HINDUSTAN PETROLEUM CORPORATION LTD

STANDARD INSPECTION TEST PLAN FOR PIPING WORKS PAGE: 1 of 6

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HINDUSTAN PETROLEUM CORPORATION LTD



STANDARD INSPECTION TEST PLAN FOR PIPING WORKS PAGE: 2 of 6




1.0 CLnL8AL
1he enclosed l1s shall be followed for Lhe works Lo be performed by Lhe ConLracLor under
Lhls 1ender. 1he provlslons lndlcaLed for sLagewlse lnspecLlon by PCL are a mlnlmum and Lhe
conLracLor shall develop a deLalled l1 and obLaln approval for Lhe same prlor Lo
commencemenL of work. ConLracLor Lo carry ouL 100 examlnaLlon of all acLlvlLles.

2.0 LLCLnu

P: Pold polnL,
A polnL whlch requlres lnspecLlon/ verlflcaLlon and accepLance by PCL before any
furLher processlng ls permlLLed. 1he ConLracLor shall noL process Lhe acLlvlLy/ lLem
beyond a Pold polnL wlLhouL wrlLLen approval by PCL.

W: WlLness olnL,
An acLlvlLy whlch requlres wlLnesslng by PCL when Lhe acLlvlLy ls performed.

8w: 8evlew of ConLracLor's documenLaLlon.

S: Survelllance lnspecLlon by PCL,
MonlLorlng or maklng observaLlons Lo verlfy wheLher or noL maLerlals/ lLems or
servlces conform Lo speclfled requlremenLs. Survelllance acLlvlLles may lnclude audlL,
lnspecLlons, wlLness of LesLlng, revlew of quallLy documenLaLlon & records, eLc.

WC: 100 examlnaLlon by ConLracLor.

8esponslblllLy for execuLlon of Lhe lnspecLlon/LesLlng ls wlLh Lhe ConLracLor.

















HINDUSTAN PETROLEUM CORPORATION LTD



STANDARD INSPECTION TEST PLAN FOR PIPING WORKS PAGE: 3 of 6


______________________________________________________________________
S.nC. AC1lvl1? CCn18AC1C8 PCL
________________________________________________________________________
kCDUC1 IING
A. kICk 1C IA8kICA1ICN

1. AccepLance of Lhe survey work prlor Lo plpellne laylng WC P
2. AccepLance of Lhe lpe supporL sleepers WC P
3. lncomlng MaLerlal
- Cwner's Supply WC 8w
- ConLracLor's supply, lncludlng check LesLlng WC P
4. Weldlng llller MaLerlal Approval/CuallflcaLlon
a) ManufacLurlng 1esL CerLlflcaLe/uocumenLs WC 8w
b) 1esLlng, lf any WC W

3. WS/C8 ( lor roducL lplng only )
a) rocedure WC P
b) 1esLlng
l) Carbon SLeel WC P
c) Approval of llnal WS/C8 WC P

noLe : arLy Lo esLabllsh WS/C8 wlLhln 13 days from Lhe daLe of LCl
6. a) Welder performance CuallflcaLlon 1esL WC W
b) CerLlflcaLlon & Approval of welder WC P
(lor roducL lplng Cnly)

7. 8evlew & approval of &lu, CAu & lsomeLrlc drawlngs WC P

8. labrlcaLlon, erecLlon, LesLlng procedure for [ob WC P
8. IA8kICA1ICN, LkLC1ICN, WLLDING & 1LS1ING CI ILS
1. 8lasL cleanlng (lor roducL plplng only) and palnLlng of plpes WC W
2. lpe edge preparaLlon, allgnlng over sleepers WC W
3. LrecLlon & flLup of plpes lncludlng flLLlngs, flanges eLc., WC W

4. Sequence of weldlng WC S
HINDUSTAN PETROLEUM CORPORATION LTD



STANDARD INSPECTION TEST PLAN FOR PIPING WORKS PAGE: 4 of 6


3. 8aklng of elecLrodes WC S
6. lnLer-pass cleanlng WC S
7. vlsual check of weldlng WC W
8. u1/8AulCC8AP? of Lhe [olnLs WC P

9. LrecLlon of valves WC W

10. lpe supporLs weldlng WC W

11. PydroLesLlng WC P
IIkL]ICAM IING
A. kICk 1C IA8kICA1ICN

1. AccepLance of Lhe survey work prlor Lo plpellne laylng WC P
2. AccepLance of Lhe lpe supporL sleepers WC P
3. lncomlng MaLerlal
- Cwner's Supply WC 8w
- ConLracLor's supply, lncludlng check LesLlng WC P
4. Weldlng llller MaLerlal Approval
a) ManufacLurlng 1esL CerLlflcaLe/uocumenLs WC 8w
b) 1esLlng, lf any
l) Carbon SLeel WC W

3. 8evlew & approval of CAu/lsomeLrlc drawlngs WC P

6. labrlcaLlon, erecLlon, LesLlng procedure for [ob WC P

8. IA8kICA1ICN, LkLC1ICN & WLLDING CI ILS
1. Mannual cleanlng of surface of plpes Lo recelve palnL WC W
2. lpe edge preparaLlon, allgnlng over sleepers WC W
3. LrecLlon & flLup of plpes lncludlng collars, mlLres,
flanges eLc., WC W

4. lnLer-pass cleanlng WC S
HINDUSTAN PETROLEUM CORPORATION LTD



STANDARD INSPECTION TEST PLAN FOR PIPING WORKS PAGE: 5 of 6


3. vlsual check of weldlng WC S
6. Weldlng of plpes WC P

7. Wrapplng coaLlng of plpes lald underground aL road crosslngs WC P

8. LrecLlon of valves WC W

9. lpe supporLs weldlng WC W

10. PydroLesLlng WC P



1ANk DkAIN IING


A. kICk 1C IA8kICA1ICN
1. 8evlew/ approval of 1ank draln llne rouLe/plpe boLLom levels WC P
2. lncomlng MaLerlal
- Cwner's Supply WC 8w
- ConLracLor's supply, lncludlng check LesLlng WC P
3. Checklng naLural ground levels along Lhe plpe allgnmenL WC P

4. LxcavaLlon upLo requlred level WC P

3. Checklng levels/slope afLer excavaLlon WC P

6. labrlcaLlon, erecLlon, LesLlng procedure for [ob WC P

8. lA88lCA1lCn, L8LC1lCn, WLLulnC & 1LS1lnC Cl CWS llnC

1. Wrapplng coaLlng of Lhe plpes WC P

2. lpe edge preparaLlon & laylng ln Lrench WC S
3. LrecLlon & flLup of plpes WC S

4. Weldlng of plpes WC S
3. vlsual check of weldlng WC W

7. Wrapplng coaLlng of [olnLs WC P
HINDUSTAN PETROLEUM CORPORATION LTD



STANDARD INSPECTION TEST PLAN FOR PIPING WORKS PAGE: 6 of 6



8. ConsLrucLlon of lnspecLlon chambers WC W

9. LrecLlon of valves aL Lhree valve plL WC W

10. llow LesL for ascerLalnlng slope of plplng WC P