (Flow Rate : 200 L /min, 52.8 U.S.GPM)

PSI 2750 2500 Pressure 2000

MPa 20 16

EBG-10-C
PSI 4000

MPa 30 25

EBG-10-H

Pressure

3000 2000

20 0.2s 15 10 Step Signal

12 1500 1000 8 4

0.2s Step Signal

1000 Time (Flow Rate : 400 L /min, 106 U.S.GPM)

5 Time (Flow Rate : 400 L /min, 106 U.S.GPM)

No.16

E SERIES Relief Valves EBG-03/06/10


Typical Performance Characteristics
Input Current vs. Pressure
EBG-03
PSI 3500 3000 2500 Pressure 15 2000 1500 1000 5 500 0 0 0 200 400 600 800 1000 Input Current mA 10 EBG-03-C Phase (deg.) MPa 25 0.2 20 EBG-03-H 0 -20 -40 -60 -80 -100 -120 -140 -160 -180 -10 -20 -30 Gain (dB)

PROPORTIONAL CONTROLS

Frequency Response
Trapped Oil Volume : 1 L (.264 U.S. Gallons) Viscocity : 30 mm2/s (141 SSU)

EBG-03
Frequency (Hz) 0.4 0.7 1 2 4 7 10 20 40

Gain Phase

: 7.8 1.6 MPa (1130 230 PSI) Flow Rate : 100 L /min (26.4 U.S.GPM) Pressure

EBG-06
PSI 3500 3500 2500 Pressure 15 2000 1500 1000 5 500 0 0 0 200 400 600 800 1000 Input Current mA 10 Phase (deg.) MPa 25 0.2 20 EBG-06-H 0 -20 -40 -60 -80 -100 -120 -140 -160 -180 -10 -20 -30 Gain (dB) Phase 0.4

EBG-06
Frequency (Hz) 0.71 2 4 7 10 20 40

Gain

EBG-06-C

: 7.8 1.6 MPa (1130 230 PSI) Flow Rate : 200 L /min (52.8 U.S.GPM) Pressure

EBG-10
PSI 3500 3500 2500 Pressure 15 2000 1500 1000 5 500 0 0 0 200 400 600 800 1000 Input Current mA EBG-10-C 10 MPa 25

EBG-10
Frequency (Hz) 0.2 EBG-10-H 0 -20 -40 -60 -80 -100 -120 -140 -160 -180 -10 -20 -30 Gain (dB) Phase 0.4 0.7 1 2 4 7 10 20

20

Phase (deg.)

Gain

: 7.8 1.6MPa (1130 230 PSI) Flow Rate : 400 L /min (106 U.S.GPM) Pressure

No.17

E SERIES Relief Valves EBG-03/06/10


Typical Performance Characteristics
Viscosity vs. Pressure
Oil : ISO VG 46 Oil

PROPORTIONAL CONTROLS

Flow Rate vs. Pressure


Viscosity : 30 mm2/s (141 SSU)

EBG-03
Flow Rate : 100 L /min (26.4 U.S.GPM) PSI 3600 Pressure 3500 2350 2300 2250 MPa 24.9 EBG-03-H PSI 3600 3450 3300 2300 2150 2000 MPa 24.5 23.5 22.5 15.7 14.7 13.7 0 25 50 75 100 L /min

EBG-03

15.7 15.3 30

35 100 50

40

45

50 120 30 150 125

55

60 140 20 100

C F mm2/s

Temperature 90 70 60 Viscosity 300 250 200 SSU 40 25

Pressure

24.5 24.1 EBG-03-C 16.1

10

15 Flow Rate

20

25 U.S.GPM

EBG-06
Flow Rate : 200 L /min (52.8 U.S.GPM) PSI 3600 Pressure 3500 2350 2300 2250 MPa 24.9 EBG-06-H PSI 3600 3400 3200 2300 2150 2000 MPa 24.5 23.0 21.5 15.7 14.7 13.7 0 50 100 150 200 L /min

EBG-06

15.7 15.3 30

35 100 50

40

45

50 120 30 150 125

55

60 140 20 100

C F mm2/s

Temperature 90 70 60 Viscosity 300 250 200 SSU 40 25

Pressure

24.5 24.1 EBG-06-C 16.1

10

20

30 Flow Rate

40

50

U.S.GPM

EBG-10
Flow Rate : 400 L /min (106 U.S.GPM) PSI 3600 Pressure 3500 2350 2300 2250 MPa EBG-10-H 24.9 24.5 24.1 EBG-10-C 16.1 15.7 15.3 30 PSI 3500 3250 3000 2250 2000 1750 MPa 24.5 22.5 20.5 15.7 13.7 11.7 0 100 200 300 400 L /min

EBG-10

35 100 50

40

45

50 120 30 150 125

55

60 140 20 100

C F mm2/s

Temperature 90 70 60 Viscosity 300 250 200 SSU 40 25

Pressure

20

50 75 Flow Rate

100 U.S.GPM

No.18

E Series Relief Valves EBG-03/06/10


Spare Parts List
03 EBG- 06 ---51/5190 10

PROPORTIONAL CONTROLS

17

23 19 10
Pilot Valve
Valve Model Numbers EBG-03-C-51/5190 EBG-03-H-51/5190 EBG-03-C-T-51/5190 EBG-03-H-T-51/5190 EBG-06-C-51/5190 EBG-06-H-51/5190 EBG-06-C-T-51/5190 EBG-06-H-T-51/5190 EBG-10-C-51/5190 EBG-10-H-51/5190 EBG-10-C-T-51/5190 EBG-10-H-T-51/5190
10 Pilot Valve Model Numbers

18 2 11 19 14 12 5 1 13 8 21 3 16 22 7 6 4 15

EDG-01V-C-1-PNT09-51 EDG-01V-H-1-PNT09-51 EDG-01V-C-PNT09-51 EDG-01V-H-PNT09-51 EDG-01V-C-1-PNT10-51 EDG-01V-H-1-PNT10-51 EDG-01V-C-PNT10-51 EDG-01V-H-PNT10-51 EDG-01V-C-1-PNT11-5103 EDG-01V-H-1-PNT11-5103 EDG-01V-C-PNT11-5103 EDG-01V-H-PNT11-5103

Note: For the details of pilot valves, refer to "Pilot Relief Valves" on page 9.

List of Seals
Item 11 12 13 14 15 16 Name of Parts O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring EBG-03 SO-NB-P32 SO-NB-P28 SO-NB-P9 SO-NB-P9 SO-NB-A024 SO-NB-P18 Part Numbers EBG-06 SO-NB-P32 SO-NB-P28 SO-NB-P11 SO-NB-P9 SO-NB-A024 SO-NB-P28 EBG-10 SO-NB-P42 SO-NB-P28 SO-NB-P9 SO-NB-P9 SO-NB-A128 SO-NB-P32 Qty. 1 1 1 2 1 2

Note) When ordering seals, please specify the seal kit number from the table below. In addition to the above O-rings, O-rings for pilot valve are included in the seal kit. For the details of the pilot valve seals, see page 9.

List of Seal Kit


Model Numbers EBG-03 EBG-06 EBG-10 Seal Kit Numbers KS-EBG-03-51 KS-EBG-06-51 KS-EBG-10-51

CAUTION
When making replacement of seals, please do it carefully after reading through the relevant instructions in the Operator's Manual.

No.19

E Series Relief Valves EBG-03/06/10


Interchangeability between Current and New Design
Interchangeability between Current and New Design

PROPORTIONAL CONTROLS

EBG-03/06/10 series valves have changed model from 50 to 51 design in line with the model change of pilot valve (EDG-01). Specifications and Characteristics No change in specifications and characteristics between current and new design. Mounting Interchangeability There is an interchangeability in the mounting dimensions, however, the outside shape and dimensions are changed as shown below due to pilot valve improvement and other modifications.

Current: Design 50
Fully Extended A B C B

New: Design 51
Fully Extended A

Manual Pressure Adj. Screw 3(.12) Hex.Soc.

Manual Pressure Adj. Screw 3(.12) Hex.Soc.

Adaptor 22(.87) Hex. Air Vent 3(.12) Hex. Soc. Pilot Valve EDG-01V, 50Design Manual Pressure Adj. Screw for Safety Valve 3(.12) Hex.Soc. Air Vent 3(.12) Hex. Soc. 3 Places Pilot Valve EDG-01V, 51Design Manual Pressure Adj. Screw for Safety Valve 3(.12) Hex.Soc.

D E

See EDG-01 (page 9) for details of the solenoid ass'y

See EDG-01 (page 9) for details of the solenoid ass'y

Model Numbers Current New Current New Current New EBG-03---50/5090 EBG-03---51/5190 EBG-06---50/5090 EBG-06---51/5190 EBG-10---50/5090 EBG-10---51/5190

A 217 (8.54) 216 (8.50) 217 (8.54) 216 (8.50) 217 (8.54) 216 (8.50)

B 118.6 (4.67) 117.6 (4.63) 120.5 (4.74) 119.5 (4.70) 102 (4.02) 101 (3.98)

C 40.2 (1.58) 40.3 (1.59) 42.1 (1.66) 42.2 (1.66) 23.6 (.93) 23.7 (.93)

D 199.5 (7.85)

E 130 (5.12)

DIMENSIONS IN MILLIMETRES (INCHES)

199.5 (7.85)

130 (5.12)

235.5 (9.27)

166 (6.54)

No.20

E Series Reducing & Relieving Valves ERBG-06/10 (3/4, 1-1/4) Sub-plate Mounting
Specifications / Model Number Designation
Specifications
Model Numbers Description Max. Operating Pres. MPa (PSI) Max. Flow L /min(U.S.GPM) Max. Relieving Flow L /min(U.S.GPM) Secondary Pres. Adj. Range MPa (PSI) Rated Current Coil Resistance Hysteresis Repeatability Approx. Mass kg (lbs.) ERBG-06 ERBG-10

PROPORTIONAL CONTROLS

24.5 (3550)

24.5 (3550)

100 (26.4)

250 (66)

35 (9.24)

15 (3.96)

Refer to Model Number Designation B : 800 mA C : 800 mA H : 950 mA 10 Less than 3% Less than 1% 12 (26.5) B : 800 mA C : 800 mA H : 950 mA 10 Less than 3% Less than 1% 13.5 (29.8)

The values shown are those obtained where the differential pressure between the secondary pressure port and tank port is 13.7 MPa (2000 PSI).

H
Graphic Symbol

Model Number Designation

ERB
Series Number

G
Type of Mounting

-06
Valve Size 06

-C
Secondary Pres. Adj. Range MPa (PSI) B: 0.8 - 6.9 (115 - 1000) C: 1.2 - 13.7 (175 - 2000) H: 1.5 - 20.6 (220 - 3000) B: 0.9 - 6.9 (130 - 1000) C: 1.2 - 13.7 (175 - 2000) H: 1.5 - 20.6 (220 - 3000)

-51
Design Number

Design Standards

ERB : Proportional Electro-Hydraulic Reducing and Relieving Valve

G: Sub-plate Mounting 10

51

Refer to

Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. American Design Standard

No.21

E Series Reducing & Relieving Valves ERBG-06/10


Sub-plate / Instructions / Others
Attachment
Mounting Bolts
Valve Model Numbers ERBG-06 ERBG-10 Socket Head Cap Screw Japanese Standard "JIS" & European Design Standard M10 70 Lg. M10 70 Lg.

PROPORTIONAL CONTROLS

N. American Design Standard 3/8 - 16 UNC 2-3/4 Lg. 3/8 - 16 UNC 2-3/4 Lg.

Qty. 4 6

Applicable Power Amplifier


For stable performance, it is recommended that Yuken's applicable power amplifiers be used (for details see Catalogue No. Pub. EC-1305). Model Numbers: AME-D-10--20 AME-D2-1010--10 SK1022---11 SK1015-11 (For DC power supply) AMN-D-10 (For DC power supply)

Sub-plate
Valve Model Numbers ERBG-06 ERBG-10 Japanese Standard "JIS" Sub-plate Model Numbers ERBGM-06-20 ERBGM-10-10 Thread Size Rc 3/4 Rc 1-1/4 European Design Standard Sub-plate Model Numbers ERBGM-06-2080 ERBGM-10-1080 Thread Size 3/4 BSP.F 1-1/4 BSP.F N. American Design Standard Sub-plate Model Numbers ERBGM-06-2090 ERBGM-10-1090 Thread Size 3/4 NPT 1-1/4 NPT Approx. Mass kg (lbs.) 3.0 (6.6) 6.5 (14.3)

Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should have a good machined finish.

Instructions
Primary Pressure Required for Preselected Pressure The primary pressure must be 1 MPa (145 PSI) higher than the preselected pressure. Drain Back Pressure Check that the drain back pressure does not exceed 0.2 MPa (29 PSI). Trapped Oil Volume The recommended secondary side trapped oil volume is about 20 liters (5.28 U.S.Gallons). Note that the trapped oil volume must not be lower than 1.4 liters (.37 U.S.Gallons).

No.22

E Series Reducing & Relieving Valves ERBG-06


Installation Drawing
Sub-plate: ERBGM-06-20/2080/2090
130(5.12)

PROPORTIONAL CONTROLS

"E" Thd. 20(.79) Deep 4 Places 8.8(.35) Dia. Through 14(.55) Dia. Spotface 4 Places
11.3 (.44) 11.1 (.44)

30.7 77.3(3.04) (1.21) 60.3(2.37) 49.2(1.94) 44.5(1.75) 20.6(.81)

DIMENSIONS IN MILLIMETRES (INCHES)


25 (.98)

79.4 (3.13) 73 (2.87) 39.7 (1.56)

102 (4.02)

10(.39) Dia. "C" Thd. (From Rear)


27.9 (1.10)

ERBG-06--51/5190
The direction can be alterd to every 90 degree angles. 213.5(8.41) 2 (.08) 12.3 (.48) 75.2 (2.96) 60.3 (2.37) Tank Port "T"

"B" Thd. 2 Places (From Rear) 18(.71) Dia. 2 Places


16 (.63)

20.7 (.81)

7(.28) Dia. 10(.39) Deep 5(.20) Dia. 45(1.77)

104(4.09) 136(5.35)

15(.59)

16(.63)

104(4.09)

"D" Thd. (From Rear)

79.4 (3.13)

Primary Pressure Port "P"

Sub-plate Model Numbers ERBGM-06-20 ERBGM-06-2080 ERBGM-06-2090

Thread Size "B" Thd. "C" Thd. "D" Thd. "E" Thd. Rc 1/4 Rc 3/8 Rc 3/4 M10 3/4 BSP.F 3/8 BSP.F 1/4 BSP.F 3/4 NPT 3/8 NPT 1/4 NPT 3/8-16 UNC

Drain Port "DR"

Secondary Pressure Port "A" 11(.43) Dia. Through 17.5(.69) Dia. Spotface 4 Places

Connector The direction can be altered to every 90 degree angles. 48 (1.89) Air Vent 3(.12) Hex. Soc. 3 Places 27.5 (1.08) Manual Pressure Adj. Screw 3(.12) Hex.Soc. 184.5(7.26) INC.

Cable Departure Cable Applicable: Outside Dia. . . . 8-10 mm (.31 - .39 in.) Conductor Area . . . Not Exceeding 1.5 mm2 (.002 sq. in.)

39 (1.54)

136.5 (5.37)

115 (4.53) 90 (3.54) 56 (2.20)

57 (2.24)

57.5 (2.26)

6 (.24) Dia. Locating Pin

6 (.24)

69.7 (2.74)

208 (8.19) Mounting Surface (O-Rings Furnished)

No.23

E Series Reducing & Relieving Valves ERBG-10


Installation Drawing
Sub-plate: ERBGM-10-10/1080/1090
101.5(4.00)

PROPORTIONAL CONTROLS

"E" Thd. 20(.79) Deep 6 Places 11(.43) Dia. Through 17.5(.69) Dia. Spotface 4 Places
11.6 (.46) 25 (.98)

84.1(3.31) 67.5(2.66)
62.7(2.47) 42.1(1.66) 24.6 (.97)

"C" Thd. (From Rear) 14(.55) Dia.


9.6 (.38) 12 (.47)

16.7 (.66)

DIMENSIONS IN MILLIMETRES (INCHES)


140(5.51)

120(4.72)

96.8 (3.81) 92.9 (3.66) 48.4 (1.91)

116(4.57)

27 (1.06)

ERBG-10--51/5190
The direction can be alterd to every 90 degree angles. 234.5(9.23) 63.5 (2.50) 11.1 (.44) 84.1 (3.31) 42.1 (1.66)

21 (.83) 30(1.18)

"B" Thd. 2 Places (From Rear) 28(1.10) Dia. 2 Places 7(.28) Dia. 10(.39) Deep 119(4.69) 5(.20) Dia.

"D" Thd. (From Rear)


12 (.47)

96 (3.78) 126(4.96) 150(5.91)

Tank Port "T"

19(.75)

20(.79)

55(2.17)

96.8 (3.81)

2 (.08)

Secondary Pressure Port "A" Drain Port "DR" Primary Pressure Port "P" 11(.43) Dia. Through 17.5(.69) Dia. Spotface 6 Places

Thread Size "B" Thd. "C" Thd. "D" Thd. "E" Thd. Rc 1/4 Rc 3/8 Rc 1-1/4 ERBGM-10-10 M10 ERBGM-10-1080 1-1/4 BSP.F 3/8 BSP.F 1/4 BSP.F ERBGM-10-1090 1-1/4 NPT 3/8 NPT 1/4 NPT 3/8-16 UNC Sub-plate Model Numbers

Connector The direction can be altered to every 90 degree angles. 48 (1.89) 27.5 (1.08) Air Vent 3(.12) Hex. Soc. 3 Places Manual Pressure Adj. Screw 3(.12) Hex.Soc. 186.5(7.34) INC.

Cable Departure Cable Applicable: Outside Dia. . . . 8-10 mm (.31 - .39 in.) Conductor Area . . . Not Exceeding 1.5 mm2 (.002 sq. in.) 39 (1.54) 158 (6.22)

117 (4.61) 92 (3.62) 55 (2.17) 62 (2.44)

6 (.24) Dia. Locating Pin

6 (.24)

56 (2.20)

57.5 (2.26)

233 (9.17) Mounting Surface (O-Rings Furnished)

No.24

E SERIES Reducing & Relieving Valves ERBG-06/10


Typical Performance Characteristics
Step Response (Example)

PROPORTIONAL CONTROLS

The following step response characteristics are taken when the trapped oil volume is 20 liters (5.28 U.S.Gallons). The step response varies by trapped oil volume.
: 24.5 MPa (3550 PSI) Primary Pressure Trapped Oil Volume : 20 L (5.28 U.S.Gallons) : 30 mm2/s (141 SSU) Viscocity

ERBG-06-B
PSI 1200 Secondary Pressure 1000 800 600 400 2.0 200 0 0 Time Step Signal 5.9 0.1s 3.9 MPa 8.8 7.8 Secondary Pressure PSI 1400 1200 1000 800 600 400 2.0 200 0 0 5.9 MPa 9.8 7.8

ERBG-10-B

0.1s 3.9 Step Signal

Time

ERBG-06-C
PSI 3000 2500 Secondary Pressure Secondary Pressure 15.7 2000 11.8 1500 1000 500 0 7.8 3.9 0 Time Step Signal 0.1s 2000 11.8 1500 1000 500 0 7.8 3.9 0 MPa 21.6 19.6 PSI 2750 2500 MPa 19.6 15.7

ERBG-10-C

0.1s

H
Time

Step Signal

ERBG-06-H
PSI 3500 3000 Secondary Pressure 2500 15.7 2000 11.8 1500 1000 500 0 7.8 3.9 0 Time Step Signal 0.1s MPa 23.5 19.6 Secondary Pressure PSI 4000 3500 3000 2500 2000 1500 1000 500 0 11.8 7.8 3.9 0 MPa 27.5 23.5 19.6 15.7

ERBG-10-H

0.1s

Step Signal

Time

No.25

E SERIES Reducing & Relieving Valves ERBG-06/10


Typical Performance Characteristics
Input Current vs. Secondary Pressure
Primary Pressure : 24.5 MPa (3550 PSI) Viscocity : 30 mm2/s (141 SSU)

PROPORTIONAL CONTROLS

ERBG-06
PSI 3000 2500 MPa 21.0 17.5 14.0 10.5 ERBG-06-C 1000 500 0 7.0 3.5 0 0 200 400 600 800 1000 ERBG-06-B ERBG-06-H PSI 3000 2500 MPa 21.0 17.5

ERBG-10

ERBG-10-H 14.0 10.5 ERBG-10-C 7.0 3.5 ERBG-10-B 0 0 200 400 600 800 1000

Secondary Pressure

2000 1500

Secondary Pressure

2000 1500 1000 500 0

Input Current mA

Input Current mA

Frequency Response
: 24.5 MPa (3550 PSI) Primary Pressure Trapped Oil Volume : 20 L (5.28 U.S.Gallons) : 30 mm2/s (141 SSU) Viscocity

ERBG-06-B
Frequency (Hz)
0 -20 -40 -60 -80 -100 -120 -140 -160 -180 10 0 -10 -20 Gain (dB) 0.1 0.2 0.4 0.7 1 2 4 7 10 0 -20 -40 -60 -80 -100 -120 -140 -160 -180 10 0 -10 -20 Gain (dB) 0.1

ERBG-10-B
Frequency (Hz)
0.2 0.4 0.71 2 4 7 10

Phase (deg.)

Phase Secondary Pressure 4.9 1.5 MPa (710 215 PSI)

Phase (deg.)

Gain

Gain

Phase Secondary Pressure 4.9 1.5 MPa (710 215 PSI)

ERBG-06-C
Frequency (Hz)
0 -20 -40 -60 -80 -100 -120 -140 -160 -180 10 0 -10 -20 Gain (dB) 0.1 0.2 0.4 0.7 1 2 4 7 10 0 -20 -40 -60 -80 -100 -120 -140 -160 -180 10 0 -10 -20 Gain (dB) 0.1

ERBG-10-C
Frequency (Hz)
0.2 0.4 0.71 2 4 7 10

Phase (deg.)

Phase Secondary Pressure 10.8 2.9 MPa (1565 420 PSI)

Phase (deg.)

Gain

Gain

Phase Secondary Pressure 10.8 2.9 MPa (1565 420 PSI)

ERBG-06-H
Frequency (Hz)
0 -20 -40 -60 -80 -100 -120 -140 -160 -180 10 0 -10 -20 Gain (dB) 0.1 0.2 0.4 0.7 1 2 4 7 10 0 -20 -40 -60 -80 -100 -120 -140 -160 -180 10 0 -10 -20 Gain (dB) 0.1

ERBG-10-H
Frequency (Hz)
0.2 0.4 0.7 1 2 4 7 10

Phase (deg.)

Gain Phase Secondary Pressure 16.7 3.9 MPa (2420 565 PSI)

Phase (deg.)

Gain

Phase Secondary Pressure 16.7 3.9 MPa (2420 565 PSI)

No.26

E SERIES Reducing & Relieving Valves ERBG-06/10


Typical Performance Characteristics
Flow Rate vs. Secondary Pressure

PROPORTIONAL CONTROLS

Viscosity : 30 mm2/s (141 SSU)

ERBG-06-B
PSI 1000 900 700 600 500 400 100 0 MPa 6.9 6.4 5.9 4.9 4.4 3.9 3.4 2.9 2.4 1.0 0.5 0 0 0 20 5 40 10 60 15 80 20 100 L /min 25 U.S.GPM PSI 1000 800 600 400 200 0 MPa 6.9 5.9 4.9 3.9 2.9 1.9 2.0 1.0 0 0 0 25 50 10

ERBG-10-B

Secondary Pressure

Secondary Press.

75 100 125 150 175 200 225 250 L /min 20 30 40 50 60 65 U.S.GPM

Flow Rate Flow Rate

ERBG-06-C
Secondary Press.
PSI 2000 1900 MPa 13.7 13.2 12.7 9.8 9.3 8.8 6.9 6.4 5.9 3.9 3.4 2.9 0 0 20 5 40 10 60 15 80 20 100 L /min 25 U.S.GPM PSI 1600 1400 800 600 MPa 10.8 9.8 8.8 5.9 4.9 3.9 0 25 0 50 10

ERBG-10-C

Secondary Pressure

1400 1300 1000 900 600 500 400

75 100 125 150 175 200 225 250 L /min 20 30 40 50 60 65 U.S.GPM

Flow Rate

Flow Rate

ERBG-06-H
PSI 3000 2800 MPa 20.6 19.6 18.6 13.7 12.7 11.7 9.8 8.8 7.8 6.9 6.4 5.9 0 0 20 5 40 10 60 15 80 20 100 L /min 25 U.S.GPM PSI 3200 2800 MPa 21.6 19.6 17.6 16.7 14.7 12.7 11.8 9.8 7.8 6.9 4.9 2.9 0 25 0 50 10

ERBG-10-H

Secondary Pressure

Secondary Pressure

2000 1800 1400 1200 1000 900

2400 2000 1600 1200 1000 800

75 100 125 150 175 200 225 250 L /min 20 30 40 50 60 65 U.S.GPM

Flow Rate

Flow Rate

No.27

E SERIES Reducing & Relieving Valves ERBG-06/10


Typical Performance Characteristics
Viscosity vs. Secondary Pressure

PROPORTIONAL CONTROLS

ERBG-06-B
PSI MPa 7.1 6.9 6.6

ERBG-10-B
Oil: ISO VG 32 Oil Secondary Pressure
PSI 1050 1000 950 MPa 7.4 6.9 6.4

Oil: ISO VG 56 Oil

Secondary Pressure

1025 1000 975

525 500 475

3.7 3.5 3.2 20 30 80 50 200 40 100 40 30 150 50 120 20 100 90 60 C

550 500 450

3.9 3.4 2.9 20 30 40 50 120 40 200 60 140 25 70 C

Temperature Viscosity
70 70 300 F 140 2 15 mm /s 80 SSU

Temperature
70 80 100 150 100 75 60 50 30 150 20 100 160 F mm2/s SSU

Viscosity
500 300

ERBG-06-C
Oil: ISO VG 56 Oil Secondary Pressure Secondary Pressure
PSI 2000 1900 MPa 13.7 13.2 12.7 PSI 2000 1900 MPa 13.7 13.2 12.7

ERBG-10-C
Oil: ISO VG 56 Oil

1050 1000 950

7.4 6.9 6.4 10 20 30 80 100 75 500 40 100 60 50 300 50 120 40 30 150 60 C

1050 1000 950

7.4 6.9 6.4 20 30 40 50 120 40 200 60 140 25 70 C

Temperature
50 60 300 200 140 F 2 25 mm /s SSU

Temperature
70 80 100 150 100 75 60 50 30 150 20 100 160 F mm2/s SSU

Viscosity
1000 200

Viscosity
500 300

ERBG-06-H
Oil: ISO VG 56 Oil Secondary Pressure Secondary Pressure
PSI 3000 2800 MPa 20.6 19.6 18.6 PSI 3000 2800 MPa 20.6 19.6 18.6

ERBG-10-H
Oil: ISO VG 56 Oil

1600 1400

10.8 9.8 8.8 10 20 30 80 100 75 500 40 100 60 50 50 120 40 200 60 C

1600 1400

10.8 9.8 8.8 20 30 40 50 120 40 200 60 140 25 70 C

Temperature Temperature 50 60
300 200 30 150 140 F 2 25 mm /s SSU 70 80 100 150 100 75 60 50 30 150 20 100 160 F mm2/s SSU

Viscosity
1000 300

Viscosity
500 300

No.28

E Series Reducing & Relieving Valves ERBG-06/10


Spare Parts List
Spare Parts List ERBG- 06 --51/5190 10

PROPORTIONAL CONTROLS

13 11 16

1 17 11

6 18

9 14 10 2 15 12

List of Seals
Item 8 9 10 11 Name of Parts O-Ring O-Ring O-Ring O-Ring Part Numbers ERBG-06 ERBG-10 SO-NB-P36 SO-NB-G30 SO-NB-P32 SO-NB-P28 SO-NB-P18 SO-NB-P14 SO-NB-P9 SO-NB-P9 Qty. 2 2 1 3

Pilot Valve
Valve Model No. ERBG-06-B-51/5190 ERBG-06-C-51/5190 ERBG-06-H-51/5190 ERBG-10-B-51/5190 ERBG-10-C-51/5190 ERBG-10-H-51/5190 7 Pilot Valve Model Numbers EDG-01-B-PNTN-5101 EDG-01-C-PNTN-5101 EDG-01-H-PNT15-5101 EDG-01-B-PNTN-5101 EDG-01-C-PNTN-5101 EDG-01-H-PNT15-5101

Note) When ordering seals, please specify the seal kit number from the table right. In addition to the above O-rings, O-rings for pilot valve are included in the seal kit. For the details of the pilot valve seals, see page 9.

Note: For the details of pilot valves, refer to "Pilot Relief Valves" on page 9.

List of Seal Kits


Model Numbers ERBG-06 ERBG-10 Seal Kit Numbers KS-ERBG-06-51 KS-ERBG-10-51

CAUTION
When making replacement of seals, please do it carefully after reading through the relevant instructions in the Operator's Manual.

No.29

E Series Reducing & Relieving Valves ERBG-06/10


Interchangeability between Current and New Design
Interchangeability between Current and New Design

PROPORTIONAL CONTROLS

ERBG-06/10 series valves have changed model from 50 to 51 design in line with the model change of pilot valve (EDG-01). Specifications and Characteristics No change in specifications and characteristics between current and new design. Mounting Interchangeability There is an interchangeability in the mounting dimensions, however, the outside shape and dimensions are changed as shown below due to pilot valve improvement and other modifications.

Current: Design 50
See EDG-01 (page 8) for details about the solenoid ass'y Air Vent 3(.12) Hex. Soc. Adaptor 22(.87) Hex. Manual Pressure Adj. Screw 3(.12) Hex.Soc. Pilot Valve EDG-01, 5001 Design A B Manual Pressure Adj. Screw 3(.12) Hex.Soc. Air Vent 3(.12) Hex. Soc. 3 Places

New: Design 51
See EDG-01 (page 8) for details about the solenoid ass'y Pilot Valve EDG-01, 5101 Design A B

Model Numbers Current ERBG-06--50/5090 New ERBG-06--51/5190

A 214.5 (8.44) 213.5 (8.41) 235.5 (9.27) 234.5 (9.23)

B 136.5 (5.37) 136.5 (5.37) 158 (6.22) 158 (6.22)

C 115 (4.53) 115 (4.53) 117 (4.61) 117 (4.61)

Current ERBG-10--50/5090 New ERBG-10--51/5190

No.30

DIMENSIONS IN MILLIMETRES (INCHES)

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