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Series 240

Pneumatic Control Valve Type 3241-1 and Type 3241-7


Globe Valve Type 3241
ANSI version
Application
Control valve for
applications
Valve size
Pressure rating
Temperatures

process

engineering

and

industrial

NPS to NPS 12
ANSI Class 125 to 300
320 to 842 F 196 to 450 C

Type 3241 Globe Valve with:


Type 3271 Pneumatic Actuator as Type 3241-1 Control Valve
Type 3277 Pneumatic Actuator as Type 3241-7 Control Valve
Valve body made of:
Cast iron
Carbon steel, stainless or cold-resisting carbon steel
Forged steel or forged stainless steel
Special materials
Undivided valve bonnet in valve sizes up to NPS 6
Valve plug with:
Metal sealing or
Soft sealing
Thanks to their modular design, the control valves can be
equipped with various accessories: positioners, limit switches,
solenoid valves and other accessories according to
IEC 60534-6 and NAMUR recommendation. Refer to Information Sheet T 8350 EN for details.

Fig. 1 Type 3241-1


NPS to NPS 12
Fig. 2 Type 3241-7,
NPS to NPS 6

Versions
Standard version for temperatures from 15 to 430 F (10 to
220 C)
Type 3241-1 (Figs. 1 and 3) NPS to NPS 12
with Type 3271 Pneumatic Actuator (see T 8310-1/-2 EN)
Type 3241-7 (Figs. 2 and 4) NPS to NPS 6
with Type 3277 Pneumatic Actuator for integral positioner
attachment (see T 8310-1 EN)
Other versions with
NPT threaded connections (Fig. 3) NPS to NPS 2, Class 250
Adjustable packing See Information Sheet T 8000-1 EN
Flow divider or AC-1/AC-2 trim for noise reduction See
T 8081 EN and T 8082 EN
Balanced valve plug See Technical data
Extension bonnet or bellows seal See Technical data
Heating jacket On request
Actuator made of stainless steel See T 8310-1 EN
Additional handwheel See T 8310-1/-2 EN
Type 3241 DWA Version for PSA (pressure swing adsorption) plants See T 8012-1 EN and T 8015-1 EN

Associated Information Sheets


Associated Data Sheets for
Pneumatic Actuators

T 8000-x EN
T 8310-1/-2 EN

Fig. 3 Type 3241-1


with NPT thread

Fig. 4 Type 3241-7


NPS to NPS 3,
forged steel

Edition December 2009

Data Sheet

T 8012 EN

Typetested version For heating systems (see T 8016 EN),


DIN/DVGW-tested version for gas (see T 8020 EN) or liquid
fuels and liquefied petroleum gas in the liquid phase (see
T 8022 EN)
DIN version See T 8015 EN
Versions with dimensions according to Japanese Industry
Standard (JIS) Details on request
NACE version for sour gas applications Details on request
Principle of operation
The process medium flows through the valve in the direction indicated by the arrow. The position of the valve plug determines
the cross-sectional area of flow between the seat and plug.
Fail-safe position
Depending on how the compression springs are arranged in the
actuator (see T 8310-1 EN and T 8310-2 EN for details), the
control valve has two different fail-safe positions that become
effective when the supply air fails:
Actuator stem extends (FA)
The actuator springs close the valve when the supply air fails.
Actuator stem retracts (FE)
The actuator springs open the valve when the supply air fails.

Fig. 6 Type 3241 Valve, forged steel version,


NPS to NPS 3 with bellows seal

Note
Figs. 5 to 8 show configuration examples. For permissible differential pressures refer to Information Sheet T 8000-4 EN.

Fig. 7 Type 3241 Valve, NPS 8 to NPS 12

Fig. 5 Type 3241-1 Control Valve


NPS to NPS 6 and Type 3271 Actuator

Fig. 8 Type 3241 Valve, NPS to NPS 2 with NPT thread

T 8012 EN

Table 1 Technical data


NPS

Valve size
ASTM material
Pressure rating
End connections

1 to 6

to 2

Cast iron
A 126 B

Class
Flanges

125
FF

to 12
Carbon steel
A 216 WCC

250

Welding ends

Stainless
carbon steel
A 351 CF8M

, 1, 1, 2 and 3

Carbon steel
A 352 LCC

Stainless
carbon steel
A 351 CF8

150/300
RF
-

Stainless
forged steel
A 182 F316

Forged steel
A 105

300
RF

Thread

NPT

Seat/plug sealing
Metal sealing Soft sealing High-performance metal sealing
Characteristic
Equal percentage Linear
Rangeability
50:1 for NPS to NPS 2 30:1 for NPS 2 to NPS 6 50:1 for NPS 8 and larger
Temperature ranges in C (F) Permissible operating pressures acc. to pressure-temperature diagram (see Information Sheet T 8000-2 EN)
Body without extension bonnet
10 to 220 C (15 to 430 F)
29 to 232
29 to 427 50 to 450 46 to 343 50 to 300 29 to 427 50 to 450
Short in C (F)
(20 to 449)
(20 to 800) (58 to 842) (50 to 650) (58 to 572) (20 to 800) (58 to 842)
Extension
bonnet
198 to 450
200 to 300
198 to 450

Long in C (F)
(324 to 842)
(328 to 572)
(324 to 842)
Body
with
29 to 232
29 to 427 50 to 427 46 to 343 50 to 300 29 to 427 50 to 450
Short in C (F)
(20 to 449)
(20 to 800) (58 to 800) (50 to 650) (58 to 572) (20 to 800) (58 to 842)
Bellows
seal
198 to 427
200 to 300
198 to 450

Long in C (F)
(324 to 800)
(328 to 572)
(324 to 842)
200 to 450 C (328 to 842 F)
Metal sealing
Standard
200 to 220 C (328 to 428 F)
Soft sealing
Valve
plug
50 to 220 C (58 to 428 F) Lower temperatures on request
with PTFE ring
Balanced
220 to 450 C (58 to 842 F)
with graphite ring
Leakage class according to ANSI/FCI 70-2
Standard: IV High-performance metal sealing: V
Metal sealing
Standard
Valve
VI
Soft sealing
plug
Standard IV With PTFE or graphite balancing ring
Balanced
Metal sealing
V High-performance metal sealing (only with PTFE balancing ring) on request
1)All

Flanges are according to ASME B16.5

Table 2 Materials
Standard version
Valve body1)

Cast iron
A 126 B

Carbon steel
A 216 WCC

Valve bonnet

A 105/
A 126 B

A 105/
A 216 WCC

Stainless
carbon steel
A 351 CF8M
A 182 F 316
A 351 CF8M

Seat2)

Cr steel UNS S41000/1.4008

A 182 F316L/
A 351 CF3M

Plug2)

Cr steel UNS S41000


(A 182 F316L)/1.4008

A 182 F316L/
A 351 CF3M

A 350 LF2
A 352 LCC
Cr steel
UNS S41000/
1.4008
Cr steel
UNS S41000
(A 182 F316L)/
1.4008

Stainless
carbon steel
A 351 CF8
A 182 F 304
A 351 CF8
A 182 F304/
A 351 CF8
A 182 F304/
A 351 CF8

Forged steel
A 105

Stainless forged
steel
A 182 F316

A 105

A 182 F 316

Cr steel
UNS S41000/
1.4008
Cr steel
UNS S 41000
(A 182 F316L)/
1.4008

A 182 F316L/
A 351 CF3M
A 182 F316L/
A 351 CF3M

Sealing ring for soft sealing: PTFE with glass fiber

Plug sealing

Sealing ring for balanced plug: PTFE with carbon or graphite ring

Guide bushing

A 582 430 F

Packing3)

316 Ti

316 Ti

A 182 F304

A 582 430F

316 Ti

A 182 F 316

V-ring packing with carbon Spring: A 479 302

Body gasket
Extension bonnet

Carbon steel
A 352 LCC

Metal/graphite
A 105

A 105

A 105

A 105

A 182 F 316

A 350 LF2

A 182 F 304

A 105

A 182 F 316

A 350 LF2

A 182 F 304

A 105

Metal bellows seal


Intermediate piece

1.45714)

Metal bellows
Heating jacket
1)
2)
3)

A 182 F321

A 182 F 316
1.4571

A 182 F 316 L

Special materials for applications with sea water: N 08904, duplex A 995 4 A; nickel-based alloy: A 494 LW-21M; others on request
Seats and metal-seated plug also with Stellite facing; for NPS 4, plug up to seat bore 38 made of solid Stellite available
4) Other materials on request
Other packings on request (see T 8000-1 EN)

T 8012 EN

Table 3 CV and KVS coefficients


Table 3a Overview (with flow divider I (CV I, KVS I), flow divider II (CV II, KVS II) or flow divider III (CV III, KVS III ))
CV

0.12 0.2

KVS

0.1 0.16 0.25 0.4 0.63 1.0

CV I
KVS I

0.3

0.5 0.75 1.2

7.5

12

20

30

47

70

95

75

120 190 300 290 420 735 1150 1730

1.6

2.5

4.0

6.3

10

16

25

40

60

80

63

100 160 260 250 360 630 1000 1500

1.7

2.6

4.2

10.5 17

26

42

62

85

67

105 170 275 265 375 650 1040 1560

1.45 2.2

3.6

5.7

14.5 22

36

54

72

57

90

144 234 225 320 560 900 1350

CV II

9.5

15

23

37

56

75

60

95

145 245 230 335 580 1000

KVS II

13

20

32

48

63

50

80

125 210 200 290 500 800

CV III

23

35

55

90

140

220 315 560 880

20

30

47

75

120

190 270 480 750

KVS III
Seat
D
Travel

in
mm

7.5

0.12

0.24

0.47

0.945

12

24

in

1.22 1.5
31

38

1.9 2.48 3.15 2.48 3.15 3.94 5.12 4.92 5.91 7.87 9.84 11.8
48

63

80

63

80

100 130 125 150 200 250 300

0.59

1.18

2.36

4.72

15

30

60

120

mm

Table 3b Versions without flow divider (CV/KVS) Areas highlighted in gray indicate versions also with pressure balancing
CV

0.12 0.2

KVS

0.1 0.16 0.25 0.4 0.63 1.0

0.3

0.5 0.75 1.2

7.5

12

20

30

47

70

95

75

120 190 300 290 420 735 1150 1730

1.6

2.5

4.0

6.3

10

16

25

40

60

80

63

100 160 260 250 360 630 1000 1500

NPS

DN

15

20

25

40

50

65

80

100

150

With 19 mm overtravel (not with bellows seal)

200

10

250

12

300

Table 3c Versions with flow divider I (CV I/KVS I) Areas highlighted in gray indicate versions also with pressure balancing
CV I

1.7

2.6

4.2

KVS I

1.45 2.2

3.6

5.7

10.5 17

26

42

62

85

67

105 170 275 265 375 650 1040 1560

14.5 22

36

54

72

57

90

144 234 225 320 560 900 1350

NPS

DN

15

20

25

40

50

65

80

100

150

200

10

250

12

300

T 8012 EN

Table 3d Versions with flow divider II (CV II/KVS II) Areas highlighted in gray indicate versions also with pressure balancing
CV II

9.5

15

23

37

56

60

95

145 245 230 335 580 940

KVS II

13

20

32

48

50

80

125 210 200 290 500 800

NPS

DN

15

20

25

40

50

65

80

100

150

200

10

250

12

300

Table 3e Versions with flow divider III (CV III/KVS III) Areas highlighted in gray indicate versions also with pressure balancing
CV III

23

35

55

90

140

220 315 560 880

KVS III

7.5

20

30

47

75

120

190 270 480 750

1)

NPS

DN

15

20

25

40

50

65

80

100

150

200

10

250

12

300

1)

Not with bellows seal

Terms for valve sizing according to IEC 60534-2-1 and -2-2: FL = 0.95, xT = 0.75
Conversion of flow coefficients: CV (US gallons/min.) = 1.17 KVS (m3/h) KVS (m3/h) = 0.865 CV (US gallons/min.)

T 8012 EN

Table 4 Dimensions for standard versions of Type 3241-1 and Type 3241-7 with flanges or welding ends
NPS
Valve

Class 125
and 150
Length L
Class 300
Length L1

H12)
for
actuators

1400-60 cm
1400-120 cm
2800 cm

Diaphragm D
H (700 cm and larger
inc. lifting ring)
Type 3271
H31)
Type 3277
H5

Type 3277

Thread

1)

40

50

NPT

in

7.25

7.25

7.25

8.75

10.0

mm

184

184

184

222

254

in

7.50

7.62

7.75

9.25

mm

191

194

197

235

267

9.25

8.66

mm

220

65

80

100

150

10-60 10-120

12

2501201)

300

250601)

200

10.87 11.75 13.87 17.75


276

298

352

292

318

368

21.38

26.49

29.02

543

673

737

22.36

27.87

30.51

568

708

775

451

10.50 11.50 12.50 14.50 18.62

152.4 152.4 152.4 203.2

in

473

235

10.24
260

13.78 15.34
350

390

in

32.1

mm

815

870

in

35.5

37.6

mm

902

955

1104

in

35.5

37.6

43.46 52.52

34.25

37.6

46.65

1185

43.46 52.52
1334

902

955

1104

1334

1.73

2.83

3.86

4.65

6.89

9.65

12.2

12.2

14.37

44

72

98

118

175

245

310

310

365

in

2.1

2.76

3.62

3.86

5.05

mm

53

70

92

98

128

Valve size NPS 10-60 (DN 250-60) with 60 mm valve travel; NPS 10-120 (DN 250-120) with 120 mm valve travel
H1 increases by 170 mm for valves with both CV 290, 420 or 735 ( KVS 250, 360 or 630) and 60 mm rated travel operated with
overtravel

Actuator

a2

25

mm

Forged steel

20

in

Carbon steel

2)

mm

H2
for version

1)

15

mm

700 cm

DN

in

Class 250

cm

120

240

350

700

1400-60

1400-120

2800

in

18.6

37.2

54.25

108.5

217

217

434

in

6.6

9.45

11.02

15.35

20.87

21.02

30.31

mm

168

240

280

390

530

534

770

in

2.75

2.44

3.23

7.87

11.30

19.29

24.8

62

82

490

mm

70

in

4.33

287
24.02

25.59

610

650

mm

110

190

in

4.33

7.48

mm

110

190

in
mm

3.46

3.98

88

101

Type 3271
Type 3271

M100x2

G
G

M60x1.5

G ( NPT)
3

630

M30x1.5

Type 3277
Type 3277

200
7.48

( 8 NPT)

( 8 NPT)

G ( NPT)

G 1 (1 NPT)

Minimum clearance required to remove the actuator

T 8012 EN

Table 5 Weights for Type 3241-1 and Type 3241-7 Control Valves
Valve
Weight
without actuator

NPS

10-60 10-120

12

DN

15

20

25

40

50

65

80

100

150

200

250-60 250-120

300

lbs

11

13

15

26

33

53

66

93

265

860

1010

1318

1931

kg

12

15

24

30

42

120

390

458

598

876

cm

120

240

350

700

in

18.6

37.2

54.25

108.5

lbs
Without
handwheel kg

6.6

11

18

48.5

154

386

772

22

70

175

450

20

29

59.5

386

662

1268

13

27

175

Actuator

Type 3271
Actuator,
handwheel

lbs

80 mm
travel

kg
lbs

160 mm
travel

1400-120
217

kg
lbs

Type 3277
Actuator

1400-60

11

Without
handwheel kg

20

lbs

With
handwheel kg

26.5

2800
434

300

575

937

1543

425

700

57.5

12

26

29

37.5

68.5

13

17

31

Table 6 Dimensions and weights for special versions with extension bonnet or bellows seal Without actuator
Table 6a NPS to NPS 6 and NPT to 2 NPT thread
Valve

Height
H4

NPS

DN

15

20

25

40

50

65

80

100

150
26.5

Short ext. bon. in


or bellows seal mm

16.06

16.06

17.7

25

408

408

450

635

672

Long ext. bon. in


or bellows seal mm

27.95

28.03

29.68

34.76

35.9

Weight (approx.)

883

913

lbs

18

710
20

22

40

712
46

71

754
84

132

330

kg

10

18

21

32

38

60

150

Table 6b NPS 8 to NPS 12


Version
with

Extension bonnet
cm

1400-60

1400-120

in

155/217

217

in

49.61

52.95

57.76

61.10

mm

1260

1345

1467

1552

in
NPS 10
60 mm travel mm

58.82

62.17

1924

79.09

1494

1579

1924

Actuator
NPS 8

H4

Bellows seal

in

NPS 10
120 mm travel mm
NPS 12
NPS 8

Weight
NPS 10
(approx.)
NPS 12

2800

1400-60

1400-120

434

155/217

217

68.03

1728

66.26

72.13

80.91

mm

1683

1832

2055

lbs

959

434

2009
84.96

in

2800

2158
86.73
2203
1058

kg

435

480

lbs

1450

1550

kg

658

703

lbs

2028

2127

kg

920

965

Dimensions and weights for versions with heating jacket available on request.

T 8012 EN

Dimensional drawings

H3

H
H

H5
H

a2
H1

H2
L

Type 3241-1 NPS to


NPS 6

Type 3241-1 NPS 8 to NPS 12

Type 3241-7 NPS to NPS 6

Type 3241 NPT to


2 NPT

Versions with extension bonnet or bellows seal

NPS to NPS 6

Ordering text
Globe valve
Valve size
Pressure rating
Body material
End connections
Seat and plug
Characteristic
Pneumatic actuator
Fail-safe position
Process medium
Maximum flow rate
Pressure
Accessories

H4

NPS 8 and NPS 12

Type 3241
NPS
ANSI Class ...
According to Table 2
Flanges (RF or FF),
welding ends or NPT threads
Metal sealing/soft sealing/
high-performance metal sealing
Equal percentage or linear
Type 3271 or Type 3277
Valve CLOSED or OPEN
Density and temperature
In kg/h or m3/h
p1 and p2 in bar or psi
(absolute pressure)
Positioner and/or limit switch

NPT to 2 NPT

Specifications subject to change without notice.

SAMSON AG MESS- UND REGELTECHNIK


Weismllerstrae 3 60314 Frankfurt am Main Germany
Phone: +49 69 4009-0 Fax: +49 69 4009-1507
Internet: http://www.samson.de

T 8012 EN

2009-12

H4