SIEIDrive
ADV200 AFE200
Introduzione
Forty-five years of experience, an extensive know-how, a structure precisely geared to our customers' requirements and continued investment in R&D, make Gefran a leader in the field of components for automation and industrial process control systems. Customers know they can always depend on Gefran to provide the best solution for all their needs in terms of sensors, components, automation and motion control.
3
By working in partnership with qualified Research Centres and Universities and continuously investing in R&D, the Gefran Group is at the forefront of technology, developing products that anticipate its customers' needs.
Gefran is based in Italy, where it has three engineering and production facilities. The Group has some 800 employees. It is directly present in 12 countries with 7 production plants and a global sales network with more than 70 authorised dealers around the world. Gefran Spa has been listed on the Milan Stock Exchange since 1998 and has been traded on the Star segment of high requirement shares since 2002.
The Gefran Drive & Motion Control Unit, based in Gerenzano (Varese, Italy), designs, develops and manufactures electric drives and power regeneration systems used to control motors and application systems in the main industrial sectors, including: plastics, civil lift engineering, water treatment and ventilation, as well as control architectures for renewable energy systems. The ADV200 and AFE200, a complete range of solutions dedicated to the most advanced industrial automation systems, are the fruit of this experience.
Introduzione
With the new series of ADV200 vector inverters and AFE200 Active Front End regenerative power supply units, the GEFRAN SYSTEM DRIVE range meets the demands of systems integrators and machine builders, for solutions at the forefront of technology featuring high-level configurations. A wide range with power ratings from 0.75kW up to 1.2MW and compatibility with all 400Vac - 460Vac and 690Vac power supplies or systems on a common DC Bus, make it possible to engineer and develop practically any kind of application architecture.
Thanks to the modular mechanical structure, compact modules and integration of accessories such as EMC filters and input chokes, the system takes up significantly less space, wiring costs are optimised and flexibility is assured. Available in 7 stand alone and parallel" configurations, the ADV200 and AFE200 are drives of innovative design, stemming from continuous technological research and the experience that GEFRAN has acquired in working alongside leading operators in the sector.
The 32-bit microprocessor and innovative control algorithms, guarantee excellent performance, both in terms of the dynamics and precision of motor control and in terms of their advanced clean power control in power regeneration systems. The man/machine interface is totally intuitive and "open", thanks to the powerful programming platform. Customised menus and dedicated application software programs provide complete machine management at all levels, with the availability of specific functions and integration of the IEC61131-3 programming environment.
Certified quality
(Quality Management System complies with the requirements of ISO 9001:2008)
Italian Technology User Friendly Performance up to 1.2 MW All in One design with integrated EMC filters and choke "Clean Power" platform for energy efficiency of automation systems
6
Overview of the "ADV - AFE200 System Drive" range
Power (kW) 1000 1200 0.75 18.5 110 132 160 200 250 315 355 400 500 630 710 800 900 1000 1.5 2.2 3.0 4.0 5.5 7.5 11 15 22 30 37 45 55 75 Size 5 Size 5 Size 5 S.4 S.5 110 S.6 132 Size 7 250 Parallel size 7 (*) 500 630 90 Models
Introduzione
Size 1
Size 2
Size 3 Size 3
Size 6 Size 6
Size 7 Size 7
Size 1
Size 2
Size 3
75 S.6
Models ADV200-6
90
Size 7
S.9
Size 10
Power ratings of up to 1.5 MW to follow. (*) Inverters of between 400 kW and 710 kW comprise one master and one slave. Inverters of over 900 kW comprise one master and two slaves.
Introduction ........................................8 General Characteristics........................9 Standard connections ........................10 Weights and dimensions ....................11 Choosing the Inverter .........................16 Input Data ........................................16 Output Data ......................................17 Cooling ............................................21 Order codes......................................22
Introduction ......................................26 General Characteristics......................27 Standard connections ........................28 Weights and dimensions ....................30 Choosing the Inverter .........................34 Input Data ........................................34 Output Data ......................................35 Cooling ............................................37 Order codes......................................38
GF_eXpress PC Configuration Tool ...86 Programming Keypad .........................87 Softscope .........................................87 "MDPlc" advanced development environment ...........................................88
Accessories
Fuses ...............................................90 Chokes .............................................93 External EMC filters ...........................99 Braking resistors .............................101
Gefran Service
Options
APPENDIX
Calendar of courses and education days ..110 After-sales Service ..........................112 Inverter Warranty............................114 Solutions ........................................116
PROGRAM.
Programming
AFE200
ADV100
ADV200 - 6
ADV200-DC
ADV200 - 4
8
1.1 Introduction
ADV200 - 4 Basic
ADV200 - 4 Vector Inverters offer technologically advanced solutions for automation systems with stand-alone drives. The range features power ratings from 0.75 kW up to 1.2 MW for three-phase power supplies of 400 VAC to 460 VAC. Integrated accessories such as the filter and mains choke enhance long-term reliability, reduce overall dimensions and lower wiring costs.
Integrated reliability
The ADV200-4 features high-quality engineering solutions that guarantee long-term reliability. The integrated input choke on the DC side reduces THD by up to 40% and the mains filter ensures compliance with EMC EN61800-3.
Serial line
The RS485 serial line is incorporated as standard across the range to enable peer-to-peer or multidrop connections using Modbus RTU protocol.
Ideal sizes
The ADV200-4 offers a choice of technical features so that you can choose the drive that represents the best technical and most costeffective solution depending on the type of application and characteristics of the motor. Two overload modes for servizio pesante with duty cycle of 150% of In for 1 minute every 5 minutes or for servizio leggero (variable and/or quadratic torque) with duty cycle of 110% of In for 1 minute every 5 minutes Optimisation of dinamica della modulazione, according to the type of "duty" and drive temperature during duty cycles.
Max output voltage 0.98 x Vin Control mode: Open-loop vector control Vector control with feedback Open loop V/f and V/f with feedback Light or heavy overload control Integration of up to 3 options onboard the drive "Safety" card compliant with machine safety directives (for ADV200-...+SI models) GF-eXpress multi-language programming SW (5 languages) PLC with advanced IEC61131-3 programming environment IP20-rated protection (IP00 size 7 and parallel)
EEC - EN 61800-3 according to IEC 61131-3 STO (Safe Torque Off): IEC 61508 SIL 3, EN 954-1 Cat. 3 EN 61508 and EN 61800-5-2
Ambient temperature:
-10C ... +40C (+14F ...+104F), +40C+50C (+104F+122F) with derating Max 2000 m. (up to 1000 m without current limitations)
Altitude:
Performance
The ADV200 offers state-of-the-art control technology based on the use of a powerful 32-bit microprocessor able to guarantee maximum precision and performance of the motor as well as sophisticated management of the most advanced application systems.
Markings
Precision
0.01% motor speed rating 30% motor slip rating 60% motor slip rating
1 : 1000 1 : 100 1 : 30
APPENDIX
PROGRAM.
Control mode
Control range
AFE200
ADV100
Environmental conditions
ADV200 - 6
ADV200-DC
ADV200 - 4
10
ADV200 - 4 Basic
Standard connections and default drive conguration. (*): ADV1007 ... 61320: Integrated choke on DC link; ADV71600: external choke mandatory (**): Only for sizes ADV71600; (***) Please refer to the user guide for fan connections
Input fuse
Input fuse
To motor
Block diagram power section sizes 400 ... 710kW. See diagram at the top for the regulation section.
Input fuse
Input fuse
Input fuse
To motor
Block diagram power section sizes 900 ... 1000kW. See diagram at the top for the regulation section.
11
118 mm (4.65)
100 [3.94]
384 mm (15.12)
290 mm (11.42)
306.4 [12.06]
82 mm (3.23)
Size ADV200-4 1007...1040 Dimensions: Width x Height x Depth mm 118 x 322 x 235 inches 4,65 x 12.7 x 9.25 kg 5.8 Weight lbs 12.8
Size 2
mm (inches)
150 mm (5.91)
120 [4.72]
392 mm (15.43)
440 mm (17.32)
377 mm (14.84)
250 mm (9.84)
360 mm (14.17)
376.6 [14.83]
Dimensions: Width x Height x Depth mm 150 x 392 x 250 inches 5.91 x 15.43 x 9.84 kg 10.2
APPENDIX
110 mm (4.33)
70 mm (2.76)
PROGRAM.
AFE200
ADV100
ADV200 - 6
59 mm (2.32)
ADV200-DC
307 mm (12.09)
235 mm (9.25)
322 mm (12.68)
ADV200 - 4
12
Size 3
mm (inches)
180 mm (7.09)
150 [5.91]
ADV200 - 4 Basic
517 mm (20.35)
250 mm (8.84)
496 mm (19.53)
557 mm (21.93)
135 mm (5.31)
Dimensions: Width x Height x Depth mm 180 x 517 x 250 inches 7.09 x 20.35 x 8.84 kg 16.4 22
Size 4
mm (inches)
268 [10.55]
682 [26.85]
612 [24.09]
682 [26.85]
270 [10.63]
Dimensions: Width x Height x Depth mm 268 x 616 x 270 inches 10.55 x 24.25 x 10.63 kg 32
616 [24.25]
70 mm (2.76)
475 mm (18.70)
500.1 [19.7]
13
Size 5
mm (inches)
311 [12.24]
220 [8.66]
748 [29.45]
767 [40.2]
730 [28.74]
325 [12.8]
Dimensions: Width x Height x Depth mm 311 x 767 x 325 inches 12.24 x 40.2 x 12.8 kg 60
mm (inches)
422 [16.61]
350 [13.78] 175 [6.89]
853 [33.58]
878 [34.57]
836 [32.91]
360 [14.17]
Dimensions: Width x Height x Depth mm 422 x 878 x 360 inches 16.61 x 34.6 x 14.2 kg 90
APPENDIX
PROGRAM.
AFE200
ADV100
Size 6
ADV200 - 6
ADV200-DC
853 [33.58]
ADV200 - 4
14
Size 7
mm (inches)
417 (16.4)
.5 10 ) (x8
70 35
13
(*)
ADV200 - 4 Basic
87
6.5
9.25
416.5
1209.5 (47.6)
1230 (48.4)
1407 (55.4)
332
5 .2 R3
(*)
6.5 62 62 62 62 62
485 (19.1)
155
Dimensions: Width x Height x Depth mm 417 x 1407 x 485 inches 16.42 x 55.4 x 19.1 kg 130 140 150
837 [33.0] 6.5
Quote senza protezioni vedere taglia 7 See Size 7 for dimensions without protections.
1209.5 [47.6]
9.25
13
(*)
310.5
240.5
170.7
Weight
lbs
15
Sizes 900...1000 kW
mm (inches)
1209.5 [47.6]
9.25
13
1407 [55.4]
(*)
310.5
kg 450
lbs 992.1
APPENDIX
PROGRAM.
AFE200
ADV100
Size ADV200-4
Weight
ADV200 - 6
240.5
170.7
ADV200-DC
1636.5 [64.4]
ADV200 - 4
16
ADV200 - 4 Basic
Sizes ADV200
Input frequency
[Hz]
AC input current for Undervoltage continuous operation IN threshold Total harmonic distortion Heavy Duty Light Duty (Overvoltage) (Undervoltage) (150% overload) (110%overload) Overvoltage threshold
[VDC] [VDC] [THD] % @ 400 VAC [A] 2.1 3.7 4.9 6.5 8.1 11.1 14.0 19.6 26.4 32.3 39 53 64 74 100 143 171 200 238 300 350 420 580 640 665 800 1100 1215 1650 1800 @ 400 VAC [A] 3.7 4.9 6.5 8.1 11.1 14.0 19.6 26.4 32.3 39 53 64 74 89 143 171 200 238 285 350 420 580 640 710 800 1100 1215 1350 1800 2020
17
Pn mot
(Recommended motor rating, fsw = default)
Light Duty
[kVA] 3.0 4.0 5.3 6.6 9 11.4 15.9 21.5 26.3 32 43 52 60 73 104 125 145 173 208 267 319 409 450 506 603 776 852 956 1247 1420
Heavy Duty
(150% overload) @400 VAC [kW] 0.75 1.5 2.2 3.0 4.0 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 160 200 250 315 355 400 500 630 710 900 1000 @460 VAC [HP] 1 2 3 5 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 175 200 250 300 400 450 500 650 850 950 1200 1300
Light Duty
(110% overload) @400 VAC [kW] 1.5 2.2 3 4 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 160 200 250 315 355 400 500 630 710 800 1000 1200 @460 VAC [HP] 2 3 5 5 7,5 10 15 20 25 30 40 50 60 75 100 125 150
500
APPENDIX
PROGRAM.
450
AFE200
175
ADV100
ADV200 - 6
ADV200-DC
ADV200 - 4
18
Reduction factor KT
(2) 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9
Sizes ADV200
Heavy Duty
(150% overload) @400 VAC [A] @460 VAC [A] 2.3 3.9 5.2 6.8 8.6 11.7 14.9 20.7 27.9 34.2 41.4 55.8 67.5 78 94.5 135 162 189 225 270 347 414 531 585 657 783 1008 1107 1440 1620
Light Duty
(110% overload) @400 VAC [A] 4.3 5.8 7.6 9.5 13 16.5 23 31 38 46 62 75 87 105 150 180 210 250 300 385 460 590 650 730 870 1120 1230 1380 1800 2050 @460 VAC [A] 3.9 52 6.8 8.6 11.7 14.9 20.7 27.9 34.2 41.4 55.8 67.5 78.3 94.5 135 162 189 225 270 347 414 531 585 657 783 1008 1107 1242 1620 1845
Kf
(@ 8 kHz) (3) 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 -
KALT
(4) 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2
ADV200 - 4 Basic
1007 1015 1022 1030 1040 2055 2075 2110 3150 3185 3220 4300 4370 4450 5550 5750 5900 61100 61320 71600 72000 72500 73150 73550 400 kW 500 kW 630 kW 710 kW 900 kW 1000 kW
(1) Kv : (2) KT : (3) Kf : (4) KALT :
2.5 4.3 5.8 7.6 9.5 13 16.5 23 31 38 46 62 75 87 105 150 180 210 250 300 385 460 590 650 730 870 1120 1230 1600 1900
Derating factor for mains voltage at 460Vac Derating factor for ambient temperature of 50C (1% every C above 40C) Derating factor for higher switching frequency Derating factor for installation at altitudes above 1000 meters a.s.l. Value to be applied = 1.2% each 100 m increase above 1000 m. For example: Altitude 2000 m, Kalt = 1.2% * 10 = 12% derating; In derated = (100 - 12) % = 88 % In
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Sizes ADV200
150 % x In (1 every 5)
HD
HD
110 % x In (1 every 5)
LD
2 kHz
4 kHz
6 kHz
8 kHz
10 kHz
12 kHz
Heavy Duty
K1 HD [%] 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 90 100 100 100 90 100 90 K2 HD [Hz] 3 3 3 3 3 3 3 3 5 5 3 3 3 3 3 5 5 3 3 3 3 3 3 5 3 3 3 5 3 5
Light Duty
K1 LD [%] 100 75 75 80 100 100 75 75 75 85 80 80 80 80 85 85 85 100 100 80 100 75 100 90 100 75 100 90 100 90 K2 LD [Hz] 3
[A] 1007 1015 1022 1030 1040 2055 2075 2110 3150 3185 3220 4300 4370 4450 5550 5750 5900 61100 61320 71600 72000 72500 73150 73550 400 kW 500 kW 630 kW 710 kW 900 kW 1000 kW
[A] 4.5 7.7 10.4 13.7 17.1 23.4 29.7 41.4 55.8 68.4 82.8 111.6 135 157 189 270 324 378 540 540 693 828 1062 1170 1314 1566 2016 2214 2880 3240
[A] 4.7 6.4 8.4 10.5 14.3 18.1 25.3 34.1 41.8 50.6 68.2 82.5 95.7 116 165 198 231 275 330 424 506 649 715 803 957 1232 1353 1518 1980 2255
[A] 2.5 4.3 5.8 7.6 9.5 13 16.5 23 31 38 46 62 75 87 105 150 180 210 250 300 385 460 590 650 730 870 1120 1230 1600 1900
[A] 2.5 4.3 5.8 7.6 9.5 13 16.5 23 31 38 46 62 75 87 105 150 180 210 250 300 385 n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a.
[A] 2.5 4.3 4.9 6.5 8.1 11.1 14.0 19.6 26.4 32.3 39.1 52.7 63.8 74 89 128 153 179 213 n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a.
[A] 2.5 4.3 4.1 5.3 6.7 9.1 11.6 16.1 21.7 26.6 32.2 43.4 52.5 60.9 74 105 126 147 175 n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a.
[A] 2.1 3.7 3.7 4.2 5.7 7.8 9.9 13.8 18.6 22.8 27.6 37.2 45 n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a.
[A] 1.8 3 3 3 4.75 6.5 8.25 11.5 15.5 19 23 31 37.5 n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a.
3.75 6.5 8.7 11.4 14.3 19.5 24.7 34.5 46.5 57 69 93 113 131 157 225 270 315 375 450 578 690 885 975 1095 1305 1680 1845 2400 2700
3 3 3 3 3 5 7 5 5 3 3
5 5 5 3 3 3 3 5 3 5 3 5 3 5 3 5
In Light Duty mode the switching frequency is fixed at 4 kHz, and no derating factor is applied. If, in the Heavy Duty mode, the factory setting of Mod freq commutaz, (Switch freq. mode) PAR: 568 is changed from 0=Fixed to 1=Variable, the switching frequency is controlled by the temperature of the drive heat sink and the output frequency. For further information see the ADV200 Functions and Parameters manual, menu 4.9.
APPENDIX
PROGRAM.
AFE200
ADV100
ADV200 - 6
ADV200-DC
ADV200 - 4
Overload
20
Overload SP
ADV200 - 4 Basic
200 190 180 170 160 150 140 130 120 110 100 90 80 70 0
I out [%]
k1
k2
5
f [Hz]
10
Overload SL
120 110
I out [%]
k2 k1
100 90 80 70 0 1 2 3 4 5
f [Hz]
10
_ _ Islow, __ In
21
1.8 Cooling
All inverters are equipped with internal fans.
Size
ADV-1007 ADV-1015 ADV-1022 ADV-1030 ADV-1040 ADV-2055 ADV-2075 ADV-2110 ADV-3150 ADV-3185 ADV-3220 ADV-4300 ADV-4370 ADV-4450 ADV-5550 ADV-5750 ADV-5900 ADV-61100 ADV-61320 ADV-71600 ADV-72000 ADV-72500 ADV-73150 ADV-73550 400 kW ADV-72000-KXX-4-MS 04 ADV-72000-XXX-4-SL ADV-72500-KXX-4-MS 05 ADV-72500-XXX-4-SL ADV-731500-KXX-4-MS 06 ADV-731500-XXX-4-SL ADV-735500-KXX-4-MS 07 ADV-735500-XXX-4-SL ADV-731500-KXX-4-MS 09 900 kW ADV-731500-XXX-4-SL ADV-731500-XXX-4-SL ADV-735500-KXX-4-MS 10 1000 kW ADV-735500-XXX-4-SL ADV-735500-XXX-4-SL
Dissipated power
[W] 60 90 100 120 160 200 250 300 380 460 600 900 1000 1290 1760 2150 2400 2850 3600 3900 4000 5200 6000 6500 4000 4000 5200 5200 6000 6000 6500 6500 6000 6000 6000 6500 6500 6500
Internal
[m3/h] 26 32
32 32 32 32 32 32 32 32 2 x 50 2 x 50 2 x 50 1 x 170 2 x 170
2 x 170 2 x 170 -
500 kW
630 kW
710 kW
APPENDIX
PROGRAM.
AFE200
ADV100
2 x 170
ADV200 - 6
ADV200-DC
32
ADV200 - 4
22
1.9 Order codes
Product identification
ADV - X XXX - X X X - Y - XX YY - SI
ADV200 - 4 Basic
[empty]= not included YY : Inverter power in kW 04 = 400.0 kW 05 = 500.0 kW 06 = 630.0 kW 07 = 710.0 kW 09 = 900.0 kW 10 = 1000.0 kW 4A = 460 VAC B = included K = included 900 = 90.0 kW 1100 = 110.0 kW 1320 = 132.0 kW 1600 = 160.0 kW 2000 = 200.0 kW 2500 = 250.0 kW 3150 = 315.0 kW 3550 = 355.0 kW 7 = size 7
Rated voltage: Software: Braking unit: Keypad: Inverter power in kW: 007 = 0.75 kW 015 = 1.5 kW 022 = 2.2 kW 030 = 3.0 kW 040 = 4.0 kW 055 = 5.5 kW 075 = 7.5 kW 110 = 11.0 kW Mechanical dimensions of the drive: 1 = size 1 2 = size 2 3 = size 3 Inverter, ADV200 series
4 = 400 VAC X = standard X = not included X = not included 150 = 15.0 kW 185 = 18.5 kW 220 = 22.0 kW 300 = 30.0 kW 370 = 37.0 kW 450 = 45.0 kW 550 = 55.0 kW 750 = 75.0 kW 4 = size 4 5 = size 5 6 = size 6
Example:
ADV - 1 040 - K B X - 4
- SI
EXP-SFTy-ADV safety card Rated voltage: Software: Braking unit: Keypad: Inverter power in kW: Mechanical dimensions of the drive: Inverter, ADV200 series YES= included 4 = 400 Vac X = standard B = included K = included 040 = 4.0 kW 1 = size 1
23
CODE S9O01 S9O02 S9O03 S9O04 S9O05 S9O06 S9O07 S9O08 S9O09 S9O10 S9O11 S9O13 S9O15 S9O17 S9O19 S9O12 S9O14 S9O16 S9O18 S9O20 S9O21 S9O22 S9O23 S9O24 S9O25 S9O26 S9O27 S9O28 S9O29 S9O30
PRODUCT IDENTIFICATION ADV-1007-KBX-4 ADV-1015-KBX-4 ADV-1022-KBX-4 ADV-1030-KBX-4 ADV-1040-KBX-4 ADV-2055-KBX-4 ADV-2075-KBX-4 ADV-2110-KBX-4 ADV-3150-KBX-4 ADV-3185-KBX-4 ADV-3220-KBX-4 ADV-4300-KBX-4 ADV-4370-KBX-4 ADV-4450-KBX-4 ADV-5550-KBX-4 ADV-4300-KXX-4 ADV-4370-KXX-4 ADV-4450-KXX-4 ADV-5550-KXX-4 ADV-5750-KXX-4 ADV-5900-KXX-4 ADV-61100-KXX-4 ADV-61320-KXX-4 ADV-71600-KXX-4 ADV-72000-KXX-4 ADV-72500-KXX-4 ADV-73150-KXX-4 ADV-73550-KXX-4 ADV-73150-KXX-4A ADV-73550-KXX-4A
PN @ 400Vac HD 0.75kW 1.5kW 2.2Kw 3kW 4kW 5.5kW 7.5kW 11kW 15kW 18.5kW 22kW 30kW 37kW 45kW 55kW 30kW 37kW 45kW 55kW 75kW 90kW 110kW 132kW 160kW 200kW 250kW 315kW 355kW 315kW 355kW LD 1.1kW 2.2Kw 3kW 4kW 5.5kW 7.5kW 11kW 15kW 18.5kW 22kW 30kW 37kW 45kW 55kW 75kW 37kW 45kW 55kW 75kW 90kW 110kW 132kW 160kW 200kW 250kW 315kW 355kW 400kW 355kW 400kW
CONFIGURATION Integrated Braking - Integrated Filter - Integrated Choke Integrated Braking - Integrated Filter - Integrated Choke Integrated Braking - Integrated Filter - Integrated Choke Integrated Braking - Integrated Filter - Integrated Choke Integrated Braking - Integrated Filter - Integrated Choke Integrated Braking - Integrated Filter - Integrated Choke Integrated Braking - Integrated Filter - Integrated Choke Integrated Braking - Integrated Filter - Integrated Choke Integrated Braking - Integrated Filter - Integrated Choke Integrated Braking - Integrated Filter - Integrated Choke Integrated Braking - Integrated Filter - Integrated Choke Integrated Braking - Integrated Filter - Integrated Choke Integrated Braking - Integrated Filter - Integrated Choke Integrated Braking - Integrated Filter - Integrated Choke Integrated Filter - Integrated Choke Integrated Filter - Integrated Choke Integrated Filter - Integrated Choke Integrated Filter - Integrated Choke Integrated Filter - Integrated Choke Integrated Filter - Integrated Choke Integrated Filter - Integrated Choke Integrated Filter - Integrated Choke Integrated Filter Integrated Filter Integrated Filter Integrated Filter (No UL Mark) Integrated Filter (No UL Mark) Integrated Filter - Power Supply 460 Vac Integrated Filter - Power Supply 460 Vac Integrated Braking - Integrated Filter - Integrated Choke
APPENDIX
PROGRAM.
AFE200
ADV100
ADV200 - 6
ADV200-DC
ADV200 - 4
Field-Orientated Vector Inverter "KB-ADV" Programming Keypad Power Supply 3 x 400VAC (-4) - 3 X 460VAC (-4A) HD = Heavy Duty (Overload 150%), LD = Light Duty (Overload 110%)
24
Field-Orientated Vector Inverter "KB-ADV" Programming Keypad Power Supply 3 x 400VAC (-4) - 3 X 460VAC (-4A) HD = Heavy Duty (Overload 150%), LD = Light Duty (Overload 110%)
CODE S9O01SI S9O02SI S9O03SI S9O04SI S9O05SI S9O06SI S9O07SI S9O08SI S9O09SI S9O10SI S9O11SI S9O13SI S9O15SI S9O17SI S9O19SI S9O12SI S9O14SI S9O16SI S9O18SI S9O20SI S9O21SI S9O22SI S9O23SI S9O24SI S9O25SI S9O26SI S9O27SI S9O28SI S9O29SI S9O30SI PRODUCT IDENTIFICATION ADV-1007-KBX-4+SI ADV-1015-KBX-4+SI ADV-1022-KBX-4+SI ADV-1030-KBX-4+SI ADV-1040-KBX-4+SI ADV-2055-KBX-4+SI ADV-2075-KBX-4+SI ADV-2110-KBX-4+SI ADV-3150-KBX-4+SI ADV-3185-KBX-4+SI ADV-3220-KBX-4+SI ADV-4300-KBX-4+SI ADV-4370-KBX-4+SI ADV-4450-KBX-4+SI ADV-5550-KBX-4+SI ADV-4300-KXX-4+SI ADV-4370-KXX-4+SI ADV-4450-KXX-4+SI ADV-5550-KXX-4+SI ADV-5750-KXX-4+SI ADV-5900-KXX-4+SI ADV-61100-KXX-4+SI ADV-61320-KXX-4+SI ADV-71600-KXX-4+SI ADV-72000-KXX-4+SI ADV-72500-KXX-4+SI ADV-73150-KXX-4+SI ADV-73550-KXX-4+SI ADV-73150-KXX-4A+SI ADV-73550-KXX-4A+SI PN @ 400Vac HD 0.75kW 1.5kW 2.2Kw 3kW 4kW 5.5kW 7.5kW 11kW 15kW 18.5kW 22kW 30kW 37kW 45kW 55kW 30kW 37kW 45kW 55kW 75kW 90kW 110kW 132kW 160kW 200kW 250kW 315kW 355kW 315kW 355kW LD 1.1kW 2.2Kw 3kW 4kW 5.5kW 7.5kW 11kW 15kW 18.5kW 22kW 30kW 37kW 45kW 55kW 75kW 37kW 45kW 55kW 75kW 90kW 110kW 132kW 160kW 200kW 250kW 315kW 355kW 400kW 355kW 400kW Integrated Braking - Integrated Filter - Integrated Choke + Safety Card Integrated Braking - Integrated Filter - Integrated Choke + Safety Card Integrated Braking - Integrated Filter - Integrated Choke + Safety Card Integrated Braking - Integrated Filter - Integrated Choke + Safety Card Integrated Braking - Integrated Filter - Integrated Choke + Safety Card Integrated Braking - Integrated Filter - Integrated Choke + Safety Card Integrated Braking - Integrated Filter - Integrated Choke + Safety Card Integrated Braking - Integrated Filter - Integrated Choke + Safety Card Integrated Braking - Integrated Filter - Integrated Choke + Safety Card Integrated Braking - Integrated Filter - Integrated Choke + Safety Card Integrated Braking - Integrated Filter - Integrated Choke + Safety Card Integrated Braking - Integrated Filter - Integrated Choke + Safety Card Integrated Braking - Integrated Filter - Integrated Choke + Safety Card Integrated Braking - Integrated Filter - Integrated Choke + Safety Card Integrated Braking - Integrated Filter - Integrated Choke + Safety Card Integrated Filter - Integrated Choke + Safety Card Integrated Filter - Integrated Choke + Safety Card Integrated Filter - Integrated Choke + Safety Card Integrated Filter - Integrated Choke + Safety Card Integrated Filter - Integrated Choke + Safety Card Integrated Filter - Integrated Choke + Safety Card Integrated Filter - Integrated Choke + Safety Card Integrated Filter - Integrated Choke + Safety Card Integrated Filter + Safety Card Integrated Filter + Safety Card Integrated Filter + Safety Card Integrated Filter (No UL Mark) + Safety Card Integrated Filter (No UL Mark) + Safety Card Integrated Filter + Safety Card - Power Supply 460 Vac Integrated Filter + Safety Card - Power Supply 460 Vac CONFIGURATION
ADV200 - 4 Basic
25
CODE S9O25M S9O25S S9O26M S9O26S S9O27M S9O27S S9O28M S9O28S S9O27M1 S9O27S S9O27S S9O28M1 S9O28S S9O28S S9O29M S9O29S S9O30M S9O30S S9O29M1 S9O29S S9O29S S9O30M1 S9O30S S9O30S
PRODUCT IDENTIFICATION ADV-72000-KXX-4-MS 04 -SI ADV-72000-XXX-4-SL ADV-72500-KXX-4-MS 05 -SI ADV-72500-XXX-4-SL ADV-73150-KXX-4-MS 06 -SI ADV-73150-XXX-4-SL ADV-73550-KXX-4-MS 07 -SI ADV-73550-XXX-4-SL ADV-73150-KXX-4-MS 09 -SI ADV-73150-XXX-4-SL ADV-73150-XXX-4-SL ADV-73550-KXX-4-MS 10-SI ADV-73550-XXX-4-SL ADV-73550-XXX-4-SL ADV-73150-KXX-4A-MS 06-SI ADV-73150KXX-4A -SL ADV-73550-KXX-4A- MS 07-SI ADV-73550-KXX-4A- SL ADV-73150-KXX-4A-MS 09-SI ADV-73150-KXX-4A -SL ADV-73150-KXX-4A -SL ADV-73550-KXX-4A- MS 10-SI ADV-73550-KXX-4A- SL ADV-73550-KXX-4A- SL
CONFIGURATION
500kW
630kW
630kW
710kW
900kW
1MW
1MW
1.2MW
630kW
710kW
Integrated EMC Filter + Integrated Safety Card - Power Supply 460 Vac
710kW
800kW
Integrated EMC Filter + Integrated Safety Card - Power Supply 460 Vac
900kW
1MW
Integrated EMC Filter + Integrated Safety Card - Power Supply 460 Vac
1MW
1.2MW
Integrated EMC Filter + Integrated Safety Card - Power Supply 460 Vac
APPENDIX
PROGRAM.
AFE200
ADV100
ADV200 - 6
710kW
800kW
ADV200-DC
ADV200 - 4
Field-Orientated Vector Inverter "KB-ADV" Programming Keypad Power Supply 3 x 400VAC (-4) - 3 X 460VAC (-4A) HD = Heavy Duty (Overload 150%), LD = Light Duty (Overload 110%)
26
2.1 Introduction
ADV200-DC Vector Inverters are optimised for multi-drive or single-drive system configurations on a common DC Bus, supplied by conventional AC/DC power supply units or Active Front End regenerative units like the AFE200. Power ratings range from 18.5kW to 1.2MW for three-phase external power supplies of 400 VAC460 VAC. Factory-set to achieve the best technical and economic performance, compared to the basic version, the ADV200-DC range does not integrate the three-phase power supply input components:
AC/DC input rectifier stage EMC filter choke on DC side
Safety Card
ADV200-DC+SI models integrate the EXP-SFTy-ADV Safety Card (standard in parallel master drives). The card: performs the STO (Safe Torque Off) function, to prevent torque on the motor by blocking IGBT commands. can diagnose 99% of internal faults. meets the latest legal requirements with the integrated "Safe Torque Off" function: - safety integrity level SIL 3 according to EN 61508 and EN61800-5-2 (maximum available for drives) - PL d according to EN13849-1 The integrated EXP-SFTy-ADV safety card in the ADV200-DC+SI series of drives is used to achieve "Prevention of unexpected start-up", according to EN 1037:1995 + A1 ADV: 2008 on safety of machinery. Drives provided with the safety card are just one element in an STO safety control system, which is the system level function. All system parts and components must be chosen, applied and integrated correctly to achieve the required level of safety. The safety function may be used to perform an "emergency stop" with the drive still connected to the power supply (stop category 0, according to EN 60204-1). The integrated safety function replaces the external safety components. The integrated "STO" function may be used to replace the motor contactors for controlling unexpected start-ups, if covered by risk-assessment. The use of the integrated safety function depends on the type of application and applicable standards.
Serial line
The RS485 serial line is incorporated as standard across the range to enable peer-to-peer or multidrop connections using Modbus RTU protocol.
Ideal sizes
The ADV200-DC offers a choice of technical features so that you can choose the drive that represents the best technical and most costeffective solution depending on the type of application and characteristics of the motor. Two overload modes for heavy duty with duty cycle of 150% of In for 1 minute every 5 minutes or for light duty (variable and/or quadratic torque) with duty cycle of 110% of In for 1 minute every 5 minutes Optimisation of modulation dynamics, according to the type of "duty" and drive temperature during duty cycles.
27
Precision
Control mode Speed control precision (*) Control range
0.01% motor speed rating 30% motor slip rating 60% motor slip rating
1 : 1000 1 : 100 1 : 30
Conformity
Immunity/Emissions: Programming: EEC - EN 61800-3 according to IEC 61131-3 STO (Safe Torque Off): IEC 61508 SIL 3, EN 954-1 Cat. 3 EN 61508 and EN 61800-5-2
Safety standards:
Environmental conditions
Ambient temperature: -10C ... +40C (+14F ...+104F), +40C+50C (+104F+122F) with derating Max 2000 m. (up to 1000 m without current limitations)
Performance
The ADV200-DC offers state-of-the-art control technology based on the use of a powerful 32-bit microprocessor able to guarantee maximum precision and performance of the motor as well as sophisticated management of the most advanced application systems. Altitude:
Markings
ADV200-DC
ADV200-DC
ADV200-DC
SM32
Example of multi-drive system conguration on a common DC Bus with SM32 power supply unit
APPENDIX
PROGRAM.
AFE200
ADV100
ADV200 - 6
Fieldbus management
ADV200-DC
ADV200 - 4
28
F1
Azionamento OK
Azionamento pronto
3 4
K1M
2
K2
12
Sorg reset guasti
K1M
7
Mon ing digitale E (Abilitazione)
K0
C2
COM ID
(*)
RS 485
11
Sorg sel muti rif 1
10
Sorg sel muti rif 0 Monitor Indietro FR
8
Monitor Start FR
C3
0 V24
S3
+ 24V PS Dig. Out.3/4
Analog output 2
Analog output 1
Analog input 2
Analog input 1
EXP-DE-... (opzionale)
SMPS
C1
S1+
S1-
C1
IC1 13
Dig. Out.3
IS1 14
G1
M 3~
E M1
BR2
BR1
Standard connections and default drive conguration. (*) Fan connections: 71600 ... 72500: 1 x 230V / 50/60Hz, 3.5Arms 73150 ... 73550: 3 x 400V / 50Hz, 1.55Arms or 3 x 460V / 60Hz, 1.7Arms (**): Only for sizes ADV71600.
F12
C D ADV200-DC (1)
U V W
M1
F22
C
ADV200-DC (2)
U V W
M2
F32
C D ADV200-DC (2)
U V W
M3
F..2
C D ADV200-DC (..)
U V W
M..
Connection of multi-drive on common DC bus with AC/DC power supply unit (with pre-load).
Dig. Out.4
0 V 10
+ 10 V
- 10 V
29
Input fuse
V
Input fuse
To motor
Block diagram power section sizes 400 ... 710kW. See diagram at the side for the regulation section.
Input fuse
V
Input fuse
To motor
Input fuse
Block diagram power section sizes 900 ... 1000kW. See diagram at the side for the regulation section.
APPENDIX
PROGRAM.
AFE200
ADV100
ADV200 - 6
ADV200-DC
ADV200 - 4
30
250 mm (8.84)
Dimensions: Width x Height x Depth mm 180 x 517 x 250.1 inches 7.09 x 20.35 x 9.85 kg 18
496 mm (19.53)
517 mm (20.35)
Size 4
mm (inches)
268 [10.55]
612 [24.09]
270 [10.63]
Dimensions: Width x Height x Depth mm 268 x 616 x 270 inches 10.55 x 24.25 x 10.63 kg 24
616 [24.25]
475 mm (18.70)
500.1 [19.7]
31
Size 5
mm (inches)
45.5 [1.79]
311 [12.24]
190 [7.48]
325 [12.80]
265 [10.43]
Dimensions: Width x Height x Depth mm 311 x 730.4 x 325 inches 12.24 x 30.55 x 12.8 kg 40
mm (inches)
865.5 [34.07]
836 [32.91]
888 [34.96]
350 [13.78]
Dimensions: Width x Height x Depth mm 421 x 924.5 x 360 inches 16.57 x 36.4 x 14.17 kg 68
APPENDIX
PROGRAM.
AFE200
ADV100
Size 61100
421 [16.57]
360 [14.17]
ADV200 - 6
ADV200-DC
748 [29.45]
730.4 [28.76]
730.4 [30.55]
ADV200 - 4
32
Size 61320
mm (inches)
421 [16.57]
275 [10.83] 175 [6.89]
360 [14.17]
836 [32.91]
853 [33.58]
350 [13.78]
924.5 [36.4]
Weight kg 68
355.6 (14.0) 177.8
lbs 149.9
Size 7
mm (inches)
10 .5 (x8
70 35
13
(*)
87
6.5
9.25
1209.5 (47.6)
416.5
1230 (48.4)
1407 (55.4)
332
5 .2 R3
(*)
6.5 62 62
485 (19.1)
155
Dimensions: Width x Height x Depth mm 417 x 1407 x 485 inches 16.42 x 55.4 x 19.1 kg 130 140 150
33
837 [33.0]
Quote senza protezioni vedere taglia 7 See Size 7 for dimensions without protections.
mm (inches)
13
1209.5 [47.6]
(*)
310.5
240.5
170.7
Weight
lbs
Sizes 900...1000 kW
mm (inches)
9.25
13
1636.5 [64.4]
(*)
310.5
240.5
170.7
Dimensions: Width x Height x Depth mm 1257 x 1407 x 485 inches 49.5 x 55.4 x 19.1 kg 450
APPENDIX
PROGRAM.
AFE200
1209.5 [47.6]
1407 [55.4]
ADV100
ADV200 - 6
ADV200-DC
ADV200 - 4
9.25
34
35
Pn mot
Light Duty
[kVA] 32 43 52 60 73 104 125 145 173 208 267 319 409 450 506 603 776 852 956 1247 1420
Heavy Duty
(150% overload) @400 VAC [kW] 18.5 22 30 37 45 55 75 90 110 132 160 200 250 315 355 400 500 630 710 900 1000 @460 VAC [HP] 25 30 40 50 60 75 100 125 150 175 200 250 300 400 450 500 650 850 950 1200 1300
Light Duty
(110% overload) @400 Vac [kW] 22 30 37 45 55 75 90 110 132 160 200 250 315 355 400 500 630 710 800 1000 1200 @460 Vac [HP] 30 40 50 60 75 100 125 150 175 200 250 300 400 450 500 650 850 950 1100 1300 1600
500 0.98 x ULN (Uln = AC input voltage from separate SM32 or AFE200 power supply unit) Internal standard (with external resistor); braking torque 150 % MAX
200
Reduction factor KT
(2) 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9
Sizes ADV200-DC
Heavy Duty
(150% overload) @540 VDC [A] @650 VDC [A] 34.2 41.4 55.8 67.5 78 94.5 135 162 189 225 270 347 414 531 585 657 783 1008 1107 1440 1620
Light Duty
(110% overload) @540 VDC [A] 46 62 75 87 105 150 180 210 250 300 385 460 590 650 730 870 1120 1230 1380 1800 2050 @650 VDC [A] 41.4 55.8 67.5 78.3 94.5 135 162 189 225 270 347 414 531 585 657 783 1008 1107 1242 1620 1845
Kf
(@ 8 kHz) (3) 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 -
KALT
(4) 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2
Derating factor for mains voltage at 650Vdc (460Vac) Derating factor for ambient temperature of 50C (1% every C above 40C) Derating factor for higher switching frequency Derating factor for installation at altitudes above 1000 meters a.s.l. Value to be applied = 1.2% each 100 m increase above 1000 m. For example: Altitude 2000 m, Kalt = 1.2% * 10 = 12% derating; In derated = (100 - 12) % = 88 % In
APPENDIX
3185 3220 4300 4370 4450 5550 5750 5900 61100 61320 71600 72000 72500 73150 73550 400 kW 500 kW 630 kW 710 kW 900 kW 1000 kW
38 46 62 75 87 105 150 180 210 250 300 385 460 590 650 730 870 1120 1230 1600 1900
PROGRAM.
AFE200
ADV100
ADV200 - 6
ADV200-DC
ADV200 - 4
36
2 kHz
4 kHz
6 kHz
8 kHz
10 kHz
12 kHz
Light Duty
K1 LD [%] 85 80 80 80 80 85 85 85 100 100 80 100 75 100 90 100 75 100 90 100 90 K2 LD [Hz] 5 5 3 3 3 5 5 5 3 3 3 3 5 3 5 3 5 3 5 3 5
[A] 3185 3220 4300 4370 4450 5550 5750 5900 61100 61320 71600 72000 72500 73150 73550 400 kW 500 kW 630 kW 710 kW 900 kW 1000 kW
[A] 68.4 82.8 111.6 135 157 189 270 324 378 540 540 693 828 1062 1170 1314 1566 2016 2214 2880 3240
[A] 50.6 68.2 82.5 95.7 116 165 198 231 275 330 424 506 649 715 803 957 1232 1353 1518 1980 2255
[A] 38 46 62 75 87 105 150 180 210 250 300 385 460 590 650 730 870 1120 1230 1600 1900
[A] 38 46 62 75 87 105 150 180 210 250 300 385 n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a.
[A] 32.3 39.1 52.7 63.8 74 89 128 153 179 213 n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a.
[A] 26.6 32.2 43.4 52.5 60.9 74 105 126 147 175 n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a.
[A] 22.8 27.6 37.2 45 n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a.
[A] 19 23 31 37.5 n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a.
57 69 93 113 131 157 225 270 315 375 450 578 690 885 975 1095 1305 1680 1845 2400 2700
In Light Duty mode the switching frequency is fixed at 4 kHz, and no derating factor is applied. f, in the Heavy Duty mode, the factory setting of Mod freq commutaz, (Switch freq. mode) PAR: 568 is changed from 0=Fixed to 1=Variable, the switching frequency is controlled by the temperature of the drive heat sink and the output frequency. For further information see the ADV200 Functions and Parameters manual, menu 4.9.
Overload SP
200 190 180 170 160 150 140 130 120 110 100 90 80 70 0
I out [%]
k1
k2
5
f [Hz]
10
Overload SL
120 110
I out [%]
k2 k1
100 90 80 70 0 1 2 3 4 5
f [Hz]
10
_ _ Islow, __ In
37
2.8 Cooling
All inverters are equipped with internal fans.
Size
ADV-3185 ADV-3220 ADV-4300 ADV-4370 ADV-4450 ADV-5550 ADV-5750 ADV-5900 ADV-61100 ADV-61320 ADV-71600 ADV-72000 ADV-72500 ADV-73150 ADV-73550 ADV-72000-KXX-4-MS 04-DC 400 kW ADV-72000-XXX-4-SL-DC ADV-72500-KXX-4-MS 05-DC 500 kW ADV-72500-XXX-4-SL-DC ADV-731500-KXX-4-MS 06-DC 630 kW ADV-731500-XXX-4-SL-DC ADV-735500-KXX-4-MS 07-DC 710 kW ADV-735500-XXX-4-SL-DC ADV-731500-KXX-4-MS 09-DC 900 kW ADV-731500-XXX-4-SL-DC-DC ADV-731500-XXX-4-SL-DC-DC ADV-735500-KXX-4-MS 10-DC 1000 kW ADV-735500-XXX-4-SL-DC ADV-735500-XXX-4-SL-DC
Dissipated power
[W] 460 600 900 1000 1290 1760 2150 2400 2850 3600 3900 4000 5200 6000 6500 4000 4000 5200 5200 6000 6000 6500 6500 6000 6000 6000 6500 6500 6500
Internal
[m3/h] 32 32 2 x 50 2 x 50 2 x 50 1 x 170 2 x 170 2 x 170 2 x 170 2 x 170 -
APPENDIX
PROGRAM.
AFE200
ADV100
ADV200 - 6
ADV200-DC
ADV200 - 4
38
2.9 Order codes
Product identification
Fan power supply voltage: Software: Braking unit: Keypad: Inverter power in kW:
4 = 380 Vac / 50 Hz X = standard X = not included X = not included 185 = 18.5 kW 220 = 22.0 kW 300 = 30.0 kW 370 = 37.0 kW 450 = 45.0 kW 550 = 55.0 kW 750 = 75.0 kW
Example:
39
CODE S9O10DC S9O11DC S9O12DC S9O13DC S9O14DC S9O15DC S9O16DC S9O17DC S9O18DC S9O19DC S9O20DC S9O21DC S9O22DC S9O23DC S9O24DC S9O25DC S9O26DC
PRODUCT IDENTIFICATION HD ADV-3185-KXX-4-DC ADV-3220-KXX-4-DC ADV-4300-KXX-4-DC ADV-4370-KXX-4-DC ADV-4450-KXX-4-DC ADV-5550-KXX-4-DC ADV-5750-KXX-4-DC ADV-5900-KXX-4-DC ADV-61110-KXX-4-DC ADV-61132-KXX-4-DC ADV-71600-KXX-4-DC ADV-72000-KXX-4-DC ADV-72500-KXX-4-DC ADV-73150-KXX-4-DC ADV-73550-KXX-4-DC ADV-73150-KXX-4A-DC ADV-73550-KXX-4A-DC
PN @ 400Vac LD 22kW 30kW 37kW 45kW 55kW 75kW 90kW 110kW 132kW 160kW 200kW 250kW 315kW 355kW 400kW 355kW 400kW 18.5kW 22kW 30kW 37kW 45kW 55kW 75kW 90kW 110kW 132kW 160kW 200kW 250kW 315kW 355kW 315kW 355kW
CONFIGURATION Configuration without rectifier, choke and filter Configuration without rectifier, choke and filter Configuration without rectifier, choke and filter Configuration without rectifier, choke and filter Configuration without rectifier, choke and filter Configuration without rectifier, choke and filter Configuration without rectifier, choke and filter Configuration without rectifier, choke and filter Configuration without rectifier, choke and filter Configuration without rectifier, choke and filter Configuration without rectifier, choke and filter Configuration without rectifier, choke and filter Configuration without rectifier, choke and filter Configuration without rectifier, choke and filter (No UL Mark) Configuration without rectifier, choke and filter (No UL Mark) Conf. without rectifier, choke and filter - 380Vac/60Hz fan power supply Conf. without rectifier, choke and filter - 380Vac/60Hz fan power supply
ADV200-DC +SI - Power supply for Common DC Bus + SIL 3 Safety Card
CODE S9O10DS S9O11DS S9O12DS S9O13DS S9O14DS S9O15DS S9O16DS S9O17DS S9O18DS S9O19DS
PRODUCT IDENTIFICATION HD ADV-3185-KXX-4-DC+SI ADV-3220-KXX-4-DC+SI ADV-4300-KXX-4-DC+SI ADV-4370-KXX-4-DC+SI ADV-4450-KXX-4-DC+SI ADV-5550-KXX-4-DC+SI ADV-5750-KXX-4-DC+SI ADV-5900-KXX-4-DC+SI ADV-61110-KXX-4-DC+SI ADV-61132-KXX-4-DC+SI
PN @ 400Vac LD 22kW 30kW 37kW 45kW 55kW 75kW 90kW 110kW 132kW 160kW 18.5kW 22kW 30kW 37kW 45kW 55kW 75kW 90kW 110kW 132kW
CONFIGURATION Configuration without rectifier, choke and filter Configuration without rectifier, choke and filter Configuration without rectifier, choke and filter Configuration without rectifier, choke and filter Configuration without rectifier, choke and filter Configuration without rectifier, choke and filter Configuration without rectifier, choke and filter Configuration without rectifier, choke and filter Configuration without rectifier, choke and filter
APPENDIX
PROGRAM.
AFE200
Field-Orientated Vector Inverter Model with "KB-ADV" Programming Keypad HD = Heavy Duty (Overload 150%), LD = Light Duty (Overload 110%)
ADV100
ADV200 - 6
ADV200-DC
ADV200 - 4
Field-Orientated Vector Inverter Model with "KB-ADV" Programming Keypad HD = Heavy Duty (Overload 150%), LD = Light Duty (Overload 110%)
40
CODE S9O20DS S9O21DS S9O22DS S9O23DS S9O24DS S9O25DS S9O26DS
PN @ 400Vac LD 200kW 250kW 315kW 355kW 400kW 355kW 400kW 160kW 200kW 250kW 315kW 355kW 315kW 355kW
CONFIGURATION Configuration without rectifier, choke and filter Configuration without rectifier, choke and filter Configuration without rectifier, choke and filter Configuration without rectifier, choke and filter (No UL Mark) Configuration without rectifier, choke and filter (No UL Mark) Conf. without rectifier, choke and filter - 380Vac/60Hz fan power supply Conf. without rectifier, choke and filter - 380Vac/60Hz fan power supply
41
CODE S9O25MC S9O25SC S9O25MC S9O25SC S9O27MC S9O27SC S9O28MC S9O28SC S9O27M2 S9O27SC S9O27SC S9O28M2 S9O28SC S9O28SC S9O29MC S9O29SC S9O30MC S9O30SC S9O29M2 S9O29SC S9O29SC S9O30M2 S9O30SC S9O30SC
PRODUCT IDENTIFICATION ADV-72000-KXX-4- MS 04-DC- SI ADV-72000-KXX-4- SL-DC ADV-72000-KXX-4- MS 04-DC- SI ADV-72000-KXX-4- SL-DC ADV-73150-KXX-4 -MS 06-DC-SI ADV-73150-KXX-4 -SL-DC ADV-73550-KXX-4- MS 07-DC-SI ADV-73550-KXX-4- SL-DC ADV-73150-KXX-4 -MS 09-DC-SI ADV-73150-KXX-4 -SL-DC ADV-73150-KXX-4 -SL-DC ADV-73550-KXX-4- MS 10-DC-SI ADV-73550-KXX-4- SL-DC ADV-73550-KXX-4- SL-DC ADV-73150-KXX-4A-MS 06-DC-SI ADV-73150-KXX-4A -SL-DC ADV-73550-KXX-4A- MS 07-DC-SI ADV-73550-KXX-4A- SL-DC ADV-73150-KXX-4A-MS 09-DC-SI ADV-73150-KXX-4A -SL-DC ADV-73150-KXX-4A -SL-DC ADV-73550-KXX-4A- MS 10-DC-SI ADV-73550-KXX-4A- SL-DC ADV-73550-KXX-4A- SL-DC
CONFIGURATION
500kW
630kW
630kW
710kW
900kW
1MW
1MW
1.2MW
630kW
710kW
Without rectifier - choke - filter + Integrated Safety Card 380Vac/60Hz fan power supply
710kW
800kW
Without rectifier - choke - filter + Integrated Safety Card 380Vac/60Hz fan power supply
900kW
1MW
Without rectifier - choke - filter + Integrated Safety Card 380Vac/60Hz fan power supply
1MW
1.2MW
Without rectifier - choke - filter + Integrated Safety Card 380Vac/60Hz fan power supply
APPENDIX
PROGRAM.
AFE200
ADV100
ADV200 - 6
710kW
800kW
ADV200-DC
ADV200 - 4
Field-Orientated Vector Inverter "KB-ADV" Programming Keypad in the Master version (MS) Power supply for Common DC BUS HD = Heavy Duty (Overload 150%), LD = Light Duty (Overload 110%)
42
3.1 Introduction
ADV200-6 Vector Inverters offer the best system solutions for drives with stand-alone configuration or common DC Bus power supply. The range features power ratings of 75kW up to 1.2MW for three-phase power supplies of 690 VAC. Integrated accessories such as the mains choke enhance long-term reliability, reduce overall dimensions and lower wiring costs.
Flexible Modular Technology The ADV200-6 range reflects the philosophy of the entire ADV range and is based on a fully modular hardware with power structures that have been optimised for modern automation systems. Designed to facilitate installation and guarantee ease of use, project flexibility, optimisation of space and reduction of wiring costs. The ADV200-6 is available in 5 hardware sizes: up to 250 kW in the stand-alone configuration complete with rectifier stage from 500 kW to 1.2 MW in stand-alone configurations for common DC Bus input. Integrated reliability The ADV200-6 features high-quality engineering solutions that guarantee long-term reliability. The integrated input choke on the DC side reduces THD by up to 40% (up to size ADV71320) Total ease of use Designed with the user in mind. The mechanical structure ensures simple and fast product management, regardless of installation and assembly conditions. All operations are simple and immediate, from accessing the extractable terminal strips to rack-mounting of options. The dedicated accessories guarantee simple wiring and cable shielding to achieve immediate, EMC-compliant start-ups. Serial line The RS485 serial line is incorporated as standard across the range to enable peer-to-peer or multidrop connections using Modbus RTU protocol.
Management of optional cards The ADV200-6 uses an intelligent rack system that allows 3 optional cards to be installed at the same time. Fieldbus interface card I/O expansion card Interface card for feedback with single or multiple encoders (up to 3). Back-up power supply The ADV200-6 is compatible with a separate +24Vdc external power supply. This solution makes it possible to maintain all display and drive configuration functions and manage the connected fieldbuses in the event of a power failure.
43
Max output voltage 0.98 x Vin Control mode: Open-loop vector control Vector control with feedback Open loop V/f and V/f with feedback Heavy overload control (136% x 1') Integration of up to 3 options onboard the drive GF-eXpress multi-language programming SW (5 languages) PLC with advanced IEC61131-3 programming environment Protection class: IP20 (ADV-6750 ...ADV-92500) IP00 (ADV-10500 ... ADV-1012000)
Conformity
Immunity/Emissions: Programming: EEC - EN 61800-3 according to IEC 61131-3
Ambient temperature:
0C ... +40C (+14F ...+104F), +40C+50C (+104F+122F) with derating Max 2000 m. (up to 1000 m without current limitations)
Altitude:
Markings
Complies with the EEC directive concerning low voltage equipment
Performance
The ADV200-6 offers state-of-the-art control technology based on the use of a powerful 32-bit microprocessor able to guarantee maximum precision and performance of the motor as well as sophisticated management of the most advanced application systems.
Precision
Control mode Speed control precision (*) Control range
0.01% motor speed rating 30% motor slip rating 60% motor slip rating
1 : 1000 1 : 100 1 : 30
APPENDIX
PROGRAM.
AFE200
ADV100
ADV200 - 6
ADV200-DC
ADV200 - 4
44
F1 K1M
2 4 6
Azionamento OK
Azionamento pronto
L1(*)
L1
L2 L3
K2
12 Sorg reset guasti 11 Sorg sel muti rif 1 10 Sorg sel muti rif 0 Monitor Indietro FR 9 8 Monitor Start FR
K1M
7 Mon ing digitale E (Abilitazione) C2 COM ID C3 0 V24
K0
S3 + 24V PS Dig. Out.3/4 IS1 14 Dig. Out.4
(**)
RS 485
Analog output 2
Analog output 1
Analog input 2
Analog input 1
EXP-DE-... (opzionale)
SMPS
C1
S1+
S1-
C1
IC1 13
G1
M 3~
E M1
BR2
BR1
Standard connections and default drive conguration (sizes ADV-6750-KXX-6 ... ADV-92500-KXX-6) (*): external choke mandatory (**) Please refer to the user guide for fan connections
R1
690Vac
S1 T1 FCFU21 700A
ADV-106300-...-6-DC-IP00
(Drive - 690Vac, 630kW)
PE
V MAINS
C U2 V2 W2
SM32-690-800A
(DC-LINK POWER SUPPLY) u v w LU3-6-630 (36H, 800A) U V W
M
3~
630kW 690V
DATA: 9-2-10
Pag.
Dig. Out.3
0 V 10
+ 10 V
- 10 V
45
400 (15.7)
23 (.9)
119 (4.7)
30
(1
mm (inches)
) .2
520 (20.5)
7.5 (.3)
Dimensions: Width x Height x Depth mm 520 x 942 x 318 inches 20.5 x 37.1 x 12.5 kg
Weight lbs
23 (.9)
mm (inches)
Size 7 - IP20
400 (15.7)
119 (4.7)
1095 (43.1)
319 (12.6)
12.75 (.5)
7.5 (.3)
Dimensions: Width x Height x Depth mm 520 x 1134 x 319 inches 20.5 x 44.6 x 12.6 kg
Weight lbs
APPENDIX
520 (20.5)
PROGRAM.
AFE200
ADV100
(1
.2
ADV200 - 6
318 (12.5)
ADV200-DC
ADV200 - 4
46
Size 9 - IP20
mm (inches)
965 (38)
472 (18.6)
100 (3.9)
522 (20.6)
Dimensions: Width x Height x Depth mm 522 x 965 x 472 inches 20.6 x 38.0 x 18.6 kg
9 (.4)
947 (37.3)
30 (1.2)
Weight lbs
Size 10 - DC-IP00
mm (inches)
15 (.6)
7 (.3)
1343 (52.9)
481 (18.9)
1300 (51.2)
715 (28.1)
Dimensions: Width x Height x Depth mm 715 x 1343 x 481 inches 28.1 x 52.9 x 18.9 kg
Weight lbs
155 (6.1)
(1
.2
47
Size 10 - ADV-108000-KXX-6-DC-IP004
mm (inches)
60 (2.4) H1
25 (1)
130 (5.1)
3
H2
0(
1.2
H2
H2
(.4)
H2
Size 10 - ADV-1012000-KXX-6-DC-IP00
mm (inches)
60 (2.4) H1
3
H2
0(
1.2
H5
H6
(.4 9
H7
H3
100 (3.9)
Dimensions: Width x Height x Depth mm 934 x 1084 x 606 934 x 1284 x 606 inches 36.77 x 42.68 x 23.86 36.77 x 50.63 x 23.86
H mm 1084 1284
H1 mm 26 40
H2 mm 216 281.3
H3 mm 25 40
H4 mm 915 1050
H5 mm 279.4
H6 mm 85.6
H7 mm 323.7 kg
APPENDIX
PROGRAM.
AFE200
H4
ADV100
25 (1)
130 (5.1)
ADV200 - 6
H3
100 (3.9)
ADV200-DC
H4
ADV200 - 4
48
(Overvoltage) (Undervoltage)
Overvoltage threshold
Undervoltage threshold
(Overvoltage) (Undervoltage)
[VDC]
[VDC]
[THD] %
@ 690VAC [kA] 20 20 20 20
1200
675
40 (*)
Devices may be used on a circuit designed to supply only symmetrical amps in milliseconds as shown in the table (maximum 690 volts). (*) with SM32-690V and mains choke.
49
Pn mot
((Recommended motor rating, fsw = default)
Heavy Duty
(136% overload) @690 VAC [kW] 75
[V]
[Hz]
400 90 0.98 x ULN 110 (ULN = AC voltage input) 132 250 500 630 800 1200 (ULN = AC input voltage from separate SM32 power supply unit) 200 External optional (BUy...-6 series)
Sizes ADV200-6
APPENDIX
PROGRAM.
AFE200
ADV100
ADV200 - 6
0.98 x ULN
ADV200-DC
ADV200 - 4
50
Overload HD HD
150 % x In (1 every 5)
2 kHz
4 kHz
[A] 125 150 181 216 381 802 952 1088 1632
[A] 92 110 -
n.a.
Reduction factor KT
(2) 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8
Higher
[kHz]
KALT
(4) 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2
Overload SP
200 190 180 170 160 150 140 130 120 110 100 90 80 70 0
I out [%]
k1 k2
5
f [Hz]
10
51
3.8 Cooling
All inverters are equipped with internal fans.
Sizes ADV200-6
6750 7900 71100 71320 92500 105000 106300 108000 1012000
Internal
[m3/h] -
APPENDIX
PROGRAM.
AFE200
ADV100
ADV200 - 6
ADV200-DC
ADV200 - 4
52
3.9 Order codes
Product identification
Open versions DC link power supply versions Rated voltage: Software: Braking unit: Keypad: Inverter power in kW: 750 = 75.0 kW 900 = 90.0 kW 1100 = 110.0 kW 1320 = 132.0 kW 2500 = 250.0 kW Mechanical dimensions of the drive: 6 = size 6 7 = size 7 Inverter, ADV200 series 9 = size 9 10 = size 10 5000 = 500.0 kW 6300 = 630.0 kW 8000 = 800.0 kW 12000 = 1200.0 kW 6 = 690 VAC X = standard X = not included X = not included B = included K = included
Example:
53
ADV200-6
CONFIGURATION Compact IP20 Compact IP20 Compact IP20 Compact IP20 Compact IP20
ADV200-6-DC
CONFIGURATION Without rectifier - IP00 Open Version Without rectifier - IP00 Open Version Without rectifier - IP00 Open Version Without rectifier - IP00 Open Version
APPENDIX
PROGRAM.
AFE200
ADV100
ADV200 - 6
Field-Orientated Vector Inverter Model with "KB-ADV" Programming Keypad Open versions Power supply for Common DC Bus
ADV200-DC
ADV200 - 4
Field-Orientated Vector Inverter Model with "KB-ADV" Programming Keypad 3 x 690 Vac power supply
54
4.1 Introduction
The GEFRAN range of ADV100 inverters is specifically designed to give the utmost flexibility of application to modern automation systems and ensure ease of use, while guaranteeing advanced control capabilities for all asynchronous motors.
Energy Saving
The ADV100 has a dedicated function that decreases the voltage applied at the motor terminals, and thus current absorption, in reduced load conditions.
PID Control
The ADV100 integrates a complete, easy-to-program, smart PID controller, with value settings in engineering units, leakage function and programmable stand-by.
Brake Control
The ADV100 can control an electromechanical parking brake mounted on the motor.
Serial line
Integrated standard RS232 serial line with Modbus RTU protocol, for peer-to-peer connections
Encoder
The ADV100 interfaces with incremental digital encoders (DE) for field-oriented vector control (FOC) of asynchronous motors.
SD Card port
The SD memory card (standard on ADV120-...-C models) makes saving and loading data and configurations with the ADV100 very simple.
55
Max output voltage 0.98 x Vin Control mode: Open-loop vector control Vector control with feedback Open loop V/f and V/f with feedback Overload: 150% In for 60 seconds every 5 minutes 180% In for 0.5 seconds every 5 minutes Integration of up to 2 options onboard the drive GF-eXpress multi-language programming SW (5 languages) IP20-rated protection
Options
Fieldbus management
CANopen / DeviceNet comunication (integrated into ADV120...-C models)
Input choke Output chokes Braking resistors Incremental digital encoder feedback card (EXP-DE-I1R1F2ADL) expansion cards I/O
External EMC filter (4...45 kW: C2 Category / 1st Environment / Motor cable length 30m; 55kW: C3 Category / 2nd Environment / Motor cable length 100m)..
Precision
Control mode Speed control precision (*) Control range
Conformity
Immunity/Emissions: CEE - EN 61800-3
Ambient temperature:
-10C ... +40C (+14F ...+104F), +40C+50C (+104F+122F) with derating Max 2000 m. (up to 1000 m without current limitations)
Altitude:
Markings
Complies with the EEC directive concerning low voltage equipment Complies with directives for the American and Canadian markets.
APPENDIX
PROGRAM.
AFE200
0.01% motor speed rating 30% motor slip rating 60% motor slip rating
1 : 1000 1 : 100 1 : 30
Environmental conditions
ADV100
ADV200 - 6
Multilingual programming keypad with LCD screen (5 lines x 20 characters) and memory for 5 parameter sets
ADV200-DC
ADV200 - 4
56
F1
1 3 4 5 6
K1M
2
OPTIONAL
L1
AC
BREAKING RESISTORS
L1 L2 L3 PE KEYPAD PC L SH
CAN RS232
40
AI2N
41
AI2P
42
AI1N
43
AI1P
44
AO2N
45
AO2P
46
AO1N
47
AO1P
48
-10V
49
+10V
U1 OPTIONAL
BR C C1
V1 W1
P-ADL
ADV100
EXP-DE-I1-ADL
ENHW
RC-ADL
EXP-IO-D6A4R2-F-ADL
L1
DC
D
24VOUT DICM DI6 DI5 DI4 DI3 DI2 DI1 0VOUT
Relay 2 Relay 1
U2
T1
V2 W2
T2 T3 PE PE
54
55
56
48
-10V
10
11
12
Not used
FR reverse src
FR forward src
Drive ready
K2
K1M
K0
M 3~
Standard connections and default drive conguration: sizes ADV120-1040-F-C ... ADV120-3220-F-C
3 Phase Mains
F1
1 3 4 5 6
K1M
2
BREAKING RESISTORS
L1 L2 L3 PE KEYPAD PC L SH
CAN RS232
40
AI2N
41
AI2P
42
AI1N
43
AI1P
44
AO2N
45
AO2P
46
AO1N
47
AO1P
OPTIONAL
BR1 BR2 C
P-ADL
ADV100
EXP-DE-I1-ADL
ENHW
RC-ADL
EXP-IO-D6A4R2-F-ADL
L1
DC
D
24VOUT DICM DI6 DI5 DI4 DI3 DI2 DI1 0VOUT
Relay 2 Relay 1
U2
T1
V2 W2
T2 T3 PE PE
54
55
56
10
11
12
Not used
FR forward src
FR reverse src
Drive ready
K2
K1M
K0
M 3~
Drive OK
57
+10V
U1
V1 W1
Drive OK
49
57
57
Size 1
159.2 (6.27)
131.5 (5.18)
27 (1.06)
115 (4.53)
331.1 (13.04)
367.6 (14.47)
ADV100
158.67 (6.25)
Run
135 (5.31)
115 (4.53)
Dimensions: Width x Height x Depth mm 159.2 x 331.1 x 158.7 inches 6.27 x 13.04 x 6.25 kg 5.8
Size 2
mm (inches)
159.2 (6.27)
131.2 (5.17)
27 (1.06)
115 (4.53)
mm (inches)
382.05 (15.04)
418.8 (16.49)
ADV100
369.5 (14.55)
Run
135 (5.31)
115 (4.53)
Dimensions: Width x Height x Depth mm 159.2 x 382.1 x 158.7 inches 6.27 x 15.04 x 6.25 kg 7.8
APPENDIX
PROGRAM.
158.67 (6.25)
AFE200
ADV100
ADV200 - 6
ADV200-DC
318.5 (12.54)
ADV200 - 4
58
Size 3
mm (inches)
mm (inches)
13
178 (7.01)
165 (6.5)
164 (6.46)
Dimensions: Width x Height x Depth mm 227.8 x 387 x 178 inches 8.97 x 15.24 x 7.01 kg 10.5
Size 4
mm (inches)
17.6 (0.69)
mm (inches)
268 (10.55)
250 (9.84)
27 (1.06)
220 (8.66)
612 (24.09)
276 (10.87)
ADV100
ADV100
682 (26.85)
682 (26.85)
254 (10)
254 (10)
Dimensions: Width x Height x Depth mm 268 x 612 x 276 inches 10.55 x 24.09 x 10.87 kg 32
594.9 (23.42)
374.5 (14.74)
59
Size 5
30 (1.18") 190 (7.48")
710.5 (279.72")
330.52 (13.01")
265 (10.43")
Dimensions: Width x Height x Depth mm 311 x 748 x 330.5 inches 12.24 x 29.4 x 123.01 kg 60
APPENDIX
PROGRAM.
AFE200
ADV100
ADV200 - 6
ADV200-DC
748 (29.4")
767 (30.2")
730 (28.74")
ADV200 - 4
mm (inches) mm (inches)
311 (12.24")
304.1 (11.97")
26
1.6
60
Sizes ADV100
Input frequency
[Hz]
50/60 Hz, 2%
820
61
Pn mot
(Recommended motor rating, fsw = default) @400 VAC [kW] 4 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 @460 VAC [HP] 5 7.5 10 15 20 25 30 40 50 60 75 100 125
Sizes ADV100
I2n
(Rated output current) @400 VAC [A] 9.5 13 16.5 23 31 38 46 62 75 87 105 150 180 @460 VAC [A] 8.6
14,9 20.7 27,9 34.2 41.4 55.8 67.5 78 94.5 135 162 External optional (BUy series) 0.98 x ULN (ULN = AC input voltage) 500 Internal (with external resistor); braking torque 150 % MAX
Sizes ADV100
1040 1055 2075 2110 3150 3185 3220 4300 4370 4450 5550 5750 5900
(1) Kv : (2) KT : (3) Kf : (4) KALT :
T Kv
[C] 70 75 70 70 70 75 75 65 70 75 70 65 65 (1) 0,9 0,9 0,9 0,9 0,9 0,9 0,9 0,9 0,9 0,9 0,9 0,9 0,9
Reduction factor KT
(2) 0,9 0,9 0,9 0,9 0,9 0,9 0,9 0,9 0,9 0,9 0,9 0,9 0,9
Higher (5)
[KHz] 6, 8, 10, 12 6, 8, 10, 12 6, 8, 10, 12 6, 8, 10, 12 6, 8, 10, 12 6, 8, 10, 12 6, 8, 10, 12 6, 8, 10, 12 6, 8, 10, 12 6, 8 6, 8 6, 8 6, 8
lswf (6)
[KHz] 4 4 4 4 4 4 4 4 4 4 4 4 4
Kf
(3) 0,85; 0,7; 0,6; 0,5 0,85; 0,7; 0,6; 0,5 0,85; 0,7; 0,6; 0,5 0,85; 0,7; 0,6; 0,5 0,85; 0,7; 0,6; 0,5 0,85; 0,7; 0,6; 0,5 0,85; 0,7; 0,6; 0,5 0,85; 0,7; 0,6; 0,5 0,85; 0,7; 0,6; 0,5 0,85; 0,7 0,85; 0,7 0,85; 0,7 0,85; 0,7
KALT
(4) 1,2 1,2
[Hz] 3 3 3 3 3 3 3 3 3 3 3 5 5
Derating factor for mains voltage at 460Vac Derating factor for ambient temperature of 50C (1% every C above 40C) Derating factor for higher switching frequency Derating factor for installation at altitudes above 1000 meters a.s.l. Value to be applied = 1.2% each 100 m increase above 1000 m. For example: Altitude 2000 m, Kalt = 1.2% * 10 = 12% derating; In derated = (100 - 12) % = 88 % In
PAR 568 Switching freq mode = [0] Constant PAR 568 Switching freq mode = [1] Variable The switching frequency is variable between two levels (hswf and lswf) which are defined by the heatsink temperature and output frequency (hswf = Default switching frequency, lswf = Switching frequency when Fout or T reach the values showed in table).
APPENDIX
PROGRAM.
1,2
AFE200
1,2
ADV100
ADV200 - 6
ADV200-DC
11.7
ADV200 - 4
62
Overload Sizes ADV100
150 % x In ( 1 each 5 )
In
K1
K2
OT
[A]
[A] 17.1 23.4 29.7 41.4 55.8 68.4 82.8 111.6 135 156.6 189 270 324
[%] 100 100 100 100 100 100 100 100 100 100 100 100 100
[%] 3 3 3 3 5 5 3 3 3 3 3 5 5
[C] 78 80 80 85 92 85 87 87 88 90 85 90 93
1040 1055 2075 2110 3150 3185 3220 4300 4370 4450 5550 5750 5900
14.3 19.5 24.8 34.5 46.5 57 69 93 112.5 130.5 157.5 225 270
I out [%]
120 100 80 K2 60 40 20 0 0 1 2 3 4 5 K1
10
The active current limit is always FAST; if fast I2t is loaded, the active current limit is SLOW. If SLOW I2t is loaded the active current limit is RATED.
63
4.8 Cooling
All inverters are fitted with internal fans (+ 24V) and threshold control (ON @ 55C and OFF @ 45C).
Size
1040 1055 2075 2110 3150 3185 3220 4300 4370 4450 5550 5750 5900
Internal
[m3/h] -
APPENDIX
PROGRAM.
AFE200
ADV100
ADV200 - 6
ADV200-DC
ADV200 - 4
64
4.9 Order codes
Product identification
CANbus: Rated voltage: EMI Filter: Software: Braking unit: Keypad: Inverter power in kW: 040 = 4.0 kW 055 = 5.5 kW 075 = 7.5 kW 110 = 11.0 kW 150 = 15.0 kW Mechanical dimensions of the drive:
[empty] = not included 4 = 400Vac X = not included X = standard X = not included X = not included 185 = 18.5 kW 220 = 22.0 kW 300 = 30.0 kW 370 = 37.0 kW 450 = 45.0 kW 1 = size 1 2 = size 2 3 = size 3
C = included F = included B = included K = included 550 = 55.0 kW 750 = 75.0 kW 900 = 90.0 kW
4 = size 4 5 = size 5
Regulation mode:
100 = BASIC, see Appendix 110 = FOC Sensorless 120 = FOC Closed loop
Example:
65
ADV110
CODE S9ADV01 S9ADV11 S9ADV21 S9ADV31 S9ADV41 S9ADV51 S9ADV61 S9ADV72 S9ADV82 S9ADV92 S9ADV102 S9ADV71 S9ADV81 S9ADV91 S9ADV101 S9ADV111 S9ADV121
PRODUCT IDENTIFICATION ADV110-1040-XBX-4 ADV110-1055-XBX-4 ADV110-2075-XBX-4 ADV110-2110-XBX-4 ADV110-3150-XBX-4 ADV110-3185-XBX-4 ADV110-3220-XBX-4 ADV110-4300-XBX-F-4 ADV110-4370-XBX-F-4 ADV110-4450-XBX-F-4 ADV110-5550-XBX-F-4 ADV110-4300-XXX-F-4 ADV110-4370-XXX-F-4 ADV110-4450-XXX-F-4 ADV110-5550-XXX-F-4 ADV110-5750-XXX-F-4 ADV110-5900-XXX-F-4
PN @ 400Vac 4kW 5.5kW 7.5kW 11kW 15kW 18.5kW 22kW 30kW 37kW 45kW 55kW 30kW 37kW 45kW 55kW 75kW 90kW
CONFIGURATION Integrated Braking - Without encoder feedback Integrated Braking - Without encoder feedback Integrated Braking - Without encoder feedback Integrated Braking - Without encoder feedback Integrated Braking - Without encoder feedback Integrated Braking - Without encoder feedback Integrated Braking - Integrated Filter - Without encoder feedback Integrated Braking - Integrated Filter - Without encoder feedback Integrated Braking - Integrated Filter - Without encoder feedback Integrated Braking - Integrated Filter - Without encoder feedback Integrated Braking - Without encoder feedback Integrated Braking - Without encoder feedback Integrated Braking - Without encoder feedback Integrated Braking - Without encoder feedback Integrated Braking - Without encoder feedback Integrated Braking - Without encoder feedback Integrated Braking - Without encoder feedback
ADV120
Field-Orientated Vector Inverter Control for asynchronous motors in closed loop Power Supply 3 x 230VAC - 400VAC - 480VAC Optional Programming Keypad
CODE S9ADV03 S9ADV13 S9ADV23 S9ADV33 S9ADV43 S9ADV53 S9ADV63 S9ADV74 S9ADV84 S9ADV94 S9ADV104 S9ADV73 S9ADV83 S9ADV93 S9ADV103 S9ADV113 S9ADV123 PRODUCT IDENTIFICATION ADV120-1040-XBX-4 ADV120-1055-XBX-4 ADV120-2075-XBX-4 ADV120-2110-XBX-4 ADV120-3150-XBX-4 ADV120-3185-XBX-4 ADV120-3220-XBX-4 ADV120-4300-XBX-F-4 ADV120-4370-XBX-F-4 ADV120-4450-XBX-F-4 ADV120-5550-XBX-F-4 ADV120-4300-XXX-F-4 ADV120-4370-XXX-F-4 ADV120-4450-XXX-F-4 ADV120-5550-XXX-F-4 ADV120-5750-XXX-F-4 ADV120-5900-XXX-F-4 PN @ 400Vac 4kW 5.5kW 7.5kW 11kW 15kW 18.5kW 22kW 30kW 37kW 45kW 55kW 30kW 37kW 45kW 55kW 75kW 90kW CONFIGURATION Integrated Braking - Digital encoder 2 Channels Card Integrated Braking - Digital encoder 2 Channels Card Integrated Braking - Digital encoder 2 Channels Card Integrated Braking - Digital encoder 2 Channels Card Integrated Braking - Digital encoder 2 Channels Card Integrated Braking - Digital encoder 2 Channels Card Integrated Braking - Integrated Filter - Digital encoder 2 Channels Card Integrated Braking - Integrated Filter - Digital encoder 2 Channels Card Integrated Braking - Integrated Filter - Digital encoder 2 Channels Card Integrated Braking - Integrated Filter - Digital encoder 2 Channels Card Integrated Filter - Digital encoder 2 Channels Card Integrated Filter - Digital encoder 2 Channels Card Integrated Filter - Digital encoder 2 Channels Card Integrated Filter - Digital encoder 2 Channels Card Integrated Filter - Digital encoder 2 Channels Card Integrated Filter - Digital encoder 2 Channels Card Integrated Braking - Digital encoder 2 Channels Card
APPENDIX
PROGRAM.
AFE200
ADV100
ADV200 - 6
ADV200-DC
ADV200 - 4
Field-Orientated Vector Inverter Control for asynchronous motors in open loop Power Supply 3 x 230VAC - 400VAC - 480VAC Optional Programming Keypad
66
ADV120-C
Field-Orientated Vector Inverter Control for asynchronous motors in closed loop Power Supply 3 x 230VAC - 400VAC - 480VAC Optional Programming Keypad Integrated CAN
CODE S9CDV05 S9CDV15 S9CDV25 S9CDV35 S9CDV45 S9CDV55 S9CDV65 S9ADV76 S9ADV86 S9ADV96 S9ADV106 S9ADV75 S9ADV85 S9ADV95 S9ADV105 S9ADV115 S9ADV125 PRODUCT IDENTIFICATION ADV120-1040-XBX-4-C ADV120-1055-XBX-4-C ADV120-2075-XBX-4-C ADV120-2110-XBX-4-C ADV120-3150-XBX-4-C ADV120-3185-XBX-4-C ADV120-3220-XBX-4-C ADV120-4300-XBX-F-4-C ADV120-4370-XBX-F-4-C ADV120-4450-XBX-F-4-C ADV120-5550-XBX-F-4-C ADV120-4300-XXX-F-4-C ADV120-4370-XXX-F-4-C ADV120-4450-XXX-F-4-C ADV120-5550-XXX-F-4-C ADV120-5750-XXX-F-4-C ADV120-5900-XXX-F-4-C PN @ 400Vac 4kW 5.5kW 7.5kW 11kW 15kW 18.5kW 22kW 30kW 37kW 45kW 55kW 30kW 37kW 45kW 55kW 75kW 90kW CONFIGURATION Integrated Braking - Digital encoder 2 Channels Card Integrated Braking - Digital encoder 2 Channels Card Integrated Braking - Digital encoder 2 Channels Card Integrated Braking - Digital encoder 2 Channels Card Integrated Braking - Digital encoder 2 Channels Card Integrated Braking - Digital encoder 2 Channels Card Integrated Braking - Digital encoder 2 Channels Card Integrated Braking - Integrated Filter - Digital encoder 2 Channels Card Integrated Braking - Integrated Filter - Digital encoder 2 Channels Card Integrated Braking - Integrated Filter - Digital encoder 2 Channels Card Integrated Braking - Integrated Filter - Digital encoder 2 Channels Card Integrated Filter - Digital encoder 2 Channels Card Integrated Filter - Digital encoder 2 Channels Card Integrated Filter - Digital encoder 2 Channels Card Integrated Filter - Digital encoder 2 Channels Card Integrated Filter - Digital encoder 2 Channels Card Integrated Filter - Digital encoder 2 Channels Card
67
Remarks :
APPENDIX
PROGRAM.
AFE200
ADV100
ADV200 - 6
ADV200-DC
ADV200 - 4
68
5.1 Introduction
AFE200 is the range of regenerative power supply units incorporating Active Front End technology. Ideal for powering the batteries of drives connected on the same DC Bus or even for managing single-drive configurations. The AFE200 offers a number of advantages:
Clean Power thanks to the unit power factor and reduced harmonic distortion (<5%) Enhanced system dynamics during drive and regeneration Considerable energy savings during regeneration transients Improved stability of the DC Bus circuit under load changes Significant cost-effectiveness with the single power supply system Elimination of uneconomical conventional braking systems and braking resistors
The AFE200 range has power ratings of 22kW to 1,2MW for three-phase power supplies of 400VAC to 500VAC. Ease of use and intuitive programming make it possible for users of any level to exploit the high-level performance of Active Front End technology for a broad range of applications where there is a need for real energy saving.
Flexible Modular Technology The AFE200 is also based on a fully modular hardware with power structures that can be installed side by side. Designed to facilitate installation and guarantee ease of use, project flexibility, optimisation of space and reduction of wiring costs. The AFE200 is available in 5 hardware sizes from 22kW to 355kW in the stand-alone configuration from 400kW to 1.2MW in "parallel" configurations Pre-load system External management of the intermediate circuit pre-load is a feature of the entire range. The dedicated AFE PRE-CHARGE KITS are supplied complete with pre-wired resistors and contactors. Total ease of use The AFE200 is designed to enable simple, quick, economical connections to the system to be powered. All structures are extremely easy to handle and the terminal strips and optional card racks are readily accessible. The dedicated accessories guarantee simple wiring and cable shielding to achieve immediate, EMC-compliant start-ups. Serial line The RS485 serial line is incorporated as standard across the range to enable peer-to-peer or multidrop connections using Modbus RTU protocol.
Management of optional cards The AFE200 uses an intelligent rack system that allows the following optional cards to be installed at the same time: Scheda per interfaccia bus di campo Scheda per espansione I/O Back-up power supply The AFE200 is compatible with a separate +24Vdc external power supply. This solution makes it possible to maintain all display and drive configuration functions and manage the connected fieldbuses in the event of a power failure. Ideal sizes The AFE200 offers a choice of technical features so that you can choose the drive best suited to the loads of the system to be controlled and specific operating conditions. Two overload modes for heavy duty with duty cycle of 150% of In for 1 minute every 5 minutes or for light duty (variable and/or quadratic torque) with duty cycle of 110% of In for 1 minute every 5 minutes.
AFE200
69
Options
Input choke (mandatory) Pre-load kit, includes resistor and 2 pre-load contactors (mandatory) External EMI mains filter
Conformity
Electrical safety
EN 50178, EN 61800-5-1, UL508C, UL840 pollution level 2 EN 60068-2-6, test Fc. EN61800-3
Fieldbus management
EMC
Environmental conditions
Ambient temperature:
Altitude:
Max 2000 m.
Markings
Complies with the EEC directive concerning low voltage equipment
AFE200
ADV200
ADV200
ADV200
Controlled power exchange on DC-bus circuit: excess energy re-introduced into the mains
APPENDIX
PROGRAM.
AFE200
ADV100
ADV200 - 6
ADV200-DC
Climatic conditions
EN 60721-3-3
ADV200 - 4
70
AFE200
3 5 4 6 7
L1 L2 L3 PE N
Q1M
F11
F12
F13
EMI FILTER
I> I> 01 13
R1 Q2
S1
T1
F1
230 Vca
R14
N 230 Vca
R11
Q1
R1
R2
PRECHARGE KIT
14
K2 S3 8
8 7 9 V1 R11 R14 R24 R21 13 W1 S3 14 10 U1 IS1 IC1
11
12
C2
C3
S3
IS2
IC2
K1
ENABLE
5 DIGITAL INPUTS
R2
Sync. voltage EXP-SINC-ADV BOARD 24 V
S2
T2
COM DI
Drive READY
+24V
K1 Acknowledge
REGEN CHOKE
XT
AFE 200
Analog output 1
0V24
0V24
Analog output 2
Keypad
SMPS
Analog input 1
XS
C (+)
D (-)
To inverter 1
To inverter 2
To inverter n
C1
Analog input 2
E APPR.
MOD.
DATE
MODIFICATION DESCRIPTION
NAME
AFE 200
Typical connection diagram
FILE NAME: Drive & Motion Control Unit Via Carducci, 24 I-21040 Gerenzano (VA) DES. ESE 4301-A_Pag1.vsd SCH. APPR.
DOC ID
MOD. INDEX
A
DATE
14/09/09
LPZ
4 5 6
CODE
PAGE
OVER
This document is our intellectual property. Without our written consent, it shall neither be copied in any manner, nor used for manufacturing, nor communicated to third parties. D E
1
7
Standard connections and default drive conguration. (AFE3220 ... AFE 73550)
3
1 5
To main supply
To main supply
Q1M
A
Q1M
N N 230 R11 230 R14 230 R14 230 R11
R
N N S3
L1 L2 L3 PE N
S T R S T
Q1M
EMI FILTER
F11
F12
F13
R1 S1 T1 R1 S1 T1
8 S3
R2 S2 T2 R14
To inverter slave1 To inverter slave2
R2 S2 T2
8
230 Vca
N 230 Vca
R11
EMI FILTER
I> I>
R1 Q2
To inverter(s) ENABLE chain
01 13
S1
T1
F1
Q1
R1
R2
K2 S3 8
8 7 9 V1 R11 R14 R24 R21 13 W1 S3 14 10 U1 IS1 IC1
11
12
C2
C3
S3
IS2
IC2
K1
ENABLE
5 DIGITAL INPUTS
R2
Sync. voltage EXP-SINC-ADV BOARD 24 V
S2
T2
COM DI
Drive READY
+24V
K1 Acknowledge
REGEN CHOKE
XT
0V24
Analog output 2
Keypad
SMPS
Analog input 1
XS
C1
Analog input 2
C (+)
D (-)
To inverter 1
To inverter 2
To inverter n
E APPR.
MOD.
DATE
MODIFICATION DESCRIPTION
NAME
DOC ID
MOD. INDEX
A
DATE
5-02-10
BRI
4 5
SCH.
OVER
This document is our intellectual property. Without our written consent, it shall neither be copied in any manner, nor used for manufacturing, nor communicated to third parties. D E
GHD
LPZ
6
1
7
71
APPENDIX
PROGRAM.
AFE200
ADV100
ADV200 - 6
ADV200-DC
ADV200 - 4
72
F12
C D ADV200-DC (1)
U V W
M1
F22
C D ADV200-DC (2)
U V W
M2
FILTER EMI
L1
AFE200
F32
C D ADV200-DC (2)
U V W
M3
F..2
C D ADV200-DC (..)
U V W
M..
Connection of multi-drive on common DC bus
AFE200
73
250 mm (8.84)
496 mm (19.53)
517 mm (20.35)
Dimensions: Width x Height x Depth mm 180 x 517 x 250.1 inches 7.09 x 20.35 x 9.85 kg 18
Size 4
mm (inches)
268 [10.55]
612 [24.09]
616 [24.25]
Dimensions: Width x Height x Depth mm 268 x 616 x 270 inches 10.55 x 24.25 x 10.63 kg 24
APPENDIX
PROGRAM.
270 [10.63]
AFE200
ADV100
ADV200 - 6
ADV200-DC
475 mm (18.70)
500.1 [19.7]
ADV200 - 4
74
Size 5
mm (inches)
311 [12.24]
45.5 [1.79] 190 [7.48]
325 [12.80]
748 [29.45]
730.4 [28.76]
265 [10.43]
Dimensions: Width x Height x Depth mm 311 x 730,4 x 325 inches 12.24 x 30.55 x 12.8 kg 40
730.4 [30.55]
Size 6
mm (inches)
421 [16.57]
275 [10.83] 175 [6.89]
360 [14.17]
836 [32.91]
853 [33.58]
350 [13.78]
AFE200
Dimensions: Width x Height x Depth mm 421 x 924,5 x 360 inches 16.57 x 36.4 x 14.17 kg 68
924.5 [36.4]
75
Size 7
mm (inches)
417 (16.4)
70 35
13
(*)
87
6.5
(*)
6.5 62 62
485 (19.1)
155
Dimensions: Width x Height x Depth mm 417 x 1407 x 485 inches 16.42 x 55.4 x 19.1 kg 120 130 140
APPENDIX
PROGRAM.
AFE200
ADV100
ADV200 - 6
5 .2 R3
ADV200-DC
332
1209.5 (47.6)
1230 (48.4)
1407 (55.4)
ADV200 - 4
416.5
9.25
.5 10 ) (x8
76
Sizes 400 ... 710 kW
mm (inches)
13
1209.5 [47.6]
9.25
(*)
310.5
240.5
170.7
Dimensions: Width x Height x Depth mm inches 837 x 1407 x 485 33.0 x 55.4 x 19.1
Sizes 900...1000 kW
mm (inches)
9.25
13
1209.5 [47.6]
1407 [55.4]
(*)
AFE200
310.5
240.5
170.7
Dimensions: Width x Height x Depth mm 1257 x 1407 x 485 inches 49.5 x 55.4 x 19.1 kg 450
1636.5 [64.4]
77
Example of calculation of a single-motor system connected to a motor having a defined power. The DC-Link input power is a function of the output power on the drive shaft. The same power is requested for the AFE200 drive output.
POUTM PDC =
Example 1: POUTM= 132kW M= 0.90 D=0.97 From ADV200-DC Quick Start Guide: Heavy overload @ 400V -> ADV-61132-...-4-DC Light overload @ 400V -> ADV-61110-...-4-DC Supposing the load demands a heavy overload, then: ADV61132-...-4-DC
132 PDC = 0.90 * 0.97 = 151.2 kVA
Note!
Drive ADV200-DC Drive + components AFE regenerative Line chokes EMI lter Pre-charge kit Fuses mains side connection
Q.ty 1
1 1 1 1 3
DC-Link total capacity: AFE200-61320 with ADV-61132-...-4-DC = 13600 +13600 = 27200 F < 30000 F ok
APPENDIX
PROGRAM.
AFE200
ADV100
ADV200 - 6
ADV200-DC
M * D
ADV200 - 4
78
The power requested by the inverter at the DC input is equal to the output power in the desired overload mode. In that case the following applies:
POUTD PDC = D
In a typical multi-motor application, the single inverters (e.g. ADV200-DC) control the motors following different load profiles. At the design stage, take into account the fact that the power requested by the load is normally lower than the total power of the drives installed. The total output power of the AFE200 can be calculated by summing the power actually exchanged by each single inverter. Example 3: Consider a system comprising:
1 ADV200-DC 15kW configured for HD (heavy overload). The motor being controlled (15kW) is designed so that its continuous load does not exceed 85% of its power rating. 1 ADV200-DC 4kW configured for HD (heavy overload). The motor being controlled (4kW) is designed so that its continuous load does not exceed 85% of its power rating. 1 ADV200-DC 4kW configured for HD (heavy overload). The motor being controlled (4kW) is designed so that its continuous load does not exceed 90% of its power rating. 1 ADV200-DC 11kW configured for HD (heavy overload). This motor acts as a brake generating at least 10% of its power rating.
Example 2: Drive ADV200-DC= ADV-61110-KXX-4-DC D=0.97 With light overload @ 400V POUTD= 132KW PDC=132/0,97=136kVA From the AFE200 user guide (size AFE200 -5900)
Drive ADV200- DC Drive + components AFE regenerative Line chokes EMI lter Pre-charge kit Fuses mains side connection Description ADV-61110-KXX-4-DC Description AFE200-5900-KXX-4 LR3-200-350-0,45 EMI FN3120 -480V-230A S728401 Code S9O18DC Code S9AF03 S7AL02 S74EE S728401 F4G28 Q.ty 1
1 1 1 1 3
For all drives consider D=0,97 Calculation of total power absorbed by the DC-Link:
PDC1 = (15*0.85) 0.97 (4*0.85) 0.97 (4*0.9) 0.97 (-11*0.1) 0.97 13.14+3.5+3.6-1 = 13.14 kVA
DC-Link total capacity: AFE200- 61320 with ADV-61110-...-4-DC = 13600 +11200 = 24800 F < 30000 F ok
PDC2 =
= 3.5 kVA
PDC3 =
= 3.6 kVA
PDC4 =
= -1 kVA
PDC TOT=
= 19.24 kVA
AFE200
1 1 1 1 3
DC-Link total capacity: (15kW) 1500 +(4kW*2) 340*2+(11kW) 830 +(AFE 22kW) 1500 = 4510 F < 10000 F ok
79
Cosphi
71600 72000 72500 73150 73550 400 kW 380 - 15% ... 500 VAC +5% 820 380 5% 0.99
From AC inverter
The AFE200 uses advanced control algorithms to maintain the input current in phase with voltage.
From AC inverter
APPENDIX
_____ _____
PROGRAM.
AFE200
ADV100
ADV200 - 6
500 kW
ADV200-DC
61320
ADV200 - 4
80
Reduction factor KT
(2) 0,9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9
Capacity KALT
(4) 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2
LD
@400 VAC [A] 60 100 200 280 340 400 500 560 600 760 950 1060 1150 1500 1730
Kf
(@ 8 kHz) (3) 0.7 0.7 -
Rated
[F] 1500 3400 6800 13600 16800 16800 25200 25200 25200 2 x 16800 2 x 25200 2 x 25200 2 x 25200 3 x 25200 3 x 25200
Maximum
(AFE+Drive)
[F] 10000 10000 30000 30000 80000 80000 80000 80000 80000 2 x 80000 2 x 80000 2 x 80000 2 x 80000 3 x 80000 3 x 80000
HD: Heavy Duty (150% overload) LD: Light Duty (110% overload) (1) Kv : Derating factor for mains voltage at 650Vdc (460Vac) (2) Kt : Derating factor for ambient temperature of 50C (1% every C above 40C) (3) Kf : Derating factor for higher switching frequency (4) Kalt : Derating factor for installation at altitudes above 1000 meters a.s.l. Value to be applied = 1.2% each 100 m increase above 1000 m. For example: Altitude 2000 m, Kalt = 1.2% * 10 = 12% derating; In derated = (100 - 12) % = 88 % In
Heavy Duty
[A] 72 144 288 414 504 612 720 900 1008 1080 1368 1710 1908 2520 2700
AFE200
(1): In Light Duty mode the switching frequency is fixed at 4 or 3 kHz, and no derating factor is applied.
81
Light Duty
(110% overload) @400 VAC [kW] 42 69 139 194 236 277 346 388 416 527 658 734 797 1039 1200 @460 VAC [kW] 43 72 143 201 244 287 358 402 430 545 681 760 825 1075 1242
Heavy Duty
650 VDC [A] 43 85 171 245 298 363 426 532 597 640 811 1012 1129 1492 1598 750 VDC [A] 39 76 153 220 268 325 383 477 536 551 699 873 974 1287 1378
Light Duty
650 VDC [A] 64 107 213 298 363 426 532 597 640 811 1012 1129 1226 1598 1846 750 VDC [A] 57
191 268 325 383 477 536 573 699 873 974 1058 1378 1592 650...780 VDC
APPENDIX
PROGRAM.
AFE200
ADV100
ADV200 - 6
ADV200-DC
96
ADV200 - 4
82
5.8 Cooling
All inverters are equipped with internal fans.
Sizes AFE200
3220 4450 5900 61320 71600 72000 72500 73150 73550 400 kW AFE200-72000-KXX-4/4A-MS 04 AFE200-72000-XXX-4/4A-SL AFE200-72500-KXX-4/4A-MS 05 AFE200-72500-XXX-4/4A-SL AFE200-73150-KXX-4/4A-MS 06 AFE200-73150-XXX-4/4A 4-SL AFE200-73550-KXX-4/4A-MS 07 AFE200-73550-XXX-4/4A-SL AFE200-73150-KXX-4/4A-MS 09 900 kW AFE200-73150-XXX-4/4A-SL AFE200-73150-XXX-4/4A-SL AFE200-73550-KXX-4/4A-MS 10 1000 kW AFE200-73550-XXX-4/4A-SL AFE200-73550-XXX-4/4A-SL
Internal
[m3/h] 32 2 x 50 2 x 170 2 x 170 -
500 kW
630 kW
710 kW
AFE200
83
AFE200 - X XXX - X X X - Y - XX YY
Only for parallel versions: XX : MS = MASTER SL = SLAVE YY : Inverter power in kW 04 = 400.0 kW 05 = 500.0 kW 06 = 630.0 kW 07 = 710.0 kW 09 = 900.0 kW 10 = 1000.0 kW 4A = 460 VAC B = included K = included 1600 = 160.0 kW 2000 = 200.0 kW 2500 = 250.0 kW 3150 = 315.0 kW 3550 = 355.0 kW 6 = size 6 7 = size 7
4 = 400 VAC X = standard X = not included X = not included 220 = 22.0 kW 450 = 45.0 kW 900 = 90.0 kW 1100 = 110.0 kW 1320 = 132.0 kW
Mechanical dimensions of the drive: 3 = size 3 4 = size 4 5 = size 5 Regenerative power supply unit Active Front End
Example:
AFE200 - 3 220 - K X X - 4
Rated voltage: Software: Braking unit: Keypad: Inverter power in kW: Mechanical dimensions of the drive: Regenerative power supply unit, serie AFE200 4 = 400 VAC X = standard X = not included 220 = 22.0 kW 3 = size 3 K = included
APPENDIX
PROGRAM.
AFE200
ADV100
ADV200 - 6
ADV200-DC
ADV200 - 4
84
AFE200
Active Front End regenerative inverter Model with "KB-ADV" Programming Keypad Power supply 3 X 400VAC HD = Heavy Duty (Overload 150%), LD = Light Duty (Overload 110%)
CODE S9AF01 S9AF02 S9AF03 S9AF04 S9AF05 S9AF06 S9AF07 S9AF08 S9AF09 PRODUCT IDENTIFICATION HD AFE200-3220-KXX-4 AFE200-4450-KXX-4 AFE200-5900-KXX-4 AFE200-61320-KXX-4 AFE200-71600-KXX-4 AFE200-72000-KXX-4 AFE200-72500-KXX-4 AFE200-73150-KXX-4 AFE200-73550-KXX-4 22kW 45kW 90kW 132kW 160kW 200kW 250kW 315kW 355kW PN @ 400Vac LD 30kW 55kW 110kW 160kW 200kW 250kW 315kW 355kW 400kW Without choke - filter Without choke - filter Without choke - filter Without choke - filter Without choke - filter Without choke - filter Without choke - filter Without choke - filter Without choke - filter CONFIGURATION
Active Front End regenerative inverter Model with "KB-ADV" Programming Keypad Power Supply 3 X 400VAC (-4) - 3 X 460VAC (-4A) HD = Heavy Duty (Overload 150%), LD = Light Duty (Overload 110%)
CODE S9AF21M S9AF21S S9AF22M S9AF22S S9AF23M S9AF23S S9AF24M S9AF24S S9AF231 S9AF23S S9AF23S S9AF241 S9AF24S S9AF24S Upon request Upon request Upon request Upon request PRODUCT IDENTIFICATION HD AFE200-72000-KXX-4-MS 04 AFE200-72000-XXX-4-SL AFE200-72500-KXX-4-MS 05 AFE200-72500-XXX-4-SL AFE200-73150-KXX-4-MS 06 AFE200-73150-XXX-4-SL AFE200-73550-KXX-4-MS 07 AFE200-73550-XXX-4-SL AFE200-73150-KXX-4-MS 09 AFE200-73150-XXX-4-SL AFE200-73150-XXX-4-SL AFE200-73550-KXX-4-MS 10 AFE200-73550-XXX-4-SL AFE200-73550-XXX-4-SL AFE200-73150-KXX-4A-MS 06 AFE200-73150-XXX-4A-SL AFE200-73550-KXX-4A-MS 07 AFE200-73550-XXX-4A-SL 1MW 1,2MW Without choke - filter (No UL Mark) 900kW 1MW Without choke - filter (No UL Mark) 400kW PN @ 400Vac LD 500kW Without choke - filter CONFIGURATION
500kW
630kW
630kW
710kW
710kW
800kW
AFE200
630kW
710kW
710kW
800kW
(Contd.)
85
CODE Upon request Upon request Upon request Upon request Upon request Upon request
PN @ 400Vac LD 1MW
CONFIGURATION
900kW
1MW
1,2MW
APPENDIX
PROGRAM.
AFE200
ADV100
ADV200 - 6
ADV200-DC
ADV200 - 4
86
6. Programming
The creation of custom parameter menus with a limited sub-set of data is envisaged, to enable better and more effective device configuration. GF_eXpress is based on HTML technology. The graphic layout and content are intuitive and easy to use. The interface and descriptions of the configuration parameters are available in multi-language format. The use and support of UNICODE format, for multi-language management, enables the inclusion of languages that use special characters (Chinese, Korean, Russian, etc.). GF_eXpress also offers the following functions:
Features
Guided product selection Simplified settings Multiple languages Parameter printout Creation and storing of recipes Network autoscan
Autoscan
Device connection parameters can be configured manually or using the Autoscan function. The Autoscan function automatically searches for the device connected to the development PC, sending serial commands to identify the type and parameters of communication. GF_eXpress is the software used to configure the parameters of the automation components, drives and sensors in the Gefran catalogue. The procedures for selecting and configuring parameters are easy and intuitive, thanks to the graphic interface and devices are grouped according to product type and functions. Product searches are performed by means of a context search and a visual selection from among actual images of the products. This makes it possible to have a single library of devices for all Gefran products. All details for configuration of each single device are set out in XML format to facilitate expansion of the catalogue and parameters.
Monitor Window
When the device is connected, the configuration pages display the value of the single parameter in real-time. Besides displaying the value the Monitor Window also enables parameters to be modified in real-time.
Recipes
Saving and archiving a list of parameters. This function is used to manage same configurations on different devices or the transfer of configurations between different users.
Oscilloscope
Simultaneous monitoring of up to 8 curves. The reference value for the curve being displayed can be selected from among all the variables that are available for the selected device.
Prints the variables that are displayed or selected. The Print function also includes the preview.
Technical data
Windows 2000, XP, Vista. Pentium class CPU 512 MB of RAM Free space of > 200MB Graphic card min. VGA (1024x768) 1 RS232 or USB serial port 1 Ethernet port (for other Gefran devices, e.g. Geflex) CD-ROM drive Serial communication with the device (Modbus) Ethernet communication with TCP Modbus devices
87
6.3 Softscope
SoftScope is a software oscilloscope with synchronous sampling (buffered with a minimum sampling time of 1ms). Using SoftScope the user can easily display in a fast way some specific variables, for example commissioning variables, variables to test performance levels achieved or to tune the control loops. SoftScope allows the definition of the following parameters:
Trigger conditions (e.g. climbing leading edge of a specific signal) Recording quality (a multiple of the basic clock at 1ms) Recording duration period System sizes to be recorded.
The recorded data are displayed as time-based curves and therefore can be analysed. The displayed curves can be printed and stored in ASCII format and can be used with the most common data processing tools (for example Excel, Matlab).
Zoom Ramp output phase from 0 rpm to 1500 rpm of the previous cycle. 1) start command 2) ramp input speed reference 3) ramp output
APPENDIX
PROGRAM.
The curves can be displayed with different colours and they can be enabled/disabled. The zoom function allows enlargement of the details. The cursor allows detection of the signal peaks and duration.
AFE200
Speed cycle Start, ramp reference 1500 rpm, ramp output reaches 1500 rpm, Stop, ramp reference 0 rpm, ramp output reaches 0 rpm.
ADV100
ADV200 - 6
ADV200-DC
ADV200 - 4
88
It is an integrated tool that allows writing, compiling, downloading and debugging of the applications. MDPlc allows complete personalisation of the drives according to the application requirements using a "friendly" and powerful graphic interface. The importance of the MDPlc's performance is particularly evident when defining advanced applications. The primary feature of MDPlc is its ability to create an application code for the drives in assembly language, by compiling the application written in the MDPlc environment with PLC languages in compliance with the IEC 61131-3 international standard. When using an MDPlc application with the ADV200, the drive's basic functions continue to be executed. Two MDPlc application programs can be stored on the drive. One of the two applications (1 or 2) is enabled via a parameter. The languages that can be used to program specific custom applications are:
Instruction List (IL) Structured Text (ST) Ladder Diagram (LD) Function Block Diagram (FBD) Sequential Flow Chart (SFC)
These languages can be used simultaneously within the same application so that the most suitable language is used for each application process. The application can be structured on different levels, according to the block hierarchy and sequence. The user can also use basic library blocks or create custom blocks to be incorporated into personalised libraries. The MDPlc editor is very efficient due to specific functions such as syntax, colouring and automatic insertion, together with the ability to include comments thereby making the program easier to be used. The MDPlc development environment is structured on 5 "tasks" performed with different cycle times:
Task Boot: application boot (initialisation) Task Fast: cycle at 1ms (high priority) Task Slow: cycle at 8ms Task Background: asynchronous execution (low priority) Task Parameter": asynchronous if a parameter is modified
SIEIDrive
ADV200
Requires: Windows 2000/XP/NT
SIEIDrive
89
Debug tools
FBD is based on viewing a system in terms of the flow of signals, represented in the form of electronic circuit diagrams. Within one network, the execution direction is always from left to right. All input values must always be computed and available before the execution of a function block. The execution and evaluation of a network is not completed until the output values of all elements have been calculated.
IL can be used when the execution time is critical, for example in the MDPlc Fast Task at 1ms.
SFC describes the sequential aspects of a program and it can be used to divide a control problem so that only relevant aspects to a specific phase are considered. SFC can be useful for the development of programs with a welldefined "top-down" or "bottom-up" structure. Usually SFC can include functions, function blocks and programs, and also actions and transitions written with languages such as FBD, IL, LD or ST, which are more suitable for descriptions of specific parts of the program and not of the sequential flow, implemented with the SFC program.
the ST program.
ST is recommended in the MDPlc Fast Task at 1 ms, where the execution time is critical.
APPENDIX
PROGRAM.
The wide range of basic commands satisfies the needs of the data management, computation functions, complex arithmetic calculations and control structure. ST has a comprehensive range of constructs to assign values to variables, to call functions and function blocks, to create expressions, to evaluate conditions (IF, CASE) and to implement iterations and loops (WHILE, REPEAT UNTIL).
AFE200
ADV100
Sequential Function Chart is a powerful graphical language for the description of the sequential behaviour of a program in terms of states and transitions
ADV200 - 6
During the application development and testing, it is possible to insert some triggers into pre-defined code points, which can be configured via a suitable window. The variables, which are read in a synchronous way with each trigger, can be displayed as numbers, as diagrams or tables. The MDPlc environment supports the application debug by highlighting any programming errors, which are then displayed in a suitable window during the compiling process. The highlighted error is displayed together with its position and error cause showing a direct link to the program section to be analysed.
ADV200-DC
MDPlc integrates a series of diagnostic tools supporting the application debug, its setting and optimisation. MDPlc allows the display, both numerically and graphically, and in suitable windows of all drive and application variables which have been configured via the drag-and drop mode. The graphic curves are displayed with different colours for clarity; the different colours can be connected to configurable events and conditions (trigger). Because the synchronous acquisitions are buffered at 1ms, the variables are used with high accuracy so as to give a precise analysis of their condition.
LD is based on the methods used to design relay logic. This form of representation is particularly suitable for implementing relay switching operations in PLC programs.
ADV200 - 4
The representation of logical sequences in the form of the ladder diagram originates from the area of electrical plant engineering.
90
7. Accessories
7.1 Fuses
ADV200-DC
Size
Europe
America
ADV200-4
ADV200-6
ADV100
Model
Code
Model
Code
ADV200-4 ADV-1007 ADV-1015 ADV-1022 ADV-1030 ADV-1040 ADV-2055 ADV-2075 ADV-2110 ADV-3150 ADV-3185 ADV-3220 ADV-4300 ADV-4370 ADV-4450 ADV-5550 ADV-5750 ADV-5900 ADV-61100 ADV-61320 ADV-71600 ADV-72000 ADV-72500 ADV-73150 ADV-73550 400 kW 500 kW 630 kW 710 kW 900 kW ADV-72000-KXX-4-MS 04 ADV-72000-XXX-4-SL ADV-72500-KXX-4-MS 05 ADV-72500-XXX-4-SL ADV-731500-KXX-4-MS 06 ADV-731500-XXX-4-SL ADV-735500-KXX-4-MS 07 ADV-735500-XXX-4-SL ADV-731500-KXX-4-MS 09 ADV-731500-XXX-4-SL ADV-731500-XXX-4-SL ADV-735500-KXX-4-MS 10 ADV-735500-XXX-4-SL ADV-735500-XXX-4-SL ADV200-6 ADV-6750 ADV-7900 ADV-71100 ADV-71320 ADV-92500 ADV-105000 ADV-106300 ADV-108000 ADV-1012000 S00C+/f1/80/160A/690V S00C+/f1/80/160A/690V S00C+/f1/80/200A/690V S1f1/110/250A/690V S2f1/110/400A/690V 800A/690V 800A/690V 1250A/690V 900A/690V F4EAL F4EAL F4G23 F4G28 F4G34 A70P175 A70P175 A70P200 A70P300 A70P400 S7G57 S7G57 S7G58 S7G60 S7G62
(1) (1) (1) (2)
1000 kW
GRD2/10 GRD2/10 GRD2/10 GRD2/10 GRD2/16 GRD2/16 GRD2/25 GRD3/35 GRD3/50 GRD3/50 S00C+/f1/80/80A/690V S00C+/f1/80/80A/690V S00C+/f1/80/100A/690V S00C+/f1/80/125A/690V S00/f1/80/200A/690V S00/f1/80/200A/690V S1f1/110/250A/690V S1f1/110/315A/690V S2f1/110/400A/690V S2f1/110/500A/690V S2f1/110/630A/690V S2f1/110/630A/690V S2f1/110/800A/690V S2f1/110/800A/690V S2f1/110/630A/690V S2f1/110/630A/690V S2f1/110/630A/690V S2f1/110/630A/690V S2f1/110/800A/690V S2f1/110/800A/690V S2f1/110/800A/690V S2f1/110/800A/690V S2f1/110/800A/690V S2f1/110/800A/690V S2f1/110/800A/690V S2f1/110/800A/690V S2f1/110/800A/690V S2f1/110/800A/690V
F4D13 F4D13 F4D13 F4D13 F4D14 F4D14 F4D16 F4D20 F4D21 F4D21 F4EAF F4EAF F4G18 F4EAJ F4G23 F4G23 F4G28 F4G30 F4G34 F4E30 F4E31 F4E31 F4G87 F4G87 F4E31 F4E31 F4E31 F4E31 F4G87 F4G87 F4G87 F4G87 F4G87 F4G87 F4G87 F4G87 F4G87 F4G87
A70P10 A70P10 A70P10 A70P10 A70P20-1 A70P20-1 A70P35 A70P35 A70P50 A70P50 A70P80 A70P80 A70P100 A70P150 A70P200 A70P200 A70P250 A70P350 A70P400 A70P500 A70P600 A70P600 A70P800 A70P800 A70P600 A70P600 A70P600 A70P600 A70P800 A70P800 A70P800 A70P800 A70P800 A70P800 A70P800 A70P800 A70P800 A70P800
S7G49 S7G49 S7G49 S7G49 S7G48 S7G48 S7G86 S7G86 S7G53 S7G53 S7G54 S7G54 S7G55 S7G56 S7G58 S7G58 S7G59 S7G61 S7G62 S7G63 S7G65 S7G65 S7813 S7813 S7G65 S7G65 S7G65 S7G65 S7813 S7813 S7813 S7813 S7813 S7813 S7813 S7813 S7813 S7813
AFE200
91
ADV200-DC
Size
Europe
America
ADV200-4
ADV200-6
ADV100
Model
Code
Model
Code
ADV100 1040 1055 2075 2110 3150 3185 3220 4300 4370 4450 5550 5750 5900 AFE200 AFE-3220 AFE- 4450 AFE- 5900 AFE- 61320 AFE- 71600 AFE- 72000 AFE- 72500 AFE- 73150 AFE- 73550 AFE- 84000 AFE- 85000 AFE- 86300 AFE- 87100 AFE- 99000 AFE- 72000-...-MS AFE- 72000-...-SL AFE- 72500-...-MS AFE- 72500-...-SL AFE- 73150-...-MS AFE- 73150-...-MS AFE- 73550-...-MS AFE- 73550-...-SL AFE- 73150-...-MS AFE- 73150-...-SL AFE- 73150-...-SL AFE- 73550-...-MS AFE- 73550-...-SL AFE- 73550-...-SL S00C+/f1/80/80A/690V S00C+/f1/80/125A/690V S1f1/110/250A/690V S2f1/110/315A/690V S2f2/110/400A/690V S2f2/110/500A/690V S3f1/110/630A/690V S3f1/110/800A/690V S3f1/110/800A/690V S2f2/110/500A/690V S2f2/110/500A/690V S3f1/110/630A/690V S3f1/110/630A/690V S3f1/110/800A/690V S3f1/110/800A/690V S3f1/110/800A/690V S3f1/110/800A/690V S3f1/110/800A/690V S3f1/110/800A/690V S3f1/110/800A/690V S3f1/110/800A/690V S3f1/110/800A/690V S3f1/110/800A/690V F4EAF F4EAJ F4G28 F4G30 F4G34 F4E30 F4E31 F4H02 F4H02 F4E30 F4E30 F4E31 F4E31 F4H02 F4H02 F4H02 F4H02 F4H02 F4H02 F4H02 F4H02 F4H02 F4H02 A70P80 A70P150 A70P250 A70P350 A70P400 A70P500 A70P600 A70P800 A70P800 A70P500 A70P500 A70P600 A70P600 A70P800 A70P800 A70P800 A70P800 A70P800 A70P800 A70P800 A70P800 A70P800 A70P800 S7G54 S7G56 S7G59 S7G61 S7G62 S7G63 S7G65 S7813 S7813 S7G63 S7G63 S7G65 S7G65 S7813 S7813 S7813 S7813 S7813 S7813 S7813 S7813 S7813 S7813 GRD2/20 GRD2/25 GRD2/25 GRD3/35 Z22GR63 Z22GR63 Z22GR80 S00C+/f1/80/80A/690V S00C+/f1/80/80A/690V S00C+/f1/80/100A/690V S00C+/f1/80/125A/690V S00/f1/80/160A/690V S00/f1/80/200A/690V F4D15 F4D16 F4D16 F4D20 F4M17 F4M17 F4M19 F4EAF F4EAF F4G18 F4EAJ F4EAL F4G23 A70P20 A70P25 A70P25 A70P35 A70P60-4 A70P60-4 A70P80 A70P80 A70P80 A70P100 A70P150 A70P150 A70P200 S7G48 S7G48 S7G48 S7G51 S7I34 S7I34 S7G54 S7G54 S7G54 S7G55 S7G56 S7G56 S7G58
AFE200
AFE- 910000
Technical data for fuses, including dimensions, weights, dissipated power, fuse blocks, etc. can be found in the manufacturers' catalogues: Tipo M... (a coltello), GRD... , Z22... , S... Jean Mller, Eltville A70... Ferraz FWP... Bussmann (1) : 3 internal fuses in the SM32-...-6 power supply unit. (2) : 6 internal fuses in the SM32-...-6 power supply unit.
APPENDIX
PROGRAM.
AFE200
ADV100
ADV200 - 6
ADV200-DC
ADV200 - 4
92
ADV200-DC
ADV200-4
ADV200-6
ADV100
Model
Code
Model
Code
ADV200-4 / ADV200-DC ADV-1007 ... ADV-1022 ADV-1030 ADV-1040 ADV-2055 ADV-2075 ADV-2110 ADV-3150 ... ADV-3220 ADV-4300 ADV-4370 ADV-4450 ADV-5550 ADV-5750 ADV-5900 ADV-61100 ADV-61320 - ADV-71600 ADV-72000 ADV-72500 ADV-73150 - ADV-73550 ADV-72000-KXX-4-MS 04 400 kW ADV-72000-XXX-4-SL ADV-72500-KXX-4-MS 05 500 kW ADV-72500-XXX-4-SL ADV-731500-KXX-4-MS 06 630 kW ADV-731500-XXX-4-SL ADV-735500-KXX-4-MS 07 710 kW ADV-735500-XXX-4-SL ADV-731500-KXX-4-MS 09 900 kW ADV-731500-XXX-4-SL ADV-731500-XXX-4-SL ADV-735500-KXX-4-MS 10 1000 kW ADV-735500-XXX-4-SL ADV-735500-XXX-4-SL ADV100 1040 1055 2075 2110 3150 3185 ... 4300 4370 4450 5550 5750 5900 ADV200-6 ADV-6750 ... ADV-92500 ADV-105000 ... ADV-1012000
Technical data for fuses, including dimensions, weights, dissipated power, fuse blocks, etc. can be found in the manufacturers' catalogues: GRD... , Z22... Jean Mller, Eltville A70... Ferraz FWP... Bussmann (1) : Please contact the Gefran Sales Office. (2) Internal fuses in the SM32-...-6 power supply unit. (1) (2)
GRD2/10 GRD2/16 GRD2/20 GRD2/20 GRD3/35 GRD3/50 S00C+/f1/80/80A/690V S00C+/f1/80/100A/690V S00C+/f1/80/125A/690V S00C+/f1/80/160A/690V S00/f1/80/200A/690V S1f1/110/250A/690V S1f1/110/315A/690V S2f1/110/400A/690V S2f1/110/500A/690V S2f1/110/630A/690V S3f1/110/800A/690V S3f1/110/1000A/690V S2f1/110/630A/690V S2f1/110/630A/690V S3f1/110/800A/690V S3f1/110/800A/690V S3f1/110/1000A/690V S3f1/110/1000A/690V S3f1/110/1000A/690V S3f1/110/1000A/690V S3f1/110/1000A/690V S3f1/110/1000A/690V S3f1/110/1000A/690V S3f1/110/1000A/690V S3f1/110/1000A/690V S3f1/110/1000A/690V GRD2/20 GRD2/25 GRD3/35 GRD3/50 Z22GR63 Z22GR80 S00C+/uf1/80/100A/690V S00C+/uf1/80/125A/690V S00C+/uf1/80/160A/690V S00/uf1/80/200A/690V S00/uf1/80/250A/690V
F4D13 F4D14 F4D15 F4D15 F4D20 F4D21 F4EAF F4G18 F4EAJ F4EAL F4G23 F4G28 F4G30 F4G34 F4E30 F4E31 F4H02 F4H03 F4E31 F4E31 F4H02 F4H02 F4H03 F4H03 F4H03 F4H03 F4H03 F4H03 F4H03 F4H03 F4H03 F4H03 F4D15 F4D16 F4D20 F4D21 F4M17 F4M19 F4G18 F4EAJ F4EAL F4G23 F4G28
A70P10 A70P20-1 A70P20-1 A70P30-1 A70P40 A70P50 A70P80 A70P100 A70P150 A70P150 A70P200 A70P250 A70P350 A70P400 A70P500 A70P600 A70P800 A70P1000 A70P600 A70P600 A70P800 A70P800 A70P1000 A70P1000 A70P1000 A70P1000 A70P1000 A70P1000 A70P1000 A70P1000 A70P1000 A70P1000 A70P20 A70P25 A70P35 A70P50 A70P60-4 A70P80 A70P100 A70P150 A70P150 A70P200 A70P250
S7G49 S7G48 S7G48 S7I50 S7G52 S7G53 S7G54 S7G55 S7G56 S7G56 S7G58 S7G59 S7G61 S7G62 S7G63 S7G65 S7813 S7812 S7G65 S7G65 S7813 S7813 S7812 S7812 S7812 S7812 S7812 S7812 S7812 S7812 S7812 S7812 S7G48 S7G48 S7G51 S7G53 S7I34 S7G54 S7G55 S7G56 S7G56 S7G58 S7G59
AFE200
93
7.2 Chokes
7.2.1. Input choke (L1 - AC)
ADV200-DC
Size
ADV200-4
ADV200-6
Output inverter
Choke rating
Current rating
Current saturation
Model
Code
ADV100
ADV200-4 ADV-1007 ... ADV-61320 ADV-71600 ADV-72000 ADV-72500 ADV-73150 ADV-73550 400 kW 500 kW 630 kW 710 kW ADV-72000-KXX-4-MS 04 ADV-72000-XXX-4-SL ADV-72500-KXX-4-MS 05 ADV-72500-XXX-4-SL ADV-731500-KXX-4-MS 06 ADV-731500-XXX-4-SL ADV-735500-KXX-4-MS 07 ADV-735500-XXX-4-SL ADV-731500-KXX-4-MS 09 900 kW ADV-731500-XXX-4-SL ADV-731500-XXX-4-SL ADV-735500-KXX-4-MS 10 1000 kW ADV-735500-XXX-4-SL ADV-735500-XXX-4-SL ADV200-6 ADV-6750 ADV-7900 ADV-71100 ADV-71320 ADV-92500 ADV-105000 ADV-106300 ADV-108000 ADV-1012000 ADV100 (THD < 70 %:) 1040 1055 2075 2110 3150 3185 3220 9 13 16 22 30 38 45 LR3y-2040 LR3y-2055 LR3y-2075 LR3y-3110 LR3y-3150 LR3-022 LR3-022 S7AAG S7AB5 S7AB6 S7AB7 S7AB8 S7FF4 S7FF4 135 70 70 55 40 335 580 760 780 1150 365 750 900 1050 1550 LR3y-6-250 LR3y-6-500 LR3y-6-630 LR3y-6-800 LR3y-6-1200 S7AD6 S7AF6 S7AD7 S7FO7 S7FO2
(1) (1) (1) (1)
SP / SL SP SL SP / SL SP / SL SP / SL SP / SL SP / SL SP / SL SP / SL SP / SL 0.085 0.085 0.085 0.06 0.04 0.04 0.085 0.085 0.06 0.06 0.04 0.04 0.04 0.04 0.04 SP / SL 0.04 0.04 0.04 SP / SL 0.04 0.04 309 420 420 550 700 700 420 420 550 550 700 700 700 700 700 700 700 700 700 700 618 710 710 1050 900 900 710 710 1050 1050 900 900 900 900 900 900 900 900 900 900 LR3-160 LR3-200 LR3-200 LR3-315 LR3-ADV-355 LR3-ADV-355 LR3-200 LR3-200 LR3-315 LR3-315 LR3-ADV-355 LR3-ADV-355 LR3-ADV-355 LR3-ADV-355 LR3-ADV-355 LR3-ADV-355 LR3-ADV-355 LR3-ADV-355 LR3-ADV-355 LR3-ADV-355 S7D40 S7AE9 S7AE9 S7D28 S7LR01 S7LR01 S7AE9 S7AE9 S7D28 S7D28 S7LR01 S7LR01 S7LR01 S7LR01 S7LR01 S7LR01 S7LR01 S7LR01 S7LR01 S7LR01
(1)
APPENDIX
PROGRAM.
AFE200
ADV100
ADV200 - 6
ADV200-DC
[mH]
[A]
[A]
AFE200
ADV200 - 4
94
ADV200-DC
Size
ADV200-4
ADV200-6
Output inverter
Choke rating
Current rating
Current saturation
Model
Code
ADV100
[mH]
[A]
[A]
ADV100 (THD < 35 %) : (3) 1040 1055 2075 2110 3150 3185 3220 AFE200 AFE-3220 AFE- 4450 AFE- 5900 AFE- 61320 AFE- 71600 AFE- 72000 AFE- 72500 AFE- 73150 AFE- 73550 AFE- 84000 AFE- 85000 AFE- 85000 AFE- 86300 AFE- 86300 AFE- 87100 AFE- 72000-...-MS AFE- 72000-...-SL AFE- 72500-...-MS AFE- 72500-...-SL AFE- 72500-...-MS AFE- 72500-...-SL AFE- 73150-...-MS AFE- 73150-...-MS AFE- 73150-...-MS AFE- 73150-...-SL AFE- 73550-...-MS AFE- 73550-...-SL AFE- 73150-...-MS AFE- 99000 AFE- 73150-...-SL AFE- 73150-...-SL AFE- 73150-...-MS AFE- 99000 AFE- 73150-...-SL AFE- 73150-...-SL AFE- 73550-...-MS AFE- 910000 AFE- 73550-...-SL AFE- 73550-...-SL SP / SL SL SP SP SL SP / SL SP / SL SP / SL SP SL SP / SL SP SL SP SL SP / SL SP / SL SP SL SP SL SP / SL 1.5 1.2 0.715 0.45 0.32 0.32 0.21 0.21 0.21 0.18 0.18 0.15 0.15 0.21 0.21 0.21 0.21 0.18 0.18 0.18 0.18 0.15 0.15 0.15 0.15 0.18 0.18 0.18 0.15 0.15 0.15 0.15 0.15 0.15 48 60 94 200 280 280 430 430 430 530 530 600 600 430 430 430 430 530 530 530 530 600 600 600 600 530 530 530 600 600 600 600 600 600 150 100 290 350 500 500 900 900 900 1125 1125 1250 1250 900 900 900 900 1125 1125 1125 1125 1250 1250 1250 1250 1125 1125 1125 1250 1250 1250 1250 1250 1250 LR3-4-022-AFE LR3-4-030-AFE LR3-4-045-AFE LR3-4-090-AFE LR3-4-160-AFE LR3-4-160-AFE LR3-4-250-AFE LR3-4-250-AFE LR3-4-250-AFE LR3-4-315-AFE LR3-4-315-AFE LR3-4-355-AFE LR3-4-355-AFE LR3-4-250-AFE LR3-4-250-AFE LR3-4-250-AFE LR3-4-250-AFE LR3-4-315-AFE LR3-4-315-AFE LR3-4-315-AFE LR3-4-315-AFE LR3-4-355-AFE LR3-4-355-AFE LR3-4-355-AFE LR3-4-355-AFE LR3-4-315-AFE LR3-4-315-AFE LR3-4-315-AFE LR3-4-355-AFE LR3-4-355-AFE LR3-4-355-AFE LR3-4-355-AFE LR3-4-355-AFE LR3-4-355-AFE S7AC5 S7AL01 S7AE7 S7AL02 S7AL03 S7AL03 S7AL05 S7AL05 S7AL05 S7AL06 S7AL06 S7AL04 S7AL04 S7AL05 S7AL05 S7AL05 S7AL05 S7AL06 S7AL06 S7AL06 S7AL06 S7AL04 S7AL04 S7AL04 S7AL04 S7AL06 S7AL06 S7AL06 S7AL04 S7AL04 S7AL04 S7AL04 S7AL04 S7AL04 8 12 15 20 28 35 40 LDC-004 LDC-005 LDC-007 LDC-011 LDC-015 LDC-022 LDC-022 S7AI10 S7AI11 S7AI12 S7AI13 S7AI14 S7AI15 S7AI15
(1) : integrated choke on DC-Link Refer to the Gefran Accessories catalogue ( 1S9I09) for choke weights and dimensions. (3) To reduce the line current THD even more (< 35%), use DC chokes wired between terminals C1 and C.
AFE200
95
ADV200-DC
ADV200-4
ADV200-6
ADV100
[mH]
[A]
[A]
ADV200-4/ ADV200-DC ADV-1007 ADV-1015 ADV-1022 ADV-1030 ADV-1040 ADV-2055 ADV-2075 ADV-2110 ADV-3150 ADV-3185 ADV-3220 ADV-4300 ADV-4370 ADV-4450 ADV-5550 ADV-5750 ADV-5900 ADV-61100 ADV-61320 ADV-71600 ADV-72000 SP SL SP SL SP SL SP SL SP SL SP SL SP SL SP SL SP SL SP SL SP SL SP SL SP SL SP SL SP SL SP SL SP SL SP SL SP SL SP SL SP SL 1.4 0.87 1.4 0.87 1.4 0.87 1.4 0.87 1.4 0.87 0.87 0.51 0.51 0.43 0.51 0.43 0.43 0.33 0.33 0.23 0.23 0.24 0.24 0.18 0.18 0.12 0.12 0.07 0.07 0.07 0.07 0.07 0.07 0.041 0.041 0.041 0.041 0.041 0.041 0.03 0.03 0.022 9.5 16 9,5 16 9.5 16 9.5 16 9.5 16 16 27 27 32 27 32 32 42 42 58 58 58 58 76 76 120 120 180 180 180 180 180 180 310 310 310 310 310 310 400 400 580 20 34 20 34 20 34 20 34 20 34 34 57 57 68 57 68 68 72 72 100 100 100 100 130 130 205 205 310 310 310 310 310 310 540 540 540 540 540 540 770 770 1100 LU3-003 LU3-005 LU3-003 LU3-005 LU3-003 LU3-005 LU3-003 LU3-005 LU3-003 LU3-005 LU3-005 LU3-011 LU3-011 LU3-015 LU3-011 LU3-015 LU3-015 LU3-022 LU3-022 LU3-030 LU3-030 LU3-030 LU3-030 LU3-037 LU3-037 LU3-055 LU3-055 LU3-090 LU3-090 LU3-090 LU3-090 LU3-090 LU3-090 LU3-160 LU3-160 LU3-160 LU3-160 LU3-160 LU3-160 LU3-200 LU3-200 LU3-315 S7FG2 S7FG3 S7FG2 S7FG3 S7FG2 S7FG3 S7FG2 S7FG3 S7FG2 S7FG3 S7FG3 S7FG4 S7FG4 S7FM2 S7FG4 S7FM2 S7FM2 S7FH3 S7FH3 S7FH4 S7FH4 S7FH4 S7FH4 S7FH5 S7FH5 S7FH6 S7FH6 S7F10 S7F10 S7F10 S7F10 S7F10 S7F10 S7FH8 S7FH8 S7FH8 S7FH8 S7FH8 S7FH8 S7AF0 S7AF0 S7FH9
APPENDIX
PROGRAM.
AFE200
ADV100
ADV200 - 6
ADV200-DC
AFE200
ADV200 - 4
96
Size
ADV200-DC
ADV200-4
ADV200-6
Output inverter
Choke rating
Current rating
Current saturation
Model
Code
ADV100
[mH]
[A]
[A]
ADV-72500 ADV-73150 ADV-73550 ADV100 1040 1055 2075 2110 3150 3185 3220 4300 4370 4450 5550 5750 5900
SP SL SP SL SP SL
0.022 0.022 0.015 0.015 0.015 0.015 1.4 0.87 0.51 0.51 0.43 0.33 0.23 0.23 0.18 0.12 0.07 0.07 0.07
580 580 730 730 730 730 9.5 16 27 27 32 42 58 58 76 120 180 180 180
1100 1100 1240 1240 1240 1240 20 34 57 57 68 72 100 100 130 205 310 310 310
LU3-315 LU3-315 LU3-400 LU3-400 LU3-400 LU3-400 LU3-003 LU3-005 LU3-011 LU3-011 LU3-015 LU3-022 LU3-030 LU3-030 LU3-037 LU3-055 LU3-090 LU3-090 LU3-090
S7FH9 S7FH9 S7FO8 S7FO8 S7FO8 S7FO8 S7FG2 S7FG3 S7FG4 S7FG4 S7FM2 S7FH3 S7FH4 S7FH4 S7FH5 S7FH6 S7F10 S7F10 S7F10
Refer to the Gefran Accessories catalogue ( 1S9I09) for choke weights and dimensions. Motor cables up to 80 metres in length.
ADV200-DC
ADV200-4
ADV200-6
ADV100
[H]
[A]
[A]
Refer to the Gefran Accessories catalogue ( 1S9I09) for choke weights and dimensions. Motor cables up to 50 metres in length. * 2 chokes for each inverter.
AFE200
AFE200
97
7.2.4. Output choke (L2) - Models with parallel connection 400... 1000 kW
ADV200-DC
Size
ADV200-4
ADV200-6
Output inverter
Choke rating
Current rating
Current saturation
Model
Code
ADV100
AFE200 AFE200
[H]
[A]
[A]
ADV-72000-KXX-4-MS 04 ADV-72000-XXX-4-SL ADV-72500-KXX-4-MS 05 ADV-72500-XXX-4-SL ADV-72500-KXX-4-MS 05 ADV-72500-XXX-4-SL ADV-731500-KXX-4-MS 06 ADV-731500-XXX-4-SL ADV-735500-KXX-4-MS 07 ADV-735500-XXX-4-SL ADV-731500-KXX-4-MS 09 ADV-731500-XXX-4-SL ADV-731500-XXX-4-SL ADV-735500-KXX-4-MS 10
SP / SL SP SL SP / SL SP / SL
7.5 7.5 7.5 7.5 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0
450 450 450 450 730 730 730 730 730 730 730 730 730 730 730 730
675 675 675 675 975 975 975 975 975 975 975 975 975 975 975 975
LU3-4-500 LU3-4-500 LU3-4-500 LU3-4-500 LU3-4-800 LU3-4-800 LU3-4-800 LU3-4-800 LU3-4-800 LU3-4-800 LU3-4-800 LU3-4-800 LU3-4-800 LU3-4-800 LU3-4-800 LU3-4-800
S7FFI2 S7FFI2 S7FFI2 S7FFI2 S7FFI1 S7FFI1 S7FFI1 S7FFI1 S7FFI1 S7FFI1 S7FFI1 S7FFI1 S7FFI1 S7FFI1 S7FFI1 S7FFI1
900 kW
SP / SL
ADV-735500-XXX-4-SL
5.0
Refer to the Gefran Accessories catalogue ( 1S9I09) for choke weights and dimensions.
ADV200-DC
Size
ADV200-4
ADV200-6
Output inverter
Choke rating
Current rating
Current saturation
Model
Code
ADV100
[H]
[A]
[A]
APPENDIX
PROGRAM.
AFE200
ADV100
1000 kW
ADV-735500-XXX-4-SL
SP / SL
5.0
ADV200 - 6
ADV200-DC
ADV200 - 4
The use of output chokes is mandatory for these sizes; choose from one of the options listed below, as a function of the application/connection :
98
Size
ADV200-DC
ADV200-4
ADV200-6
Output inverter
Choke rating
Current rating
Current saturation
Model
Code
ADV100 ADV100
[H]
[A]
[A]
EAM 2641_1
S726411
EAM 2641_1
S726411
3. Standard output chokes (with motor cables > 100 metres long)
ADV200-DC
Size
ADV200-4
ADV200-6
Output inverter
Choke rating
Current rating
Current saturation
Model
Code
[H]
[A]
[A]
ADV-72000-KXX-4-MS 04 ADV-72000-XXX-4-SL ADV-72000-KXX-4-MS 04 ADV-72000-XXX-4-SL ADV-72500-KXX-4-MS 05 ADV-72500-XXX-4-SL ADV-731500-KXX-4-MS 06 ADV-731500-XXX-4-SL ADV-735500-KXX-4-MS 07 ADV-735500-XXX-4-SL ADV-731500-KXX-4-MS 09 ADV-731500-XXX-4-SL ADV-731500-XXX-4-SL ADV-735500-KXX-4-MS 10
SP SL SP / SL SP / SL SP / SL
0.03 0.03 0.022 0.022 0.015 0.015 0.015 0.015 0.015 0.015 0.015 0.015 0.015 0.015
400 400 580 580 730 730 730 730 730 730 730 730 730 730 730 730
770 770 1100 1100 1240 1240 1240 1240 1240 1240 1240 1240 1240 1240 1240 1240
LU3-200 LU3-200 LU3-315 LU3-315 LU3-400 LU3-400 LU3-400 LU3-400 LU3-400 LU3-400 LU3-400 LU3-400 LU3-400 LU3-400 LU3-400 LU3-400
S7AF0 S7AF0 S7FH9 S7FH9 S7FO8 S7FO8 S7FO8 S7FO8 S7FO8 S7FO8 S7FO8 S7FO8 S7FO8 S7FO8 S7FO8 S7FO8
900 kW
SP / SL
1000 kW
ADV-735500-XXX-4-SL ADV-735500-XXX-4-SL
SP / SL
0.015 0.015
Refer to the Gefran Accessories catalogue ( 1S9I09) for choke weights and dimensions.
AFE200
AFE200
99
ADV200-DC
Size
Heavy Duty
Light Duty
ADV200-4
ADV200-6
ADV100
ADV200-4 (Supply voltage 3 x 380Vac -15% 500Vac +5%) ADV-1007 ADV-1007 ADV-1015 ADV-1022 ADV-1030 ADV-1040 ADV-2055 ADV-2075 ADV-2110 ADV-3150 ADV-3185 ADV-3220 ADV-4300 ADV-4370 ADV-4450 ADV-5550 ADV-5750 ADV-5900 ADV-61100 ADV-61320 ADV-71600 ADV-72000 ADV-72500 ADV-73150 ADV-73550 400 kW 500 kW 630 kW 710 kW ADV-72000-KXX-4-MS 04 ADV-72000-XXX-4-SL ADV-72500-KXX-4-MS 05 ADV-72500-XXX-4-SL ADV-731500-KXX-4-MS 06 ADV-731500-XXX-4-SL ADV-735500-KXX-4-MS 07 ADV-735500-XXX-4-SL ADV-731500-KXX-4-MS 09 900 kW ADV-731500-XXX-4-SL ADV-731500-XXX-4-SL ADV-735500-KXX-4-MS 10 1000 kW ADV-735500-XXX-4-SL ADV-735500-XXX-4-SL ECF3 EMI FTF-480-7 EMI FTF-480-7 EMI FTF-480-7 EMI FTF-480-7 EMI FTF-480-16 EMI FTF-480-16 EMI FTF-480-16 EMI FTF-480-30 EMI FTF-480-30 EMI FTF-480-42 EMI FTF-480-55 EMI FTF-480-75 EMI FTF-480-75 EMI FTF-480-100 EMI FTF-480-130 EMI FTF-480-180 EMI FTF-480-180 EMI-480-250 EMI-480-250 EMI-480-400 EMI-480-400 EMI-480-600 EMI-480-800 EMI-480-800 EMI-480-400 EMI-480-400 EMI-480-600 EMI-480-600 EMI-480-800 EMI-480-800 EMI-480-800 EMI-480-800 EMI-480-800 EMI-480-800 EMI-480-800 EMI-480-800 EMI-480-800 EMI-480-800 F4ZZ2 S7GHL S7GHL S7GHL S7GHL S7GHO S7GHO S7GHO S7GHP S7GHP S7GOA S7GOB S7GOC S7GOC S7GOD S7GOE S7GOF S7GOF S7DGG S7DGG S7DGI S7DGI S7DGL S7DGM S7DGM S7DGI S7DGI S7DGL S7DGL S7DGM S7DGM S7DGM S7DGM S7DGM S7DGM S7DGM S7DGM S7DGM S7DGM ECF3 EMI FTF-480-7 EMI FTF-480-7 EMI FTF-480-7 EMI FTF-480-16 EMI FTF-480-16 EMI FTF-480-16 EMI FTF-480-30 EMI FTF-480-30 EMI FTF-480-42 EMI FTF-480-55 EMI FTF-480-75 EMI FTF-480-75 EMI FTF-480-100 EMI FTF-480-130 EMI FTF-480-180 EMI FTF-480-180 EMI-480-250 EMI-480-250 EMI-480-320 EMI-480-400 EMI-480-600 EMI-480-600 EMI-480-800 EMI-480-800 EMI-480-600 EMI-480-600 EMI-480-600 EMI-480-600 EMI-480-800 EMI-480-800 EMI-480-800 EMI-480-800 EMI-480-800 EMI-480-800 EMI-480-800 EMI-480-800 EMI-480-800 EMI-480-800 F4ZZ2 S7GHL S7GHL S7GHL S7GHO S7GHO S7GHO S7GHP S7GHP S7GOA S7GOB S7GOC S7GOC S7GOD S7GOE S7GOF S7GOF S7DGG S7DGG S7DGH S7DGI S7DGL S7DGL S7DGM S7DGM S7DGL S7DGL S7DGL S7DGL S7DGM S7DGM S7DGM S7DGM S7DGM S7DGM S7DGM S7DGM S7DGM S7DGM C4 / 2 / 100 m C2 / 1 / 30 m C2 / 1 / 30 m C2 / 1 / 30 m C2 / 1 / 30 m C2 / 1 / 30 m C2 / 1 / 30 m C2 / 1 / 30 m C2 / 1 / 30 m C2 / 1 / 30 m C2 / 1 / 30 m C2 / 1 / 30 m C2 / 1 / 30 m C2 / 1 / 30 m C2 / 1 / 30 m C3 / 2 / 100 m C3 / 2 / 100 m C3 / 2 / 100 m C3 / 2 / 100 m C3 / 2 / 100 m C3 / 2 / 100 m C3 / 2 / 100 m C3 / 2 / 100 m C3 / 2 / 100 m C3 / 2 / 100 m C3 / 2 / 100 m C3 / 2 / 100 m C3 / 2 / 100 m C3 / 2 / 100 m C3 / 2 / 100 m C3 / 2 / 100 m C3 / 2 / 100 m C3 / 2 / 100 m C3 / 2 / 100 m C3 / 2 / 100 m C3 / 2 / 100 m C3 / 2 / 100 m C3 / 2 / 100 m C3 / 2 / 100 m
APPENDIX
PROGRAM.
AFE200
ADV100
ADV200 - 6
ADV200-DC
Model
Code
Model
Code
AFE200
ADV200 - 4
100
Size
ADV200-DC
Heavy Duty
Light Duty
ADV200-4
ADV200-6
ADV100
Model
Code
Model
Code
ADV200-6 (Supply voltage 690 10%) ADV-6750 ... ADV-71320 ADV-92500 ADV-105000 ADV-106300 ADV-108000 ADV-1012000 ADV100 (Supply voltage 230 Vac -15% ... 500 Vac +5%) 1040 1055 2075 2110 3150 3185 3220 4300 4370 4450 5550 5750 5900 1040 ... 5900 AFE200 AFE-3220 AFE-4450 AFE-5900 AFE-61320 AFE-71600 AFE-72000 AFE-72500 AFE-73150 AFE-73550 AFE-84000 AFE-85000 AFE-86300 AFE-87100 AFE-72000-...-MS AFE-72000-...-SL AFE-72500-...-MS AFE-72500-...-SL AFE-73150-...-MS AFE-73150-...-SL AFE-73550-...-MS AFE-73550-...-SL AFE-73150-...-MS AFE-99000 AFE-73150-...-SL AFE-73150-...-SL AFE-73550-...-MS AFE-910000 AFE-73550-...-SL AFE-73550-...-SL EMI FN3120-480-50 EMI FN3120-480-80 EMI FN3120-480-230 EMI FN3120-480-230 EMI FN3359-480-320 EMI FN3359-480-400 EMI FN3359-480-600 EMI FN3359-480-600 EMI FN3359-480-600 EMI FN3359-480-400 EMI FN3359-480-400 EMI FN3359-480-600 EMI FN3359-480-600 EMI FN3359-480-600 EMI FN3359-480-600 EMI FN3359-480-600 EMI FN3359-480-600 EMI FN3359-480-600 EMI FN3359-480-600 EMI FN3359-480-600 EMI FN3359-480-600 EMI FN3359-480-600 EMI FN3359-480-600 S7DGV S73EE S74EE S74EE S7GOH S7GHY S7GHW S7GHW S7GHW S7GHY S7GHY S7GHW S7GHW S7GHW S7GHW S7GHW S7GHW S7GHW S7GHW S7GHW S7GHW S7GHW S7GHW EMI FN3120-480-80 EMI FN3120-480-110 EMI FN3120-480-230 EMI FN3359-480-320 EMI FN3359-480-400 EMI FN3359-480-400 EMI FN3359-480-600 EMI FN3359-480-600 EMI FN3359-480-600 EMI FN3359-480-400 EMI FN3359-480-400 EMI FN3359-480-600 EMI FN3359-480-600 EMI FN3359-480-600 EMI FN3359-480-600 EMI FN3359-480-600 EMI FN3359-480-600 EMI FN3359-480-600 EMI FN3359-480-600 EMI FN3359-480-600 EMI FN3359-480-600 EMI FN3359-480-600 EMI FN3359-480-600 S73EE S7DGZ S74EE S7GOH S7GHY S7GHY S7GHW S7GHW S7GHW S7GHY S7GHY S7GHW S7GHW S7GHW S7GHW S7GHW S7GHW S7GHW S7GHW S7GHW S7GHW S7GHW S7GHW C3 / 2 / 50 m C3 / 2 / 50 m C3 / 2 / 50 m C3 / 2 / 50 m C3 / 2 / 50 m C3 / 2 / 50 m C3 / 2 / 50 m C3 / 2 / 50 m C3 / 2 / 50 m C3 / 2 / 50 m C3 / 2 / 50 m C3 / 2 / 50 m C3 / 2 / 50 m C3 / 2 / 50 m C3 / 2 / 50 m C3 / 2 / 50 m C3 / 2 / 50 m C3 / 2 / 50 m C3 / 2 / 50 m C3 / 2 / 50 m C3 / 2 / 50 m C3 / 2 / 50 m C3 / 2 / 50 m EMI FTF-480-16 EMI FTF-480-16 EMI FTF-480-30 EMI FTF-480-30 EMI FTF-480-42 EMI FTF-480-55 EMI FTF-480-55 EMI FTF-480-75 EMI FTF-480-75 EMI FTF-480-100 EMI FTF-480-130 EMI FTF-480-180 EMI FTF-480-180 ECF3 S7GHO S7GHO S7GHP S7GHP S7GOA S7GOB S7GOB S7GOC S7GOC S7GOD S7GOE S7GOF S7GOF F4ZZ2 C2/1/30m C2/1/30m C2/1/30m C2/1/30m C2/1/30m C2/1/30m C2/1/30m C2/1/30m C2/1/30m C2/1/30m C3/2/100m C3/2/100m C3/2/100m C4/2/100m EMI 690-180 EMI 690-320 EMI 690-600 EMI 690-1000 S7DGP S7DGR S7DGS S7DGT C3 / 2 / 100 m C3 / 2 / 100 m C3 / 2 / 100 m C3 / 2 / 100 m
(1) (1)
(1) : Please contact the Gefran Sales Office. (2) The ADV100 inverter from size 4300 and higher is provided with an internal filter as standard,. Optional external filters capable of enhancing system performance are listed in the table below.
AFE200
101
Size
Model
Code PBraking resistor power rating Max. overload 30- service 25% Max. overload 1- service 10% Braking resistor value Housing
ADV200-DC
ADV200-4
ADV200-6
Ebr (kJ)
Ebr (kJ)
Pnbr (W)
Rbr ()
ADV100 ADV-1007 ADV-1015 ADV-1022 ADV-1030 ADV-1040 ADV-2055 ADV-2075 ADV-2110 ADV-3150 ADV-3185 ADV-3220 ADV-4300 ADV-4370 ADV-4450 ADV-5550 ADV-5750 ADV100 1040 1055 2075 2110 3150 3185 3220 4300 4370 4450 5550 5750 ... 5900 RFPD 750 DT 100R RFPD 750 DT 68R RFPD 900 DT 68R RFPD 1100 DT 40R RFPD 1900 D 28R BRT4K0-15R4 BRT4K0-15R4 BRT4K0-11R6 BRT4K0-11R6 BRT8K0-7R7 BRT8K0-7R7 S8SY4 S8T0CD S8SY5 S8SY6 S8SZS S8T00G S8T00G S8T00H S8T00H S8T00I S8T00I 1 1 1 1 1 1 1 1 1 1 1 7.5 7.5 9 11 19 40 40 40 40 40 40 38 38 48 58 75 150 150 150 150 150 150 750 750 900 1100 1900 4000 4000 4000 4000 8000 8000 100 68 68 40 28 15.4 15.4 11.6 11.6 7.7 7.7
IP44 IP44 IP44 IP44 IP44 IP20 IP20 IP20 IP20 IP20 IP20
RF 220 T 100R RF 220 T 100R RF 300 DT 100R RF 300 DT 100R RFPD 750 DT 100R RFPD 750 DT 68R RFPD 900 DT 68R RFPD 1100 DT 40R RFPR 1900 D 28R BRT4K0-15R4 BRT4K0-15R4 BRT4K0-11R6 BRT4K0-11R6 BRT8K0-7R7 BRT8K0-7R7
S8T0CE S8T0CE S8T0CB S8T0CB S8SY4 S8T0CD S8SY5 S8SY6 S8SZ5 S8T00G S8T00G S8T00H S8T00H S8T00I S8T00I
220 220 300 300 750 750 900 1100 1900 4000 4000 4000 4000 8000 8000
100 100 100 100 100 68 68 40 28 15.4 15.4 11.6 11.6 7.7 7.7
IP44 IP44 IP44 IP44 IP44 IP44 IP44 IP44 IP44 IP20 IP20 IP20 IP20 IP20 IP20
(1)
(1) (2)
(1)
(1) External braking unit (series BUy-..., optional), for information please contact the Gefran Sales Office. (2) External braking unit (series BUy-....-6, optional), size 6750 ... 92500 please see the Accessories catalogue ( 1S9I09), for bigger sizes please contact the Gefran Sales Office.
APPENDIX
PROGRAM.
AFE200
ADV100
ADV200 - 6
ADV200-DC
ADV100
AFE200
ADV200 - 4
102
8. Options
ADV200-DC
Code
Option
Description
ADV200-4
ADV200-6
ADV100
S5L35
EXP-DE-I2R1F2-ADV
S5L31
EXP-SE-I1R1F2-ADV
S5L32
Sinusoidal incremental encoder expansion card EXP-SESC-I1R1F2-ADV + Absolute SinCos - 1 encoder input 1 encoder output - 2 freeze channels
S5L33
EXP-EN/SSI-I1R1F2ADV EXP-HIP-I1R1F2-ADV
S5L04
EXP-DE-I1R1F2-ADL
S568L
EXP-IO-D8R4-ADL
8 digital inputs - 4 relay 8 digital inputs - 4 digital outputs - 2 analog outputs -4 relay 12 digital inputs - 4 digital outputs - 4 relay
S569L
EXP-IO-D12A2R4-ADL
S566L
EXP-IO-D16R4-ADL
S567L
EXP-IO-D4-ADL
S580L
EXP-IO-D6R2-F-ADL
6 digital inputs - 2 relay 8 digital inputs - 2 analog inputs - 2 analog outputs - 4 relay
S570L
EXP-IO-D8A4R4-ADL
AFE200
103
ADV200-DC
Code
Option
Description
ADV200-4
ADV200-6
S527L
EXP-CAN-ADV
- Data frame: 1 SDO to access all drive parameters, 4 PDO of 4 I/O words for fast access - Bus address: 1...128
DeviceNet:
- Transmission speed: 125, 250, 500 kbit/s - Bus address: 1...63 - Data frame: Explicit Messaging for access to all drive parameters, 16 Polling I/O words for fast access
EXP-GDNET-ADV
EXP-ETHERCAT-ADV
APPENDIX
PROGRAM.
AFE200
ADV100
ADV200 - 6
- Transmission speed 9.6 kbit/s ... 12 Mbit/s - Bus address: 1...125 - Data frame: configuration channel for access to all drive parameters; 16 I/O fast words for fast access - Support Sync and Freeze.
ADV200-DC
CANopen:
ADV200 - 4
ADV100
AFE200
104
ADV200-DC
Code
Option
Description
ADV200-4
ADV200-6
ADV100
S72641
OUT-PW-KIT 2P
S726411
OUT-PW-KIT 3P
S726392
S726401
S72647
AFE200
105
ADV200-DC
Code
Option
Description
ADV200-4
ADV200-6
S9D56
BUy 1050
S9D57
BUy 1085
S9D30
BUy 1065-6
S9V74
SM32-480-280A
S9V75
SM32-480-420A
S9V76
SM32-480-650A
S9V72
SM32-480-1050A
S9V71
SM32-480-1500A
S9V63X
SM32-480-2000A
APPENDIX
PROGRAM.
AFE200
ADV100
ADV200 - 6
ADV200-DC
ADV200 - 4
ADV100
AFE200
106
ADV200-DC
Code
Option
Description
ADV200-4
ADV200-6
ADV100
S9V69
SM32-690-800
AC/DC power supply unit for power ratings of 500kW and 630kW
Dimensions (L x H x d - mm [inches]): 500mm [19.69"] * 670mm [26.38"] * 400mm [15.75"] Weight: 49 kg [108.03 lbs]
AC/DC power supply unit for power ratings of 800kW S9W20 SM32-690-1000A
Dimensions (L x H x d - mm [inches]): 500mm [19.69"] * 670mm [26.38"] * 400mm [15.75"] Weight: 49 kg [108.03 lbs]
S9W21
SM32-690-1400A
S5A20
Various
S5P3T
KB-ADV100
S576L
PTC-D01
S5TT0
Keypad cable 5 metres Keypad extension length 5 metres Keypad cable 10 metres Keypad extension length 10 metres
AFE200
107
ADV200-DC
Code
Option
Description
ADV200-4
ADV200-6
8S860B
Connection of parallel drive. L = 1 m. Two quick coupling male MDR connectors at the ends. Size 400...710kW = 1 cable Size 900-1000kW = 2 cables
S574L
SD-ADL
S72610 S72650
Power cable shielding kit (size 1-2) Power cable shielding kit (size 3)
SIEIDrive
ADV200
Requires: Windows 2000/XP/NT
1S3A56
CD-ROM MDPlc
SIEIDrive
ADV200
Requires: Windows 2000/XP/NT/VISTA
GF-eXpress
Drive Configurator Instruction manuals GF 1.6.6 - Fw ver 3.0 V 13.14.17 cod. 1S9O02 October 2010
1S9O02
CD-ROM Configurator
SIEIDrive
ADV100
Requires: Windows 2000/XP/NT/VISTA/7
GF-eXpress
Drive Configurator Instruction manuals GF 1.6.8 - Fw ver 1.0 V 10.10.10 cod. 1S9O06 February 2011
1S9O06
CD-ROM Configurator
SIEIDrive
Requires: Windows 2000/XP/NT/VISTA
APPENDIX
PROGRAM.
AFE200
1S9O04
CD-ROM Configurator
ADV100
ADV200 - 6
ADV200-DC
ADV200 - 4
ADV100
AFE200
108
GEFRAN SERVICE
guarantee each customer a high-quality, We tailored service backed by a wealth of technical and professional expertise, which makes GEFRAN a reliable, flexible partner capable of providing specialised, global support.
You can be assured that your plant will be backed by a wealth of professional expertise
Pre-sales support
Our pre-sales support includes preliminary technical and commercial advice, with recommendations for professional and economically advantageous solutions. Our aim is to provide innovative products and solutions tailored to suit each individual requirement.
109
Purchasing a GEFRAN product provides access to a global package of exclusive services. GEFRAN has an international team of engineers who are specialised in the installation and commissioning of proprietary drives and control systems. Customers can always rely on fast, professional service and an efficient telephone support line.
APPENDIX
PROGRAM.
Customers know they can rely on fast, worldwide support, limiting machine downtimes to a minimum without affecting production capacity.
AFE200
ADV100
ADV200 - 6
ADV200-DC
ADV200 - 4
110
Training addresses internal technical and service personnel of the Gefran Group and system maintenance engineers, machine manufacturers and control system designers
111
Venue of courses
The courses are held at the Gefran S.p.A. production facility Drive & Motion Control Unit in Gerenzano (Varese), Italy. For foreign branches, training courses can be organised at other times, directly at the branch or Gefran distributors' facilities.
Levels
Courses are normally based on three levels of difficulty: level 1 (basic); level 2 (high) and level 3 (advanced) mainly addressing MDPlc application developers.
Reservations
To book a place on these courses, please call us on +39 02 967601 / +39 02 96760500. This service is available at the following times: 9.00 12.30 / 13.30 17.00 or send an e-mail to: marketing@gefran.com. Gefran S.p.A. - Drive & Motion Control Unit will book overnight hotel accommodation.
APPENDIX
PROGRAM.
AFE200
ADV100
ADV200 - 6
ADV200-DC
ADV200 - 4
112
After-sales Service
Faults must be detected and repaired as soon as possible in order to guarantee continuous operation of industrial production systems. GEFRAN responds to this important requirement by offering a highly professional aftersales service to cover each step.
113
Telephone helpline
The Contact Centre helpline is available to deal with your requests and answer your technical queries. The dedicated helpline operates from 8 am until 8 pm, from Monday to Saturday.
Online assistance
GEFRAN also operates an online technical service. We welcome enquiries from end users, installers and project designers. Contact us any time at technoHelp@gefran.com to receive immediate assistance in the form of technical or commercial advice.
With offices and service centres throughout the world, GEFRAN guarantees a prompt, reliable service to ensure continuous plant operation. Repairs are carried out at our works or on-site by skilled technicians.
APPENDIX
PROGRAM.
ON-SITE assistance
AFE200
ADV100
ADV200 - 6
ADV200-DC
ADV200 - 4
114
Inverter Warranty
replace faulty products with an equivalent or similar product or: repair, in good time, any parts that are found to be faulty during the warranty period.
GEFRAN guarantees the quality and functionality of its products when dispatched and will:
115
Warranty
WARRANTY terms and conditions
Products to be replaced must be returned in their original packaging or in other adequate or equivalent packaging. The customer will be responsible for the cost of forwarding the product to GEFRAN (Drive & Motion Control Unit Gerenzano (Varese), Italy, while the latter will bear all costs relating to the materials and transport charges to replace all or part of the product. In case of assistance provided by our technical staff, work may be performed at the GEFRAN facility. For repairs carried out on-site at the customer's premises, GEFRAN guarantees assistance within 48 working hours following receipt of the written request.
Exclusion of WARRANTY
The warranty does not apply in the following cases, in which GEFRAN declines all responsibility:
use of the product other than for its intended purpose, incorrect use or installation under conditions other than those described in the user guide damage caused by foreign bodies (smoke, corrosive substances, etc.) or damage due to unforeseeable circumstances (lightning, overvoltage, damage caused by water, earthquake, fire, war, riots, etc.) damage during transportation or in any case occurring after the transfer of risk and damage resulting from incorrect packaging by the customer inadequate ventilation out-of-pocket expenses (travel, transport, board and lodging) incurred by technical staff in order to carry out repairs at the customer's premises are excluded.
APPENDIX
PROGRAM.
AFE200
ADV100
ADV200 - 6
ADV200-DC
years
ADV200 - 4
116
Solutions
GEFRAN system technology
GEFRAN applies its application experience to the design and development of specific automation systems for a broad range of industrial sectors. Innovative technological solutions based on an extensive range of process control products and 45 years of experience, acquired in working alongside leading sector operators. GEFRAN offers Drive Cabinet Solutions with the standard plug and play protocol or, upon request, in the clean power energy featuring the use of Active Front End regenerative power supply units with IGBT technology. Custom-built single or multiple-drive control systems to individual specifications and hardware and software system architecture for automation systems to control the very latest machines.
Plastic
Configurations GEFRAN Drive Cabinet:
GEFRAN's Power Electronic Drive solutions have always been used with success in the various plastic processing industries. GEFRAN has acquired a technological know-how in the control of all-electric and hybrid injection presses and of equipment used for blowing, extrusion, film processing, mixing, etc., to consolidate its undisputed leadership in terms of product and sector.
117
With its technological products and dedicated application programs, GEFRAN develops complete control systems based on the highly specialised System Drive platform.
Clean power technology also guarantees better power control with real energy-saving benefits. Specific SW functions enable control of highly optimised systems.
APPENDIX
PROGRAM.
GEFRAN's Power Electronic Drive platforms, used in sheet metal, metal wire and metal processing, guarantee system efficiency and offer energy-saving technology for high power industrial machinery.
GEFRAN's Power Electronic Drive platforms offer dedicated application solutions for the air-conditioning and water treatment industries. The availability of specific power structures for variable or quadratic loads results in the best possible design in terms of technology and cost-effectiveness.
AFE200
Water Treatment
ADV100
ADV200 - 6
HVAC
ADV200-DC
ADV200 - 4
Remarks :
If you have any suggestions that you think might help us to improve this catalogue, please do not hesitate to contact us at techdoc@gefran.com. GEFRAN S.p.A. reserves the right to make changes and variations to products, data, dimensions at any time without the obligation of prior notice. The data indicated are provided for the sole purpose of describing the product and must not be considered as legally binding characteristics. All rights reserved
Gefran S.p.A. (Drive & Motion Control Unit Gerenzano VA), operates a Quality Management System which complies with the requirements of ISO 9001:2008
The company operates a ISO 9001:2008-certified quality system. Our primary corporate goal is customer satisfaction: it is from this that mutual collaboration, maximum trust in the company and a consolidated long-standing partnership role stem.
Gefran ensures total support through its technical services (from design and start-up right up to onstream assistance), which are more highly specialised than those which large multisector companies are able to offer. GEFRAN always meets the demands of high-tech users with the certainty of total quality.
GEFRAN BENELUX Lammerdries-Zuid, 14A B-2250 OLEN Ph. +32 (0) 14248181 Fax. +32 (0) 14248180 info@gefran.be GEFRAN BRASIL ELETROELETRNICA Avenida Dr. Altino Arantes, 377/379 Vila Clementino 04042-032 SO PAULO - SP Ph. +55 (0) 1155851133 Fax +55 (0) 1132974012 gefran@gefran.com.br GEFRAN DEUTSCHLAND Philipp-Reis-Strae 9a 63500 SELIGENSTADT Ph. +49 (0) 61828090 Fax +49 (0) 6182809222 vertrieb@gefran.de SIEI AREG - GERMANY Gottlieb-Daimler-Strasse 17/3 D-74385 Pleidelsheim Ph. +49 7144 89 736 0 Fax +49 7144 89 736 97 info@sieiareg.de GEFRAN ESPAA Josep Pla, 163 2-6 08020 BARCELONA Ph. +34 934982643 Fax +34 932662713 comercial.espana@gefran.es
GEFRAN FRANCE 4, rue Jean Desparmet - BP 8237 69355 LYON Cedex 08 Ph. +33 (0) 478770300 Fax +33 (0) 478770320 commercial@gefran.fr GEFRAN SUISSE SA Rue Fritz Courvoisier 40 2302 La Chaux-de-Fonds Ph. +41 (0) 329684955 Fax +41 (0) 329683574 ofce@gefran.ch GEFRAN - UK Ltd. 7 Pearson Road, Central Park TELFORD, TF2 9TX Ph. +44 (0) 845 2604555 Fax +44 (0) 845 2604556 sales@gefran.co.uk GEFRAN Inc. 8 Lowell Avenue WINCHESTER - MA 01890 Toll Free 1-888-888-4474 Ph. +1 (781) 7295249 Fax +1 (781) 7291468 info@gefraninc.com GEFRAN SIEI - ASIA Blk. 30 Loyang way 03-19 Loyang Industrial Estate 508769 SINGAPORE Ph. +65 6 8418300 Fax. +65 6 7428300 info@gefransiei.com.sg
GEFRAN SIEI Drives Technology (Shanghai) Co., Ltd. No. 1285, Beihe Road, Jiading District, Shanghai, China 201807 Ph. +86 21 69169898 Fax +86 21 69169333 info@gefransiei.com.cn GEFRAN SIEI Electric (Shanghai) Pte. Ltd. No. 1285, Beihe Road, Jiading District, Shanghai, China 201807 Ph. +86 21 69169898 Fax +86 21 69169333 info@gefransiei.com.cn GEFRAN INDIA Pvt. Ltd. Head ofce (Pune ofce) Survey No: 182/1 KH, Bhukum, Paud road, Taluka Mulshi, Pune - 411 042. MH, INDIA Ph:+91-20-3939 4400 Fax: +91-20-3939 4401 gefran.india@gefran.in Branch ofce (Mumbai ofce) Laxmi Palace, M.G. Road Naupada, Thane (W) 400602 Mumbai Ph. +91 22 2540 3384 Ph. +91 22 2542 6640 Fax +91 22 2542 7889 support.india@gefran.in
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G E F R A N
CERTIFICAZIONE DEI SISTEMI QUALIT DELLE AZIENDE UNI EN ISO 9001 CERTIFICATO nr. 9115 GEF1
Gefran worldwide
FM 38167 GEFRAN S.p.A. Via Sebina 74 25050 Provaglio dIseo (BS) ITALY Ph. +39 030 98881 Fax +39 030 9839063 info@gefran.com www.gefran.com Drive & Motion Control Unit Via Carducci 24 21040 Gerenzano [VA] ITALY Ph. +39 02 967601 Fax +39 02 9682653 infomotion@gefran.com
Technical Assistance : technohelp@gefran.com Customer Service : motioncustomer@gefran.com Ph. +39 02 96760500 Fax +39 02 96760278 Rev. 0.3 - 29-07-2011
1S9A1EN