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ORDER NO.

KMF0505869CE

High Speed Laser Fax and Copier

KX-FL611GR
(for Greece)

IMPORTANT INFORMATION ABOUT LEAD FREE, (PbF), SOLDERING


If lead free solder was used in the manufacture of this product the printed circuit boards will be marked PbF. Standard leaded, (Pb), solder can be used as usual on boards without the PbF mark. When this mark does appear please read and follow the special instructions described in this manual on the use of PbF and how it might be permissible to use Pb solder during service and repair work.

2005 Panasonic Communications Co., Ltd. All rights reserved. Unauthorized copying and distribution is a violation of law.

KX-FL611GR

CONTENTS
Page
1 INTRODUCTION 1.1. TRANSLATION LISTS 1.2. ABOUT LEAD FREE SOLDER (PbF: Pb free) 1.3. HOW TO RECOGNISE THAT Pb FREE SOLDER IS USED 1.4. SAFETY PRECAUTIONS 1.5. INSULATION RESISTANCE TEST 1.6. FOR SERVICE TECHNICIANS 1.7. BATTERY CAUTION 1.8. AC CAUTION 1.9. PERSONAL SAFETY PRECAUTIONS 1.10. SERVICE PRECAUTIONS 1.11. FOR BEST PERFORMANCE 2 FEATURES AND SPECIFICATIONS 2.1. FEATURES 2.2. SPECIFICATIONS 2.3. OPTIONAL ACCESSORIES 3 INSTALLATION 3.1. LOCATION OF CONTROLS 3.2. CONNECTIONS 3.3. INSTALLATION 4 MAINTENANCE 7 8 8 8 8 9 9 11 11 12 12 13 13 14 14 17 18 30 4 4 6 5.19. HOW TO REMOVE THE MAIN MOTOR 5.20. HOW TO REMOVE THE FUSER UNIT 5.21. HOW TO REMOVE THE CIS 5.22. NOTE FOR ASSEMBLING 5.23. INSTALLATION POSITION OF THE LEAD 6 TROUBLESHOOTING GUIDE 6.1. USER RECOVERABLE ERRORS 6.2. PROGRAMMING AND LISTS 6.3. TEST FUNCTIONS 6.4. REMOTE PROGRAMMING 6.5. TROUBLESHOOTING DETAILS 7 CIRCUIT OPERATIONS 7.1. CONNECTION DIAGRAM 7.2. GENERAL BLOCK DIAGRAM 7.3. FACSIMILE SECTION 7.4. NCU SECTION 7.5. ITS (Integrated telephone System) and MONITOR SECTION 7.6. CIS CONTROL SECTION 7.7. STEPPING MOTOR DRIVE SECTION 7.8. FAN MOTOR SECTION 7.9. SOLENOID DRIVE SECTION 7.10. LSU (Laser Scanning Unit) SECTION 7.11. SENSORS AND SWITCHES SECTION 7.12. OPERATION BOARD SECTION 7.13. LCD SECTION 7.14. HVPS (High Voltage Power Supply) SECTION 7.15. HEAT LAMP CONTROL CIRCUIT 7.16. POWER SUPPLY BOARD SECTION 8 REFERENCE MATERIALS DATA 8.1. PRINTING OPERATION PRINCIPLE 8.2. TERMINAL GUIDE OF THE ICs TRANSISTORS AND DIODES 8.3. HOW TO REPLACE THE FLAT PACKAGE IC 8.4. DIGITAL BOARD SECTION 8.5. MODEM SECTION 8.6. TEST CHART 9 FIXTURES AND TOOLS 10 CABINET, MECHANICAL AND ELECTRICAL PARTS LOCATION 10.1. GENERAL SECTION 10.2. OPERATION COVER SECTION (1) 10.3. OPERATION COVER SECTION (2) 10.4. OPERATION COVER SECTION (3) 54 54 55 10.5. PICK UP SECTION 10.6. FUSER SECTION 10.7. UPPER MAIN CABINET SECTION 10.8. LOWER MAIN CABINET SECTION (1) 55 56 56 10.9. LOWER MAIN CABINET SECTION (2) 10.10. LOWER MAIN CABINET SECTION (3) 10.11. SCREWS 223 223 224 225 226 227 228 229 230 231 232 233 208 210 212 214 220 222 166 168 169 173 175 176 178 187 188 189 191 197 200 200

Page
57 58 59 60 61 62 62 64 67 71 79 150 150 151 153 164

4.1. MAINTENANCE ITEMS AND COMPONENT LOCATIONS 30 4.2. PRINTING 4.3. PRINTING (PAPER PICK UP) 4.4. SCANNING (ADF) 4.5. MAINTENANCE 4.6. DOCUMENT JAMS-sending 4.7. RECORDING PAPER JAMS 5 DISASSEMBLY INSTRUCTIONS 5.1. UPPER MAIN CABINET SECTION 5.2. LOWER MAIN CABINET SECTION 5.3. HOW TO REMOVE THE OPERATION PANEL ASSY 5.4. HOW TO REMOVE THE PICK UP UNIT 5.5. HOW TO REMOVE THE PICK UP ROLLER 5.6. HOW TO REMOVE THE OPERATION BOARD 5.7. HOW TO REMOVE THE LOWER FRAME 5.8. HOW TO REMOVE THE SEPARATION RUBBER 5.9. HOW TO REMOVE THE TRANSFER ROLLER 5.10. HOW TO REMOVE THE SEPARATION ROLLER 5.11. HOW TO REMOVE THE BOTTOM PLATE 5.12. HOW TO REMOVE THE ANALOG BOARD 5.13. HOW TO REMOVE THE HIGH VOLTAGE POWER BOARD 5.14. HOW TO REMOVE THE LASER UNIT 5.15. HOW TO REMOVE THE FAN UNIT 5.16. HOW TO REMOVE THE LOW VOLTAGE POWER BOARD 5.17. HOW TO REMOVE THE SOLENOID 5.18. HOW TO REMOVE THE HANDSET HOLDER 32 33 34 35 38 39 43 44 45 46 47 48 49 50 50 51 52 53 53

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11 ACCESSORIES AND PACKING MATERIALS 12 REPLACEMENT PARTS LIST 12.1. CABINET AND ELECTRICAL PARTS 12.2. ACCESSORIES AND PACKING MATERIALS 12.3. DIGITAL BOARD PARTS 12.4. ANALOG BOARD PARTS 12.5. OPERATION BOARD PARTS 12.6. HIGH VOLTAGE POWER SUPPLY BOARD PARTS 12.7. LOW VOLTAGE POWER SUPPLY BOARD PARTS 12.8. EXIT SENSOR BOARD PARTS 12.9. DRUM AND TONER SENSOR BOARD PARTS 12.10. VARISTOR BOARD PARTS 12.11. FIXTURES AND TOOLS 13 FOR THE SCHEMATIC DIAGRAMS 13.1. MEMO 14 SCHEMATIC DIAGRAM 14.1. DIGITAL BOARD (PCB1)

234 235 235 237 237 240 242 243 244 244 244 244 245 246 247 248 248

15 SCHEMATIC DIAGRAM 15.1. ANALOG BOARD (PCB2) 15.2. OPERATION BOARD (PCB3) 15.3. HIGH VOLTAGE POWER SUPPLY BOARD (PCB4) 15.4. LOW VOLTAGE POWER SUPPLY BOARD (PCB5) 15.5. EXIT SENSOR BOARD (PCB6) 15.6. DRUM AND TONER SENSOR BOARD (PCB7) 15.7. VARISTOR BOARD (PCB8) 16 PRINTED CIRCUIT BOARD 16.1. DIGITAL BOARD (PCB1) 16.2. ANALOG BOARD (PCB2) 16.3. OPERATION BOARD (PCB3) 16.4. HIGH VOLTAGE POWER SUPPLY BOARD (PCB4) 16.5. LOW VOLTAGE POWER SUPPLY BOARD (PCB5) 16.6. EXIT SENSOR BOARD PARTS (PCB6) 16.7. DRUM AND TONER SENSOR BOARD (PCB7) 16.8. VARISTOR BOARD (PCB8)

252 252 254 256 257 258 258 258 259 259 261 263 265 267 269 269 269

KX-FL611GR

1 INTRODUCTION
1.1.
1.1.1.

TRANSLATION LISTS
LCD MESSAGE

KX-FL611GR

1.1.2.

ERROR CODE TABLE

1.1.3.

PANEL LISTS

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1.2.
Note:

ABOUT LEAD FREE SOLDER (PbF: Pb free)

In the information below, Pb, the symbol for lead in the periodic table of elements, will refer to standard solder or solder that contains lead. We will use PbF solder when discussing the lead free solder used in our manufacturing process which is made from Tin, (Sn), Silver, (Ag), and Copper, (Cu). This model, and others like it, manufactured using lead free solder will have PbF stamped on the PCB. For service and repair work we suggest using the same type of solder although, with some precautions, standard Pb solder can also be used. Caution PbF solder has a melting point that is 50 ~ 70 F, (30 ~ 40C) higher than Pb solder. Please use a soldering iron with temperature control and adjust it to 700 20 F, (370 10C). In case of using high temperature soldering iron, please be careful not to heat too long. PbF solder will tend to splash if it is heated much higher than its melting point, approximately 1100F, (600C). If you must use Pb solder on a PCB manufactured using PbF solder, remove as much of the original PbF solder as possible and be sure that any remaining is melted prior to applying the Pb solder. When applying PbF solder to double layered boards, please check the component side for excess which may flow onto the opposite side (See figure, below).

1.2.1.

SUGGESTED PBF SOLDER

There are several types of PbF solder available commercially. While this product is manufactured using Tin, Silver, and Copper, (Sn+Ag+Cu), you can also use Tin and Copper, (Sn+Cu), or Tin, Zinc, and Bismuth, (Sn+Zn+Bi). Please check the manufacturers specific instructions for the melting points of their products and any precautions for using their product with other materials. The following lead free (PbF) solder wire sizes are recommended for service of this product: 0.3mm, 0.6mm and 1.0mm.

KX-FL611GR

1.3.

HOW TO RECOGNISE THAT Pb FREE SOLDER IS USED

P.C.Boards marked as PbF use Pb Free solder. (See the figure below.) (Example :Digital board)
L624 L625 L626

R70

L661 L660

76

75

L620 C731 C717 R723

Q609

C738

C672

CN612 8 C728 1

100

L657 L655 L656 R768 R769 R767

C667

L642

1 RA609 +3.3V/BAT

16

Q613 E

25

26 C666

R737 E Q620

L643

L605 L606 L604

R708

D602 J600

IC610

25 F605

R736

D608

R611
C726 D607

L653

1 L654

RA602

BAT600 8 9 +24V

L630

IC605

51 C668 50 RA610

R610 R613

658

L659

C694

L618 L619

L621

PFUP1330XA

PbF

Marked

DIGITAL BOARD COMPONENT VIEW


Note : The PbF marked may be found on different areas of the same P.C.Board,depending on manufacture date.

KX-FL611GR

1.4.

SAFETY PRECAUTIONS

1. Before servicing, unplug the AC power cord to prevent an electric shock. 2. When replacing parts, use only the manufacturers recommended components. 3. Check the condition of the power cord. Replace if wear or damage is evident. 4. After servicing, be sure to restore the lead dress, insulation barriers, insulation papers, shields, etc. 5. Before returning the serviced equipment to the customer, be sure to perform the following insulation resistance test to prevent the customer from being exposed to shock hazards.

1.5.

INSULATION RESISTANCE TEST

1. Unplug the power cord and short the two prongs of the plug with a jumper wire. 2. Turn on the power switch. 3. Measure the resistance value with an ohmmeter between the jumpered AC plug and each exposed metal cabinet part (screw heads, control shafts, bottom frame, etc.). Note: Some exposed parts may be isolated from the chassis by design. These will read infinity. 4. If the measurement is outside the specified limits, there is a possibility of a shock hazard.

1.6.

FOR SERVICE TECHNICIANS

ICs and LSIs are vulnerable to static electricity. When repairing, the following precautions will help prevent recurring malfunctions. 1. Cover the plastic parts boxes with aluminum foil. 2. Ground the soldering irons. 3. Use a conductive mat on the worktable. 4. Do not touch the IC or LSI pins with bare fingers.

1.7.
CAUTION

BATTERY CAUTION

There is a danger of explosion if the battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the manufacturer. Dispose used batteries according to the manufacturers instructions: The lithium battery is a critical component (type No. CR-2032/V9A). Please observe for the proper polarity and exact location when replacing and soldering the replacement battery.

KX-FL611GR

1.8.

AC CAUTION

For safety, before closing the lower cabinet, please make sure of the following precautions. 1. The earth lead is fixed with the screw. 2. The AC connector is connected properly. 3. Wind the earth lead around the core 4 times. 4. Wind the earth AC around the core 4 times.

1.9.
1.9.1.

PERSONAL SAFETY PRECAUTIONS


MOVING SECTIONS OF THE UNIT

Be careful not to let your hair, clothes, fingers, accessories, etc., become caught in any moving sections of the unit. The moving sections of the unit are the rollers and a gear. There is a separation roller and a document feed roller which are rotated by the document feed motor. A gear rotates the two rollers. Be careful not to touch them with your hands, especially when the unit is operating.

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1.9.2.

LIVE ELECTRICAL SECTIONS

All the electrical sections of the unit supplied with AC power by the AC power cord are live. Never disassemble the unit for service with the AC power supply plugged in. CAUTION: AC voltage is supplied to the primary side of the power supply unit. Therefore, always unplug the AC power cord before disassembling for service.

1.9.3.

LASER BEAM AND FUSER UNIT SECTION

The printer of this unit utilizes a laser. Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure. The fuser unit is inside of the unit and gets hot. Do not touch it when removing the jammed paper or cleaning the lower glass.

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1.10. SERVICE PRECAUTIONS


1.10.1. PRECAUTIONS TO PREVENT DAMAGE FROM STATIC ELECTRICITY
Electrical charges accumulate on a person. For instance, clothes rubbing together can damage electric elements or change their electrical characteristics. In order to prevent static electricity, touch a metallic part that is grounded to release the static electricity. Never touch the electrical sections such as the power supply unit, etc.

1.11. FOR BEST PERFORMANCE


To extend the life of the drum unit, the unit should never be turned OFF immediately after printing. Leave the power turned ON for a minimum of 30 minutes after printing. In the printing process, heat is used to fuse toner onto the page. As a result, it is normal for the machine to produce an odor during and shortly after printing. Be sure to use this unit in an area with proper ventilation. Do not cover slots or openings on the unit. Inspect the air circulation vents regularly and remove any dust build-up with a vacuum cleaner. If the inside of the unit is dirty, clean it with a soft and dry cloth (especially the lower glass). When replacing the toner cartridge or drum unit, do not allow dust, water, or liquids to come in contact with the drum. This may affect print quality. Store unused paper in the original packaging, in a cool and dry place. Not doing so may affect print quality. Do not place the unit in an area where the paper tray may be obstructed (i.e., by a wall,etc.). Keep the air circulation vents away from walls etc.more than 50 mm (1 31 / ") to let the unit cool down.

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2 FEATURES AND SPECIFICATIONS


2.1.
General Help function Display: Refer to LCD MESSAGE (P.4). 1. FEATURE LIST 2. DIRECTORY 3. FAX RECEIVING 4. CALLER ID LCD (Liquid Crystal Display) readout TAM (Telephone answering machine) interface Plain Paper Facsimile Machine Automatic document feeder (20 sheets) Quick scan Resolution: Standard/Fine/Super fine/Photo/Photo with text. (64 level) STANDARD: For printed or typewritten documents with normal-sized characters. FINE: For documents with small printing. SUPER FINE: For documents with very small print. PHOTO: For documents shaded drawing,etc. PHOTO WITH TEXT: photograph and text. Broad cast 250-sheet paper capacity (60 g/m2~ 75 g/m2) Integrated Telephone System On-hook dialing Monitor speaker Voice muting Redialing function 122-Station telephone directory Caller ID service This unit is compatible with the Caller ID service offered by your local telephone company. To use this units Caller ID features, you must subscribe to Caller ID service. Important: This unit is designed in accordance with the FSK based subscriber line protocol under the ETS (European Telecommunication Standard) and only supports the basic CLIP (Calling Line Identification Presentation) features. This unit will only display the callers telephone number and name. This unit will not support future additional telephone services. This unit cannot support services based on the DTMF based subscriber line protocol. Depending on the service of the local telephone company, the date/time of the call or the callers name containing photographs, containing Enhanced Copier Function Multi-copy function (up to 99 copies) Enlargement and reduction Collate 64-Level halftone

FEATURES
may not be displayed. Make sure the following ring setting is set to 2 or more rings beforehand. FAX ring setting (feature #06 on P.72) TEL/FAX ring setting (feature #78 on P.72)

For documents

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2.2.

SPECIFICATIONS
Public Switched Telephone Network Max. 216 mm in width, Max. 600 mm in length 208 mm 202mm Approx. 8 s/page (ECM-MMR )*2 Horizontal : 8 pels/mm Vertical: 3.85 lines/mm in standard resolution 7.7 lines/mm in fine/photo/photo with text resolution 15.4 lines/mm in super fine resolution 64-level Contact Image Sensor Laser printer Modified Huffman (MH), Modified READ (MR), Modified, Modified READ (MMR) 14,400/12,000/9,600/7,200/4,800/2,400 bps; Automatic Fallback 10C32.5C , 2080% RH (Relative Humidity) Approx. height 370 mm width 430mm depth 480 mm Approx. 9.2 kg Standby: Approx. 4 W Transmission: Approx. 12W Reception: Approx. 290 W Copy: Approx. 290 W Maximum: Approx. 950W (When the fuser lamp turns on) 220-240 V AC, 50Hz Approx. 120 pages of memory transmission. Approx. 170 pages of memory reception. (Based on ITU-T No. 1 Test Chart in standard resolution.) Laser output: Max. 5 mW Wave length: 760 nm800 nm Emission duration: Continuous Approx.14 ppm 600 600 dpi A4: 210 mm 297 mm 60 g/m2 to 90 g/m2

Applicable Lines: Document Size: Effective Scanning Width: Effective Printing Width: Transmission Time*1: Scanning Density:

Halftone Level: Scanner Type: Printer Type: Data Compression System: Modem Speed: Operating Environment: Dimensions (HWD): Mass (Weight): Power Consumption:

Power Supply: Memory Capacity:

Laser diode properties:

Print Speed: Printing Resolution: Recording Paper Size: Recording Paper Weight:

*1 Transmission speed depends upon the contents of the pages, resolution, telephone line conditions and capability of the other partys machine. *2 Transmission speed is based upon the ITU-T No. 1 Test Chart and original mode. (Refer to ITU-T No.1 TEST CHART(P.220).) If the capability of the other partys machine is inferior to your unit, the transmission time may be longer. Note: Any details given in these instructions are subject to change without notice. The pictures and illustrations in these instructions may vary slightly from the actual product. Design and specifications are subject to change without notice.

2.3.

OPTIONAL ACCESSORIES
Description Toner cartridge Drum unit 1 toner cartridge 1 drum unit Specifications

Model No. KX-FA83X KX-FA84X

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3 INSTALLATION
3.1.
3.1.1.

LOCATION OF CONTROLS
OVERVIEW

Note: *The paper stacker and document stacker may not be shown in all illustrations.

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3.1.2.

CONTROL PANEL

(1) Station keys To use the one-touch dial feature. (2) [BROADCAST] To transmit a document to multiple parties. (3) [MANUAL BROAD] To transmit a document to multiple parties manually.

(10) [HANDSET MUTE] To mute your voice to the other party during a conversation. Press again to resume the conversation. (11) [R] To access special telephone services or for transferring extension calls. (12) [MONITOR]

(4) [JUNK FAX PROHIBITOR] To use junk fax prohibitor.

To initiate dialing. (13) [HELP]

(5) [COLLATE] To make a collated copy.

To print helpful information for quick reference. (14) [DIRECTORY PROGRAM]

(6) [RESOLUTION] To select a resolution.

To store or edit names and telephone numbers. (15) [MENU]

(7) [AUTO ANSWER] To turn the auto answer setting ON/OFF.

To initiate or exit programming. (16) [NAVIGATOR] [VOLUME]

(8) [QUICK SCAN START] To store a scanned document into memory, and then send it. (9) [REDIAL/PAUSE] To redial the lase number dialed. If the line is busy when you make a phone call using the [MONITOR] button, the unit wil automatically redial the number up to 5 times. To insert a pause during dialing.

To adjust volume. To search for a stored item. To select features programming. or feature settings during

To navigate to the next operation. (17) [CALLER ID PRINT] To print the Caller ID list.

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(18) [CALLER ID SEARCH] To view caller information. (19) [LOWER] [NAME/TEL NO.] To select stations 12-22 for the one-touch dial feature. To change the display of the caller information. (20) [STOP] To stop an operation or programming session. (21) [FAX START] [SET] To start sending or receiving a fax. To store a setting during programming. (22) [COPY START] To copy a document.

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3.2.
Caution:

CONNECTIONS
Note: To avoid malfunction, do not position fax machine near appliances such as TVs or speakers which generate an intense magnetic field. If any other device is connected to the same telephone line, this unit may disturb the network condition of the device. If you use the unit with a computer and your internet provider instructs you to install a filter, please connect it as follows.

When you operate this product, the power outlet should be near the product and easily accessible. Be sure to use the telephone line cord included in this unit. Do not extend the telephone line cord. (1) Telephone line cord Connect to a single telephone line jack. (2) Power cord Connect to the power outlet. (220-240V, 50Hz) (3) [EXT] jack Remove the stopper if attached. (4) Answering machine (not included)

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3.3.
3.3.1.

INSTALLATION
INSTALLATION SPACE

The space required to install the unit is shown below. The dimensions given are necessary for the unit to operate efficiently.

Note: Avoid excessive heat or humidity. Use the unit within the following ranges of temperature and humidity. Ambient temperature: 10C to 32.5C Relative humidity: 20% to 80% (without condensation) Power cord length should be less than 5 meters. Using a longer cord may reduce the voltage or cause malfunctions. Avoid direct sunlight. Do not install near devices which contain magnets or generate magnetic fields. Do not subject the unit to strong physical shock or vibration. Keep the unit clean. Dust accumulation can prevent the unit from functioning properly. To protect the unit from damage, hold both sides when you move it. Do not place the unit in an area where the paper tray may be obstructed (i.e., by a wall, etc.) Keep this surface ( ) away from walls etc. more than 50 mm to let the unit cool down.

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3.3.2.

PAPER STACKER

Line up the slots ( ) in the paper stacker with the pegs ( ) on the bottom of the unit, then insert the two tabs of the paper stacker into the slots on the unit ( ). Do not place the unit in an area where the paper stacker may be easily bumped into. Document and recording paper will be ejected from the front of the unit. Do not place anything in front of the unit. The paper stacker can hold up to approximately 100 sheets of printed paper before the paper stacker becomes full.

3.3.3.

DOCUMENT STACKER

Pull the document stacker ( ) forward gently until it clicks into place, then press the center part of the document stacker ( ) to open the document stacker extender ( ).

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3.3.4.
1.

PAPER TRAY AND PAPER TRAY COVER

Insert the paper tray ( ) into the slot ( ) on the back of the unit.

2.

Pull the tension plate forward ( ) and attach the paper tray cover ( ), then push the tension plate back ( ).

Note:

Do not place the unit in an area where the paper tray may be obstructed (i.e., by a wall etc.).

Keep this surface ( ) away from walls etc. more than 50 mm to let the unit cool down.

To remove the paper tray Pull the paper tray forward in the direction of the arrow.

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3.3.5.

INSTALLING THE RECORDING PAPER

A4 size recording paper can be used for fax messages. The unit can hold: Up to 250 sheets of 60 g/m2 to 75 g/m2 paper. Up to 230 sheets of 80 g/m2 paper. Up to 200 sheets of 90 g/m2 paper.

1.

Before inserting a stack of paper, fan the paper to prevent paper jams.

2.

Pull the tension plate forward ( ).

3.

Remove the paper tray cover ( ).

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4.

Insert the paper, print-side down ( ). The paper should not be over the tabs ( ). If the paper is not inserted correctly, readjust the paper, or the paper may jam.

5.

Attach the paper tray cover ( ).

6.

Push the tension plate back ( ).

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3.3.6. 3.3.6.1.

DOCUMENTS THE UNIT CAN SEND USING THE ADF (AUTO DOCUMENT FEEDER)

Note: Remove chips, staples or other similar fasteners. Do not send the following types of documents. (Use copies for fax transmission.) Chemically treated paper such as carbon or carbonless duplicating paper Electrostatically charged paper Badly curled, creased or torn paper Paper with a coated surface Paper with a faint image Paper with printing on the opposite side that can be seen through the other side, such as newsprint. Note for the auto document feeder Check that ink, paste or correction fluid has dried completely. To sending a document with a width of less than 210 mm, we recommend using a copy machine to copy the original document onto A4-sized paper, then sending the copied document.

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3.3.7.

TO SELECT CHARACTERS WITH THE DIAL KEYPAD

Note: To enter the another character that is located on the same dial key, press to move the cursor to the next space. Instead of pressing the dial keys, you can select characters using [ + ] or [ - ]. Refer to SETTING YOUR LOGO (P.25).

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3.3.8.

SETTING YOUR LOGO

The logo can be your company, division or name. Refer to LCD MESSAGE (P.4).

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3.3.9.

REPLACING THE TONER CARTRIDGE AND THE DRUM UNIT

When the display shows the following, replace the toner cartridge.

We recommend you replace the drum unit every fourth time you replace the toner cartridge. To check the drum life and quality, please print the printer test list. To ensure that the unit operates properly, we recommend the use of Panasonic toner cartridge (Model No. KX-FA83X) and drum unit (Model No. KX-FA84X). To maintain print quality and machine life, we recommend you to clean slots and openings and the inside of the unit when replacing the toner cartridge and/or from unit. Caution: We cannot be responsible for any damage to the unit or degradation of print quality which may occur from the use of non-Panasonic toner cartridge and drum unit. The drum unit contains a photosensitive drum. Exposing it to light may damage the drum. Once you have opened the protection bag: Do not expose the drum unit to light for more than 5 minutes. Do not touch or scratch the green drum surface. Do not place the drum unit near dust or dirt, or in a high humidity area. Do not expose the drum unit to direct sunlight. Do not unplug the fax machine. Loss of fax documents in memory may occur. Do not leave the toner cartridge out of the protection bag for a long time. It will decrease the toner life. Do not add toner to the toner cartridge. 1. Before opening the protection bag of the new toner cartridge, shake
it vertically more than 5 times.

2. Remove the new toner cartridge from the protection bag.


Peel off the seal ( ) from the toner cartridge.

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3. Lift open the front cover ( ), holding OPEN ( ).

4. Tap on the used toner cartridge several times to allow the remaining
toner to fall into the drum unit. Remove the drum and toner unit ( ) by holding the two tabs. Do not touch the transfer roller ( ). If you replace the toner cartridge and the drum unit at the same time, skip to step 7.

5. Turn the two levers ( ) on the used toner cartridge firmly, until the
triangles ( ) match.

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6. Remove the used cartridge ( ) from the drum unit ( ).

The toner may stick to the cartridge and the drum unit. Be careful when handling.

Do not drop the toner on the green drum surface ( ). Put the used toner cartridge into the protection bag.

7. If you replace the drum unit at the same time, remove the new drum
unit from the protection bag. Place the toner cartridge ( ) into the drum unit ( ) vertically.

8. Firmly press down the toner cartridge to snap into position.

9. Turn the two levers ( ) on the toner cartridge firmly.

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10. Make sure that the triangles ( ) match, to install the toner cartridge
correctly.

If the lower glass ( ) is dirty, clean it with a soft dry cloth.

11. Install the drum and toner unit ( ) by holding the tabs.

12. Close the front cover ( ) by pushing down on both sides, until
locked. While the unit displays PLEASE WAIT, do not open the front cover, or disconnect the power cord.

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4 MAINTENANCE
4.1.
4.1.1.

MAINTENANCE ITEMS AND COMPONENT LOCATIONS


OUTLINE

MAINTENANCE AND REPAIRS ARE PERFORMED USING THE FOLLOWING STEPS. 1. Periodic maintenance Inspect the equipment periodically and if necessary, clean any contaminated parts. 2. Check for breakdowns Look for problems and consider how they arose. If the equipment can be still used, perform copying, self testing or communication testing. 3. Check equipment Perform copying, self testing and communication testing to determine if the problem originates from the transmitter, receiver or the telephone line. 4. Determine causes Determine the causes of the equipment problem by troubleshooting. 5. Equipment repairs Repair or replace the defective parts and take appropriate measures at this stage to ensure that the problem will not recur. 6. Confirm normal operation of the equipment After completing the repairs, conduct copying, self testing and communication testing to confirm that the equipment operates normally. 7. Record keeping Make a record of the measures taken to rectify the problem for future reference.

4.1.2.

MAINTENANCE CHECK ITEMS/COMPONENT LOCATIONS

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4.1.2.1.
NO. 1 2

Maintenance List
OPERATION Document Path Rollers CHECK REMARKS Remove any foreign matter such as paper. If the roller is dirty, clean it with a damp cloth then dry Refer to MAINTENANCE CHECK thoroughly. ITEMS/COMPONENT LOCATIONS( P.30).() Sensors Document sensor (PS500), Paper feed sensor (PS501), Printer See MAINTENANCE CHECK cover open switch (SW101),ADF cover open sensor (SW501), ITEMS/COMPONENT LOCATIONS(P.30) FB cover open sensor (SW500), ADF CIS position sensor and SENSORS AND SWITCHES (PS502),FB CIS position sensor (PS503)Resist sensor (PC201) SECTION(P.178)TEST FUNCTIONS(P.67) ,Paper exit sensor (PS50). Paper sensor (PS1)Confirm the operation of the sensors. Glass If the glass is dirty, clean them with a dry soft cloth. Refer to MAINTENANCE(P.35). Abnormal, wear and tear Replace the part. Check if the screws are tight on all parts. or loose parts

4 5

4.1.2.2.
No. 1 2 3 4 5 6 7

Maintenance Cycle
Item Cleaning Cycle 3 months 3 months 3 months 3 months 3 months 3 months 3 months Replacement Cycle Procedure 7 years* (100,000 documents) Refer to HOW TO REMOVE THE SEPARATION ROLLER (P.52). 7 years (100,000 documents) Refer to HOW TO REMOVE THE SEPARATION RUBBER (P.50). 7 years (100,000 documents) Refer to HOW TO REMOVE THE SEPARATION RUBBER (P.50). 7 years (100,000 documents) Refer to HOW TO REMOVE THE SEPARATION RUBBER (P.50). 7 years (100,000 documents) Refer to HOW TO REMOVE THE PICK UP UNIT (P.48). 7 years (100,000 documents) Refer to HOW TO REMOVE THE PICK UP ROLLER (P.47). 7 years (100,000 documents) Refer to HOW TO REMOVE THE SEPARATION RUBBER (P.50) 7 years (100,000 documents) Refer to HOW TO REMOVE THE TRANSFER ROLLER (P.51). 7 years (100,000 documents) Refer to FUSER SECTION (P.228). 7 years (100,000 documents) Refer to FUSER SECTION (P.228). 7 years (100,000 documents) Refer to FUSER SECTION (P.228).

ADF Separation Roller (Ref.No.50) Paper Feed Roller (Ref.No.154) ADF Separation Rubber (Ref. No.35) ADF Exit Roller (Ref.No.34) Pick up Roller (Ref No.108) Separation Rubber (Ref. No.99) Document Feed Roller (Ref.No.154)

8 9 10 11

Transfer Roller (Ref.No.73) Pressure Roller (Ref.No.120) Heat Roller (Ref.No.127) Exit Roller (Ref.No.142)

3 months 3 months 3 months 3 months

If each part has got dirty, clean it with a damp cloth then dry thoroughly.

* These values are standard and may vary depending on usage conditions.

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4.2.

PRINTING

The motor pinion rotates in the direction shown in the figure. The gears of fixing and developing parts are driven by the GEAR IDLER 67. The GEAR PAPER FEED ROLLER drives the roller. The GEAR CLUTCH runs idle and GEAR PICKUP PAPER is still.

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4.3.

PRINTING (PAPER PICK UP)

During printing When the SOLENOID is turned ON, the LEVER PICK UP CLUTCH is hooked on the RING of GEAR CLUTCH. It causes the GEAR PICKUP PAPER to rotate. The recording paper is pressed by the PICKUP ROLLER and the top paper is separated and fed. Even the SOLENOID is turned OFF, it can not stop on the way of a turn because the tip of LEVER PICK UP CLUTCH is on the CAM of GEAR PICKUP PAPER. When the tip of LEVER PICK UP CLUTCH returns to CAMs home position, the GEAR CLUTCH RING is unhooked, then the GEAR PICKUP PAPER is stopped.

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4.4.

SCANNING (ADF)

DOCUMENT TRANSMISSION (ADF) When the tip of the document is set to a point of contact between the separation roller and the separation pad through the document feed roller, then the document is fed there separately. The document feed roller carries the document and the CIS reads it through the glass. The document is exited through the document feed roller.

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4.5.

MAINTENANCE

If a black line, a white line or a dirty pattern appears on your recording paper, on your original, or on the fax document received by the other party, clean the white plate, scanner glass and lower glass.

4.5.1.

CLEANING THE INSIDE OF THE UNIT

Clean the inside of the unit: Document frequently misfeeding. Black line, a white line or a dirty appears on the original document when sending or copying. Caution: Be careful when handling the toner and drum unit. Do not use paper products, such as paper towels or tissues, to clean inside of the unit. 1. Disconnect the power cord and the telephone line cord. 2. Lift open the front cover ( ) , holding OPEN ( ).

3. Clean the document separation roller ( ) with a cloth moistened with


isopropyl rubbing alcohol, and let all parts dry thoroughly.

4. Hold the center part of the front cover ( ), and pull open the inner
cover ( ). Do not touch the transfer roller ( ).

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5. Clean the document feeder roller ( ) with a cloth moistened with


isopropyl rubbing alcohol, and let all parts dry thoroughly. Clean the upper glass ( ) with a soft and dry cloth.

6. Push back the inner cover. 7. Remove the drum and toner unit ( ) by holding the two tabs.

8. Clean the lower glass ( ) with a soft and dry cloth.

9. Reinstall the drum and toner unit ( ) by holding the tabs.

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10. Close the front cover ( ) by pushing down on both sides, until
locked.

11. Reconnect the power cord and the telephone line cord. Note:
Do not touch the transfer roller ( ).

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4.6.

DOCUMENT JAMS-sending

If the unit does not release the document during feeding, remove the jammed document as follows. 1. Lift open the front cover ( ), holding OPEN ( ).

2. Hold the center part of the front cover ( ), and pull open the
inner cover ( ). Do not touch the transfer roller ( ).

3. Remove the jammed document carefully ( ).

4. Push back the inner cover.

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5. Close the front cover ( ) by pushing down on both sides,


until locked.

Note: Do not pull out the jammed document forcibly before opening the front cover.

4.7.
4.7.1.

RECORDING PAPER JAMS


When the recording paper has jammed in the unit

If the unit does not eject any recording paper during reception or copying, the recording paper has jammed and the display will show the following massage. The display will show the following. Refer to LCD MESSAGE (P.4).

1. Lift open the front cover ( ), holding OPEN ( ).

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2. Remove the jammed paper.


When the recording paper has jammed near the drum and toner unit: Remove the jammed paper ( ) carefully by pulling it toward you. Do not touch the transfer roller ( ).

When the recording paper has jammed near the recording paper exit: 2-1. Pull the tension plate forward ( ), then remove the paper tray cover ( ).

2-2. Remove the recording paper ( ), then remove the drum and toner unit ( ) to allow the jammed paper ( ) to pull free from the rear cabinet.

2-3. Lift both green levers ( ) forward until they stop.

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2-4. Remove the jammed paper ( ) from the fuser unit by pulling it upwards carefully, then install the drum and toner unit.

2-5. Push back the levers ( ) to the original position.

3 Close the front cover ( ) by pushing down on both sides, until


locked.

4 Re-insert the recording paper ( ).


Before re-inserting, make sure to fan and straighten the recording paper.

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5 Attach the paper tray cover ( ), then push back the tension plate
( ).

4.7.2.

When the recording paper is not fed into the unit properly

The display will show the following. Refer to LCD MESSAGE (P.4).

1. Pull the tension plate forward ( ) then remove the paper tray
cover ( ). Remove the recording paper ( ).

2. Re-insert the recording paper. Attach the paper tray cover, the
push back the tension plate. Before re-inserting, make sure to fan and straighten the recording paper.

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5 DISASSEMBLY INSTRUCTIONS

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5.1.

UPPER MAIN CABINET SECTION

CROSS REFERENCE: A1: HOW TO REMOVE THE OPERATION PANEL ASSY (P.46) A2: HOW TO REMOVE THE PICK UP UNIT (P.47) A3: HOW TO REMOVE THE PICK UP ROLLER (P.48) A4: HOW TO REMOVE THE OPERATION BOARD (P.49) A5: HOW TO REMOVE THE LOWER FRAME (P.50) A6: HOW TO REMOVE THE SEPARATION RUBBER (P.50) A7: HOW TO REMOVE THE TRANSFER ROLLER (P.51) A8: HOW TO REMOVE THE SEPARATION ROLLER (P.52)

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5.2.

LOWER MAIN CABINET SECTION

CROSS REFERENCE: B1: HOW TO REMOVE THE BOTTOM PLATE (P.53) B2: HOW TO REMOVE THE ANALOG BOARD (P.53) B3: HOW TO REMOVE THE HIGH VOLTAGE POWER BOARD (P.54) B4: HOW TO REMOVE THE LASER UNIT (P.54) B5: HOW TO REMOVE THE FAN UNIT (P.55) B6: HOW TO REMOVE THE LOW VOLTAGE POWER BOARD (P.55) B7: HOW TO REMOVE THE SOLENOID (P.56) B8: HOW TO REMOVE THE HANDSET HOLDER (P.56) B9: HOW TO REMOVE THE MAIN MOTOR (P.57) B10: HOW TO REMOVE THE FUSER UNIT (P.58) C1: HOW TO REMOVE THE CIS (P.59)

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5.3.

HOW TO REMOVE THE OPERATION PANEL ASSY

46

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5.4.

HOW TO REMOVE THE PICK UP UNIT

47

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5.5.

HOW TO REMOVE THE PICK UP ROLLER

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5.6.

HOW TO REMOVE THE OPERATION BOARD

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5.7.

HOW TO REMOVE THE LOWER FRAME

5.8.

HOW TO REMOVE THE SEPARATION RUBBER

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5.9.

HOW TO REMOVE THE TRANSFER ROLLER

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5.10. HOW TO REMOVE THE SEPARATION ROLLER

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5.11. HOW TO REMOVE THE BOTTOM PLATE

5.12. HOW TO REMOVE THE ANALOG BOARD

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5.13. HOW TO REMOVE THE HIGH VOLTAGE POWER BOARD

5.14. HOW TO REMOVE THE LASER UNIT

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5.15. HOW TO REMOVE THE FAN UNIT

5.16. HOW TO REMOVE THE LOW VOLTAGE POWER BOARD

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5.17. HOW TO REMOVE THE SOLENOID

5.18. HOW TO REMOVE THE HANDSET HOLDER

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5.19. HOW TO REMOVE THE MAIN MOTOR

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5.20. HOW TO REMOVE THE FUSER UNIT

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5.21. HOW TO REMOVE THE CIS

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5.22. NOTE FOR ASSEMBLING


5.22.1. FFC (DIGITAL BOARD)

5.22.2. DOCUMENT STACKER

5.22.3. THERMOSTAT

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5.23. INSTALLATION POSITION OF THE LEAD

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6 TROUBLESHOOTING GUIDE
6.1. USER RECOVERABLE ERRORS
If the unit detects a problem, one or more of the following messages will appear on the display. The explanations given in the [ ] are for servicemen only. Refer to LCD MESSAGE (P.4).
DISPLAY MESSAGE Polygon motor error. Refer to CALL SERVICE 1 (P.87). Laser beam error. Replace LSU unit. Refer to CALL SERVICE 2 (P.88). Fuser unit cannot heat up. Replace fuser unit. Refer to CALL SERVICE 3 (P.89). Fan motor error. Replace fan motor. Refer to CALL SERVICE 4 (P.90). There is something wrong with the drum unit. Replace the drum unit and the toner cartridge. CAUSE AND REMEDY

The document was not fed into the unit properly. Reinsert the document. If misfeeding occurs frequently, clean the document feeder rollers and try again. The drum unit is not inserted properly. Reinsert it correctly. The installed drum is worn out. Replace the drum unit with a new one. The memory (telephone numbers, parameters, etc.) has been erased. Re-program. The memory (telephone numbers, parameters, etc.) has been erased. Re-program. The front cover is open. Close it. There is no space to store new entries in navigator directory. Erase unnecessary entries. The drum life is complete. Replace the drum unit immediately.

Recording paper was not fed into the unit properly. Reinsert the recording paper. The unit has a document in memory. See the other displayed message instructions to print out the document. The memory is full of received documents due to lack of recording paper or a recording paper jam, etc. Install paper or clear the jammed paper. When performing memory transmission, the document being stored exceeds the memory capacity of the unit. Transmit the entire document manually. The inside of the unit is extremely cold and cannot be operated. Use the unit in a warmer area. While the unit cannot be operated, the received documents are temporarily stored into the memory, and will be printed out automatically when the unit warms up. When making a copy, the document being stored exceeds the memory capacity of the unit. Press STOP to clear the message. Divide the document into sections. There is something wrong with the modem circuit. The other partys fax machine is busy or has run out of recording paper. Try again. Recording paper is not installed or the unit has run out of paper. Install paper. Recording paper is not fed into the unit properly. Reinstall paper. A recording paper jam occurred. Clear the jammed paper. [If the printout jams, please refer to RECORDING PAPER JAMS (P.39).] The unit is warming up. Wait for a while.

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DISPLAY MESSAGE

CAUSE AND REMEDY The other partys fax machine does not offer the polling function. Check with the other party. The other partys fax machine is busy or has run out of recording paper. Try again. The document is jammed. Remove the jammed document. Attempted to transmit a document longer than 600 mm (23 5/8). Press the STOP document. Divide the document into two or more sheets and try again. to remove the

[Alternately, turn off service code #559 to enable sending of documents longer than 600 mm] (Refer to DOCUMENT JAMS-sending (P.38).) The drum life is near to the end. Replace the drum unit as soon as possible. The toner life is complete. Replace the toner cartridge immediately.

The toner life is near to the end. Replace the toner cartridge as soon as possible.

A transmission error occurred. Try again. The inside of the unit is too cold. Let the unit warm up. Wait for a while. The fax message was printed on paper which is shorter than A4 size paper. Use the appropriate size paper.

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6.2.

PROGRAMMING AND LISTS

The programming functions are used to program the various features and functions of the machine, and to test the machine. This facilitates communication between the user and the service man while programming the unit.

6.2.1.

OPERATION

There are 2 basic categories of programming functions, the User Mode and the Service Mode. The Service Mode is further broken down into the normal and special programs. The normal programs are those listed in the Operating Instructions and are available to the user. The special programs are only those listed here and not displayed to the user. In both the User and Service Modes, there are Set Functions and Test Functions. The Set Functions are used to program various features and functions, and the Test Functions are used to test the various functions. The Set Functions are accessed by entering their code, changing the appropriate value, then pressing the SET key. The Test Functions are accessed by entering their code and pressing the key listed on the menu. While programming, to cancel any entry, press the STOP key.

6.2.2.

OPERATION FLOW

Refer to LCD MESSAGE (P.4).

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6.2.3.
Code 501 502 514 520 521 522 523

SERVICE FUNCTION TABLE


Function Pause time set Flash time Bell signal detect time CED frequency select International mode select Auto standby select Receive equalizer select Set Value X 100 msec X 10 ms X 100msec 1:2100 Hz 2:1100 Hz 1:ON 2:OFF 1:ON 2:OFF 1: 2: 3: 4: 1: 2: 3: 4: 0 km 1.8 km 3.6 km 7.2 km 0 km 1.8 km 3.6 km 7.2 km Effective Range 001~600 01~99 1~9 1, 2 1, 2 1, 2 1~4 Default 030 012 3 1 1 1 1 Remarks ---------------------------See Symptom/Countermeasure Table for long distance and international calls in (P.121). See Symptom/Countermeasure Table for long distance and international calls in (P.121). The resolution reverts to the default when transmission is complete. Set RX equalizer to automatic mode.

524

Transmission equalizer select

1~4

529 544

Call Service Clear Selecting the document feed position 0~4mm

0~4

550 551 552 553

Memory clear ROM check DTMF single tone test Monitor on FAX communication select Modem test Scan check Motor test LED test LCD test KEY test ITS auto redial time set ITS auto redial line disconnection time set Remote turn-on ring number set FAX auto redial time set FAX auto redial time disconnection time set CNG transmit select

1:ON 2:OFF 1:OFF 2:PHASE B 3:ALL

1, 2 1~3

2 1

If it is difficult to feed documents, raise the set value. If multi documents feed occurs, lower the set value. See (P.67). See (P.67). See (P.67). Sets whether to monitor the line signal with the units speaker during FAX communication or not. See (P.67). See (P.67). See (P.67). See (P.67). See (P.67). See (P.67). Selects the number of times that ITS is redialed (not including the first dial). Sets the interval of ITS redialing. Sets the number of rings before the unit starts to receive a document in the TEL mode. Selects the number of redial times during FAX communication (not including the first dial). Sets the FAX redial interval during FAX communication. Lets you select the CNG output during FAX transmission. ALL: CNG is output at phase A. AUTO: CNG id output only when automatic dialing is performed. OFF: CNG id not output at phase A. Refer to (P.114). See Symptom/Countermeasure Table for long distance and international calls in (P.121). Refer to (P.115) and (P.121). See Symptom/Countermeasure Table for long distance and international calls in (P.121). Refer to (P.114) and (P.121). If the number of errors during transmission exceeds this value, the sending side terminates the call. Selects the FAX transmission level. Refer to (P.114)and (P.115). Used when there is an error problem. Refer to (P.121). ---------See (P.67).

554 555 556 557 558 561 571 572 573 590 591 592

X number of times X second X number of rings X number of times X second 1:OFF 2:ALL 3:AUTO

00~99 001~999 00~99 00~99 001~999 1~3

05 065 10 05 065 2

593

Time between CED and 300bps

594

Overseas DIS detection select

595

Receive error limit value set

596 598 599 628

Transmit level set Receiving sensitivity ECM frame size H.V.P.S. check

1:75 msec 2:500 msec 3:1 sec 1:detects at the 1st time 2:detects at the 2st time 1: 5% 2: 10% 3: 15% 4: 20% X dBm 43= -43 dBm 1:256 2:64

1~3

1, 2

1~4

-15~00 20~48 1, 2

11 41 1

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Code 630

Function Paper Jam Cause Distinction Code

Set Value

Effective Range

Default

Remarks 0:No Paper Jam 1:The paper was pulled into the unit. 2:The paper was longer than the maximum length of the register sensor. 3:The paper exit was not detected after the registration. 4:The paper was longer than the maximum length of the paper exit sensor. 5:The register sensor or paper exit sensor was turned ON before the motor started to rotate. 6:The register sensor chattered. 7:The paper exit sensor chattered. See (P.67). See the parts number of the tool. (P.245). The tool includes the operating manual for writing program. See (P.86). See (P.67). To reset the value to the default one, except History data. Please restart a power supply after clearing a memory. ---------Adjusts the speed to start training during FAX transmission. Refer to (P.114) and

639 651

LSU test Write system program into the Flash Rom with a tool.

655 677 710

Cause Distinction Code of Call Service 3 Fan test Memory clear except History data

711 717

Select dial mode Transmit speed selection

718

Receive speed selection

719 721 722 763

Ringer off in TEL/FAX mode Pause tone detect Redial tone detect CNG detect time for friendly reception T1 timer

1:PULSE 2:TONE 1:14400BPS 2:12000BPS 3:9600BPS 4:7200BPS 5:4800BPS 6:2400BPS 1:14400BPS 2:12000BPS 3:9600BPS 4:7200BPS 5:4800BPS 6:2400BPS 1:ON 2:OFF 1:ON 2:OFF 1:ON 2:OFF 1:10 sec 2:20 sec 3:30 sec 1:35 sec 2:60 sec X 100 sec

1, 2 1~6

2 1

1~6

Adjusts the speed to start training during FAX reception. Refer to (P.115) and

1, 2 1, 2 1, 2 1~3

1 2 1 3

Selects the ringer switch off when a call is received in the TEL/FAX mode. Selects the tone detection for pause in dialing. Sets the tone detection mode after redialing. Selects the CNG detection tone of friendly reception. Sets a higher value when the response from the other party needs more time during FAX transmission. Use this function when delay occurs in the line and communication. (ex. Mobile comm) does not work well. See (P.67). See (P.67). ----------------------------

771

1, 2

774

T4 timer

00~99

00

815 852 853 854 861

Sensor & Vox check Print test pattern Top margin Left margin Paper size set

874 875 880 881 882 890

DTMF ON time DTMF OFF time History list Journal 2 list Journal 3 list TEL/FAX 1st ring back tone

1:LETTER 2:A4 3:LEGAL X msec X msec

1~5 1~7 1~3

3 4 2

060~200 060~200

90 90

------------------See (P.76). See (P.119). See (P.119). Selects whether the TEL/FAX 1st ring back tone is ON or OFF in the TEL/FAX mode.

1:ON 2:OFF

1, 2

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6.3.

TEST FUNCTIONS

The codes listed below can be used to perform simple checks of some of the units functions. When complaints are received from customers, they provide an effective tool for identifying the locations and causes of malfunctions.
Test Mode Type of Mode Code Function Operation after code input 5 5 6 0: Recording paper feed 1: Auto Document feed (STANDARD) START 2: Auto Document feed (FINE) 3: Auto Document feed (SUPER FINE) 5 5 4 Telephone line circuit is connected automatically, output the following signals on the circuit line. START 1) OFF 2) 14400bps 3) 12000bps 4) 9600bps 5) 7200 bps 6) 4800bps 7) 2400bps 8) 300bps 9) 2100Hz 10) 1100Hz 5 5 1 Indicates the version and checks the sum of the ROM. START 5 5 8 Checks the LCD indication. Illuminates all the dots to check if they are normal. START Refer to OPERATION PANEL SECTION (P.134). 5 5 2 Outputs the DTMF as single tones. Used to check the frequencies of the individual DTMF tones. Refer to DTMF SINGLE TONE TRANSMIT SELECTION 1....ON (P.69). 2....OFF 5 5 7 START 5 6 1 START (any key) 5 5 5 6 3 9 5 5 0 START 6 2 8 START 6 7 7 START All LEDs above the operation panel board flash on and off, or are illuminated. Checks the button operation. Indicates the button code on the LCD while the button is pressed. Refer to BUTTON CODE TABLE (P.69). Refer to OPERATION PANEL SECTION (P.134). LED lights up, CIS scanning. Refer to CIS (Contact Image Sensor) SECTION (P.141). Laser radiates, Polygon rotates. Refer to LSU SECTION (P.140). To reset the value to the default one, except the top margin (#853), left margin (#854), time / day (#001), logo (#002), Fax no. (#003), History and Directory data. Please restart a power supply after clearing a memory. Refer to HIGH VOLTAGE VALUE CHECK POINT (P.142).

MOTOR TEST

Service Mode

MODEM TEST

Service Mode

ROM CHECK LCD CHECK

Service Mode Service Mode

DTMF SINGLE TEST

Service Mode

LED CHECK KEY CHECK

Service Mode Service Mode

CIS TEST LSU TEST MEMORY CLEAR

Service Mode Service Mode Service Mode

High Voltage Power Supply Board CHECK FAN TEST

Service Mode

Service Mode

1:TEST OFF 2:High-speed rotation 3:Low-speed rotation

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Test Mode

Type of Mode

SENSOR CHECK

Service Mode

Code Function Operation after code input 8 1 5 First of all, press the copy button, and confirm the action of ON/OFF. For each sensors operation, refer to SENSORS AND SWITCHES SECTION (P.178). D S C P R E D T * 3F * D 4 * V : LCD DISPLAY

D: Document sensor
D: Document set -: No document

S: Paper Feed Sensor


S: Read position -: No read position

C: Printer Cover Switch


C: Open -: Close

P: Paper sensor
P: Recording paper set -: No recording paper

R: Regist Sensor
R: Detect recording paper -: Not defect recording paper

E: Exit Sensor
E: Detect recording paper -: Not detect recording paper

D: Drum Sensor
D: DRUM set -: No DRUM

T: Toner Sensor
T: Toner sensor ON -: Toner sensor OFF

*: None 3F: Temperature of THERMISTOR


Hex (00-FF)

*: None D4: Temperature of Atmosphere


Hex (00-FF)

*: None V: VOX signal


V: Detect the tone on the line PRINT TEST PATTERN Service Mode 8 5 2 START -: Not detect 1. Press 852 then the SET key in the service mode. 2. As PATNO = is displayed on the LCD, enter the test pattern No. and press the SET key. 3. When No. = is displayed on the LCD, enter the printing number and press the SET key. (Press 00 for the infinite printing.) 4. MODE is displayed on the LCD. Press 0 to start printing or press 1 to go to the next screen. 5. When 1 is pressed at MODE, INTVL = is displayed on the LCD. Enter the printing interval (00~99 sec). 6. The printing repeats the designated number of times at the programmed printing intervals.

Note: The numbers in the boxes (XXX) indicate the keys to be input for the various test modes.

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6.3.1.

DTMF SINGLE TONE TRANSMIT SELECTION

Note: After performing this check, do not forget to turn the setting off. otherwise, dialing in DTMF signal will not work.

6.3.2.

BUTTON CODE TABLE

Reffer to PANEL LISTS (P.5).

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6.3.3.
1. NO. 01

PRINT TEST PATTERN


3. NO.12

2. NO.08 These print test patterns are just image printing, and different from actual ones. When it is required to judge the print quality, compare with the printing of a nondefective machine.

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6.4.

REMOTE PROGRAMMING

If, after the call is connected, the customer describes the situation and it is determined that the problem can be corrected by making parameter changes, this function makes it possible to change parameters such as the user code and service code from another fax (using DTMF tones). Therefore, travel to the customers location is not required. However, it is not possible to change all the parameters remotely (PROGRAM MODE TABLE(P.72)). The function used to accomplish this is remote programming. First, in order to check the current status of the service code parameter, print out the setup list (code: 991) and the service list (code: 999) from the customers fax machine. Based on this, the parameters for the desired codes can be changed. The procedure for changing and listing parameters is described on ENTERING THE REMOTE PROGRAMMING MODE AND CHANGING SERVICE CODES(P.71). Also, before exiting the remote programming mode, it is advisable to obtain a new list to confirm that the changes were made correctly. Hint: Since the connected telephone is in use during the remote programming mode, it may be helpful to ask the customer to switch to the speakerphone. This frees the customer from the need to remain right next to the fax while you are making parameter settings. When finished, inform the customer. Also note that in very noisy locations where the DTMF tones are not audible, the remote programming function will not work.

6.4.1.

ENTERING THE REMOTE PROGRAMMING MODE AND CHANGING SERVICE CODES

CROSS REFERENCE: PROGRAM MODE TABLE (P.72)

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6.4.2.

PROGRAM MODE TABLE


Code 001 002 003 004 006 012 017 022 023 025 026 030 037 039 041 044 046 048 049 058 068 076 077 078 079 080 501 502 514 520 521 522 523 524 529 544 550 551 552 553 554 555 556 557 558 561 571 572 573 590 591 592 593 594 595 596 598 599 628 630 639 651 655 Function Set date and time Your logo Your fax telephone number Transmission report mode FAX ring count Remote TAM activation Ringer pattern Auto journal print Overseas mode Delayed transmission Auto CALLER ID list Silent FAX recognition ring Auto REDUCTION LCD contrast Remote FAX activation code Receive alert Friendly receive Language Auto disconnect Scan contrast ECM Selection FAX tone Auto answer mode TEL/FAX ring Toner save Set default Pause time set Flash time Bell signal detect time CED frequency select International mode select Auto standby select Receive equalizer select Transmission equalizer select Memory clear for Call Service Document feed position adjustment value set Memory clear ROM check DTMF signal tone test Monitor on FAX communication Modem test Scanner test Motor test LED test LCD test Key test ITS auto redial time set ITS auto redial line disconnection time set Remote turn-on ring number FAX auto redial time set FAX auto redial line disconnection time set CNG transmit select Time between CED and 300bps Overseas DIS detection select Receive error limit value set Transmit level set Receiving Sensitivity ECM Frame size H.V.P.S check Paper jam cause distinction LSU test White system program into the Flash ROM Cause distinction code of call service 3 Set Value dd/mm/yy hh:mm ----------------2:ON / 3:OFF / 1:ERROR 1 to 9 rings ON/ID=11 / OFF A/B/C 1:ON / 2:OFF 1:NEXT FAX / 2:ERROR / 3:OFF ON / OFF 1:ON / 2:OFF 3 to 9 rings 1:ON / 2:OFF NORMAL / DARKER ON / OFF 1:ON / 2:OFF 1:ON / 2:OFF 1:ENGLISH / 2:GREEK 1:ON / 2:OFF 1:NORMAL / 2:LIGHT / 3:DARKER 1:ON / 2:OFF 1:ON / 2:OFF 1:TEL/FAX / 2:FAX only 1 to 9 rings 1:ON / 2:OFF YES / NO 001~600 x 100msec 01~99 x 10ms 1~9 x 100msec 1:2100Hz / 2:1100Hz 1:ON / 2:OFF 1:ON / 2:OFF 1:0kms / 2:1.8km / 3:3.6km / 4:7.2km 1:0kms / 2:1.8km / 3:3.6km / 4:7.2km --------0~4mm ----------------1:ON / 2:OFF 1:OFF / 2:Phase B / 3:ALL ------------------------------------------------00~99 001~999sec 00~99 00~99 001~999sec 1:OFF / 2:ALL / 3:AUTO 1:75ms / 2:500ms / 3:1sec 1:1st / 2:2nd 1:5% / 2:10% / 3:15% / 4:20% -15~00dBm 20~48 1:256 / 2:64 ----------------------------------------Default 01/Jan/2005 None None ERROR 2 OFF A ON ERROR OFF ON 3 ON NORMAL ON CODE=*#9 ON ON ENGLISH ON ID=*0 NORMAL ON ON FAX only 2 OFF NO 030 12 3 2100Hz ON ON 0 km 0 km --------2 ----------------OFF OFF ------------------------------------------------05 065 10 05 065 ALL 75ms 1st 10% 11 41 256byte ----------------------------------------Remote Setting NG NG NG OK OK NG NG OK OK NG OK OK OK NG NG OK OK OK NG OK OK OK OK OK OK NG OK OK OK OK OK OK OK OK NG OK NG NG OK OK NG NG NG NG NG NG OK OK OK OK OK OK OK OK OK OK OK OK NG NG NG NG NG

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KX-FL611GR

Code 677 710 711 717 718 719 721 722 763 771 774 815 852 853 854 861 874 875 880 881 882 890 991 994 995 996 998 999

Function Fan test Memory clear except History data Select dial mode Transmit speed select Receive speed select Ringer off in TEL/FAX mode Pause tone detect Redial tone detect CNG detect time for friendly reception T1 timer T4 timer Sensor test Print test pattern Top margin Left margin Paper size set DTMF ON time DTMF OFF time History list Journal 2 Journal 3 TEL/FAX ring back tone Setup list Journal list Journal 2 list Journal 3 list History list Service list

Set Value ----------------1:PULSE 2:TONE 1:14400/ 2:12000/ 3:9600/ 4:7200/ 5:4800/ 6:2400 1:14400/ 2:12000/ 3:9600/ 4:7200/ 5:4800/ 6:2400 1:ON / 2:OFF 1:ON / 2:OFF 1:ON / 2:OFF 1:10s / 2:20s / 3:30s 1:35s / 2:60s 00~99 100msec ----------------1~5 1~7 1:LETTER / 2:A4 / 3:LEGAL 060~200msec 060~200msec ------------------------1:ON / 2:OFF 1:Start 1:Start 1:Start 1:Start 1:Start 1:Start

Default ----------------TONE 14400bps 14400bps ON OFF ON 30s 35s 00 ----------------5 7 A4 90 90 ------------------------ON -------------------------------------------------

Remote Setting OK NG OK OK OK OK OK OK OK OK OK NG NG OK OK OK OK OK NG NG NG OK OK OK OK OK OK OK

OK means can set. NG means can not set. Note: Refer to SERVICE FUNCTION TABLE (P.65) for descriptions of the individual codes. Example: If you want to set value in the 004 Transmission report mode, press the dial key number 1, 2 or 3 corresponding to the Set Value you want to select. (1:ERROR/2:ON/3:OFF)

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KX-FL611GR

6.4.3.

USER MODE (The list below is an example of the SYSTEM SETUP LIST the unit prints out.)

Note: The above values are the default values.

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KX-FL611GR

6.4.4.

SERVICE MODE SETTINGS (Example of a printed out list)

Note: The above values are the default values.

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KX-FL611GR

6.4.5.

HISTORY (Example of a printed out list)

Note: See the following descriptions of this report. Item No. (1) ~ (49) are corresponding to the listed items in DESCRIPTIONS OF THE HISTORY REPORT(P.77).

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KX-FL611GR

6.4.5.1.

DESCRIPTIONS OF THE HISTORY REPORT

(1) ROM VERSION FLASH ROM version (2) SUM FLASH ROM internal data calculation. (3) YOUR LOGO The user logo recorded in the unit. If it is not recorded, NONE will be displayed. (4) YOUR TELEPHONE NUMBER The user telephone number recorded in the unit. If it is not recorded, NONE will be displayed. (5) Not used (6) FACTORY - CUSTOMER This shows how many days from factory production until the user turns ON the unit. (7) MONTH The shows the very first month, date, year and time set by the user after they purchased the unit. (8) DAY The shows the very first month, date, year and time set by the user after they purchased the unit. (9) YEAR The shows the very first month, date, year and time set by the user after they purchased the unit. (10) TIME The shows the very first month, date, year and time set by the user after they purchased the unit. (11) USAGE TIME The amount of time the unit has been powered ON. (12) FACTORY - NOW This shows how many days from factory production until the user prints out this history list. (13) TEL MODE The amount of time the TEL mode setting was used. (14) FAX MODE The amount of time the FAX mode setting was used. (15) Not used (16) Not used (17) FINAL RECEIVE MODE The last set receiving mode by the user. (18) TONE/PULSE SELECTION The most recently used setting used, either TONE or PULSE. (19) RECEIVE REDUCTION The compression rate when receiving. (20) SETTING NO. OF DIRECTORY The recorded directory stations (one touch dial). (21) NUMBER OF COPY The number of pages copied. (22) NUMBER OF RECEIVE The number of pages received. (23) NUMBER OF SENDING The number of pages sent. (24) NUMBER OF CALLER ID The number of times Caller ID was received. (25) Not used (26) Not used (27) Not used

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(28) Not used (29) Not used (30) Not used (31) NUMBER OF PRINTING HELP The number of help lists printed until now. (32) NUMBER OF DIVIDED PRINTING IN FAX RECEPTION The number of faxes received that were divided into more than one sheet since the unit was purchased. (33) Not used. (34), (35) Not used. (36) FAX MODE Means the unit received a fax message in the FAX mode. (37) MAN RCV Means the unit received a fax message by manual operation. (38) FRN RCV Means the unit received a fax message by friendly signal detect. (39) Not used (40) RMT DTMF Means the unit detected DTMF (Remote Fax activation code) entered remotely. (41) PAL DTMF Means the unit detected DTMF (Remote Fax activation code) entered by a parallel connected telephone. (42) TURN-ON Means the unit started to receive after 10 rings. (Remote Turn On: Service Code #573) (43) Not used (44) IDENT Means the unit detected Ring Detection. (45) Not used (46) Not used (47) Not used (48) Not Used (49) Not Used (50) Printing number of the drum unit (51) Paddle rotation number of the drum unit (52) CALL SERVICE 3 failure cause record (the latest) (53) CALL SERVICE 3 failure cause record (the last time) (54) CALL SERVICE 3 failure cause record (the second last time)

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6.5.
6.5.1.

TROUBLESHOOTING DETAILS
OUT LINE

Troubleshooting is for recovering quality and reliability by determining the broken component and replacing, adjusting or cleaning it as required. First, determine the problem then decide the troubleshooting method. If you have difficulty finding the broken part, determine which board is broken. (For example: the Digital PCB, Analog PCB, etc.) The claim tag from a customer or dealer may use different expressions for the same problem, as they are not a technician or engineer. Using your experience, test the problem area corresponding to the claim. Also, returns from a customer or dealer often have a claim tag. For these cases as well, you need to determine the problem. Test the unit using the simple check list on SIMPLE CHECK LIST(P.81). Difficult problems may be hard to determine, so repeated testing is necessary.

6.5.2.

STARTING TROUBLE SHOOTING

Determine the symptom and the troubleshooting method.

CROSS REFERENCE: USER RECOVERABLE ERRORS(P.62) SIMPLE CHECK LIST(P.81) DIGITAL BOARD SECTION(P.212) POWER SUPPLY BOARD SECTION(P.147)

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6.5.3.

INITIALIZATION

There are two types of initialization, one is the short initialization (about 3 seconds) and the other is the long initialization (about 10 seconds). The short initialization makes the unit enter the standby mode. The long initialization makes the unit enter the standby mode after cleaning or detecting the rest of toner.

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KX-FL611GR

6.5.4.

SIMPLE CHECK LIST

Note: Check according to the service code referring to TEST FUNCTIONS (P.67)

81

KX-FL611GR

6.5.5. 6.5.5.1.

SIMPLIFIED TROUBLESHOOTING GUIDE PRINTING


Countermeasure Replace drum unit Check the transfer roller and spring Check the high-voltage terminal Go to HIGH VOLTAGE SECTION (P.143) Check the heat roller and the pressurized roller and the spring and the heat lamp and the thermistor Failed the power supply board Go to POWER SUPPLY BOARD SECTION (P.147) Too thick or too thin recording paper Use the recording paper from 16lb to 24lb Dirty the lower glass or the reflecting mirror Clean the lower glass and the reflecting mirror Dust on the path of the laser beam Clean the path of the laser beam Dust on the developing roller Replace drum unit Failed the heat roller or the pressuizedr roller Check the heat roller and the pressurized roller Failed LSU Go to LSU SECTION (P.140) Failed drum unit Replace drum unit Failed the gear Check the gear Failed the engine motor Go to ENGINE MOTOR (P.138) Failed the high-voltage terminal Check the high-voltage terminal Failed the high voltage power supply board Go to HIGH VOLTAGE SECTION (P.143) Scratch on the OPC drum Replace drum unit Static electricity on the documents (when Check the connection between the parts around CIS and earth copying) Failed drum unit Replace drum unit Life of drum unit is over Replace drum unit Dirty the pickup roller and the regist roller and Clean the pickup roller and the regist roller and the feed roller the feed roller and the eject roller and the heat and the eject roller and the heat roller and the pressure roller roller and the pressure roller Failed the high-voltage terminal Check the high-voltage terminal Failed the high voltage power supply board Go to HIGH VOLTAGE SECTION (P.143) Dirty the recording paper path Clean the recording paper path Failed drum unit Replace drum unit Failed LSU Go to LSU SECTION (P.140) Failed the high-voltage terminal Check the high-voltage terminal Failed the high voltage power supply board Go to HIGH VOLTAGE SECTION (P.143) Failed the digital board Check the digital board Failed CIS (when copying) Go to CIS (Contact Image Sensor) SECTION (P.141) Short toner Supply toner Failed drum unit Replace drum unit Life of drum unit is over Replace drum unit Dirty the lower glass or the reflecting mirror Clean the lower glass and the reflecting mirror Failed the high-voltage terminal Check the high-voltage terminal Failed the high voltage power supply board Go to HIGH VOLTAGE SECTION (P.143) Short toner Supply toner Failed drum unit Replace drum unit Life of drum unit is over Replace drum unit Dirty the lower glass or the reflecting mirror Clean the lower glass and the reflecting mirror Failed the high-voltage terminal Check the high-voltage terminal Failed the high voltage power supply board Go to HIGH VOLTAGE SECTION (P.143) Failed drum unit Replace drum unit Failed LSU Go to LSU SECTION (P.140) Failed the high-voltage terminal Check the high-voltage terminal Failed the high voltage power supply board Go to HIGH VOLTAGE SECTION (P.143) Failed the digital board Check the digital board Failed CIS (when copying) Go to CIS (Contact Image Sensor) SECTION (P.141) Failed the developing roller (31.4mm pitch) Replace drum unit Failed the OPC drum (75.4mm pitch) Replace drum unit Failed the heat roller (62.8mm pitch) Check the heat roller Failed the charge blush (21mm pitch) Replace drum unit Failed the high voltage power supply board Go to HIGH VOLTAGE SECTION (P.143) Too thick or too thin recording paper Use the recording paper from 16lb to 24lb Failed Failed Failed Failed Failed Cause drum unit transfer unit the high-voltage terminal the high voltage power supply board fuser unit

No. Symptom 1 GHOST IMAGE (P.91)

2 DARK OR WHITE VERTICAL LINE (P.92)

3 DARK OR WHITE HORIZONTAL LINE (P.93)

4 DIRTY OR HALF DARKNESS BACKGROUND (P.94)

5 BLACK PRINT (P.95)

6 LIGHT PRINT (P.96)

7 BLACK DENSITY IS LIGHT OR UNEVEN(P.97)

8 BLANK PRINT (P.98)

9 BLACK OR WHITE POINT (P.98)

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6.5.5.2.

RECORDING PAPER FEED


Cause Dirty or failed the pickup roller Dirty or failed the pickup rubber Dirty the pressure roller or the heat roller Failed the spring of pressure roller Too thin recording paper Dirty or failed the pickup roller Dirty or failed the pickup rubber Dirty or failed the paper feed roller Dust on the recording paper path Failed LSU Over the max capacity of the recording paper Too thick or too thin recording paper Dirty or failed the pickup roller Dirty or failed the pickup rubber Failed the gear Failed the engine motor Failed the paper feed sensor lever Failed the paper feed sensor Dirty or failed the pressure roller Dirty or failed the heat roller Dust on the recording paper path Failed the paper feed roller Failed the gear Failed the engine motor Failed the paper feed sensor lever Failed the paper feed sensor Failed the exit sensor lever Failed the exit sensor Too thick or too thin recording paper Not set the toner bottle Dirty the recording paper path Dirty the pressure roller Dirty the regist roller Failed the high-voltage terminal Failed the high voltage power supply board Countermeasure Clean or replace the pickup roller Clean or replace the separation rubber Clean the pressure roller and the heat roller Replace the spring of pressure roller Use the recording paper from 16lb to 24lb Clean or replace the pickup roller Clean or replace the separation rubber Clean or replace the regist roller Clean the recording paper path Replace LSU Set up to MAX 150 sheets Use the recording paper from 16lb to 24lb Clean or replace the pickup roller Clean or replace the separation rubber Check the gear Go to ENGINE MOTOR (P.138) Check the regist sensor (paper top sensor) lever ----Clean or replace the pressure roller Clean or replace the heat roller Clean the recording paper path Replace the regist roller Check the gear Go to ENGINE MOTOR (P.138) Check the regist sensor (paper top sensor) lever ----Check the exit sensor lever Go to PAPER EXIT SENSOR..... PAPER JAMMED (P.182) Use the recording paper from 16lb to 24lb Set toner bottle Clean the recording paper path Clean the pressure roller Clean the regist roller Check the high-voltage terminal Go to HIGH VOLTAGE SECTION (P.143)

No. Symptom 1 MULTIPLE FEED (P.99) 2 THE RECORDING PAPER IS WAVED OR WRINKLED (P.99) 3 SKEW (P.100)

4 THE RECORDING PAPER DOES NOT FEED (P.101)

5 THE RECORDING PAPER JAM(P.102)PAPER JAMMED ON THE LCD

6 BACK SIDE OF THE RECORDING PAPER IS DIRTY(P.104)

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6.5.5.3.

COPY AND FAX


Cause Failed the document sensor lever Failed the document sensor Dirty or failed the separation roller Dirty or failed the separation rubber Failed the separation spring Dust or scratch on the document paper path Failed the gear Failed the ADF motor Failed the ADF cover open switch lever Dirty or failed the separation roller Dirty or failed the separation rubber Failed the separation spring Countermeasure Replace the document sensor lever Go to DOCUMENT SENSOR (P.161) Clean or replace the separation roller Clean or replace the separation rubber Replace the separation spring Clean the document paper path Check the gear Go to ADF MOTOR (P.139) Replace the ADF cover open switch lever Clean or replace the separation roller Clean or replace the separation rubber Replace the separation spring

No. Symptom 1 NO DOCUMENT FEED (NO DOCUMENT FEED,DOCUMENT JAM and MULTIPLE DOCUMENT FEED.) (P.105) DOCUMENT JAM (NO DOCUMENT FEED,DOCUMENT JAM and MULTIPLE DOCUMENT FEED.) (P.105) MULTIPLE DOCUMENT FEED(NO DOCUMENT FEED,DOCUMENT JAM and MULTIPLE DOCUMENT FEED.) (P.105) 2 SKEW (ADF) (P.107)

4 5

Dust or scratch on the document paper path Failed the document feed roller Failed the document guide THE SENT FAX DATA IS The cause of ADF SKEWED (P.108) The cause of scanner glass Problem with the other FAX machine THE RECEIVED FAX The cause of printing DATA IS SKEWED (P.108) Problem with the other FAX machine THE RECEIVED OR Dirty or failed the drive roller (at ADF) COPIED DATA IS Dirty or failed the document feed roller (at ADF) EXPANDED (P.109) Dirty or failed the separation roller (at ADF) Failed CIS movement (at SG) BLACK OR WHITE Dirty or failed the white plate (2 places) VERTICAL LINE IS Dirty or failed the glass board COPIED (P.110) The cause of printing Failed CIS AN ABNORMAL IMAGE IS Dirty or failed the white plate (2 places) COPIED (P.111) Dirty or failed the glass board Dirty or failed the drive roller (at ADF) Dirty or failed the document feed roller (at ADF) Dirty or failed the separation roller (at ADF) Failed CIS movement (at SG) Failed CIS The cause of printing

Clean the document paper path Replace the document feed roller Replace the document guide Go to SKEW (ADF)(P.107) ---Go to SKEW (ADF)(P.107) Clean or replace the drive roller Clean or replace the document feed roller Clean or replace the separation roller Replace the belt or the gear or the shaft or the ADF motor Clean or replace the white plate Clean or replace the glass board Go to DARK OR WHITE VERTICAL LINE (P.92) Go to CIS (Contact Image Sensor) SECTION (P.141) Clean or replace the white plate Clean or replace the glass board Clean or replace the drive roller Clean or replace the document feed roller Clean or replace the separation roller Replace the belt or the gear or the shaft or the ADF motor Go to CIS (Contact Image Sensor) SECTION (P.141) Go to DARK OR WHITE VERTICAL LINE (P.92)

84

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6.5.5.4.

Others
Countermeasure Select the legal mode in the user programming mode Go to DRUM SENSOR (P.180) Go to LSU (Laser Scanning Unit) SECTION (P.176) Go to TONER SENSOR.... TONER EMPTY, TONER LOW, CHANGE DRUM (P.185) Replace the paper sensor lever Go to PAPER SENSOR..... OUT OF PAPER (P.182) Replace the top cover open switch lever Go to TOP COVER OPEN SWITCH (P.180) Check the connector and LSU and the digital board Check the connector and LSU and the digital board Check the connector and the fuser and the thermistor and the digital board Check the connector and the fan motor and the digital board

No. Symptom Cause 1 Cannot print legal size Not selected the legal mode 2 CHECK DRUM on the The drum unit can not be detected. Drum Sensor trouble LCD Mechanical shutter trouble 3 CHANGE DRUM on the The toner sensor cannot detect the toner LCD sensor signal. 4 OUT OF PAPER on the Failed the paper sensor lever LCD Failed the paper sensor 5 COVER OPEN on the Failed the top cover open switch lever LCD Failed the top cover open switch 6 CALL SERVICE 1 on the The polygon motor of LSU is unusually LCD 7 CALL SERVICE 2 on the The laser of LSU is unusually LCD 8 CALL SERVICE 3 on the The fuser temperature is unusually LCD 9 CALL SERVICE 4 on the The fan motor is unusually LCD

85

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6.5.6.

CALL SERVICE TROUBLESHOOTING GUIDE

Call Service related error is most frequent. Call Service 1 ----- Polygon doesnt rotate......... Refer to LSU (Laser Scanning Unit) SECTION (P.176). First, listen to the sound. If rotation sound isnt heard, check 24V line, POLON signal and POLCLK signal. If even a little of sound is heard, check XREADY signal. Call Service 2 ----- Laser isnt output.......... Refer to LSU (Laser Scanning Unit) SECTION (P.176) This can be judged only by referring to signal. Check 5V line, XHSYNC, SPC, VIDEO, LDON. Call Service 3 ----- Detection of fixing temperature.......... Refer to HEAT LAMP CONTROL CIRCUIT (P.191) *Service mode *655 tells the detection number and 3 latest temperatures of the thermistor. The cause distinction code of the Call Service 3 and the thermistor temperature is displayed. Maximum 3 latest temperatures are displayed showing the newest on the left. [AABB CCDD EEFF] AA, CC and EE show the cause distinction code and BB, DD and FF show their temperature. Cause distinction code 00: means that CALL SERVICE 3 has not been appeared. 01: means that it did not reach 56C within 22 seconds since the heater was turned ON. 03: means that it did not reach the secondary stabilizing temperature (160C) within 35 seconds from 56C. 04: means that it became T2-40deg (120C or below) after T2; the secondary stabilizing temperature (160C). (The heater has burnt out.) 05: means that it became over 220C. 06: means that during printing the SHORT of the thermistor (AD: 01h or below) was detected. 07: means that the thermistors SHORT (AD:00h) and OPEN (AD: F9h or over) were detected. Call Service 4 ----- Rotation of Fan.......... Refer to FAN MOTOR SECTION (P.173) Connector isnt inserted firmly, dust is caught in and the fan is broken. * As for Call Services 1, 2 and 4, turn the power OFF then ON to restart. <Note>
Once CALL SERVICE3 is displayed, the unit does not disappear until the Factory Setup or Service Function #529 is executed. Therefore Service Function #529 should be executed before the confirmation, and #529 should be done after the countermeasure.

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KX-FL611GR

6.5.6.1.

CALL SERVICE 1

"CALL SERVICE 1" means that the polygon motor inside the LSU does not rotate. The rotation of the polygon motor is detected by IC606-32pin (XREADY).

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6.5.6.2.

CALL SERVICE 2

"CALL SERVICE 2" means that the synchronous signal out of the LSU cannot be detected. The synchronous signal out of the LSU is detected by IC 606-33pin. (XHSYNC)

Note: As for the "Pulse" waveform of the above flow chart, see the timing chart.

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KX-FL611GR

6.5.6.3.

CALL SERVICE 3

"CALL SERVICE 3" means that the temperature of the fuser does not rise up to or exceed a constant temperature. The temperature is monitored with the thermistor inside the fuser and detected with the voltage input into IC 606-4pin.

*When Call Service 3 is occurred, the cause can be distinguished. Refer to Others (P.85) for details.

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6.5.6.4.

CALL SERVICE 4

"CALL SERVICE 4" means that the FAN does not run or the running of the FAN cannot be detected normally. The running of the FAN is detected by IC 605-91pin. "CALL SERVICE 4" is displayed when it detects NG five times continuously. After repairing, copy five times.If CALL SERVICE 4 is displayed,check again.

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6.5.7. 6.5.7.1.

PRINT GHOST IMAGE

CROSS REFERENCE: HIGH VOLTAGE SECTION(P.143) POWER SUPPLY BOARD SECTION(P.147)

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6.5.7.2.

DARK OR WHITE VERTICAL LINE

Note: When wiping the lower glass, reflecting mirror and LSU lens, use a dry and soft cloth. CROSS REFERENCE: LSU SECTION (P.140)

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6.5.7.3.

DARK OR WHITE HORIZONTAL LINE

CROSS REFERENCE: HIGH VOLTAGE SECTION (P.143)

93

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6.5.7.4.

DIRTY OR HALF DARKNESS BACKGROUND

CROSS REFERENCE: HIGH VOLTAGE SECTION (P.143)

94

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6.5.7.5.

BLACK PRINT

CROSS REFERENCE: HIGH VOLTAGE SECTION (P.143) LSU SECTION (P.140)

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6.5.7.6.

LIGHT PRINT

CROSS REFERENCE: HIGH VOLTAGE SECTION (P.143)

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6.5.7.7.

BLACK DENSITY IS LIGHT OR UNEVEN

CROSS REFERENCE: HIGH VOLTAGE SECTION (P.143)

97

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6.5.7.8.

BLANK PRINT

6.5.7.9.

BLACK OR WHITE POINT

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6.5.8. 6.5.8.1.

RECORDING PAPER FEED MULTIPLE FEED

6.5.8.2.

THE RECORDING PAPER IS WAVED OR WRINKLED

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6.5.8.3.

SKEW

100

KX-FL611GR

6.5.8.4.

THE RECORDING PAPER DOES NOT FEED

CROSS REFERENCE: SENSOR SECTION (P.135) MOTOR SECTION (P.138)

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6.5.8.5.

THE RECORDING PAPER JAM

CROSS REFERENCE: PAPER EXIT SENSOR..... PAPER JAMMED (P.182) FAN MOTOR SECTION (P.173) REGIST SENSOR (P.181) When the recording paper jam is occurred, the service

mode *630 distinguishes the cause. 0:No Paper Jam 1:Failed pick up 2:The paper top sensor is not turned OFF although the fixed time had passed since the sensor was turned ON.

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3:The paper eject sensor is not turned ON although the fixed time had passed since the paper top sensor was turned ON. 4:The paper eject sensor is not turned OFF although the fixed time had passed since it was turned ON. 5:The register sensor (paper top sensor) or paper exit sensor was turned ON before the motor started to rotate. 6:The register sensor (paper top sensor) chattered. 7:The paper exit sensor chattered.

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KX-FL611GR

6.5.8.6.

BACK SIDE OF THE RECORDING PAPER IS DIRTY

CROSS REFERENCE: HIGH VOLTAGE SECTION (P.143)

104

KX-FL611GR

6.5.9. 6.5.9.1.

ADF (Auto document feed) SECTION NO DOCUMENT FEED,DOCUMENT JAM and MULTIPLE DOCUMENT FEED.

CROSS REFERENCE: SENSOR SECTION (P.135)

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CROSS REFERENCE: MOTOR SECTION (P.138) 106

KX-FL611GR

6.5.9.2.

SKEW (ADF)

107

KX-FL611GR

6.5.9.3.

THE SENT FAX DATA IS SKEWED

CROSS REFERENCE: SKEW (ADF) (P.107)

6.5.9.4.

THE RECEIVED FAX DATA IS SKEWED

CROSS REFERENCE: SKEW (P.100)

108

KX-FL611GR

6.5.9.5.

THE RECEIVED OR COPIED DATA IS EXPANDED

109

KX-FL611GR

6.5.9.6.

BLACK OR WHITE VERTICAL LINE IS COPIED

110

KX-FL611GR

6.5.9.7.

AN ABNORMAL IMAGE IS COPIED

CROSS REFERENCE: CIS (Contact Image Sensor) SECTION (P.141)

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6.5.10. COMMUNICATION SECTION


Find the problem in the table shown below, and refer to the corresponding troubleshooting procedure in DEFECTIVE FACSIMILE SECTION (P.113).
No. Symptom 1 The paper dose not feed properly when faxing. (Copying is also not possible.) Content Troubleshooting Possible cause Problem with the feeding mechanism. (Refer to TRANSMIT PROBLEM (P.113) Problem with the service line or with the receivers fax. (Refer to SOMETIME THERE IS A TRANSMIT PROBLEM (P.114) Problem with the service line or with the transmitters fax. (Refer to RECEIVE PROBLEM (P.115) Problem with the electric circuit. (Refer to THE UNIT CAN COPY, BUT CANNOT TRANSMIT/RECEIVE (P.116) Problem with the service line.

The fax transmits successfully one time and fails another. Troubleshooting (Copying is also possible.)

The fax receives successfully one time and fails another. Troubleshooting (Copying is also possible.)

The fax completely fails to transmit or receive. (Copying is also possible.)

Troubleshooting

6 7

The fax fails either to transmit or receive when making a long distance or an international call. (Copying is also possible.) The fax image is poor when transmitting or receiving during a long distance or international call. No.1-No.5

Detailed description of the possible causes (Similar to troubleshooting items No.2 and No.3.) The troubleshooting procedure for each error code will be printed on the communication result report.

(Refer to HOW TO OUTPUT THE JOURNAL REPORT (P.121)

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6.5.10.1. DEFECTIVE FACSIMILE SECTION 6.5.10.1.1. TRANSMIT PROBLEM


Refer to LCD MESSAGE (P.4).

CROSS REFERENCE: CLEANING THE INSIDE OF THE UNIT (P.35) ADF (Auto document feed) SECTION (P.105) OPERATION PANEL SECTION (P.134)

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6.5.10.1.2. SOMETIME THERE IS A TRANSMIT PROBLEM


Refer to LCD MESSAGE (P.4).

Note: 596: Transmit level set represents a service code. Refer to the SERVICE FUNCTION TABLE (P.65). 717: Transmit speed select represents a service code. Refer to the SERVICE FUNCTION TABLE (P.65).

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6.5.10.1.3. RECEIVE PROBLEM


Confirm the following before starting troubleshooting. Is the recording paper installed properly? Refer to the next page.

Note: 596: Transmit level set represents a service code. Refer to the SERVICE FUNCTION TABLE (P.65). 718: Receive speed select represents a service code. Refer to the SERVICE FUNCTION TABLE (P.65).

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For the receiving problem, we have thought of causes other than in the software. Some causes may be when the fax changes to the memory receiving mode (for example, when out of paper). and the memory becomes full of the unprinted fax data. In this case, [MEMORY FULL] and its main cause (for example, OUT OF PAPER) are displayed on the LCD. Accordingly, by solving the main problem, [MEMORY FULL] can be canceled and the receiving problem can solved. Please refer to USER RECOVERABLE ERRORS (P.62) for the above items. Also, when it actually becomes a hardware deformity, please check each sensor.

6.5.10.1.4. THE UNIT CAN COPY, BUT CANNOT TRANSMIT/RECEIVE

CROSS REFERENCE: TEST FUNCTIONS (P.67)

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6.5.11. SPECIAL SERVICE JOURNAL REPORTS


Journal 2 and Journal 3 shown below, which are special journals giving the additional detailed information about the latest 35 communications, can be printed by Service Code 881 or 882. Remote printing function for the journal reports (JOURNAL, JOURNAL 2 and JOURNAL 3) is also available for service technicians. (Refer to PROGRAM MODE TABLE(P.72).) The JOURNAL report only gives you basic information about a communication, but the other two journal reports provide different information on the same item (communication).

HOW TO READ JOURNAL REPORTS: Example: 1. Look at NO. 01 in the JOURNAL. If you want to know about the details about that item, see NO. 01 in the JOURNAL 2 and the JOURNAL 3. You can get the following information. * MODE: Fax transmission * RCV. MODE: TEL * TX SPEED: 9.6 kbps * RESOLUTION: standard * ENCODE: MH * MAKER CODE: 79 2. Look at NO. 04 in the JOURNAL 2. CNG (0003) indicates that the CNG signal has been received three times since the purchase date. For further details, see JOURNAL 2 and JOURNAL 3. 117

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6.5.11.1. JOURNAL 2
Refer to JOURNAL 2 in PRINTOUT EXAMPLE(P.119). Journal 2 displays the additional detailed information about the last 35 communications. Descriptions: (1) RCV. MODE Indicates which receive mode the unit was in when the unit received a fax message. This information is also displayed when the unit transmitted a fax message. (2) SPEED Indicates the speed of the communication. If multiple pages are transmitted or received, it indicates the last pages communication speed. If there is a communication error, ? is displayed. (3) RESOLUTION Indicates the resolution of the communication. If multiple pages are transmitted or received, it indicates the last pages resolution. If there is a communication error, ? is displayed. (4) RCV-TRIG. (CNT.) Indicates the trigger that causes the unit to switch to the fax receive mode. The available options are listed in JOURNAL 2 in PRINTOUT EXAMPLE(P.119). The values in parentheses indicate how many times the trigger has been used. (For example, 0003 means three times.)
No. 1 2 3 4 5 Display FAX MODE MAN RCV RMT DTMF PAL DTMF TURN-ON Means the Means the Means the Means the telephone. Means the unit unit unit unit Function received a fax message in the FAX mode. received a fax message by manual operation. detected DTMF (Remote Fax activation code) entered remotely. detected DTMF (Remote Fax activation code) entered by a parallel connected

unit started to receive after 10 rings. (Remote Turn On: Service Code #573)

(5) ERRORMEMORY Indicates the reason why the unit received a fax message in memory. If you look at No.11 in the JOURNAL 2 in PRINTOUT EXAMPLE(P.119), it shows the fax message was received in memory due to PAPER OUT error. NO RESPONSE DISAPPEARED ON JOURNAL The NO RESPONSE DISAPPEARED ON JOURNAL displays the information about the last 10 communications terminated by No Response. (Some of the communications terminated by No Response were not displayed in the JOURNAL.) When a fax transmission cannot be performed because the other partys unit is set to the TEL mode, No response will be printed.

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6.5.11.2. JOURNAL 3
Refer to JOURNAL 3 in PRINTOUT EXAMPLE(P.119). Description (6) ENCODE Compression Code: MH/MR/MMR (7) MSLT MSLT means Minimum Scan Line Time. Used only at the factory. (8) EQM EQM means Eye Quality Monitor. Used only at the factory. 0E: KX model 00: Unknown 79: UF model 19: Xerox model (10) MAKER CODE This shows a 2 digit code of the other partys fax machine brand. (9) ERROR LINE (RX) When an error occurs while receiving a fax, this shows the number of error lines.

6.5.11.3. PRINTOUT EXAMPLE

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6.5.11.4. HOW TO OUTPUT THE JOURNAL REPORT


1. Press the MENU button. 2. Press #, then 8 and 3. 3. Press the START/COPY/SET button. 4. The report prints out.

CROSS REFERENCE: FEATURES(P.12) Error code table: Refer to ERROR CODE TABLE (P.5).
(1) CODE (2) RESULT (3) MODE SYMPTOM Countermeasure* PRESSED THE STOP KEY SND & RCV DOCUMENT JAMMED SND NO DOCUMENT SND THE COVER WAS OPENED SND COMMUNICATION ERROR SND & RCV COMMUNICATION ERROR SND COMMUNICATION ERROR SND COMMUNICATION ERROR SND COMMUNICATION ERROR SND COMMUNICATION ERROR SND COMMUNICATION ERROR RCV COMMUNICATION ERROR RCV COMMUNICATION ERROR RCV COMMUNICATION ERROR RCV COMMUNICATION ERROR RCV COMMUNICATION ERROR RCV ERROR-NOT YOUR UNIT RCV COMMUNICATION ERROR RCV ERROR-NOT YOUR UNIT SND COMMUNICATION ERROR SND COMMUNICATION ERROR RCV COMMUNICATION ERROR RCV ERROR-NOT YOUR UNIT RCV COMMUNICATION ERROR RCV MEMORY FULL RCV CANCELED SND COMMUNICATION ERROR Communication was interrupted by the STOP button. The document paper is jammed. No document paper. The cover is open. --------Transmission is finished when the T1 TIMER expires. DCN is received after DCS transmission. FTT is received after transmission of a 2400BSP training signal. No response after post message is transmitted three times. RTN and PIN are received. No response after FTT is transmitted. No post message. RTN is transmitted. PIN is transmitted (to PRI-Q). PIN is transmitted. Reception is finished when the T1 TIMER expires. DCN is received after DIS transmission. DCN is received after FTT transmission. DCN responds to the post message. DCN is received before DIS reception. Reception is not EOP, EOM PIP, PIN, RTP or RTN. No response at the other party after MCF or CFR is transmitted. DCN is received after CFR transmission. Carrier is cut when the image signal is received. The document was not received due to memory full. The multi-station transmission was rejected by the user.

28 40 41 42 43 44 46 48 49 50 51 52 54 58 59 65 65 68 70 72 75 79 FF

1 2 3 4 5 6 7 8 8 8 9 11 13 14 2 2 13 13 16

SND & RCV Modem error. For the DCN, DCN, etc. abbreviations, refer to MODEM SECTION (P.214).

12

SND=TRANSMISSION / RCV=RECEPTION Most fax communication problems can be resolved by the following steps. 1. Change the transmit level. (Service code: 596, refer to SERVICE FUNCTION TABLE(P.65).) 2. Change the TX speed/RX speed. (Service code: 717/718, refer to SERVICE FUNCTION TABLE (P.65).)

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Note*: If the problem remains, see the following Countermeasure flow chart.

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CROSS REFERENCE: TEST FUNCTIONS (P.67)

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CROSS REFERENCE: TEST FUNCTIONS (P.67)

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CROSS REFERENCE: TEST FUNCTIONS (P.67)

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CROSS REFERENCE: TEST FUNCTIONS (P.67)

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CROSS REFERENCE: TEST FUNCTIONS (P.67)

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6.5.12. INITIALIZING ERROR


After the power is turned on, the ASIC (IC606) initializes and checks each IC. The ROM (IC607), SDRAM (IC604), and MODEM (IC600) are checked. If initialization fails for the ICs, the system will not boot up. In this case, please find the cause as follows.

CROSS REFERENCE: NG EXAMPLE (P.213) POWER SUPPLY BOARD SECTION (P.147)

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6.5.13. ANALOG BOARD SECTION


This chapter provides the testing procedures required for the analog parts. A signal route to be tested is determined depending upon purposes. For example, the handset TX route begins at the handset microphone and the signal is output to the telephone line. The signal mainly flowing on this route is analog. You can trace the signal with an oscilloscope. The signal flow on each route is shown in the Check Sheet here. If you find a specific problem in the unit, for example if you cannot communicate with the H/S, trace that signal route locally with the following Check Sheet and locate the faulty point.

6.5.13.1. CHECK SHEET

Note: { }: Inside the digital board

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6.5.13.2. DEFECTIVE ITS (Integrated Telephone System) SECTION


1. No handset and speakerphone transmission / reception Perform a signal test in the ITS or the NCU section and locate a defective point (where the signal disappears) on each route between the handset microphone and telephone line (sending), or between the telephone line and the handset speaker (receiving), or between the microphone and the telephone line (sending), or between the telephone line and the speaker (receiving). Check the components at that point. CHECK SHEET(P.131) is useful for this investigation. 2. No pulse dialing

3. No ring tone (or No bell)

4. No tone dialing

CROSS REFERENCE: CHECK SHEET (P.131) CROSS REFERENCE: CHECK SHEET (P.131) NCU SECTION (P.164)

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6.5.13.3. DETECTIVE TAM INTERFACE SECTION


1. The FAX turns on, but does not arrive through TAM.

CROSS REFERENCE: TAM INTERFACE SECTION (P.167) 2. A FAX is received, but wont switch from TAM to FAX.

CROSS REFERENCE: ANALOG BOARD SECTION (P.131) TAM INTERFACE SECTION (P.167)

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6.5.13.4. OPERATION PANEL SECTION


Refer to TEST FUNCTIONS (P.67). 1. NO KEY OPERATION

2. NO LCD INDICATION

CROSS REFERENCE: TEST FUNCTIONS (P.67)

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6.5.13.5. SENSOR SECTION


Refer to SENSORS AND SWITCHES for the circuit description. Perform an SENSOR CHECK to determine if the sensor is operating correctly. 1. Check the document sensor .......... CHECK DOCUMENT Refer to LCD MESSAGE (P.4).

2. Check the paper feed sensor.......... REMOVE DOCUMENT Refer to LCD MESSAGE (P.4).

3. Check the hook switch

4. Check the cover open switch.......... COVER OPEN Refer to LCD MESSAGE (P.4).

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5. Check the DRUM sensor.......... CHECK DRUM Refer to LCD MESSAGE (P.4).

6. Check the regist sensor.......... FAILED PICKUP Refer to LCD MESSAGE (P.4).

7. Check the paper sensor.......... OUT OF PAPER Refer to LCD MESSAGE (P.4).

8. Check the exit switch.......... PAPER JAMMED Refer to LCD MESSAGE (P.4).

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9. Check the toner sensor.......... TONER LOW, CHANGE DRUM Refer to LCD MESSAGE (P.4). As for the following check, remove the drum from the main body, set it again and close the cover, then perform that check during initializing operation. Refer to SENSORS AND SWITCHES SECTION (P.178).

CROSS REFERENCE: SENSORS AND SWITCHES SECTION (P.178)

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6.5.13.6. MOTOR SECTION 6.5.13.6.1. ENGINE MOTOR

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6.5.13.6.2. ADF MOTOR

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6.5.13.7. LSU SECTION

CROSS REFERENCE: LSU (Laser Scanning Unit) SECTION (P.176)

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6.5.14. CIS (Contact Image Sensor) SECTION

CROSS REFERENCE: TEST FUNCTIONS (P.67)

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6.5.15. HIGH VOLTAGE VALUE CHECK POINT


Measurement Procedure 1. Open the TOP cover. 2. Remove the developing unit, if it is equipped. 3. Open the TOP cover, and turn ON the TOP cover SW. (Push the TOP cover SW with a sharp-tipped insulator or insert folded paper, etc. to the slit.) 4. The unit enters the service mode when the TOP cover is open, then push *628. (Dont push the START button.) 5. Touch the output terminals under test with the high voltage probes. 6. Push the START button. (This causes to output high voltage from each terminal, so be careful not to touch them. The sound Pi Pi Pi warns that the high voltage is outputting.) 7. When the measurement is finished, push the STOP button. (The high voltage output is stopped.) 8. Repeat the items No. 5~7 until the measurement is finished. 9. When the measurement is finished, turn OFF the TOP cover SW. Output voltage of each terminal
No. BIAS Name CHG (Charge) DEV (Developing) TRA (Transfer) Specified output voltage -1000V -200V -1000V The range of specified output voltage -1000V 30V -200V 15V -1000V 100V

* As for the High Voltage test equipment, FLUKE 85 (MULTI METER)+ HIOKI (HV PROBE 9014) or the equivalent should be used.

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6.5.16. HIGH VOLTAGE SECTION

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* This Adjustment should be done with a single High Voltage Board. * As for the High Voltage Probe, HV PROBE 9014 of HIOKI electric co. or the equivalent should be used. * As for the tester, FLUKE 85 III multi meter or the equivalent should be used. * Be careful not to touch the terminals during adjustment because the high voltage is used.

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6.5.17. POWER SUPPLY BOARD SECTION 6.5.17.1. KEY COMPONENTS FOR TROUBLESHOOTING
Check the following parts first: F101, D101-D104, C106, Q101, PC101 and IC101. This comes from our experience with experimental tests. For example: power supply and lightning surge voltage test, withstanding voltage test, intentional short circuit test, etc. Caution: If you find a melted fuse in the unit, do not turn on the power until you locate and repair the faulty parts (except for the fuse); otherwise the fuse will melt again and you cannot pinpoint the faulty point. In most cases, the symptom is that nothing is output. It is more likely that the fault is in the primary side rather than the secondary side. Check the primary side first.

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6.5.17.2. TROUBLESHOOTING FLOW CHART

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6.5.17.3. BROKEN PARTS REPAIR DETAILS


(D101~D104) Check for a short-circuit in terminal 4. If D101~D104 is short-circuit, F101 will melt (open). In this case, replace all of the parts (D101~D104, F101). (Q101) The worst case of Q101 is a short-circuit between the Drain and Gate because damage expands to the peripheral circuit of Q101. This is due to a very high voltage through the Gate circuit which is composed of R109 and IC101. You should change all of the parts listed as follows. F101, Q101, R109, IC101 (D201) If D201 is broken, the oscillation circuit in the power supply cannot operate. Check it with an electric tester.

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7 CIRCUIT OPERATIONS
7.1. CONNECTION DIAGRAM

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7.2.

GENERAL BLOCK DIAGRAM

The following is an outline of each device IC on the digital board. 1. ASIC (IC606) This custom IC is used for general FAX operations.
(1) CPU: This model uses a Z80 equivalent CPU operating at 16MHz. Many of the peripheral functions are handled by custom designed LSIs. As a result, the CPU only needs to process the results. Real time clock. Decords the address. Controls the SELECT signal of ROM or RAM and bank switching. Controls the polygon motor and outputs the VIDEO signal to LSU. I/O Port Interface. Sends beep tones,etc. Convert the analog signal to the digital signal. Controls the SCAN Motor.

(2) (3) (4) (5) (6) (7)

RTC: DECODER: ROM/RAM I/F: LSU I/F: I/O PORT: ANALOG UNIT:

(8) MOTOR I/F:

2. G/A (IC605) (1) OPERATION PANEL I/F: Serial interface with Operation Panel. (2) ANALOG GATE ARRAY I/F: Controls the ANALOG GATE ARRAY. (3) MOTOR I/F: Controls the ENGINE Motor. (4) FAN I/F: Controls FAN MOTOR and detect the rotation of FAN MOTOR. (5) SENSOR I/F: Controls the LED and detect the sensor signal. (6) I/O PORT: I/O Port Interface. 3. ROM (IC607) This 8MB FLASH ROM contains all of the program instructions on the unit operations. 4. Synchronous Dynamic RAM (IC604) This SDRAM is used for CPU work and receiving memory and page memory. 5. MODEM (IC600) Performs the modulation and the demodulation for FAX communication. Detects the CALLER ID signal. 6. Read Section CIS image sensor to read transmitted documents. 7. LSU (Laser Scanning Unit) Forms the images on the OPC drum by rotating polygon motor and reflecting the laser beam against polygon. 8. Analog Board Composed of ITS circuit and NCU circuit. 9. Sensor Section Composed of 4 switches and 5 sensors. 10. Power Supply Board Switching Section Supplies +5V and +24V to the unit and controls the HEATER. 11. High Voltage Power Supply Board Section Supplies bias need for the printing operation: bias of the DRUM, Developing and Transcription. 12. Fixing Unit Composed heat lamp, thermistor and thermal fuse.

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PCB0
EXIT SENSOR TONER SENSOR CN50 CN52

THERMISTOR
CN51
DRUM DETECT

DC FAN LSU

PICKUP SOLENOID

OPERATION PANEL
CN602 CN604 CN611 CN612 CN603 CN601

DIGITAL P.C.B.

THERMISTOR

DOCUMENT SENSOR

KEY MATRIX G/A


PAPER SENSOR

LCD HIGH VOLTAGE P.C.B.


CN102 CN606

G/A IC605

PAPER FEED SENSOR

T201 +24V

CHG

DEV
RESIST SENSOR 64Mbit SDRAM COVER OPEN SW

CLK

CN609

CN610

CN613

CIS (1.7ms/line mono)


RTC

CN608

Image Processing

+24V

24MHz 32.768KHz

CN607

CN600 28

ANALOG P.C.B.
CN201 ANALOG ASIC

TO LINE
CN204

CN203

CN202

HANDSET
CN200

TO EXT_TEL

TO AC220-240V SPEAKER

CN102

FLASH PROGRAMMER

CN201

152
DRIVER
14.4K MODEM 32.256 MHz

CN614

8Mbit FLASH

CN2

T101

TRA OPC

ENGINE MOTOR

SCAN MOTOR

DRIVER ASIC
8bit CPU

POWER SUPPLY P.C.B. +5V HEAT LAMP

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7.3.
7.3.1. 7.3.1.1.

FACSIMILE SECTION
DIGITAL SECTION DIGITAL BLOCK DIAGRAM
CN610 TO TXMOTOR CN607 TO PC CN613 TO SMPS
+5V +24V

ROM IC607
XROMCS

MOTOR DRIVER IC610

RESET

RESET/REGULATOR IC608
+3.3V

PC I/F SDRAM IC604


SDCLK etc

RESET

+5V +3.3V +2.5V

CPU ASIC IC606

CN608 TO CIS
A/D Image Processor

MODEM IC600 BUS I/F

Print Controller

CLK(16MHz)

CS

INT

CN600 TO ANALOG
LINEOUT LINEIN

FSK IC IC602

CN611 TO POLY CN612 TO LASER


G/A IC605

VOLIN/VOLOUT

EVOL IC611

CN606 TO OPE

ANALOG ASIC Controll E-VOL Controll SENSOR Detect FAN Controll Motor Controll I/O port

PS601

PS600

MOTOR DRIVER IC609

CN609 TO RXMOTOR

CN603 TO PICK

CN604 TO EXIT

CN601 TO TNR

CN602 TO FAN

CN614 TO HVPS

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7.3.1.2.

ASIC (IC606)
This model uses a Z80 equivalent CPU operating at 16MHz. Many of the peripheral functions are handled by custom designed LSIs. As a result,the CPU only needs to process the results. Real time clock. Decodes the address. Controls the SELECT signal of ROM or RAM and bank switching. Controls the polygon motor and outputs the VIDEO signal to LSU. I/O Port Interface. Sends beep tones,etc. Convert the analog signal to the digital signal. Controls the SCAN Motor.

This custom IC is used for general FAX operations.


(1) CPU:

(2) (3) (4) (5) (6) (7)

RTC: DECORDER: ROM/RAM I/F: LSU I/F: I/O PORT: ANALOG UNIT:

(8) MOTOR I/F:

7.3.1.3.

ROM (IC607)

This 8MB FLASH ROM contains all of the program instructions on the unit operations.

7.3.1.4.

GATE ARRAY (IC605)

(1) OPERATION PANEL I/F: Serial interface with Operation Panel. (2) ANALOG GATE ARRAY I/F: Controls the ANALOG GATE ARRAY. (3) MOTOR I/F: Controls the ENGINE Motor. (4) FAN I/F: Controls FAN MOTOR and detect the rotation of FAN MOTOR. (5) SENSOR I/F: Controls the LED and detect the sensor signal. (6) I/O PORT: I/O Port Interface.

7.3.1.5.

SYNCHRONOUS DYNAMIC RAM (IC604)

This SDRAM is used for CPU work and receiving memory and page memory.

7.3.1.6.

MODEM (IC600)

Performs the modulation and the demodulation for FAX communication.

7.3.1.7.

FSK RECEIVER (IC602)


PIN No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 SIGNAL VSS VDD3.3A AIN1 AIN2 AIN3 AMON VSS X32OUT X32IN 3.3VBATIN XBACKEN RESCS2/CLKE/OP02 3.3VBATOUT 2.5VBATIN XRESET XORESET VSS VDD3.3V XRESETI I/O GND PWR AI AI AI AO GND O I I I O O I I O GND PWR I POWER SUPPLIED VOLTAGE GND 3.3V 3.3V 3.3V 3.3V 3.3V GND 3.3VBATT 3.3VBATT 3.3VBATT 3.3VBATT 3.3VBATT 3.3VBATT 2.5VBATT 3.3V 3.3V GND 3.3V 3.3V EXPLANATION GND POWER SOURCE IMAGE DATA FROM CIS THERMISTOR ON FUSE UNIT THERMISTOR ON OPE UNIT NOT USED GND RTC(32.768KHz) RTC(32.768KHz) POWER SOURCE(+3.3V/LITHIUM BATTERY) BACKUP ENABLE(CONNECT TO RESET LINE) NOT USED POWER SOURCE(+3.3V/LITHIUM BATTERY) POWER SOURCE(+2.5V/LITHIUM BATTERY) RESET FOR INTERNAL CIRCUIT OF IC606 SYSTEM RESET OUTPUT GND POWER SOURCE RESET INPUT

Description of Pin Distribution (IC606)

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PIN No. 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85

SIGNAL XWDERR TM0/IOP10 TM1/IOP11 TM2/IOP12 TM3/IOP13 TXE/IOP14 VSS VDD2.5V TRS/OP06 HTRCTL POLCLK POLON XREADY XHSYNC LDON APC VIDEO XHSTRD/RBA[9]/IP00 XHSTWR/RBA[10]/IP01 RESINT XRESCS1 RESCLK VSS VDD2.5V XOUT XIN VSS VDD3.3V IOP07 XCHKCS/OP03 XROMCS XRD XWR DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 DB8 DB9 DB10 VSS VDD2.5V DB11 DB12 DB13 DB14 DB15 VDD5V VSS VDD3.3V SDCS RAS CAS SDWE SDDQMU SDDQML VSS SDCLK VSS VDD3.3V ADR0 ADR1

I/O O O O O O O GND PWR O O O O I I O O O I I I O O GND PWR O I GND PWR O O O O O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O GND PWR I/O I/O I/O I/O I/O PWR GND PWR O O O O O O GND O GND PWR O O

POWER SUPPLIED VOLTAGE 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V GND 2.5V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V GND 2.5V 3.3V 3.3V GND 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V GND 2.5V 3.3V 3.3V 3.3V 3.3V 3.3V 5V GND 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V GND 3.3V GND 3.3V 3.3V 3.3V

EXPLANATION WATCH DOG ERROR OUTPUT TX MOTOR CONTROL TX MOTOR CONTROL TX MOTOR CONTROL TX MOTOR CONTROL TX MOTOR POWER CONTROL GND POWER SOURCE TRANSFER BIAS CONTROL HEATER CONTROL LSU CONTROL(POLYGON MOTOR CLOCK) LSU CONTROL(POLYGON MOTOR) LSU CONTROL LSU CONTROL LSU CONTROL LSU CONTROL LSU CONTROL(VIDEO SIGNAL) NOT USED NOT USED INTERRUPT FROM IC605 CHIP SELECT FOR IC605 CLOCK FOR IC605 GND POWER SOURCE SYSTEM CLOCK(24MHz) SYSTEM CLOCK(24MHz) GND POWER SOURCE OUTPUT PORT(FLASH WRITE PROTECT) NOT USED ROM(IC607) CHIP SELECT CPU RD CPU WR DATA BUS 0 DATA BUS 1 DATA BUS 2 DATA BUS 3 DATA BUS 4 DATA BUS 5 DATA BUS 6 DATA BUS 7 DATA BUS 8 DATA BUS 9 DATA BUS 10 GND POWER SOURCE DATA BUS 11 DATA BUS 12 DATA BUS 13 DATA BUS 14 DATA BUS 15 POWER SOURCE GND POWER SOURCE SDRAM(IC604) CHIP SELECT SDRAM(IC604) ROW ADDRESS STROBE SDRAM(IC604) COLUMN ADDRESS STROBE SDRAM(IC604) WR SIGNAL SDRAM(IC604) CONTROL SDRAM(IC604) CONTROL GND SDRAM(IC604) CLOCK GND POWER SOURCE ADDRESS BUS 0 ADDRESS BUS 1

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PIN No. 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144

SIGNAL ADR2 ADR3 ADR4 ADR5 ADR6 ADR7 ADR8 ADR9 ADR10 ADR11 ADR12 VSS VDD2.5V RBA0 RBA1 RBA2 RBA3 RBA4 RBA5 RBA6 RBA7/OP04 RBA8/OP05 VDD3.3V VSS EVOLIN EVOLOUT EVOLREF TONE XMDMCS XMDMINT CPC/IOP27 ADR13/IOP15 ADR14/IOP16 ADR15/IOP17 XNMI/XINT TEST1 TEST2 TEST3 TEST4 VDD2.5V VSS F1 FTG TXD/IOP20 RXD/IOP21 RTS/IOP22 CTS/IOP23 DSR/IOP24 DTR/IOP25 DCD/IOP26 ADSEL1 ADSEL2 VDD3.3V VSS VDD2.5A VREFB VCL VREFT VSSA

I/O O O O O O O O O O O O GND PWR O O O O O O O O O PWR GND AI AO AI AO O I O O O O I I I I I PWR GND O O O I O I I O O O O PWR GND PWR AO AO AO GND

POWER SUPPLIED VOLTAGE 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V GND 2.5V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V GND 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 2.5V GND 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V GND 2.5V 3.3V 3.3V 3.3V GND

EXPLANATION ADDRESS BUS 2 ADDRESS BUS 3 ADDRESS BUS 4 ADDRESS BUS 5 ADDRESS BUS 6 ADDRESS BUS 7 ADDRESS BUS 8 ADDRESS BUS 9 ADDRESS BUS 10 ADDRESS BUS 11 ADDRESS BUS 12 GND POWER SOURCE ROM/RAM BAKN ADDRESS BUS 0 ROM/RAM BAKN ADDRESS BUS 1 ROM/RAM BAKN ADDRESS BUS 2 ROM/RAM BAKN ADDRESS BUS 3 ROM/RAM BAKN ADDRESS BUS 4 ROM/RAM BAKN ADDRESS BUS 5 ROM/RAM BAKN ADDRESS BUS 6 NOT USED NOT USED POWER SOURCE GND NOT USED NOT USED NOT USED TONE OUTPUT MODEM(IC600) CHIP SELECT MODEM(IC600) INTERRUPT NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED POWER SOURCE GND CLOCK FOR CIS STROBE FOR CIS RS232C CONTROL(FOR SERVICE FUNCTION) RS232C CONTROL(FOR SERVICE FUNCTION) RS232C CONTROL(FOR SERVICE FUNCTION) RS232C CONTROL(FOR SERVICE FUNCTION) RS232C CONTROL(FOR SERVICE FUNCTION) RS232C CONTROL(FOR SERVICE FUNCTION) RESET FOR MODEM CHANNEL SELECT FOR AIN CHANNEL SELECT FOR AIN POWER SOURCE GND POWER SOURCE STANDARD VOLTAGE FOR A/D STANDARD VOLTAGE FOR A/D STANDARD VOLTAGE FOR A/D GND

Description of Pin Distribution (IC605)


PIN No. 1 2 3 SIGNAL VSS SENCTL2/IOP06 SENCTL3/IOP07 I/O 0V O I POWER SUPPLY VOLTAGE GND 5V 5V EXPLANATION GND NOT USED INPUT PORT(EX-HOOK)

156

KX-FL611GR

PIN No. 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69

SIGNAL SENIN0/IOP00 SENIN1/IOP01 SENIN2/IOP02 SENIN3/IOP03 IOP63/XCBUSY1 IOP64/XCBUSY2 IOP30(XHSYNC) IOP31 IOP32 5V VSS IOP33 IOP34 IOP35 IOP36 IOP37 IOP40 IOP41 IOP42 IOP43 IOP44 5V VSS MILAT/IOP10 MIDAT/IOP11 MICLK/IOP12 IOP45 IOP46 IOP47 IOP50 IOP51 IOP52 IOP53 IOP54 IOP55 IOP56 3.3V VSS DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 3.3V VSS ADR0 ADR1 ADR2 ADR3 ADR4 ADR5 ADR6 TEST0 TEST1 XWR XRD 3.3V VSS CLK VSS XRESET XCS INT

I/O I I I I O O I O O 5V 0V O I O O O O O O O O 5V 0V O O O O O O I O I O I O O 3.3V 0V I/O I/O I/O I/O I/O I/O I/O I/O 3.3V 0V I I I I I I I I I I I 3.3V 0V I 0V I I O

POWER SUPPLY VOLTAGE 5V 5V 5V 5V 5V 5V 5V 5V 5V 5V GND 5V 5V 5V 5V 5V 5V 5V 5V 5V 5V 5V GND 5V 5V 5V 5V 5V 5V 5V 5V 5V 5V 5V 5V 5V 3.3V GND 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V GND 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 5V 5V 3.3V 3.3V 3.3V GND 3.3V GND 3.3V 3.3V 3.3V

EXPLANATION INPUT FROM EXIT SENSOR INPUT FROM REGIST SENSOR INPUT PORT(BELL) INPUT PORT(TNREMP) NOT USED NOT USED INPUT PORT(XHSYNC) NOT USED OUTPUT PORT(CISON) POWER SOURCE GND OUTPUT PORT(CISLEDON) INPUT PORT(DRUM) OUTPUT PORT(PICKUP) NOT USED NOT USED NOT USED NOT USED OUTPUT PORT(OPERST) OUTPUT PORT(VOL0) OUTPUT PORT(VOL1) POWER SOURCE GND ANALOG ASIC CONTROL ANALOG ASIC CONTROL ANALOG ASIC CONTROL OUTPUT PORT(VOL2) OUTPUT PORT(SPMUTE) NOT USED INPUT PORT(HOOK) OUTPUT PORT(LEDCTL) INPUT PORT(PAPER) OUTPUT PORT(PDWN) INPUT PORT(TOPCVR) OUTPUT PORT(DEV) OUTPUT PORT(CHG) POWER SOURCE GND DATA BUS 0 DATA BUS 1 DATA BUS 2 DATA BUS 3 DATA BUS 4 DATA BUS 5 DATA BUS 6 DATA BUS 7 POWER SOURCE GND ADDRESS BUS 0 ADDRESS BUS 1 ADDRESS BUS 2 ADDRESS BUS 3 ADDRESS BUS 4 ADDRESS BUS 5 ADDRESS BUS 6 NOT USED NOT USED WR SIGNAL RD SIGNAL POWER SOURCE GND CLOCK INPUT GND RESET INPUT CHIP SELECT INPUT INTERRUPT INPUT

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PIN No. 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100

SIGNAL KSTART KLATCH/OP24/SENCTL3 KSCLK KTXD KRXD/IP23/SENIN3 3.3V VSS VIN0/IP20(APC) VIN1/IP21 VIN2/IP22 VOUT0/OP25 VOUT1/OP26 VOUT2/OP27 RM0 RM1 RM2 RM3 RXE 5V VSS IOP57 FANDET1/IOP14 FANON1/IOP15 FANDET2/IOP16 FANON2/IOP17 IOP60/CSI IOP61/CCLK IOP62/CSO SENCTL0/IOP04 SENCTL1/IOP05 5V

I/O O O O I/O I 3.3V 0V I I I O O O O O O O O 5V 0V O I O O O O O I O O 5V

POWER SUPPLY VOLTAGE 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V GND 3.3V 3.3V 3.3V 5V 5V 5V 5V 5V 5V 5V 5V 5V GND 5V 5V 5V 5V 5V 5V 5V 5V 5V 5V 5V

EXPLANATION OPERATION PANEL CONTROL NOT USED OPERATION PANEL CONTROL OPERATION PANEL CONTROL INPUT FROM READ POSITION SENSOR POWER SOURCE GND INPUT TO INVERTER INPUT TO INVERTER INPUT TO INVERTER OUTPUT FROM INVERTER OUTPUT FROM INVERTER OUTPUT FROM INVERTER RX MOTOR CONTROL RX MOTOR CONTROL RX MOTOR CONTROL RX MOTOR CONTROL NOT USED POWER SOURCE GND NOT USED DETECT FAN ROTATION FAN CONTROL OUTPUT PORT(BREAK) FAN CONTROL NOT USED OUTPUT PORT(RLY) INPUT PORT(VOX) LED CONTROL FOR EXIT SENSOR LED CONTROL FOR REGIST SENSOR POWER SOURCE

158

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7.3.2.

RTC BACKUP CIRCUIT

1. Function This unit has a lithium battery (BAT600) which works for the Real Time Clock IC (RTC: inside IC606). The RTC continues to work, backed up by a lithium battery even when the power switch is OFF. 2. RTC Inside (IC606) Backup Circuit Operation When the power switch is turned ON, power is supplied to the RTC (inside IC606). At this time, the voltage at pin 10 of the IC606 is +3.3V. When the power switch is turned OFF, the BAT600 supplies power to RTC through D602. The voltage at pin 10 of IC606 is about +2.5V. When the power switch is OFF and the voltage of +3.3V decreases, pin 10 of RTC (IC606) becomes roughly the same voltage as the battery voltage. RTC goes into the backup mode, in which the power consumption is lower.

159

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7.3.3.

MODEM CIRCUIT OPERATION

The modem (IC600) has all the hardware satisfying the CCITT standards mentioned previously. When the ASIC IC606 (114) is brought to a low level, the modem (IC600) is chip-selected and the resistors inside IC are selected by the select signals from ASIC (IC606) ADR0-ADR4(pin 84~88). Commands are written through the data bus, and all processing is controlled by the ASIC (IC606) according to CCITT procedures. Here, the INT signal dispatched from IRQ (pin 108 of IC600) to the ASIC (IC606) implements post processing. This modem (IC600) has an automatic application equalizer. With training signal 1 or 2 at the time of G3 reception, it can automatically establish the optimum equalizer. The modem (IC600) operates using the 32.256MHz clock (X600). 1. Facsimile Transmission/DTMF Line Send The digital image data on the data bus is modulated in the modem (IC600), and sent from pin 69 via modem IC600, Analog gate array IC207(2422), amplifier IC204(67) and the NCU section to the telephone line. Refer to CHECK SHEET(P.131). 2. Facsimile Reception The analog image data which is received from the telephone line passes through the NCU section and enters pin 60 of the modem (IC600). The signals that enter pin 60 of the modem (IC600) are demodulated in the board to digital image signals, then placed on the data bus. In this case, the image signals from the telephone line are transmitted serially. Hence, they are placed on the bus in 8 bit units. Here, the internal equalizer circuit reduces the image signals to a long-distance receiving level. This is designed to correct the characteristics of the frequency band centered around 3 kHz and maintain a constant receiving sensitivity. It can be set in the service mode. Refer to CHECK SHEET(P.131). 3. DTMF Transmission (Monitor tone) The DTMF signal generated in the modem (IC600) is output from pin 69, and the NCU section to the telephone line the same as facsimile transmission signals. (DTMF Monitor Tone) Refer to CHECK SHEET(P.131). 4. Busy/Dial Tone Detection The path is the same as FAX receiving. When it is detected, the carrier detect bit of the resistor in the modem (IC600) becomes 1, and this status is monitored by ASIC (IC606). 5. Call Tone Transmission This is the call signal which is generated the ASIC (IC606) and sent to the speaker.

160

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7.3.4. 7.3.4.1.

ANALOG SECTION ANALOG GATE ARRAY (IC207)

Composed of ITS circuit and NCU circuit.

The cross-point switch installed in this IC makes it possible to change the circuit configuration for any analog signals such as the fax signals sent from the digital board. In addition, this analog gate array integrates a handset circuit, input/output ports, etc. This IC is controlled by ASIC(IC606) through GATE ARRAY (IC605) on the digital board.

Explanation of ANALOG GATE ARRAY (IC207 on the ANALOG Board)


No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Name STR CLOCK DATA VDD VOXOUT VOXDET VOXIN VSS NC ROUT2 ROUT1 RIN VCC HSMICIN1 HSMICIN2 HSMICOUT NC NC Function Strobe input Clock input Data input Logic power supply VOX output VOX detection adjustment VOX input Logic ground Not used HS receiver amp output 2 HS receiver amp output 1 HS receiver amp input Analog ground HS mic amp input 1 HS mic amp input 2 HS mic amp output Not used Not used No. 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 Name NC EXTIN EXTOUT LINEOUT LINEIN MODEMTXIN MODEMTXOUT NC TONEIN NC NC GND MODEMRXOUT VLIN VREF VLOUT SPOUT SPIN Function Not used Ext amp output Ext amp input Line amp output Line amp input MODEM TX amp input MODEM TX amp output Not used Tone amp input Not used Not used Analog ground MODEM RX amp output Volume amp input Reference voltage output Volume amp output Speaker amp output Speaker amp input

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7.3.4.2.
1. Function

DESCRIPTION OF BLOCK DIAGRAM IN ANALOG SECTION

The analog section works as an interface between the telephone line. The analog ASIC (IC207) on the analog board exchanges FAX TX and RX signals between the MODEM (IC600) and the analog section. The control signals transmitted to the analog section are output mainly from G/A IC605, and the analog status is stored as data in G/A IC605. 2. Circuit Operation [NCU]: Network Control Unit the NCU comprises of the following; DC loop forming circuit to connect with the telephone line; Switching circuit for other interconnected telephones; Bell detection circuit; Side tone circuit; Remote fax activation circuit. Refer to NCU SECTION (P.164) for the details.

162

7.3.4.3.

C214

IC204-A
C232 R236 C253 Q211 L239 RY200 R310 L242 SA200 T203 PC204 ~ LPF D210 ~

R218

IC600
R287
C227 C303 R231 C229 /BREAK C226 R332 D213 Q212 12V IC204-B RLY R230 C225 C233 DC LOOP SA201 FG

C612

R288

R289

R324 R233 R241

C223 R229

60

PIA

69

LINEOUT_P

C611

LINEIN

R628 C613

BLOCK DIAGRAM

C315

C224 R232

SPKRM

C237

SPKRP

R234 R242

C239 C238

MICP C630 R658 62 MICM

R244 R243

POS200

CN203 1 2 3 4 5 6

L247 C204 R206 C299 L248 T202

DIGITAL

ANALOG

CN204 1 2 3 4 5 6

R277 R318 C202 C325

R299

C296

R283

C268

R282

R202 C200

VOL
36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19
0/-3 -20/-30 0/-6/-12

C324

R325 C307

R316

R343

R319 C302

IC202-A

C281

PC205 R315 D211 D212 BELL

IC611

R246

IC207

SP(+) SP(-)
MUTE2 0/-1/-2/-3dB A A A A A D 5 4 3 2 1 DET 20 0/-6

CN200 1 2

SPMUTE

R326

R331

C308

C294

R313
MUTE1

CD 1 8 7 GND FC2 2 6 VCC FC1 3 5 4

0/-1/-2/-3/-4/ -5/-6/-7/-8dB

5 4 3

R312

R250

R344

R247

C246 R251

AGC IC208
1 2

R222 C219

R334 C317

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

C277

R327 C309 R329

C313

R330

C314

C312

R314
R335 C318

R298

R293

R297

C285

C286

C240

R303
TO HANDSET HSMIC(+) HSMIC(-) HSSP(+) HSSP(-) CN202 4 1 2 3

TONE

C266

R296

R295

MILAT MICLK MIDAT

KX-FL611GR : ANALOG BOARD : BLOCK DIAGRAM

C320

163

IC202-B

C292

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KX-FL611GR

7.4.
7.4.1.

NCU SECTION
GENERAL

This section is the interface between the telephone line and external telephone. It is composed of an EXT. TEL line relay (RLY200), bell detection circuit, TAM interface circuit, line amplifier and side tone circuits and a multiplexer.

7.4.2.

EXT. TEL. LINE RELAY (RLY200)

1. Circuit Operation Normally, this relay switches to the external telephone side (break) and switches to the open side (make) while OFF-HOOK. { IC605 (95) High LevelCN600 (27) High Level} CN201 (2) High LevelQ212 ONRLY200 (ON)(make) { IC605 (93) LOW LevelCN600 (21) LOW Level} CN201 (8) LOW LevelPC204 ONQ211 (ON)(make)

7.4.3.

BELL DETECTION CIRCUIT

1. Circuit Operation The signal waveform for each point is indicated below. The signal (low level section) input to pin 6 of gate array IC605 on the digital board is read by ASIC and judged as a bell. TEL LINEPC205 (1, 2 - 4)IC605 (6)

7.4.4.

CALLING LINE IDENTIFICATION CIRCUIT

1. Function This unit is compatible with the Caller ID service offered by your local telephone company. To use this feature, you must subscribe to a Caller ID service. The data for the caller ID from the telephone exchange is sent during the interval between the first and second rings of the bell signal. The data from the telephone exchange is a modem signal which is modulated in an FSK (Frequency Shift Keying) format. Data 0 is a 1200 Hz sine wave, and data 1 a 2200 Hz sine wave. There are two type of the message format which can be received: i.e.the single data message format and multiple data message format. The multiple data format allows to transmit the name and data code information in addition to the time and telephone number data. When there is multiple data in the unit, the name or telephone number are displayed. 2. Circuit Operation FSK signal of the caller ID signal input from TEL LINE is processed with FSK receiver (IC602). Refer to CHECK SHEET (P.131) for the route of caller ID signal.

164

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7.4.5.

LINE AMPLIFIER AND SIDE TONE CIRCUIT

1. Circuit Operation The reception signal output from the line transformer T201 is input to pin (2) of IC204 via C232, R236 and then the signal is amplified at pin (1) of IC204 and sent to the reception system. The transmission signal goes through C224, R232 and enters IC204-pin (6), where the signal is amplified. Then, it is output from pin (7) of IC204 and transmitted to T201 via L230, C237, R244, R243. Without a side tone circuit, the transmission signal will return to the reception amplifier via R236, C232. When the side tone circuit is active, the signal output from IC204 pin (7) passes through L230, C237, R241, R233, C233, C225, C223, and R229 and goes into the amplifier IC204 pin (3). This circuit is used to cancel the transmission return signal. The TX signal is output to the circuit analog the route from the IC204 7 pinL230C237R244R243T201TEL LINE. However, if balance is lost in the bridge, a voltage occurs between the IC207 6 pin and 5 pin and a side tone results, because the balance cannot be maintained completely at all frequencies in the audio range some side tone always occur.

7.4.6.

LOW PASS FILTER AND NOTCH FILTER

1. Function This low pass filter and notch filter attenuates the account signal from the commutator to eliminate influence on the conversation and communication. 2. Circuit Operation This low pass filter is an eight-order active filter, and the cutoff frequency is approximately 4 kHz. NOTCH FILTER has filter pole of account signal frequency.

165

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7.4.7.

REMOTE FAX ACTIVATION CIRCUIT

1. Function Another telephone connected to same line activates the unit to the FAX mode by using a DTMF signal. 2. Signal Path Refer to CHECK SHEET (P.131).

7.4.8.

TAM INTERFACE CIRCUIT

This circuit is to switch between FAX receiving and the external TAMs message recording automatically. This circuit consists of the monitor,transformer and amplifier. For details, please refer to TAM INTERFACE SECTION (P.167).

7.5.
7.5.1.

ITS (Integrated telephone System) and MONITOR SECTION


GENERAL

The general ITS operation is performed by the special IC207 which has a handset circuit. The alarm tone, the key tone, and the beep are output from the ASIC IC606 (digital board).

7.5.1.1.
1. Function

TELEPHONE MONITOR

This is the function when you are not holding the handset and can hear the callers voice from the line. 2. Circuit Operation (Telephone Monitor Signal Path) Signals received from the telephone line are output through at the speaker via the following path. 3. Signal Path Refer to CHECK SHEET (P.131).

166

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7.5.1.2.
1. Function

HANDSET CIRCUIT

This circuit controls the conversation over the handset, i.e. the transmitted and received voices to and from the handset. 2. Signal Path (Transmission signal) Refer to CHECK SHEET (P.131). 3. Signal path (Reception signal) Refer to CHECK SHEET (P.131).

7.5.1.3.
1. Function

MONITOR CIRCUIT

This circuit monitors various tones, such as (1) DTMF tone, (2) Alarm/Beep/Key tone/Bell. 2. Signal Path a. DTMF MONITOR (Speaker Operation) Refer to CHECK SHEET (P.131). (Handset Operation) Refer to CHECK SHEET (P.131). b. ALARM / BEEP / KEY TONE / BELL Refer to CHECK SHEET (P.131).

7.5.1.4.
1. Function

TAM INTERFACE SECTION

When TAM is connected to this unit, the unit receives documents for FAX calls or the external TAM records a voice message automatically. 2. Circuit Operation The TAM INTERFACE circuit consists of the transformer (T202), amplifier (IC202), analog ASIC (IC207), MODEM (IC600) on the digital board to detect the other party CNG signal, and RLY200 to separate EXT.TAM. a. CNG signal detection circuit The CNG signal from the other partys FAX is detected in MODEM IC600 (digital board). (Signal path) Refer to CHECK SHEET(P.131). b. Remote receiving This is the parallel-connected DTMF signal for the TEL or EXT.TEL mode between T and R. When the other party is a FAX, the unit switches to FAX receiving. (Signal Path) Refer to CHECK SHEET(P.131).

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7.6.

CIS CONTROL SECTION

The scanning block of this device consists of a control circuit and a contact image sensor made up of a celfoc lens array, an LED, a light guide, and photoelectric conversion elements.

When an original document is inserted and the start button pressed, pin 15 of IC605 goes to a high level and the transistor Q618 turns on.This applies voltage to the LED to light it. The contact image sensor is driven by each of the FTG-F1 signals output from IC606, and the original image illuminated by the LED undergoes photoelectric conversion to output an analog image signal (SIG). The analog image signal is input to the system ASIC on AIN1 (pin 3 of IC606) and converted into 8-bit data by the A/D converter inside IC606. Then this signal undergoes digital processing in order to obtain a high-quality image.

168

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7.7.
7.7.1.

STEPPING MOTOR DRIVE SECTION


ENGINE MOTOR DRIVE CIRCUIT

1. Functions This motor functions for main operations FAX reception and copy printing. This feed recording paper synchronized for printing. 2. Motor operation Excitation pulses is output from G/A (IC605) pins 83, 84, 85 and 86. Then stepping pulses are output from driver IC (IC609) pin No 2, 7, 8 and 13, and drives the motor coil. During motor driving, pin 90 of G/A IC605 becomes a low level. As a result, a current of about 1A are supplied to the motor coil.

7.7.1.1.

TIMING CHART

DRIVE MODE
FUNCTION PRINT MODE PHASE PATTERN 2 phase SPEED 951pps CURRENT 1A

169

KX-FL611GR

7.7.1.2.

ENGINE MOTOR DRIVE CIRCUIT

170

KX-FL611GR

7.7.2.

SCAN MOTOR DRIVE CIRCUIT

1. Functions This motor functions for main operations including FAX transmission. This feed document paper synchronized for reading. 2. Motor operation During motor driving, pin 25 of ASIC IC606 becomes a high level, and Q613, Q620 turns ON. As a result, +24V is supplied to the motor coil. Stepping pulses are output from ASIC IC606 pins, 21, 22, 23, 24, causing driver IC610 pins, 16 ~ 13 to drive the motor coil. The motor coil is energized sequentially in 2 phase increments, which causes a 1-step rotation. A 1-step rotation feeds 0.065mm of document paper.

7.7.2.1.

TIMING CHART

171

KX-FL611GR

7.7.2.2.

SCAN MOTOR (ADF MOTOR) DRIVE CIRCUIT

DRIVE MODE
FUNCTION SCAN SCAN SCAN SCAN SCAN FAX FAX/COPY FAX/COPY FAX/COPY DOC.PREFEED/EJECT STAND-BY MODE STANDARD FINE/PHOTO SUPER FINE PHOTO WITH TEXT PHASE PATTERN 2 phase 2 phase 1-2 phase 2 phase 2 phase ALL PHASE OFF SPEED 579pps 579pps 579pps 579pps 579pps -

172

KX-FL611GR

7.8.

FAN MOTOR SECTION

This FAN is used to radiate heat in the unit. The signal level at pin 92/94 of IC605 becomes high, the FAN is activated. In this case, the pulse signal as shown below input to pin 91 of IC605 and the rotation of the FAN is detected.

173

KX-FL611GR

7.8.1.

FAN CONTROL

This unit is equipped with fan to prevent the developing device from rising in temperature while printing. The air is inhaled from the right side of the unit. The fan rotates at high speed (Approx. 3000 rpm) while printing (controlling the developing device). After printing is finished, it rotates at low speed (Approx. 2200 rpm) when the temperature of the unit goes up over a fixed one or depending on the number of printed papers (frequency). While the fan is rotating at high speed, the voltage of Approx. 21 V is supplied to the fan, however, while rotating at low speed, the supply voltage is decreased to Approx. 12V. Each signal wave is as follows: 1. High-speed rotation (typ. 3000 rpm)

2. Low-speed rotation (typ. 2200 rpm)

174

KX-FL611GR

7.9.

SOLENOID DRIVE SECTION

The solenoid drive circuit controls the pick-up clutch. The solenoid is designed to be driven by +24V, driven by IC605-17 pin. Diode D600 protects Q607 from backward voltage when the solenoid is driven.

Mode SOLENOID ON SOLENOID OFF

IC606-149 pin high level low level

175

KX-FL611GR

7.10. LSU (Laser Scanning Unit) SECTION

176

KX-FL611GR

177

KX-FL611GR

7.11. SENSORS AND SWITCHES SECTION


All of the sensor and switches are shown below. Refer to LCD MESSAGE (P.4).
Sensor Circuit Location Operation Panel Operation Panel High Voltage PCB Toner Sensor PCB Digital PCB Digital PCB Exit Sensor PCB Toner Sensor PCB Sensor PS101 SW146 SW101 SW60 PS601 PS600 PS51 SW60,IC60 Sensor or Switch Name Document set Paper Feed Printer Open OPC Set Register Paper Exit Dev & Toner Set Message Error [CHECK DOCUMENT] [REMOVE DOCUMENT] [COVER OPEN] [CHECK DRUM] [FAILED PICKUP] [OUT OF PAPER] [PAPER JAMMED] [TONER EMPTY] [TONER LOW] [CHECK DRUM]

Analog PCB

SW200

Hook

Note: See TEST FUNCTIONS - SENSOR CHECK SECTION for the sensor test. (#815 of Service Mode test. Refer to TEST FUNCTIONS (P.67).

7.11.1. HOOK SWITCH


When the handset is raised, the switch is turned OFF, and the signal at pin 33 of IC605 is high. When the handset is returned, the switch is turned ON, and the signal at pin 33 of IC605 is low.

178

KX-FL611GR

7.11.2. DOCUMENT SENSOR


The Sensor detects whether or not a document is in place. When a document is detected, the shelter plate shuts off the sensor light, the photo-transistor turns OFF, and the input signal of IC101-19pin becomes a high level. When there is no document, the shelter plate let the sensor light pass through, the phototransistor turns ON, and the input signal of IC101-19pin becomes a low level.

Document Set No Document

Photo-transistor OFF ON

Signal (IC101-19pin) High level Low level

7.11.3. PAPER FEED SENSOR


The Sensor detects the front edge of the document. When a document is detected, the switch turns ON, and the input signal of IC605-74pin becomes a low level. When there is no document, the switch turns OFF, and the input signal of IC605-74pin becomes a high level.

Read Position Non Read Position

Switch ON OFF

Signal (IC605-74pin) Low level High level

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KX-FL611GR

7.11.4. TOP COVER OPEN SWITCH


The Switches detect whether the printer cover is open or closed. When the printer cover is closed, the switches turn ON, and the input signal of IC605-37pin becomes a high level. When the printer cover is open, the switches turns OFF, and the input signal of IC605-37pin becomes a low level.

Open Close

Switch OFF ON

Signal (IC605-37 pin) Low level High level

7.11.5. DRUM SENSOR


The Switch detects whether the OPC unit is set or not. When there is the DRUM unit, the input signal of IC605-16pin becomes a high level. When there is no DRUM unit, the input signal of IC605-16pin becomes a low level.

DRUM Set No DRUM

Signal (IC605-16 pin) High level Low level

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7.11.6. REGIST SENSOR


The Sensor detects whether or not the recording paper is present so that printing can start. When the recording paper is detected, the shelter plate let the sensor light passing through, the photo-transistor turns ON, and the input signal of IC605-5pin becomes a low level. When there is no recording paper, the shelter plate closes the sensor light, the photo-transistor turns OFF, and the input signal of IC605-5pin becomes a high level.

No Recording Paper Recording Paper Regist

Photo-transistor OFF ON

Signal (IC605-5 pin) High level Low level

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7.11.7. PAPER SENSOR..... OUT OF PAPER


Refer to LCD MESSAGE (P.4). The Sensor detects the recording paper are in place. When the recording paper is detected, the shelter plate let the sensor light passing through, the photo-transistor turns ON, and the input signal of IC605-35 pin becomes a low level. When there is no recording paper, the shelter plate closes the sensor light, the photo-transistor turns OFF, and the input signal of IC605-35 pin becomes a high level.

[Paper Sensor]
Recording Paper Set No Recording Paper Photo-transistor OFF ON Signal (IC605-35 pin) Low level High level

7.11.8. PAPER EXIT SENSOR..... PAPER JAMMED


Refer to LCD MESSAGE (P.4).

The sensor detects whether the recording paper exit out or noy. When there is no recording paper at the position of the sensor, the shelter plate closes the sensor light, the photo-transistor fot tarus OFF, and the input signal of IC605-4pin becomes high level. When the recording paper reach the exit sensor, the shelter plate let the sensor light passing through, the photo-transistor ON, and the input signal of IC605-4pin becomes a low level. [Exit Sensor]
No Paper Paper Exist Photo-transistor OFF ON Signal (IC605-4 pin) High level Low level

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7.11.9. Detecting New Drum Units


Purpose To investigate the actual number of printed papers with the drum units (Investigating how the returned sets drum units were used) Method Whether the drum unit is new or old should be judged by detecting the turn delay of Mixing Paddle (Toner detection sensor). When shipping the drum unit, the mixing paddle gear is set to the position that has the space of more than one turn (max. 600). After the main motor starts, when the toner detection signal is not varied within the fixed time (max. 4.5 sec), the drum unit is found new.

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7.11.10. TONER SENSOR.... TONER EMPTY, TONER LOW, CHANGE DRUM


Refer to LCD MESSAGE (P.4). The Sensor detects whether or not the Drum unit and the toner are present. When there is not Drum unit, Hall IC (IC60) turns off, and the input signal of IC605-7 pin (Digital P.C.B) becomes a High level over 9s. When the Developer unit is set, Hall IC (IC60) turns ON/OFF. If the time of IC605-7 pins Low level is under 600ms, there is enough toner in Developer unit, if not, toner is near empty.

Toner Sensor The rest of toner is detected by the move speed of the magnet put on the pendulum of Mixing Paddle. The pendulum is pushed up by the Mixing Paddle, then it falls down by its own weight. The rotation speed of paddle is set slower than the one of pendulum which falls down by its own weight. When the toner is still left, the pendulum falls and stops on the toner, then pushed by the paddle, it starts to rotate. When no toner is left, the pendulum falls to the bottom. Consequently the contact time between the magnet and steel becomes short when toner is left and long with no toner.
State Toner Set (full) Near Empty Toner Mixing Paddle does not rotate Display TONER LOW CHANGE DRUM Signal (IC605-7pin) Low level = about 0.3s Low level>0.6s High level fix or Low level fix

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7.11.10.1. TONER DETECTION FLOW


Refer to LCD MESSAGE (P.4).

CAUTION: 1. Toner low can be judged by continuous 5-times TONER LOW signal at only printing. (It is not executed at.) 2. Toner full can be judged by continuous 3-times TONER FULL signal at initialization. (It is not executed at printing.) 3. In the ordinal operation, CHECK DRUM is displayed when TONER EMPTY sensor does not generate a signal for 2.7 seconds.

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7.12. OPERATION BOARD SECTION


The unit consists of a LCD (Liquid crystal display), KEYs and LEDs (light-emitting diodes). They are controlled by the Gate Array (IC101) and Gate Array (IC605: on the DIGITAL BOARD). The key matrix table is shown below.

LCD MODULE

G/A CN101 CN606 IC605 CN102

GATE ARRAY IC IC101 8x5 KEYS MATRIX (Hard)

LED 3x3 KEYS MATRIX (Soft) DIGITAL BOARD OPERATION BOARD

1. Key Matrix a. Hard Scan


KSL0 KSL1 KSL2 KSL3 KSL4 KIN0 AUTO ANSWER QUICK SCAN COPY RESOLUTION FAX START KIN1 JUNK FAX PROHIBITOR S6 ---------COLLATE ---------KIN2 NEXT VOLPREV ---------VOL+ KIN3 STOP CID-SEARCH CID-PRINT S12 S11 KIN4 MENU DIRECTORY/ PROGRAM ---------MONITOR HELP KIN5 FLASH # 9 3 6 KIN6 H/S MUTE 0 8 2 5 KIN7 REDIAL/PAUSE * 7 1 4

*LED7 should be set to KSL4. "8 x 5" key matrix is executed by hardware scanning. b. Soft Scan
SKS0 (LED6) SKS1 (XLED9) SKS2 (XLED10) SKIN0 (XLED8) S10 S4 S5 KIN1 (XLED12) S7 S2 S1 KIN2 (XLED11) S9 S3 S8

2. LED AUTO ANSWER LED ON/OFF port---LED2 JUNK FAX PROHIBITOR LED ON/OFF port---LED3

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7.13. LCD SECTION


The Gate Array (IC101) works only for writing the ASCII code from the data bus (D4~D7). V0 is supplied for the crystal drive. R130 and R134 are density control resistors. Consequently, in this unit, the timing (positive clock) is generated by the LCD interface circuitry in the gate array (IC101).

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7.14. HVPS (High Voltage Power Supply) SECTION


7.14.1. HVPS SPECIFICATION
No 1 Output voltage Electrostatic Charge CHG BIAS Developing DEV(-) BIAS Developing DEV(+) BIAS Transfer TRA(+) BIAS Transfer TRA(-) BIAS Item Rate output voltage Impedance range Output format Rate output voltage Impedance range Output format Rate output voltage Output format Variable output current Output voltage Output format Rate output voltage Output format Specification -100030V 50M~1000M Constant voltage -20015V 10M~2000M Constant voltage +150+20V Constant voltage +4~25A +3500V Max. Variable Constant current -1000100V Constant voltage Notes

Output current varies with the printed rate.

DEV BIAS is output from one of the output terminals after the DEV CHG signal selects DEV(+) BIAS and DEV(-) BIAS. TRA BIAS is output from one of the output terminals after the TRA CLK signal selects TRA(+) BIAS and TRA(-) BIAS.

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7.14.2. CHG-BIAS (Charge BIAS)/DEV(-) BIAS (Developing(-) BIAS)/DEV(+) BIAS (Developing(+) BIAS) UNIT
When the CHG REM terminal becomes L, the transistor Q201 turns ON by IC101, Charge BIAS(-1000V) is output from CHG OUTPUT, Developing(-) BIAS(-200V) is output from DEV(-) BIAS. After that, when DEV CHG terminal becomes L, Q202 turns ON, and Developing(+) BIAS(+150V) is output from DEV(+) BIAS.

7.14.3. TRA(+) BIAS (Transfer(+) BIAS)/TRA(-) BIAS (Transfer(-) BIAS) UNIT


When the CHG REM terminal is L and the TRA CLK terminal is Open, Transfer(-) BIAS(-1000V) is output from TRA OUTPUT the moment Charge BIAS(-1000V) is output from CHG OUTPUT. When 7.8KHz PWM (pulse-width modulation) signal is input to the TRA CLK terminal, Q103 turns ON by IC101, and TRA(+) CURRENT BIAS according to the PWM signal is output from TRA OUTPUT. The PWM signal will be turned to a constant voltage by the resistor and the condenser, and input to the IC101. The IC101 compares this voltage with the feedback voltage from T101 and controls the Q103. As for the transfer current, +25A is output when DUTY of the TRA CLK input signal is 0%, or +4A is output when that is 72%.

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7.15. HEAT LAMP CONTROL CIRCUIT


The temperature of the fixing part of the Fixing Unit is converted to a voltage by THERMISTOR and input to IC606-4pin. The heater turns ON/OFF the photo-coupler PC102 at the heater control port (IC606-29pin), and is turned ON/OFF at the triac SCR101. And two thermostats are set on the AC line as the safety devices.

1. Control at Printing a. After the printing signal is received, turn ON the heater. b. After that, turn ON the motor at the Primary Stable Temperature (150C). c. After that, control at the Secondary Stable temperature (160C), and feed papers.

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Refer to CALL SERVICE TROUBLESHOOTING GUIDE (P.86).

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2. Safety Protection a. 2 thermostats are provided with the unit, and the heater circuit is shut down when their surface temperatures became over 135C. b. The heater control circuit of IC606 has the built-in function that the software turns off the heater control automatically if the heater is not turned ON every a fixed time. c. When the temperature became over 240C, the heater control circuit of IC606 is turned off forcedly and system reset (IC606 pin 20 becomes Low) will be executed.

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The correspondence readings between temperature measured by thermistor and HEX readings
Temperature(C) -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 HEX reading C2 BF BC B9 B5 B2 AF AB A8 A5 A2 9E 9B 98 95 91 8E 8B 88 85 82 7F 7C 79 76 73 70 6D 6A 68 65 63 60 5D 5B 59 56 54 52 4F 4D 4B 49 47 45 43 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 Temperature(C) 41 40 3E 3C 3A 39 37 36 34 33 31 30 2F 2D 2C 2B 2A 29 27 26 25 24 23 22 21 20 20 1F 1E 1D 1C 1B 1B 1A 19 19 18 17 17 16 15 15 14 14 13 13 HEX reading Temperature(C) 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 HEX reading 12 12 11 11 10 10 10 0F 0F 0E 0E 0E 0D 0D 0D 0C 0C 0C 0C 0B 0B 0B 0A 0A 0A 0A 09 09 09 09 09 08 08 08 08 08 07 07 07 07 07 07 06 06

Note: The value is displayed on LCD at TEST FUNCTIONS (P.67) [#815].

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The correspondence readings between temperature measured by fixing thermistor and HEX readings
Temperature(C) 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 E4 E4 E4 E4 E4 E4 E3 E3 E3 E3 E3 E2 E2 E2 E2 E1 E1 E1 E1 E0 E0 E0 E0 DF DF DF DE DE DE DD DE DD DD DD DC DC DB DB DB DA DA D9 D9 HEX reading Temperature(C) 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 HEX reading B8 B7 B6 B5 B4 B3 B2 B1 B0 AE AD AC AB AA A9 A8 A7 A6 A5 A3 A2 A1 A0 9E 9D 9C 9C 9A 99 98 96 95 94 93 91 90 8F 8D 8D 8B 8A 89 88 Temperature(C) 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 HEX reading 58 57 56 56 55 54 53 52 51 50 4F 4E 4D 4C 4C 4B 4A 4A 49 48 47 46 45 44 44 43 42 41 40 40 3F 3E 3D 3C 3C 3B 3A 3A 39 38 37 37 36

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Temperature(C) 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 D8 D7 D7 D6 D6 D5 D5 D4 D3 D3 D2 D1 D1 D0 CF CF CE CD CD CD CC CB CA CA C9 C8 C7 C6 C5 C4 C3 C2 C2 C1 C0 BF BE BD BC BB BA

HEX reading

Temperature(C) 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167

HEX reading 86 85 84 82 81 80 7F 7D 7C 7B 79 78 77 76 74 73 72 72 70 6F 6E 6D 6C 6A 69 69 68 67 66 64 63 62 61 60 5F 5E 5D 5C 5B 5A 59

Temperature(C) 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 244 245 246 247 248 249 250

HEX reading 35 35 34 33 33 32 32 31 30 30 2F 2F 2E 2D 2D 2C 2C 2A 2B 2A 2A 29 2A 29 29 28 28 27 27 26 26 25 25 24 24 24 23 23 22 22

Note: Hex reading : 01h or below = Short of Thermistor Hex reading : F9h or over = Open of Thermistor

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7.16. POWER SUPPLY BOARD SECTION


This power supply board uses the switching regulator method.

Block Diagram
AC Input
CN101

T101 Input Circuit Rectifier Circuit C106


B A

G
+ -

Kick-on Voltage Circuit

R106 R107 Converter Circuit C


Q101

A-B Voltage Wave Form

Surge absorber circuit

24V Output Circuit

24V

0 C-D Voltage Wave Form

D Control Circuit

Surge absorber circuit

5V Output Circuit IC201 E H

PGND 5V

IC101
E-F G-H Voltage Wave Form 0
O.C.L Over voltage

DGND

Triac SCR101

F Error Detecting Circuit PC101 Photo Trioc Caupler PC102 HTRCTL

CN102 Heat Lamp

Freq. SW Circuit PC103

PDWN

[Input Circuit] The input current goes into the input rectifier circuit through the filter circuit. The filter circuit decreases the noise voltage and the noise electric field strength. [Rectifier Circuit] The input current is rectified by D101~ D104 and charges C106 to make DC voltage. Then it supplies power to the converter circuit. [Kick-on voltage circuit] Bias is applied to the Q101 gate via this circuit when the AC power is turned on and Q101 begins operating.

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The following is an overview of how the power supply unit is controlled. The control method of this power supply unit is pulse width modulation. When Q1 is ON, the energy is charged in the transfer primary coil according to E1. When Q1 is OFF, the energy is output from the secondary transfer as follows. L D1 Load L Then the power is supplied to the Load. When Q1 is ON, power is not output from the secondary side. The output voltage is fed back in the control IC according to the error amp rectifier. Then depending on how TON is controlled, stabilization occurs. Also, when the current load becomes too large, in order to decrease the voltage output, the increase in is controlled and the output voltage is stabilized. Therefore, basically the timing: Ton/Toff of Q1 controls the output voltage.

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[Surge Absorber Circuit] This circuit is for absorbing surge voltage generated by the transformer. [Control Circuit and Detecting Circuit] The control circuit amplifies the output with increased voltage detected in the error detecting circuit. Then it drives the main transistor. In this power supply, the duty ratio is defined by changing the ON period of the main transistor. This is shown as follows. When the output voltage of the 24V circuit increases, the current of the photo coupler PC101 increases, the pulse width of the output control IC becomes narrower and the ON period of Q101 becomes shorter. [Over Current Limiter (O.C.L)] The highest drain current (Q101) is limited by a limiter circuit (IC101) of 24V. The 24V output is limited by this circuit. [Over Voltage Circuit] If the 24V output increases because the error detecting circuit or control circuit is broken, IC101 will recognize this signal and output becomes 0V.

Dummy load method (to quickly check the power supply output) Refer to POWER SUPPLY BOARD SECTION (P.147).

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8 REFERENCE MATERIALS DATA


8.1.
8.1.1.

PRINTING OPERATION PRINCIPLE


PROCESS CHART AND PROCESS BIAS

8.1.2.

CHARGING

Charging is the stage that keeps the surface of the sensitive drum a fixed electric potential. The sensitive drum is the Organic Photo Conductor (OPC), which is a electric conductive cylinder whose surface is covered with the Charge Generation Layer (CGL) and Charge Transfer Layer (CTL). When the charging bias (DC -1.0 kv) is added and the minus charge is supplied to the charge brush while charging, the whole surface potential of the drum is -600V.

Charging Part

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8.1.3.

EXPOSING

When the drum which is charged with the fixed electric charge is irradiated by the laser beam, the plus charge and minus charge are generated at the Charge Generation Layer. Passing through the Charge Transfer Layer which conducts the plus charge, the minus-charged drums surface is neutralized to be skipped. Then the minus charge goes to the ground from the electric conductive cylinder. Consequently the charge of the part which is not exposed remains as it is, and the electric potential of the scanned part changes. At that time an invisible image is created on the drum.

Exposing Part

8.1.4.

LASER SCANNING UNIT LOCATIONS

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8.1.5.

DEVELOPING AND TRANSCRIPTION

The developing is the stage that the OPC drum with an invisible image is changed to visible by the toner. The developer consists of mixing paddle, toner supply roller, developing roller, developing blade and OPC drum. The bias voltage is added to the developing roller (DC -200V) and toner supply roller (DC -200V). Firstly the toner is mixed up in the mixing paddle and minuscharged by triboelectricity, then led to the toner supply roller. Secondly the potential difference causes to send the toner to the developing roller from the toner supply roller. The supplied toner to the developing roller is kept to a certain layer thickness by the developing blade and also it is charged by triboelectricity. Consequently the toner is transferred to the surface of the exposed OPC drum by the potential difference between the developing roller and OPC drums surface. The transfer is the stage that the created image on the OPC drum is transferred to the paper. When the transfer roller is pluscharged with the image, the minus-charged toner particles are gathered on the surface of the drum and transferred to the paper.

Developing and Transcription Part

The values of developing bias and supply bias are different from the ones described in the Service Manual for FL501. The biases output from the unit of FL501,FLM551 and FLB751(FLB750) have the same voltage. However, the developing device of FA78X(FA78A) converts the developing and supply biases inside the developing device to improve the image quality.
FA77X(FA77A) developing device -350V -550V FA78X(FA78A) developing device FA84X(FA84A/FA84E) developing device -180V -200V -350V -200V

Developing bias Supply bias

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8.1.6.

CLEANING

The toner attached to the surface of the OPC drum is transferred to the paper at the transcription stage, but a part of the toner remains. The cleaning is the stage that cleans the remain toner after the transcription stage. The remain toner on the drum and the toner which was attached to the place where the laser beam didnt scan are gathered to the developing roller to be used again. When no paper is supplied, the transfer roller is minus-charged to eliminate the minus-charged toner.

Cleaning Part

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8.1.7.

FIXING

On the process of the transfer, the transferred toner is weakly attached on the paper. Fixing means the process to fix the toner on the paper permanently. The fixing part melts the toner at the high temperature using the halogen heater. The toner is fixed on the paper by the heat and pressure through the fixing part with the image. The surface of the heat roller is rosined by Teflon and lubricated to prevent from attaching the toners. The press roller is made of silicon, and its spring compresses the melted toner.

Fixing Part

The fixing part becomes high temperature, so the thermistor and the thermal fuse are provided. 1. Thermistor The thermistor touches the heat roller and check the temperature to feed back to the control circuit. The surface temperature should be kept 160 C while printing. 2. Thermostat The thermostat takes the same role with the thermal fuse. The thermostat is located near the heat roller, and it turns OFF the power when the temperature around the thermostat becomes over 135C.

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8.1.8.

TIMING CHART (When Printing Two Sheets of Paper) BASIC

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8.1.9.

Timing Chart [Initializing (Long)]

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8.1.10. Timing Chart (when the registration sensor is turned OFF then ON during initializing)

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8.2.

TERMINAL GUIDE OF THE ICs TRANSISTORS AND DIODES

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8.3.

HOW TO REPLACE THE FLAT PACKAGE IC

Even if you do not have the special tools (for example, a spot heater) to remove the Flat IC, with some solder (large amount), a soldering iron and a cutter knife, you can easily remove the ICs that have more than 100 pins.

8.3.1. 8.3.1.1.

PREPARATION For P.C.Board with PbF marking

PbF (: Pb free) Solder Soldering Iron Tip Temperature of 700F 20F (370C 10C) Note: We recommend a 30 to 40 Watt soldering iron. An expert may be able to use a 60 to 80 Watt iron where someone with less experience could overheat and damage the PCB foil. Flux Recommended Flux: Specific Gravity 0.82. Type RMA (lower residue, non-cleaning type) Note: See ABOUT LEAD FREE SOLDER (PbF: Pb free) (P.6).

8.3.2.
Note:

FLAT PACKAGE IC REMOVAL PROCEDURE

1. Put plenty of solder on the IC pins so that the pins can be completely covered. If the IC pins are not soldered enough, you may give pressure to the P.C. board when cutting the pins with a cutter.

2. Make a few cuts into the joint (between the IC and its pins) first and then cut off the pins thoroughly.

3. While the solder melts, remove it together with the IC pins.

When you attach a new IC to the board, remove all solder left on the land with some tools like a soldering wire. If some solder is left at the joint on the board, the new IC will not be attached properly.

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8.3.3.

FLAT PACKAGE IC INSTALLATION PROCEDURE

1. Temporarily fix the FLAT PACKAGE IC, soldering the two marked pins.

*Check the accuracy of the IC setting with the corresponding soldering foil. 2. Apply flux to all pins of the FLAT PACKAGE IC.

3. Solder the pins, sliding the soldering iron in the direction of the arrow.

8.3.4.

BRIDGE MODIFICATION PROCEDURE

1. Lightly resolder the bridged portion. 2. Remove the remaining solder along the pins using a soldering iron as shown in the figure below.

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8.4.

DIGITAL BOARD SECTION

When the unit fails to boot up the system, take the troubleshooting procedures very carefully. It may have a serious problem. The symptom: No response when the power is turned on. (No LCD display, and keys are not accepted.) The first step is to check the power source. If there is no problem with the power supply unit, the problem may lie in the digital unit (main board). As there are many potential causes in this case (ASIC, DRAM, etc.), it may be difficult to specify what you should check first. If a mistake is made in the order of checks, a normal part may be determined faulty, wasting both time and money. Although the tendency is to regard the problem as a serious one (IC malfunction, etc.), usually most cases are caused by solder faults (poor contact due to a tunnel in the solder, signal short circuit due to solder waste).

Note: 1. Electrical continuity may have existed at the factory check, but a faulty contact occurred as a result of vibration, etc., during transport. 2. Solder waste remaining on the board may get caught under the IC during transport, causing a short circuit. Before we begin mass production, several hundred trial units are produced at the plant, various tests are applied and any malfunctions are analyzed. (In past experiences, digital IC (especially, DRAM and ROM) malfunctions are extremely rare after installation in the product.) This may be repaired by replacing the IC, (DRAM etc.). However, the real cause may not have been an IC malfunction but a soldering fault instead. Soldering faults difficult to detect with the naked eye are common, particularly for ASIC and RA (Resistor Array). But if you have an oscilloscope, you can easily determine the problem site or IC malfunction by checking the main signal lines. Even if you dont have such a measuring instrument, by checking each main signal line and resoldering it, in many cases the problem will be resolved. An explanation of the main signals (for booting up the unit) is presented below.

What are the main signals for booting up the unit? Please refer to DIGITAL BLOCK DIAGRAM (P.153). The ASIC (IC606) controls all the other digital ICs. When the power is turned on, the ASIC retrieves the operation code stored in the ROM (IC607), then follows the instructions for controlling each IC. All ICs have some inner registers that are assigned to a certain address. It is the address bus by which the ASIC designates the location inside each IC. And the data bus reads or writes the data in order to transmit the instructions from the ASIC to the ICs. These signal lines are all controlled by voltages of 3.3V (H) or 0V (L).

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8.4.1.

NG EXAMPLE

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8.5.
8.5.1.

MODEM SECTION
FUNCTION

The unit uses MODEM (IC600) that serves as an interface between the control section for FAX transmission and reception and the telephone line. During a transmitting operation, the digital image signals are modulated and sent to the telephone line. During a receiving operation, the analog image signals which are received via the telephone line are demodulated and converted into digital image signals. The communication format and procedures for FAX communication are standardized by ITU-T. MODEM has hardware which sends and detects all of the necessary signals for FAX communication. It can be controlled by writing commands from the ASIC (IC606: inside ASIC). This MODEM also sends DTMF signals, generates a call tone (from the speaker), and detects a busy tone and dial tones. Overview of Facsimile Communication Procedures (ITU-T Recommendation): 1. ON CCITT (International Telegraph and Telephone Consultative Committee) The No. XIV Group of ITU-T, one of the four permanent organizations of the International Telecommunications Union (ITU), investigates and make recommendations on international standards for facsimiles. 2. Definition of Each Group Group I (G1) Official A-4 size documents without using formats which reduce the band width of a signal are sent over telephone lines. Determined in 1968. Transmission for about 6 minutes at a scanning line density of 3.85 lines/mm. Group II (G2) Using reduction technology in the modulation/demodulation format, an A-4 size document is sent at an official scanning line density of 3.85 lines/mm for about 3 minutes. Methods to suppress redundancy are not used. Determined in 1976. Group III (G3) Method of suppressing redundancy in the image signal prior to modulation is used. An A-4 size document is sent within about one minute. Determined in 1980. Group IV (G4) Transmission is via the data network. A method is provided for suppressing redundancy in signals prior to transmission, and error-free reception of transmission is possible. The scope of these facsimile applications is not limited simply to transmission of written statements. Through symbiotic linkages with other communication methods, it can be expected to expand to include integrated services. 3. Facsimile Call Time Series As shown in the following diagram, the facsimile call time series is divided into five phases.

Phase A : Call setting Call setting can be manual/automatic. Phase B : Pre-message procedure Phase B is a pre-processing procedure and sequence for confirming the status of the terminal, transmission route, etc., and for terminal control. It implements terminal preparation status, determines and displays terminal constants, confirms synchronization status, etc. and prepares for transmission of facsimile messages. Phase C : Message transmission

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Phase C is the procedure for the transmitting facsimile messages. Phase D : Post message procedure Phase D is the procedure for confirming that the message is completed and received. For continuous transmission, phase B or phase C is repeated for transmission. Phase E : Call retrieval Phase E is the procedure for call retrieval, that is for circuit disconnection. 4. Concerning Transmission Time Transmission Time = Control Time + Image Transmission Time + Hold Time

Transmission time consists of the following. Control time: This is time at the start of transmission when the functions at the sending and receiving sides are confirmed, the transmission mode is established, and transmission and reception are synchronized. Image transmission time: This is the time required for the transmission of document contents (image data). In general, this time is recorded in the catalog, etc. Hold time: This is the time required after the document contents have been sent to confirm that the document was actually sent, and to check for telephone reservations and/or the existence of continuous transmission. 5. Facsimile Standards
Item Connection Control Mode Terminal Control Mode Facsimile Signal Format Modulation Mode Transmission Speed Redundancy Compression Process (Coding Mode) Resolution Line Synchronization Signal 1 Line Transmission Time [ms/line] Telephone Network Facsimile G3 Machine Telephone Network Signal Mode T. 30 Binary Digital PSK (V. 27 ter) or QAM (V. 29) 300 bps (Control Signal) 2400, 4800, 7200, 9600, 12000, 14400 bps (FAX Signal) 1 dimension: MH Mode 2 dimension: MR Mode (K=2.4) Main Scan: 8 pel/mm Sub Scan: 3.85, 7.7l/mm EOL Signal Depends on the degree of data reduction. Minimum Value: 10, 20 Can be recognized in 40ms.

6. Explanation of Communication and Compression Technology a. G3 Communication Signals (T. 30 Binary Process) For G3 Facsimile communication, this is the procedure for exchanging control signals between the sending and receiving machines both before and after transmission of image signals. Control signals at 300 bps FSK are: 1850 Hz...0, 1650Hz...1. An example of a binary process in G3 communication is shown below.

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Explanation of Signals Control signals are comprised mainly of 8-bit identification signals and the data signals added to them. Data signals are added to DIS and DCS signals. Signal.....DIS (Digital Identification Signal) Identification Signal Format.....00000001 Function: Notifies the capacity of the receiving unit. The added data signals are as follows. Signal.....DCS (Digital Command Signal) Identification Signal Format.....X1000001 Example (Some models do not support the following items.):
Bit No. 1 2 3 4 5 6 7 8 9 10 DIS/DTC Transmitter --- T.2 operation Receiver --- T.2 operation T.2 IOC = 176 Transmitter --- T.3 operation Receiver --- T.3 operation Reserved for future T.3 operation features Reserved for future T.3 operation features. Reserved for future T.3 operation features. Transmitter --- T.4 operation Receiver --- T.4 operation DCS Receiver --- T.2 operation T.2 IOC = 176 Receiver --- T.3 operation

Receiver --- T.4 operation

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Bit No. 11, 12, 13, 14 0, 0, 0, 0 0, 1, 0, 0 1, 0, 0, 0 1, 1, 0, 0 0, 0, 1, 0 0, 1, 1, 0 1, 0, 1, 0 1, 1, 1, 0 0, 0, 0, 1 0, 1, 0, 1 1, 0, 0, 1 1, 1, 0, 1 0, 0, 1, 1 0, 1, 1, 1 1, 0, 1, 1 1, 1, 1, 1 15 16 17, 18 (0, 0) (0, 1)

(1, 0)

(1, 1) 19, 20 (0, 0) (0, 1) (1, 0) (1, 1) 21, 22, 23 (0, 0, 0) (0, 0, 1) (0, 1, 0) (1, 0, 0) (0, 1, 1) (1, 1, 0) (1, 0, 1) (1, 1, 1) 24 25 26 27 28 29 30 31 32 33 (0) (1) 34 35 36 37 38 39 40 41 42 43

DIS/DTC Data signaling rate V.27 ter fall back mode V.27 ter V.29 V.27 ter and V.29 Not used Reserved Not used V.27 ter and V.29 and V.33 Not used Reserved Not used V.27 ter and V.29 and V.33 and V.17 Not used Reserved Not used Reserved R87.7 lines/mm and/or 200200 pels/25.4mm Two-dimensional coding capability Recording width capabilities 1728 picture elements along scan line length of 215 mm 1% 1728 picture elements along scan line length of 215 mm 1% 2048 picture elements along scan line length of 255 mm 1% 2432 picture elements along scan line length of 303 mm 1% 1728 picture elements along scan line length of 215 mm 1% 2048 picture elements along scan line length of 255 mm 1% Invalid Maximum recording length capability A4 (297 mm) Unlimited A4 (297 mm) and B4 (364 mm) Invalid Minimum scan line time capability of the receiver 20 ms at 3.85 l/mm: T7.7 = T3.85 40 ms at 3.85 l/mm: T7.7 = T3.85 10 ms at 3.85 l/mm: T7.7 = T3.85 5 ms at 3.85 l/mm: T7.7 = T3.85 10 ms at 3.85 l/mm: T7.7 = 1/2 T3.85 20 ms at 3.85 l/mm: T7.7 = 1/2 T3.85 40 ms at 3.85 l/mm: T7.7 = 1/2 T3.85 0 ms at 3.85 l/mm: T7.7 = T3.85 Extend field 2400 bit/s handshaking Uncompressed mode Error correction mode Set to 0. Error limiting mode Reserved for G4 capability on PSTN T.6 coding capability Extend field Validity of bits 17, 18 Bits 17, 18 are valid Bits 17, 18 are invalid Recording width capability 1216 picture elements along scan line length of 151 mm 1% Recording width capability 864 picture elements along scan line length of 107 mm 1% Recording width capability 1728 picture elements along scan line length of 151 mm 1% Recording width capability 1728 picture elements along scan line length of 107 mm 1% Reserved for future recording width capability. Reserved for future recording width capability. Extend field R815.4 lines/mm 300300 pels/25.4 mm R1615.4 lines/mm and/or 400400 pels/25.4 mm

DCS Data signaling rate 2400 bit/s, V.27 ter 4800 bit/s, V.27 ter 9600 bit/s, V.29 7200 bit/s, V.29 14400 bit/s, V.33 12000 bit/s, V.33 Reserved Reserved 14400 bit/s, V.17 12000 bit/s, V.17 9600 bit/s, V.17 7200 bit/s, V.17 Reserved Reserved Reserved Reserved R87.7 lines/mm and/or 200200 pels/25.4mm Two-dimensional coding capability Recording width 1728 picture elements along scan line length of 215 mm 1% 2432 picture elements along scan line length of 303 mm 1%

2048 picture elements along scan line length of 255 mm 1% Invalid Maximum recording length A4 (297 mm) Unlimited B4 (364 mm) Invalid Minimum scan line time 20 ms 40 ms 10 ms 5 ms

0 ms Extend field 2400 bit/s handshaking Uncompressed mode Error correction mode Frame size 0 = 256 octets 1 = 64 octets Error limiting mode Reserved for G4 capability on PSTN T.6 coding enabled Extend field Recording width Recording width indicated by bits 17, 18 Recording width indicated by this field bit information Middle 1216 elements of 1728 picture elements Middle 864 elements of 1728 picture elements Invalid Invalid

Extend field R815.4 lines/mm 300300 pels/25.4 mm R1615.4 lines/mm and/or 400400 pels/25.4 mm

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Bit No. 44

DIS/DTC Inch based resolution preferred

45 46 47 48

Metric based resolution preferred Minimum scan line time capability for higher resolutions 0: T15.4 = T7.7 1: T15.4 = 1/2T7.7 Selective Polling capability Extend field

DCS Resolution type selection 0: neuritic based resolution 1: inch based resolution Dont care Dont care Set to 0. Extend field

Note 1 - Standard facsimile units conforming to T.2 must have the following capability: Index of cooperation (IOC)=264. Note 2 - Standard facsimile units conforming to T.3 must have the following capability: Index of cooperation (IOC)=264. Note 3 - Standard facsimile units conforming to T.4 must have the following capability: Paper length=297 mm.
Signal Training 1 Identification Signal Format Function A fixed pattern is transmitted to the receiving side at a speed (2400 to 14400 bps) designated by DCS, and the receiving side optimizes the automatic equalizer, etc., according to this signal. Sends 0 continuously for 1.5 seconds at the same speed as the training signal. Notifies the sending side that TCF has been properly received. If TCF is not properly received, FTT (Failure To Train) X0100010 is relayed to the sender. The sender then reduces the transmission speed by one stage and initiates training once again. Used for reconfirming the receiving side like training 1. Sends 12 bits (0...01 6 times) to the receiver at the same speed as the image signal and notifies completion of transmission of the first sheet. End of one communication End of 1 page reception Phase E starts. Completion of transmission of 1 page. If there are still more documents to be sent, they are output instead of EOP. After MCF reception, the sender transmits an image signal of the second sheet. If there is an operator call from the sender, it is output after RTC. This is output when an operator call is received.

TCF (Training Check) CFR (Confirmation to Receive)

X0100001

Training 2 Image Signal RTC (Return to Control) EOP (End of Procedure) MCF (Message Confirmation) DCN (Disconnect) MPS (Multi-Page Signal)

Refer to the next page.

X1110100 X0110001 X1011111 X1110010

PRI-EOP X1111100 (Procedural Interrupt-EOP) PIP X0110101 (Procedural Interrupt Positive)

b. Redundancy Compression Process Coding Mode This unit uses one-dimensional MH format.

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8.6.
8.6.1.

TEST CHART
ITU-T No.1 TEST CHART

220

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8.6.2.

ITU-T No.2 TEST CHART

221

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9 FIXTURES AND TOOLS

222

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10 CABINET, MECHANICAL AND ELECTRICAL PARTS LOCATION


10.1. GENERAL SECTION

223

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10.2. OPERATION COVER SECTION (1)

224

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10.3. OPERATION COVER SECTION (2)

225

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10.4. OPERATION COVER SECTION (3)

226

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10.5. PICK UP SECTION

227

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10.6. FUSER SECTION

228

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10.7. UPPER MAIN CABINET SECTION

229

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10.8. LOWER MAIN CABINET SECTION (1)

230

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10.9. LOWER MAIN CABINET SECTION (2)

231

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10.10. LOWER MAIN CABINET SECTION (3)

232

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10.11. SCREWS

233

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11 ACCESSORIES AND PACKING MATERIALS

234

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12 REPLACEMENT PARTS LIST


RTL (Retention Time Limited) Notes: 1. The marking (RTL) indicates that the Retention Time is limited for this item. After the discontinuation of this assembly in production, the item will continue to be available for a specific period of time. The retention period of availability is dependent on the type of assembly, and in accordance with the laws governing parts and product retention. After the end of this period, the assembly will no longer be available. 2. Important safety notice mark have special Components identified by characteristics important for safety. When replacing any of these components, use only manufactures specified parts. 3. The S mark means the part is one of some identical parts. For that reason, it may be different from the installed part. 4. ISO code (Example : ABS-HB) of the remarks column shows quality of the material and a flame resisting grade about plastics. 5. RESISTORS & CAPACITORS Unless otherwise specified; All resistors are in ohms () k=1000, M=1000k All capacitors are in MICRO FARADS (F) P=F *Type & Wattage of Resistor
Ref. No. 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Part No. PFBX1192Z1 PFBX1191G1 PFBC1100Z1 PFBC1098Z1 PFBX1193Z1 PFBC1101Z1 PFBC1099Z1 PFBX1190Z1 PFGP1285G1 PFGV1015Z PFGD1050G PFGG1225G1 PFGB1003Z3 PFGX1009Z PFGG1224G1 Part Name & Description PUSH BUTTON,DERC PUSH BUTTON,NAVI PUSH BUTTON,AUTO ANSWER PUSH BUTTON,MENU PUSH BUTTON,STP PUSH BUTTON,COPY START PUSH BUTTON,START PUSH BUTTON,DIAL PANEL,LCD COVER,TEL CARD CARD,TEL NO GRILL,SUB BADGE RING,NAVI GRILLE,OPERATION Remarks ABS-HB ABS-HB ABS-HB ABS-HB ABS-HB ABS-HB ABS-HB ABS-HB

PS-HB ABS-HB PS-HB

12.1.2. OPERATION COVER SECTION (2)


Ref. No. 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 Part No. PFUS1444Z PFDG1320Z PFDJ1006Z PFZRFL511M PFUS1506Z Not used PFUS1437Y PFUS1443Z PFHX1679Z PFJV1003Z PFUV1065X PFDE1209Z PFUS1445Z PFUS1447Z PFUS1442Z Part Name & Description SPRING,ERATH DOC.A GEAR,DOC.FEED ROLLER SPACER,ROLLER ROLLER SPRING LEAF SPRING SPRING,EARTH OP B COVER,SHEET COVER,DISCHARGE BRUSH COVER,OPERATION PANEL LEVER,DOC,DETECTION SPRING,EARTH DOCUMENT B SPRING,EARTH DOC ROLLER SPRING,EARTH OP A Remarks

POM POM

PS-HB POM

12.1.3. OPERATION COVER SECTION (3)


Ref. No. 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 Part No. PFDS1010Z PFDJ1063Y PFDE1198Z PFDG1189Z PFDG1295Z PFUS1422Z PFDE1199Z PFDE1200Y PFDG1296Z PFJS07P32Z N2GZBE000011 PFUS1440Y PFDF1098Z PFDR1044Y PFUS1441Y PFUG1017Y PFDG1297Z PFDG1298Z PFDE1201X PFUS1019Z PFDG1299Z PFDJ1042Z PFUS1269Y PFDS1009Z PFDG1294Z PFMH1124Z PFZX2FL511M PFDJ1051X Part Name & Description ROLLER,SEPARATION SPACER,SEPARATION ROLLER ARM GEAR GEAR COIL SPRING ,LOCK ARM ARM,LOCK SPACER,LOCK ARM GEAR,SEPARATION CONNECTOR,7P CIS(CONTACT IMAGE SENSOR) COIL SPRING,CIS SHAFT,SUPPORT ROLLER ROLLER ,DOC.SUPPORT COIL SPRING,SUPPOR ROLLER GUIDE,MIDDLE GEAR GEAR ARM TORSION SPRING GEAR SPACER,TRANSFER ROLLER COIL SPRING ROLLER,TRANSFER GEAR METAL PARTS TRAY,DOCUMENT SPACER Remarks POM POM POM POM POM POM POM

12.1. CABINET AND ELECTRICAL PARTS


12.1.1. OPERATION COVER SECTION (1)
Ref. No. 1 2 3 4 5 6 7 8 9 Part No. PFKR1029Z2 PFKR1030Z2 PFKE1030X1 PFUS1222Z PFDG1015Y PFQT2112G PFME1001Z PFHG1094Z PFJS08P33Y Part Name & Description GUIDE,DOCUMENT L GUIDE,DOCUMENT R GUIDE,DOCUMENT COIL SPRING,SLIDER GEAR,SLIDER LABEL,FACE DOWN SPACER ,DUMPER RUBBER,DUMPER CONNECTOR,8P Remarks ABS-HB ABS-HB PS-HB

POM PS-HB POM POM

POM

POM

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12.1.4. PICK UP SECTION


Ref. No. 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 Part No. PFKV1101Y1 PFKE1029Y1 PFQT2354G PFKS1084W1 PFHG1154Z PFUS1424Z PFHR1370Z PFUS1425Z PFHR1371Z PFHG1155Z PFKE1028X1 PFDG1300Z PFUS1423Z PFHR1368Z PFHR1369Z PFDJ1038Z PFDR1018Z PFDN1048Z PFDR1041Z Part Name & Description COVER,TRAY TRAY,PICK UP ROLLER LABEL,PAPER SET TRAY ,LIFT PAPER RUBBER,LIFT PLATE SPRING,PLATE LIFT CASE,SEPARATION PAPER SPRING,PAPER SEPARATION SHEET,PAPER RUBBER,SEPARATION PAPER TRAY,BOTTOM GEAR,PICK UP PAPER SPRING,LIFT LOCK LEVER,LOCK LIFT L LEVER,LOCK LIFT R SPACER,PICK UP PAPER ROLLER,PICK UP GUIDE ROLLER,PICK UP ROLLE,PICK UP PAPER Remarks PS-HB PS-HB PS-HB

12.1.7. LOWER MAIN CABINET SECTION (1)


Ref. No. 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 Part No. PFMD1065Z PFHG1169Z LPA1603K PQLB1E1 PFJP03S04Z PQMX10010Z PQHR945Z PFJS02P02Z KR06TT251508 WLR18YK26CM4 PFJS02P34Z PFJS08P31ZY PFJE1021Z PFJS06P30Y PFUS1431Z PFJS04P28Z PFJS05P29Y PFUS1449Z XWC4BFJ Part Name & Description COVER RUBBER PARTS,FOOT LASER UNIT INSULATOR AC SOCKET CASE,COVER BAND CONNECTOR INSULATOR LEAD WIRE CONNECTOR CONNECTOR LEAD WIRE CONNECTOR,6P COIL SPRING CONNECTOR CONNECTOR,5P COIL SPRING WASHER Remarks

ABS-HB POM PS-HB POM POM POM POM POM ABS-HB

12.1.5. FUSER SECTION


Ref. No. 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 Part No. PFDS1014Z PFDJ1066Y PFUS1426Z PFUA1044Z A4DP7K000001 PFDG1301Z PFDJ1065Z PFDS1011Y PFDJ1064Z PFJT1023Z PFDE1207Z PFTA1001Z PFMH1085Z PFJT1021Z PFRT003 PFJT1022Z PFHR1408Z PFDG1302Z PFUA1043X PFUS1435Z PFDR1043Y PFHR1372Y PFDR1042X Part Name & Description ROLLER,PRESSURE PFA SPACER,PRESSURE ROLLER COIL SPRING CHASSIS,FUSER HEATER GEAR,HEAT ROLLER SPACER,HEAT ROLLER A ROLLER,HEAT SPACER,HEAT ROLLER A TERMINAL PLATE,WIRE B LEVER,EXIT SENSOR THERMOSTAT,FUSER METAL PARTS,HEATER TERMINAL PLATE,FUSER SENSOR TERMINAL PLATE,WIRE A LEVER GEAR,EJECT IDLER CHASSIS,FUSER SPRING,SUPPORT EJECT ROLLER,SUPPORT EJECT LEVER ROLLER,EJECT Remarks

12.1.8. LOWER MAIN CABINET SECTION (2)


Ref. No. 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 Part No. PFUE1015Z PFUS1450Z WLL20YG24M3M PFUS1028Z PF0M1005Z PFUS1429Z PFUS1439Z PFUS1502Z PFJS02P12Z PFAS50P006Z PFUS1456Z PFDG1310Z PFDG1311Z PFKF1058Z1 PFBH1024Z1 PFKM1115Z1 PFHX1657Z PFUA1045Z 55SPM25D3NA PFDG1304Y XUC4FJP PFDG1306Y PFDG1305Z PFDG1303Z XUC5FJP PFKM1114Z1 PFHX1674Z PFHX1668Z Part Name & Description PLASTIC PARTS TORSION SPRING LEAD WIRE LEAF SPRING MIRROR LEAF SPRING COIL SPRING TORSION SPRING CONNECTOR SPEAKER TORSION SPRING GEAR,IDLER GEAR,IDLER CABINET COVER,HANDSET PUSH BUTTON,HOOK CABINET BODY,HANDSET SPACER CHASSIS,GERA MAIN DC MOTOR GEAR,IDLER 67 E-RING GEAR,FISER IDLER 2 GEAR,FUSER IDLER GEAR,IDLER RETAINING RING CABINET BODY,MAIN COVER,PROTECTION SHEET COVER,CABINET SHEET Remarks ABS

PBT+ABS

POM PBT+ABS POM ABS POM

POM POM PS ABS-HB PS

POM POM POM POM PS

12.1.6. UPPER MAIN CABINET SECTION


Ref. No. 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 Part No. XUC2FJP PFDG1201Z PFUS1325Z PFDJ1067Z PFDN1065Z PFDJ1044Z PFDE1203Z PFQT2076W PFDE1204W PFDF1097Z PQDR9685Y PFUS1275Z PFGT2615Z-M PFUE1022Z PFUS1448Z PF0G1006Z PFQT2077G Part Name & Description RETAINING RING GEAR,FEED ROLLER SPRING SPACER,FEED ROLLER ROLLER,FEED SPACER LEVER INDICATION PLATE-LABEL LEVER SHAFT ROLLER COIL SPRING NAME PLATE CASE,COVER LEAF SPRING GLASS LABEL Remarks

POM POM POM ABS POM POM

12.1.9. LOWER CABINET SECTION (3)


Ref. No. 240 241 242 243 244 245 250 251 252 253 254 Part No. PFMH1125Z PFJQ35S1S15D PFDE1201X PFUS1019Z PFDG1299Z PFDG1297Z PFUA1046Z PFDG1297Z PFDG1307Z PFDG1189Z PFDG1308Z Part Name & Description PLATE,MOTOR DC MOTOR ARM SPRING GEAR,PLANET GEAR,IDLER CHASSIS GEAR,IDLER GEAR,PICK CLUTCH B GEAR GEAR Remarks

S POM POM POM PBT+ABS POM POM

236

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Ref. No. 255 256 257 258 259 260 261 270 271 272 273 274 275 276

Part No. PFDG1309Z PFDG1176Z PFHG1165Z PFDE1202Z PFUS1259Y PFFP1003Y PFUA1047Z PFUS1430Z PFUV1059Y PFUS1451Z PFUE1016Z L6FALDGK0001 PFUS1428Z PFUS1427Z

Part Name & Description GEAR,PICK CLUTCH A GEAR,IDLER B RUBBER,SOLENOID LEVER,PICK UP CLUTCH SPRING,SOLENOID PLUNGER,SOLENOID CHASSIS,GERA CHASSIS SPRING,TERMINAL TRS CASE,FAN SPRING,COVER OPEN LEVER MOTOR,FAN LEAF SPRING,TERMINAL DEV LEAF SPRING

Remarks POM

POM

Ref. No. Q620 Q621 Q622 Q623 D600 D601 D602 D606 D607 D608 BAT600 C600 C601 C602 C604 C605 C606 C607 C608 C609 C610 C611 C612 C613 C614 C615 C616 C617 C618 C619 C621 C622 C623 C624 C625 C626 C627 C628 C629 C630 C631 C632 C633 C634 C647 C648 C652 C654 C655 C656 C659 C661 C662 C663 C664 C665 C666 C667 C668 C669 C670 C671 C672 C673 C674 C675 C676 C677 C678 C679

Part No. 2SB1322 PQVTD143Z106 PQVTD143Z106 PQVTDTC143E PQVDRLS73T B0KB00000055 PFVDRMRLS245 B0JANE000030 MA7160 PFVDRMRLS245 CR-2032/V9A ECUV1C104ZFV ECEA1VKA101 ECUV1C104ZFV ECUV1H102KBV ECUV1H102KBV ECUV1H102KBV ECUV1H102KBV ECUV1H102KBV ECUV1H102KBV ECUV1H102KBV ECUV1H103KBV ECUV1H103KBV ECUV1C104KBV ECUV1A224KBV ECUV1A224KBV ECEA1CKA100 ECEA1CKA100 ECA0JM101 ECUV1A224KBV ECUV1A105ZFV ECUV1C104ZFV ECUV1H102KBV ECUV1H102KBV ECUV1H102KBV ECUV1H102KBV ECUV1H102KBV ECUV1C104ZFV ECUV1C104KBV ECUV1H103KBV ECUV1H100DCV ECUV1H100DCV ECUV1A224KBV ECUV1H330JCV ECUV1A224KBV ECEA1VKA101 ECUV1H222KBV ECUV1H222KBV ECUV1H120JCV ECUV1H150JCV ECUV1H150JCV ECUV1C104ZFV ECUV1C104ZFV ECUV1C104ZFV ECUV1C104ZFV ECUV1H270JCV ECUV1C104ZFV ECUV1C104ZFV ECUV1C104ZFV ECUV1C104ZFV ECUV1C104ZFV ECUV1C104ZFV ECUV1C104ZFV ECUV1C104ZFV ECUV1H150JCV ECUV1H150JCV ECUV1H150JCV ECUV1H270JCV ECUV1C104ZFV ECUV1C104ZFV

Part Name & Description TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) (DIODES) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) (BATTERY) LITHIUM BATTERY (CAPACITORS) 0.1 100 0.1 0.001 0.001 0.001 0.001 0.001 0.001 0.001 0.01 0.01 0.1 0.22 0.22 10 10 100P 0.22 1 0.1 0.001 0.001 0.001 0.001 0.001 0.1 0.1 0.01 10P 10P 0.22 33P 0.22 100 0.0022 0.0022 12P 15P 15P 0.1 0.1 0.1 0.1 27P 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 15P 15P 15P 27P 0.1 0.1

Remarks S S S S S S S S

ABS PS ABS

12.2. ACCESSORIES AND PACKING MATERIALS


Ref. No. A1 A2 A3 A4 A5 A6 A7 A8 A9 P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 Part No. PFQW2204Z PFQX2189Z PFKV1100Z1 PFKS1108Z1 PFKS1096Z1 PFJA03A010Z PFJA02B002Y PFJA1029Z PFJXE1005Z PFZE1337Z-M PFPN1307Z PFPN1308Y PFPN1360Z PFPN1361Z PFPD1165Y PFPH1040Y XZB20X35A04 XZB32X45A04 PFPH1046Z Part Name & Description LEAFLET INSTRUCTION BOOK COVER,PAPER TRAY TRAY,PAPER TRAY TRAY,PAPER STACKER CORD,POWER CORD,TEL CORD,CURL HANDSET PACKING CASE CUSHION CUSHION CUSHION CUSHION CUSHION PROTECTION COVER PROTECTION COVER PROTECTION COVER PROTECTION COVER Remarks

PS-HB

12.3. DIGITAL BOARD PARTS


Ref. No. PCB1 IC600 IC602 IC604 IC605 IC606 IC607 IC608 IC609 IC610 IC611 Q602 Q603 Q604 Q605 Q606 Q607 Q609 Q612 Q613 Q614 Q615 Q616 Q617 Q618 Q619 Part No. PFWP1FL611GR C1CB00001923 C1CB00002022 C3ABPG000133 C1CB00001566 C1CB00001551 PFWIFL611GR C0DBFGD00012 C0GBH0000023 B1HAGFF00015 C0JBAR000386 PQVTDTC143E 2SB1197K PQVTDTC143E 2SB1197K PQVTDTC143E 2SB1197K B1ABDF000025 PQVTD143Z106 PQVTD143Z106 B1ABDF000025 PQVTDTC143E PQVTDTC143E PQVTD143Z106 B1ABDF000025 2SB1197K Part Name & Description DIGITAL BOARD ASSY (RTL) (ICs) IC IC IC IC IC IC(ROM) IC IC IC IC (TRANSISTORS) TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) Remarks

S S

S S S S S S S S S S S S

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Ref. No. C680 C681 C682 C683 C684 C685 C686 C687 C689 C690 C691 C692 C693 C694 C695 C696 C698 C699 C700 C701 C702 C703 C704 C705 C706 C708 C710 C711 C712 C713 C716 C717 C718 C719 C720 C721 C723 C724 C725 C726 C727 C729 C730 C731 C732 C733 C734 C735 C736 C737 C738 C739 C740 C741 C742 C743 C745 C746 C747 C748 C749 C751 C753 C754 C755 C756 C757 C758 C761 CN600 CN601 CN602

Part No. ECUV1H270JCV ECUV1C104ZFV ECUV1C104ZFV ECUV1C104ZFV ECUV1C104ZFV ECUV1H120JCV ECUV1H150JCV ECUV1C104ZFV ECUV1C104ZFV ECUV1C104ZFV ECUV1H270JCV ECUV1C104ZFV ECUV1C104ZFV ECUV1C104ZFV ECUV1C104ZFV ECUV1C104ZFV ECUV1C104KBV ECUV1C104KBV ECUV1C104KBV ECUV1C104ZFV ECUV1C104ZFV ECUV1C104ZFV ECUV1C104ZFV ECUV1C104KBV ECUV1C104KBV ECUV1C104ZFV ECUV1A105ZFV ECUV1H332KBV ECUV1A105ZFV ECUV1A105ZFV ECUV1H102KBV ECUV1C104ZFV ECUV1H102KBV ECUV1C104ZFV ECEA0JKA221 ECUV1C104ZFV ECEA0JKA221 PFCA1HYK331M ECJ1VF1H104Z ECJ1VF1H104Z ECEA1VKA101 ECUV1C104ZFV ECJ1VF1H104Z ECUV1C104ZFV ECJ1VF1H104Z ECEA1VKA101 ECA0JM101 ECUV1C104ZFV ECUV1C104ZFV ECUV1C104ZFV ECUV1H680JCV ECUV1A224KBV ECJ1VC1H181J ECJ1VC1H181J ECUV1A224KBV ECUV1H222KBV ECJ1VC1H181J ECJ1VC1H181J ECJ1VC1H181J ECJ1VC1H181J ECJ1VF1H104Z ECUV1A105ZFV ECUV1A105ZFV ECUV1C104KBV ECUV1H101JCV ECUV1C104ZFV ECUV1C104ZFV ECEA1CKA100 ECJ1VC1H181J PQJS28X59Z K1KA04A00498 K1KA03A00465

Part Name & Description 27P 0.1 0.1 0.1 0.1 12P 15P 0.1 0.1 0.1 27P 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 1 0.0033 1 1 0.001 0.1 0.001 0.1 220 0.1 220 330P 0.1 0.1 100 0.1 0.1 0.1 0.1 100 100P 0.1 0.1 0.1 68P 0.22 180P 180P 0.22 0.0022 180P 180P 180P 180P 0.1 1 1 0.1 100P 0.1 0.1 10 180P (CONNECTORS) CONNECTOR, 28P CONNECTOR, 4P CONNECTOR, 3P

Remarks

Ref. No. CN603 CN604 CN606 CN607 CN608 CN609 CN610 CN611 CN612 CN613 CN614 F600 F602 F603 F604 F605 F606 L601 L602 L603 L604 L605 L606 L607 L610 L612 L613 L614 L615 L616 L630 L631 L634 L635 L636 L649 L650 L653 L654 L655 L656 L657 L658 L659 L660 L661 R663 R759 R760 L627 L628 L633 L637 L638 L639 L641 L642 L643 L644 L647 PS600 PS601 L608 L645 L646 L609 L611 L617

Part No. PQJP02G100Z K1KA05A00350 K1KA08A00446 PQJS08X53Z K1KA07A00262 K1KA04A00498 K1KA05A00350 K1KA05A00362 K1KA08A00438 K1KA08A00446 K1KA06A00429 K5H631200001 K5H631200001 K5H311200001 K5H312Z00001 K5H122100005 K5H202200006 PFVF1B102SP PFVF1B102SP PFVF1B102SP PFVF1B102SP PFVF1B102SP PFVF1B102SP PQLQR2BT PQLQR2BT PQLQR2BT PQLQR2BT PQLQR1ET PQLQR2BT PQLQR1ET PFVF2P221SG PQLQR2BT PQLQR2KA20T PQLQR2KA20T PQLQR2KA20T PFVF2P221SG PFVF2P221SG PFVF1B102SP PFVF1B102SP PFVF1B102SP PFVF1B102SP PFVF1B102SP PFVF1B102SP PFVF1B102SP PFVF1B102SP PFVF1B102SP PQLQR2KA20T PQLQR2KA20T PQLQR2KA20T PFVF1B252SDT PFVF1B252SDT PFVF1A102ST PFVF1A102ST PFVF1A102ST PFVF1A102ST PFVF1B601ST PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVIRM574SL PFVIRM574SL ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ6GEY0R00 ERJ6GEY0R00 ERJ6GEY0R00

Part Name & Description CONNECTOR, 2P CONNECTOR, 5P CONNECTOR, 8P CONNECTOR, 8P CONNECTOR, 7P CONNECTOR, 4P CONNECTOR, 5P CONNECTOR, 5P CONNECTOR, 8P CONNECTOR, 8P CONNECTOR, 6P (FUSES) FUSE FUSE FUSE FUSE FUSE FUSE (COILS) COIL COIL COIL COIL COIL COIL COIL COIL COIL COIL COIL COIL COIL COIL COIL COIL COIL COIL COIL COIL COIL COIL COIL COIL COIL COIL COIL COIL COIL COIL COIL COIL (CERAMIC FILTERS) CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER (PHOTO ELECTRIC TRANSDUCERS) PHOTO SENSOR PHOTO SENSOR (RESISTORS) 0 0 0 0 0 0

Remarks

S S S S S S S S

S S S

S S S S S

S S S S S S S

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Ref. No. L622 L640 L648 L651 L652 L618 L619 L620 L621 L623 L624 L625 L626 R601 R602 R603 R607 R608 R609 R610 R611 R612 R613 R614 R615 R616 R617 R618 R619 R620 R621 R622 R623 R624 R625 R626 R627 R628 R629 R630 R631 R632 R633 R634 R635 R636 R637 R638 R640 R641 R642 R643 R644 R645 R647 R649 R650 R652 R653 R654 R655 R656 R657 R658 R659 R660 R664 R668 R675 R678 R679 R680 R681

Part No. ERJ6GEY0R00 ERJ6GEY0R00 ERJ6GEY0R00 ERJ6GEY0R00 ERJ6GEY0R00 ERJ3GEYJ271 ERJ3GEYJ271 ERJ3GEYJ271 ERJ3GEYJ271 ERJ3GEYJ271 ERJ3GEYJ271 ERJ3GEYJ271 ERJ3GEYJ271 ERG2SJ271 ERJ3GEYJ103 ERJ3GEYJ563 ERJ3GEYJ562 ERJ3GEYJ562 ERJ3GEYJ562 ERJ3GEYJ562 PQ4R10XJ331 ERJ3GEYJ103 ERJ3GEYJ563 ERJ3GEYJ472 ERJ3GEYJ563 ERJ3GEYJ562 PQ4R10XJ331 D0GG472JA002 ERJ3GEYJ101 ERJ3GEYJ563 ERJ12YJ390 D0GG472JA002 ERJ3GEYJ103 ERJ3GEYJ103 D0GG472JA002 ERJ3GEYJ103 ERJ3GEYJ102 ERJ3GEYJ103 ERJ3GEYJ101 PQ4R10XJ331 ERJ3GEYJ563 ERJ3GEYJ562 ERJ3GEYF393 ERJ3GEYF393 ERJ3EKF2202 ERJ3EKF2202 ERJ3EKF1802 ERJ3EKF3302 ERJ3GEYJ101 ERJ3GEYJ101 ERJ3GEYJ101 ERJ3GEYJ181 ERJ3GEYJ102 ERJ3GEYJ103 ERJ3GEYJ473 ERJ3GEYJ473 ERJ3GEYJ473 ERJ3GEYJ101 ERJ3GEYJ101 ERJ3GEYJ103 ERJ3GEYJ272 ERJ3GEYJ222 ERJ3GEYJ102 ERJ3GEYJ102 ERJ3GEYJ391 ERJ3GEYJ472 ERJ3GEYJ203 ERJ3GEY0R00 ERJ3GEYJ473 ERJ3GEYJ470 ERJ3GEYJ105 ERJ3GEY0R00 ERJ3GEY0R00

Part Name & Description 0 0 0 0 0 270 270 270 270 270 270 270 270 270 10K 56K 5.6K 5.6K 5.6K 5.6K 330 10K 56K 4.7K 56K 5.6K 330 4.7K 100 56K 39 4.7K 10K 10K 4.7K 10K 1K 10K 100 330 56K 5.6K 39K 39K 220K 220K 180K 330K 100 100 100 180 1K 10K 47K 47K 47K 100 100 10K 2.7K 2.2K 1K 1K 390 4.7K 20K 0 47K 47 1M 0 0

Remarks

S S

Ref. No. R682 R683 R687 R688 R690 R691 R695 R696 R697 R698 R701 R704 R705 R707 R708 R709 R710 R716 R719 R721 R722 R723 R724 R726 R727 R728 R729 R730 R731 R732 R733 R734 R735 R736 R737 R738 R739 R740 R741 R742 R743 R744 R745 R746 R747 R748 R749 R750 R751 R752 R753 R754 R755 R756 R757 R758 R764 R766 R767 R768 R769 R770 R771 R772 R773 R775 R778 R780 R781 L632 RA600 RA601

Part No. ERJ3GEY0R00 ERJ3GEYJ220 ERJ3GEYJ473 ERJ3GEYJ473 ERJ3GEYJ101 ERJ3GEYJ101 ERJ3GEYJ220 ERJ3GEYJ220 ERJ3GEYJ220 ERJ3GEYJ220 ERJ3GEYJ473 ERJ3GEYJ475 ERJ3GEYJ4R7 ERJ3GEYJ334 ERJ3GEYJ222 ERJ3GEYJ472 ERJ3GEYJ4R7 ERJ3GEYJ100 ERJ3GEYJ183 ERJ3GEY0R00 ERJ3EKF1101 ERJ3EKF3602 ERJ8GEYJ2R2 ERJ3GEYJ103 ERJ3GEYJ101 ERJ3GEYJ101 PQ4R18XJ100 ERJ3GEYJ472 ERJ3GEYJ222 ERJ3GEYJ333 D0C1R47GA003 D0C1R47GA003 ERJ3GEYJ222 ERJ3GEYJ102 ERDS1VJ152 ERJ3GEYJ473 ERJ3GEYJ101 ERJ3GEYJ473 ERJ3GEYJ101 ERJ3GEYJ101 ERJ3GEYJ101 ERJ3GEYJ101 ERJ3GEYJ393 ERJ3GEYJ103 ERX1SJ2R2 ERJ3GEYJ472 ERJ3GEYJ102 ERJ3GEYJ102 ERJ3GEYJ303 ERJ3GEYJ683 ERJ3GEYJ104 ERJ3GEYJ473 ERJ3GEYJ103 ERJ3GEYJ562 ERJ3GEYJ222 ERJ3GEYJ183 ERJ3GEYJ220 ERJ3GEY0R00 ERJ3GEYJ181 ERJ3GEYJ181 ERJ3GEYJ181 ERJ3GEYJ103 ERJ3GEYJ273 ERJ3GEYJ100 ERJ3GEYJ103 ERJ3GEYJ103 ERJ3GEYJ103 ERJ3GEYJ181 ERJ3GEYJ4R7 EXCELDR35 PFXBV8V101JV PFXBV8V101JV

Part Name & Description 0 22 47K 47K 100 100 22 22 22 22 47K 4.7M 4.7 330K 2.2K 4.7K 4.7 10 18K 0 1.1 360K 2.2 10K 100 100 10 4.7K 2.2K 33K 0.47 0.47 2.2K 1K 1.5K 47K 100 47K 100 100 100 100 39K 10K 2.2 4.7K 1K 1K 30K 68K 100K 47K 10K 5.6K 2.2K 18K 22 0 180 180 180 10K 27K 10 10K 10K 10K 180 4.7 (COMPONENTS PARTS) COMPONENTS PARTS RESISTOR ARRAY RESISTOR ARRAY

Remarks

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Ref. No. RA602 RA603 RA604 RA605 RA606 RA607 RA608 RA609 RA610 RA611 RA612 RA613 RA614 RA615 RA616 RA617 RA618 RA619 RA620 RA621 X600 X601 X602 X603

Part No. PFXBV8V101JV EXB38V220JV EXB38V220JV EXB38V220JV EXB38V220JV EXB38V220JV EXB38V220JV EXB38V220JV EXB38V220JV EXB38V220JV EXB38V220JV EXRV8V470JV EXRV8V470JV EXRV8V470JV EXRV8V470JV EXRV8V470JV EXRV8V470JV EXRV8V470JV EXRV8V470JV EXRV8V470JV PFVC32256ZAT PFVCK3.6N9Z H0A240500005 H0A327200096

Part Name & Description RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY (CRYSTAL OSCILLATORS) CRYSTAL OSCILLATOR CRYSTAL OSCILLATOR CRYSTAL OSCILLATOR CRYSTAL OSCILLATOR

Remarks S S S S S S S S S S S S S S S S S S S S S S

12.4. ANALOG BOARD PARTS


Ref. No. PCB2 IC200 IC201 IC202 IC204 IC206 IC207 IC208 Q202 Q203 Q205 Q208 Q209 Q210 Q211 Q212 Q214 D200 D201 D202 D203 D204 D208 D209 D210 D211 D212 D213 D216 C200 C201 C202 C203 C204 C205 C206 C207 C208 C209 Part No. PFLP1481GZ-A C0ABEB000075 C0ABEB000075 C0ABEB000083 C0ABEB000075 C1CB00001909 AN6384SB AN6123MS B1AAKL000006 B1ABDF000025 B1ABDF000025 B1ABDF000025 B1CCBR000001 PQVTDTC143E B1CCBR000001 PQVTDTC143E PQVTDTC143E MA4056 MA4056 1SS133 1SS133 1SS133 1SS133 1SS133 B0EDER000009 MA4056 MA4056 1SS133 1SS133 ECUV1C104KBV ECUV1H621JCV ECUV1C333KBV ECUV1H562KBV ECJ1VC1H471J ECUV1H621JCV ECUV1H621JCV ECUV1H272KBV ECUV1H102KBV ECUV1H153KBV Part Name & Description ANALOG BOARD ASSY (RTL) (ICs) IC IC IC IC IC IC IC (TRANSISTORS) TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) (DIODES) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) (CAPACIORS) 0.1 620P 0.033 0.0056 470P 620P 620P 0.0027 0.001 0.015 Remarks

S S S S S S S S S S S S S S

Ref. No. C212 C213 C214 C216 C218 C219 C221 C222 C223 C224 C225 C226 C227 C229 C230 C231 C232 C233 C234 C236 C237 C238 C239 C240 C241 C242 C243 C244 C245 C246 C248 C250 C253 C254 C257 C258 C264 C265 C266 C267 C268 C269 C270 C271 C272 C273 C274 C275 C276 C277 C278 C279 C281 C282 C283 C284 C285 C286 C287 C292 C293 C294 C295 C296 C297 C298 C299 C301 C302 C303 C307 C308 C309

Part No. ECUV1H392KBV ECUV1H392KBV ECJ1VC1H151J ECUV1C104ZFV ECEA1CKA100 ECJ1VC1H271J ECUV1C104ZFV ECA1VM101 ECUV1C273KBV ECUV1C104KBV ECUV1C334ZFV ECUV1H122KBV ECUV1A224KBV ECUV1H121JCV ECUV1C104KBV ECJ1VC1H681J ECUV1C273KBV ECUV1C563KBV ECEA1CK101 ECJ1VC1H681J ECEA1HKA4R7 ECUV1C563KBV ECUV1C334ZFV ECUV1H222KBV ECUV1C273KBV ECUV1A105ZFV ECUV1A105ZFV ECUV1H100DCV ECUV1H100DCV ECUV1C473KBV ECEA1CK470 ECUV1H101JCV ECEA1HU2R2 ECUV1C683KBV ECUV1C104ZFV ECEA1HKA4R7 ECUV1C104ZFV ECEA1HKS010 ECUV1C104KBV ECUV1H820JCV ECUV1H680JCV ECUV1H680JCV PFCA1HYK101M ECUV1H332KBV ECEA0JK221 ECEA1CKA100 ECUV1C104ZFV ECUV1C104ZFV ECUV1C104ZFV ECUV1C104KBV ECKD2H681KB ECKD2H681KB ECQE2E105KZ ECUV1H820JCV ECUV1H820JCV ECUV1H820JCV ECJ1VC1H471J ECJ1VC1H681J ECUV1H101JCV ECEA1CKA100 ECUV1H103KBV ECEA1CK470 ECUV1H101JCV ECUV1H103KBV ECUV1C104ZFV ECEA1CK101 ECUV1C123KBV ECUV1H621JCV ECUV1C273KBV ECJ1VC1H151J ECUV1H680JCV ECJ1VC1H271J ECJ1VB1H822K

Part Name & Description 0.0039 0.0039 150P 0.1 10 270P 0.1 100P 0.027 0.1 0.33 0.0012 0.22 120P 0.1 680P 0.027 0.056 100 680P 4.7 0.056 0.33 0.0022 0.027 1 1 10P 10P 0.047 47 100P 2.2 0.068 0.1 4.7 0.1 1 0.1 82P 68P 68P 100P 0.0033 220 10 0.1 0.1 0.1 0.1 680P 680P 1 82P 82P 82P 470P 680P 100P 10 0.01 47 100P 0.01 0.1 100 0.012 620P 0.027 150P 68P 270P 0.0082

Remarks

S S S

S S

S S S

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KX-FL611GR

Ref. No. C310 C311 C312 C313 C314 C315 C317 C318 C320 C321 C323 C324 C325 C326 C327 C328 C329 CN200 CN201 CN202 CN203 CN204 F200 FLT200 FLT201 L239 L242 L247 L248 L277 L200 L201 L202 L205 L206 L207 L208 L209 L211 L212 L213 L214 L216 L217 L218 L220 L221 L222 L223 L224 L225 L230 L232 L234 L235 L236 L237 L249 L250 L253 L255 L256 L257 L258 L259 L260 L261 L265 L285

Part No. ECUV1C104ZFV ECEA0JK331 ECUV1C104ZFV ECEA1CKA100 ECJ1VB1H472K ECUV1H272KBV ECUV1C104KBV ECUV1C104KBV ECUV1H103KBV ECUV1H100DCV ECEA1CK101 ECUV1A224KBV ECUV1C683KBV ECUV1H100DCV ECUV1C104ZFV ECUV1A105ZFV ECUV1A105ZFV K1KA02A00585 PQJS28X59Z K2LA104B0019 PQJJ1TC5Z PQJJ1TC5Z K5G102A00041 PFLE003 PFLE126 PQLQR1E32A07 PQLQR1E32A07 PQLQR1E32A07 PQLQR1E32A07 PFVF1B102SP PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT

Part Name & Description 0.1 330 0.1 10 0.0047 0.0027 0.1 0.1 0.01 10P 100 0.22 0.068 10P 0.1 1 1 (CONNECTORS & JACKS) CONNECTOR, 2P CONNECTOR, 28P JACK JACK JACK (FUSES) FUSE (COILS) COIL COIL COIL COIL COIL COIL COIL (CERAMIC FILTERS) CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER

Remarks

Ref. No. L286 L287 R219 PC203 PC204 PC205 J200 J201 J202 J211 J212 J213 L226 L227 L228 L231 L240 L241 L262 L263 L264 L266 L267 L268 L270 L271 L274 L275 L276 L278 L279 L280 L283 L284 R200 R201 R202 R203 R205 R206 R207 R209 R214 R215 R216 R217 R218 R221 R222 R226 R229 R230 R231 R232 R233 R234 R236 R237 R238 R240 R241 R242 R243 R244 R245 R246 R247 R248 R250 R251 R253

Part No. PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT B3PAA0000352 B3PAB0000058 B3PAA0000425 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEYJ101 ERJ3GEYJ101 ERJ3GEY0R00 ERJ3GEYJ101 ERJ3GEYJ101 ERJ3GEYJ101 ERJ3GEYJ101 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEYJ103 ERJ3GEYJ622 ERJ3GEYJ153 ERJ3GEYJ333 ERJ3GEYJ103 ERJ3GEYJ333 ERJ3GEYJ752 ERJ3GEYJ103 ERJ3GEYJ103 ERJ3GEYJ104 ERJ3GEYJ104 ERJ3GEYJ103 ERJ3GEYJ114 ERJ3GEYJ103 ERJ3GEYJ134 PQ4R18XJ100 ERJ3GEYJ473 ERJ3GEYJ331 ERJ3GEYJ561 ERJ3GEYJ183 ERJ3GEYJ332 ERJ3GEYJ824 ERJ3GEYJ473 ERJ3GEYJ154 ERJ3GEYJ124 ERJ3GEYJ100 ERJ3GEYJ102 ERJ3GEYJ334 ERJ3GEYJ102 ERJ3GEYJ332 ERJ3GEYJ472 ERJ3GEYJ103 ERJ3GEYJ103 ERJ3GEYJ222 ERJ3GEYJ102 ERJ3GEYJ103 ERJ3GEYJ123

Part Name & Description CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER (PHOTO ELECTRIC TRANSDUCERS) PHOTO COUPLER PHOTO COUPLER PHOTO COUPLER (RESISTORS) 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 100 100 0 100 100 100 100 0 0 0 0 0 0 10K 6.2K 15K 33K 10K 33K 7.5K 10K 10K 100K 100K 10K 110K 10K 130K 10 47K 330 560 18K 3.3K 820K 47K 150K 120K 10 1K 330K 1K 3.3K 4.7K 10K 10K 2.2K 1K 10K 12K

Remarks S S S S !S

S S

S S

S S S S S S

S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S

241

KX-FL611GR

Ref. No. R256 R259 R260 R262 R263 R271 R272 R276 R277 R278 R279 R280 R281 R282 R283 R284 R285 R287 R288 R289 R291 R292 R293 R295 R296 R297 R298 R299 R300 R301 R302 R303 R308 R310 R312 R313 R314 R315 R316 R317 R318 R319 R320 R324 R325 R326 R327 R328 R329 R330 R331 R332 R334 R335 R340 R341 R342 R343 R344 RLY200 RLY201 SA200 SA201 ZNR200 SW200 T201 T202

Part No. ERJ3GEYJ333 ERJ3GEYJ561 ERJ3GEYJ333 ERDS2TJ180 ERDS2TJ390 ERG2SJ821 ERJ3GEYJ204 ERJ3GEYJ223 ERJ3GEYJ563 ERDS2TJ150 ERJ3GEYJ102 ERJ3GEYJ101 ERJ3GEYJ394 ERJ3GEYJ274 ERJ3GEYJ134 ERJ3GEYJ562 ERJ3GEYJ183 ERJ3GEYJ472 ERJ3GEYJ102 ERJ3GEYJ104 ERJ3GEYJ124 ERJ3GEYJ122 ERJ3GEYJ683 ERJ3GEYJ224 ERJ3GEYJ224 ERJ3GEYJ683 ERJ3GEYJ154 ERDS1TJ183 ERJ3GEYJ820 ERJ3GEYJ820 ERJ3GEYJ820 ERJ3GEYJ103 ERJ3GEY0R00 ERDS1TJ6R8 ERJ3GEYJ681 ERJ3GEYJ182 ERJ3GEYJ182 ERDS1VJ333 ERJ3GEYJ103 ERJ3GEYJ563 ERJ3GEYJ103 ERJ3GEYJ563 ERJ3GEYJ100 ERJ3GEYJ114 ERJ3GEYJ334 ERJ3GEYJ134 ERJ3GEYJ223 ERJ3GEYJ104 ERJ3GEYJ103 ERJ3GEYJ105 ERJ3GEYJ154 ERJ3GEYJ183 ERJ3GEYJ243 ERJ3GEYJ243 ERJ3GEYJ4R7 ERJ3GEYJ101 ERJ3GEYJ4R7 ERJ3GEYJ102 ERJ3GEYJ103 PFSL003Z PFSL003Z PQVDDSS301L PFRZ001Z ERZVA7D151 PFSH1A011Z PFLT8E003 PFLT8E004

Part Name & Description 33K 560 33K 18 39 820 200K 22K 56K 15 1K 100 390K 270K 130K 5.6K 18K 4.7K 1K 100K 120K 1.2K 68K 220K 220K 68K 150K 18K 82 82 82 10K 0 6.8 680 1.8K 1.8K 33K 10K 56K 10K 56K 10 110K 330K 130K 22K 100K 10K 1M 150K 18K 24K 24K 4.7 100 4.7 1K 10K (RELAYS) RELAY RELAY (VARISTORS) VARISTOR (SURGE ABSORBER) VARISTOR (SURGE ABSORBER) VARISTOR (SWITCH) PUSH SWITCH (TRANSFORMERS) TRANSFORMER TRANSFORMER

Remarks

12.5. OPERATION BOARD PARTS


Ref. No. PCB3 PCB3-1 IC101 LED101 LED102 D101 D102 D103 CN102 CN101 PS101 TH101 SW101 SW102 SW103 SW104 SW105 SW106 SW107 SW108 SW109 SW110 SW111 SW112 SW113 SW114 SW115 SW116 SW117 SW118 SW119 SW120 SW121 SW122 SW123 SW124 SW125 SW126 SW127 SW128 SW129 SW130 SW131 SW132 SW133 SW134 SW135 SW136 SW137 SW138 SW139 SW140 SW141 SW142 SW143 SW144 SW145 J164 J165 J166 J167 R102 R103 Part No. PFWP2FL511M K0L1AA000001 C1ZBZ0002089 PQVDSLR325MC PQVDR325CA47 1SS133 1SS133 1SS133 K1KA08B00238 L5DAAFB00001 CNA1006N D4CC11030019 EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEYJ123 ERJ3GEYJ181 Part Name & Description OPERATION BOARD ASSY (RTL) SWITCH, SET (IC) IC (DIODES) LED LED DIODE(SI) DIODE(SI) DIODE(SI) (CONNECTOR) CONNECTOR, 8P (LIQUID CRYSTAL DISPLAY) LCD (PHOTO ELECTRIC TRANSDUCER) PHOTO SENSOR (THERMISTOR) THERMISTOR (SWITCHES) SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH (RESISTORS) 0 0 0 0 12K 180 Remarks

S S

S S S S S

S S !S S

S S

242

KX-FL611GR

Ref. No. R104 R105 R106 R107 R110 R112 R113 R114 R115 R116 R117 R118 R119 R120 R121 R123 R127 R128 R129 R130 R131 R133 R134 R135 R138 R139 R146 R147 R148 R149 R152 C103 C104 C105 C106 C110 C111 C112 C115 C117 C118 C119 C120 C122 C125 C128 C129 C130 C132 C133 C139

Part No. ERJ3GEYJ123 ERJ3GEYJ181 ERJ3GEYJ123 ERJ3GEYJ181 ERJ3GEYJ181 ERJ3GEYJ181 ERJ3GEYJ181 ERJ3GEYJ181 ERJ3GEYJ181 ERJ3GEYJ181 ERJ3GEYJ181 ERJ3GEYJ181 ERJ3GEYJ563 ERJ3GEYJ331 ERJ3GEYJ472 ERJ3GEYJ123 ERJ3GEYJ103 ERJ3GEYJ223 ERJ3GEY0R00 ERJ3GEYJ101 ERJ3GEYJ101 ERJ3GEYJ122 ERJ3GEYJ101 ERJ3GEYJ101 ERJ3GEYJ331 ERJ3GEYJ331 ERJ3GEYJ101 ERJ3GEYJ123 ERJ3GEYJ4R7 ERJ3GEYJ123 ERJ3GEYJ181 ECEA1CK101 ECUV1C104ZFV ECUV1C104ZFV ECUV1H103KBV ECUV1C104ZFV ECUV1C104ZFV ECEA1CKS100 ECUV1H101JCV ECUV1H101JCV ECUV1H101JCV ECUV1H103KBV ECUV1C104ZFV ECUV1C104ZFV ECUV1C104ZFV ECUV1H101JCV ECUV1H101JCV ECUV1H101JCV ECEA1CK101 ECUV1C104ZFV ECUV1C104ZFV

Part Name & Description 12K 180 12K 180 180 180 180 180 180 180 180 180 56K 330 4.7K 12K 10K 22K 0 100 100 1.2K 100 100 330 330 100 12K 4.7 12K 180 (CAPACITORS) 100 0.1 0.1 0.01 0.1 0.1 10 100P 100P 100P 0.01 0.1 0.1 0.1 100P 100P 100P 100 0.1 0.1

Remarks

Ref. No. D109 D201 D203 D204 D205 ZD201 ZD202 CN2 C101 C102 C103 C104 C105 C108 C109 C110 C111 C112 C201 C202 C203 C204 C205 C207 C209 IP101 R101 R102 R104 R105 R106 R107 R108 R109 R110 R111 R112 R113 R114 R116 R117 R118 R119 R120 R121 R123 R124 R125 R126 R127 R202 R203 R204 R205 R206 R207 R208 R209 R210 R211 R212 R213 R214 SW101

Part No. PFVDDHM3M20 PFVDERA1504 PFVDDHM3M20 PFVDERA1504 PFVDDHM3M20 PFVDRD62ESAB PFVDRD150EB PFJP06B01Z PFEUKMG1V470 ECQV1H473JZ PFEUKMG1H2R2 PFEUKMG1H010 ECJ2VB1H103K ECJ2FB1H473K ECJ2VB1H153K ECKK3F471KBP ECKK3D471KBB ECKK3D471KBB ECJ2FB1H473K ECJ2VB1H102K ECKK3D221KB ECJ2VB1H103K ECKR2H102KB ECKK3D102KB ECKR2H101KB5 PFBAICPN38 PQ4R10XJ473 ERDS2TJ104 ERDS2TJ103 ERJ6ENF2003 PQ4R10XJ103 ERDS2TJ103 ERDS2TJ103 ERDS2TJ272 PQ4R10XJ103 PQ4R10XJ103 PQ4R10XJ103 ERJ6ENF1004 PQ4R10XJ103 PQ4R10XJ272 PQ4R10XJ000 PQ4R10XJ000 PFRGH16A306N ERDS2TJ152 ERDS2TJ152 ER0S2TKF8451 ERJ6ENF1003 PQ4R10XJ000 PQ4R10XJ102 PFRGVR25J106 ERJ6ENF4872 PQ4R10XJ102 ERDS2TJ473 ERDS1TJ224 ER0S2TKF4532 PFRGR25F1504 PFRGVR25J105 PFRGVR25J105 ERDS2TJ333 PFRGR25F1005 PFRGVR25J105 PFRGVR25J105 PFRGVR25J106 PFSEDE2LCJ33 ETB20DKA1 ETB20DKD1

Part Name & Description DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) ZENER DIODE ZENER DIODE (CONNECTOR) CONNECTOR,6P (CAPACITORS) 47 0.047 2.2 1 0.01 0.047 0.015 470p 470p 470p 0.047 0.001 220p 0.01 0.001 0.001 100p (FUSE) FUSE (RESISTORS) 47k 100k 10k 200k 10k 10k 10k 2.7k 10k 10k 10k 1M 10k 2.7k 0 0 30M 1.5k 1.5k 8.45k 100k 0 1k 10M 48.7k 1k 47k 220k 45.3k 1.5M 1M 1M 33k 10M 1M 1M 10M (SWITCH) SWITCH (COILS) COIL COIL

Remarks S S S S S S S

S S S

S S

S S S S S S S S

12.6. HIGH VOLTAGE POWER SUPPLY BOARD PARTS


Ref. No. PCB4 Part No. EUKMBN889HA Part Name & Description HIGH BOLTAGE POWER SUPPLY BOARD ASSY (RTL) (IC) IC (TRANSISTORS) TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) (DIODE) DIODE(SI) DIODE(SI) DIODE(SI) Remarks

S S S S

S S S S S

IC101 Q101 Q102 Q103 Q201 Q202 D104 D105 D107

AN6742S 2SB709A 2SB709A 2SD2137A 2SD2137A 2SA1699 PFVDDHM3FJ60 PFVDDHM3FJ60 PFVDERA1504

S S

S S S

T101 T201

243

KX-FL611GR

12.7. LOW VOLTAGE POWER SUPPLY BOARD PARTS


Ref. No. PCB5 Part No. ETXKM450E5BR Part Name & Description LOW VOLTAGE POWER BORD ASSY (RTL) (ICs) IC IC (TRANSISTORS) TRANSISTOR(SI) TRANSISTOR(SI) (DIODES) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) ZENER DIODE ZENER DIODE ZENER DIODE (CONNECTORS) CONNECTOR,2P CONNECTOR,2P CONNECTOR,8P (CAPACITORS) 0.22 0.22 0.0022 0.0022 0.0022 56P 0.01 220P 39 0.001 0.22 470p 0.01 0.1 1000p 1000 1000 150 0.47 0.47 (COILS) COIL COIL COIL COIL COIL (PHOTO ELECTRIC TRANSDUCERS) PHOTO COUPLER PHOTO COUPLER PHOTO COUPLER (RESISTORS) 1M 100k 220 4.7k 0.33 82k 82k 200 15 180 Remarks

IC101 IC201 Q101 Q201 D101 D102 D103 D104 D105 D106 D108 D109 D110 D201 D202 ZD101 ZD102 ZD201 CN101 CN102 CN201 C101 C102 C103 C104 C105 C106 C107 C109 C110 C111 C112 C113 C115 C116 C201 C202 C204 C206 C208 C212 L101 L102 L103 L105 L202 PC101 PC102 PC103 R101 R102 R103 R104 R105 R106 R107 R110 R111 R112

PFVIFA5317P PFVIPQ05RD11 2SK2717 2SC1740S PFVDLT1505 PFVDLT1505 PFVDLT1505 PFVDLT1505 PFVD05NU42 PFVDERA9102 PFVDERA9102 PSVD10ELS4 PFVDERA9102 PFVDYG901C2R PFVD21DQ06 MA4300 MA4180 MA4062N PQJP2D98Z PQJP2D98Z PFJP08B01Z ECQU2A224ML ECQU2A224ML PFCKDCS222MY PFCKDCS222MY PFCKDCD222MY PFCKLH2W560H ECQE6103 ECKN3A221KRP EEUFC1V390 ECQB1H102JF ECQV1H224JZ ECQB1H471JF ECQB1H103JF ECQU2A104ML PFCKD2R102K EEUFC1V102 EEUFC1C102 EEUFC1A151 ECQV1H474JZ ECQV1H474JZ ELF15N010A ELF15N010A PQLQSTP03694 PQLE53 PQLE53 0N3171S PFVIS21ME6NY 0N3171S ERDS1TJ105 ERG2SJ104 ERG2SJ221 ERDS2TJ472 ERX2SJR33 ERDS2TJ823 ERDS2TJ823 ER0S2TKF2000 ERDS2TJ150 ERDS2TJ181

S S

S S S S S S S S S S S S

Ref. No. R113 R114 R115 R116 R117 R119 R120 R121 R122 R203 R204 R205 R206 R207 R208 R209 R212 R213 R214 R215 F101 F102 T101 TH101

Part No. ERDS2TJ220 ERDS2TJ682 ER0S2TKF1502 ER0S2TKF1000 ERDS2TJ123 PFRDRF16J331 ERDS2TJ470 ERG1SJ121 ER0S2TKF1202 ERDS2TJ272 ERDS2TJ102 ERDS2TJ472 ERDS2TJ562 ERDS2TJ103 ER0S2TKF6801 ER0S2TKF1801 ER0S2TKF3301 ERDS2TJ221 ERDS2TJ102 ERDS2TJ562 K5D312BNA005 K5D502BNA005 ETB29AC1V8AD PFRTD207D8R0 ERZVGAD751 PFXFTM1661SE

Part Name & Description 22 6.8k 15k 100 12k 330 47 120 12k 2.7k 1k 4.7k 5.6k 10k 6.8k 1.8k 3.3k 220 1k 5.6k (FUSES) FUSE FUSE (TRANSFORMER) TRANSFORMER (THERMISTOR) THERMISTOR (VARISTOR) VARISTOR (COMPONENTS PART) TRIAC

Remarks

S S

S S S

ZNR101 SCR101

12.8. EXIT SENSOR BOARD PARTS


S S S S Ref. No. PCB6 PS51 CN51 CN52 C52 Part No. PFLP1481MZ-B PFVIRM574SL K1KA03BA0012 K1KA05B00186 ECUV1H271KBV Part Name & Description Remarks EXIT SENSOR BOARD ASSY (RTL) (PHOTO ELECTRIC TRANSDUCER) PHOTO SENSOR S (CONNECTORS) CONNECTOR,3P CONNECTOR,5P (CAPACITOR) 270p

12.9. DRUM AND TONER SENSOR BOARD PARTS


Ref. No. PCB7 Part No. PFLP1481MZ-C Part Name & Description DRUM & TONER SENSOR BORD ASSY (RTL) (IC) IC (CONNECTOR) CONNECTOR,4P (SWITCH) SWITCH (CAPACITOR) 0.1 Remarks

S S S S S

IC60 CN60 SW60

B4ABC0000001 K1KA04A00498 PFSH1A005Z ECUV1C104ZFV

C60

12.10. VARISTOR BOARD PARTS


Ref. No. PCB8 ZNR71 Part No. PFLP1481MZ-D PFRV271NS05K Part Name & Description VARISTOR BOARD ASSY (RTL) (VARISTOR) VARISTOR Remarks

244

KX-FL611GR

12.11. FIXTURES AND TOOLS


Ref. No. EC1 EC2 EC3 EC4 EC5 EC6 EC7 EC8 EC9 EC10 Part No. PQZZ6K7Z PQZZ8K18Z PFZZ5K13Z PQZZ28F1Z PQZZ4K5Z PQZZ7K5Z PQZZ2K12Z PQZZ3K5Z PQZZ5K6Z PQZZ8K15Z PFZZFL501M KM79811245C0 Part Name & Description EXTENSION CORD, 6P EXTENSION CORD, 8P EXTENSION CORD, 5P EXTENSION CORD, 28P EXTENSION CORD, 4P EXTENSION CORD, 7P EXTENSION CORD, 2P EXTENSION CORD, 3P EXTENSION CORD, 5P EXTENSION CORD, 8P TOOL FOR WRITING PROGRAM INTHE FLASH ROM. BASIC FACSIMILE TECHNIQUE (for training service technicians) Remarks

Note: Tools and Extension Cords are useful for servicing. (They make servicing easy.)

245

KX-FL611GR

13 FOR THE SCHEMATIC DIAGRAMS


Note: 1. DC voltage measurements are taken with an oscilloscope or a tester with a ground. 2. The schematic diagrams and circuit board may be modified at any time with the development of new technology. 3.

246

KX-FL611GR

13.1. MEMO

247

KX-FL611GR

14 SCHEMATIC DIAGRAM
14.1. DIGITAL BOARD (PCB1)
1/4
C733 35V100u

TO SMPS
CN613
24V 24V PG PG DG 5V HTRCTL PDWN 1 2 3

+24V
C732 Z0.1u

RBA[4] IC607
R761 +3.3V
48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25

(1)

( ( (

)NC )NC )NC


+3.3V
R713

R762 +5VD R763

C734 6.3V100u

C735

NC

5 6 7

HTRCTL
R714

( )
Q610
NC

NC

Q617
8

PDWN
Q616 Q615 Q623 Q622

CN614
24V 1 GND 2

+24V R747 L632 2.2 1W

CHG DEV TRS WP

RBA[7] RBA[6] RBA[5] A[8] A[7] A[6] A[5] A[4] A[3] A[2] A[1]

1 2 3 4 1 2 3 4

8 7 6 5 8 7 6 5

D[11] D[3] D[10] D[2] D[9] D[1] D[8] D[0]

C709 ( ) NC R715 ( ) NC

CHG 3 DEV TRS TOPCVR 4 5

R745
K1000p
6

TOPCVR
10K C718

R746

39K

+5VD +3.3V
2.2(3216) R724

SDCLKE

C691 C692

RA621 47

J27p Z0.1u

RA620 47

L631

RA619 47

L622

RBA[3] RBA[2] RBA[1] RBA[0] A[12] A[11] A[10] A[9] RBA[9] RBA[8]

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

A15 A16 BYTE A14 A13 VSS A12 DQ15/A-1 A11 DQ7 A10 DQ14 A9 DQ6 DQ13 A8 DQ5 NC9 DQ12 NC10 DQ4 WE VDD RESET NC13 DQ11 NC14 DQ3 RDY/BSY DQ10 A18 DQ2 A17 DQ9 A7 DQ1 A6 DQ8 A5 DQ0 A4 OE A3 VSS A2 CE A1 A0

1 2 3 4 1 2 3 4

8 7 6 5 8 7 6 5

D[15] D[7] D[14] D[6] D[13] D[5] D[12] D[4]

RA618 47

+3.3V

Z0.1u

(2) (3) (4) (5) (6)

TO HVPS
CN612
DG 1

+2.5V R742 100 L634 1A601


R722

(7) (8) (9) (10) (11) (12) (13)

+3.3V
F1.1K Z0.1u 6.3V220u
5 1 VIN Cdelay 2 VSS 3 VROUT 4 VDOUT

APC 2

VIDEO LDON

R744 100 L636


4

1A601
Z0.1u R723 C717 C731

C721 C720 Z0.1u

Q614

10K

R743 100 L635

1A601

R726

IC608

RBA[8] )NC ) RBA[7] 8 RBA[6] 7 RBA[5] 6 RBA[4] 5 RBA[3] 8 RBA[2] 7 RBA[1] 6 RBA[0] 5 A[12]
1 2 3 47 4 1 2 3 4

F36K C719

C736 Z0.1u

Z0.1u

DG 5 +5V DG XHSYNC 6

NC

RA614 47

R738

47K

2P221

1 2

RA615 3 47 4

1 2

RA616 3 47 4

1 2 RA617 3 47 4

7 8

R712 ( R703

RESET
100

+2.5V

8 7 6 5 8 7 6 5 8 7 6 5

+5VD L630

TP_RST

A[11] A[10] A[9] A[8] A[7] A[6] A[5] A[4] A[3] A[2] A[1] A[0]

C708 Z0.1u

C689

C690 Z0.1u

Z0.1u

C671

C728 Z0.1u C729 +3.3V


R720 NC

Z0.1u

R766 0

VDD3.3V RBA8/OP05 RBA7/OP04 RBA6 RBA5 RBA4 RBA3 RBA2 RBA1 RBA0 VDD2.5V VSS ADR12 ADR11 ADR10 ADR9 ADR8 ADR7 ADR6 ADR5 ADR4 ADR3 ADR2 ADR1 ADR0 VDD3.3V VSS SDCLK VSS SDDQML SDDQMU SDWE CAS RAS SDCS VDD3.3V

R740

47K

R721

+24V C727 35V100u

+5VD

108 107 106 105 104 103 102 101 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73

C715 NC

0 C714

( )

NC

L652

F606

+24V

Q621 +24V
F605 1.25A

C701 Z0.1u

TO POLYGON
+5VD

POLON
Q612

4.7K

2.00A

R709

R736

L648

1K

D608

Q620

1.5K 1/2W

R679 1M

TMPWR IC610
16 15 14 13 12 1 2 3 4 5 6 7 GND 8 PG

X602 24MHz

XA XB COM

3 2 1

TMXA TMXB

C697 NC

Z0.1u

( )

D607

10 9

C726

B XA XB
(a)
AIN1 AIN2 AIN3

TP_16M

TO SCAN MOTOR

100

11

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

4.7

C696 Z0.1u

L641

R705

1B601

Z0.1u

C702

TMB

VSS VDD3.3A AIN1 AIN2 AIN3 AMON VSS X32OUT X32IN 3.3VBATIN XBACKEN XRESCS2/CLKE/OP02 3.3VBATOUT 2.5VBATIN XRESET XORESET VSS VDD3.3V XRESETI XWDERR TMO/IOP10 TM1/IOP11 TM2/IOP12 TM3/IOP13 TXE/IOP14 VSS VDD2.5V TRS/OP06 HTRCTL POLCLK POLON XREADY XHSYNC LDON APC VIDEO

PG

TP_AMON

(e) (f) (g) (h) (i)

(j) (k) (l) (m) (n) (o) (p)

(q) (r) (s) (t) (u) (v) (w) (x) (y)

(b) (c) (d)

(z) (A)

(B) (C) (D) (E)

KX-FL611GR: DIGITAL BOARD (PCB1) 1/4

C738 J68p

C698 K0.1u C699 K0.1u C700 K0.1u

R690

248

TO LASER

( )

NC

R739

APC VIDEO LDON XHSYNC

RA613

+3.3V

+5VD

+2.5V C673 Z0.1u


72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37

CN611
POLCLK XREADY 1 2

C730

Z0.1u R741 100

XREADY

POLON 3 DG 4

POLCLK

R737

CN610
A 5

Q613

TMA

109 VSS 110 EVOLIN 111 EVOLOUT 112 EVOLREF TONE 113 TONE MDMCS 114 XMDMCS MDMINT 115 XMDMINT CPC 116 CPC/IOP27 +3.3V TP_A13 117 ADR13/IOP15 TP_A14 118 ADR14/IOP16 TP_A15 119 ADR15/IOP17 120 XNMI/XINT 121 TEST1 122 TEST2 TP_NMI 123 TEST3 124 TEST4 125 VDD2.5V C703 126 VSS L627 1B252 Z0.1u F1 127 F1 L628 1B252 FTG 128 FTG TXD 129 TXD/IOP20 RXD 130 RXD/IOP21 RTS 131 RTS/IOP22 CTS 132 CTS/IOP23 DSR 133 DSR/IOP24 DTR 134 DTR/IOP25 MDMRESET 135 DCD/IOP26 ADSEL1 136 ADSEL1 ADSEL2 C704 137 ADSEL2 Z0.1u 138 VDD3.3V 139 VSS R710 140 VDDA2.5A C705 4.7 141 VREFB C706 K0.1u 142 VCL K0.1u 143 VREFT +3.3V 144 VSSA

VOLOUTNC ) ( VOLIN

C707

R765

( (

R711 NC

) )NC

L629 NC

IC606

32kHz

VSS VDD5V DB15 DB14 DB13 DB12 DB11 VDD2.5V VSS DB10 DB9 DB8 DB7 DB6 DB5 DB4 DB3 DB2 DB1 DB0 XWR XRD XROMCS XCHKCS/OP03 IOP07 VDD3.3V VSS XIN XOUT VDD2.5V VSS RESCLK XRESCS1 RESINT XHSTWR/RBA[10]/IP01 XHSTRD/RBA[9]/IP00

(14) (15) (16) (17) (18)


C672 Z0.1u

(19) (20) (21) (22) (23) (24) (25) (26) (27) (28) (29) (30) (31)
(
J601

TP_CHKCS

TP_ACS C669 Z0.1u C670 Z0.1u

R691 100 TP_FCS

J12p C655 L616 3A700 C656 J15p

R678 47

3.3V 0V 62.5nS

+3.3V L617

0
Z0.1u C680 Z0.1u C662 Z0.1u C664 J27p

2/4
IC604
VDD DQ0 VDD DQ1 DQ2 VSSQ DQ3 DQ4 VDDQ DQ5 DQ6 VSSQ DQ7 VDD DQML WE CAS RAS CS BA0 BA1 A10 A0 A1 A2 A3 VDD VSS DQ15 VSSQ DQ14 DQ13 VDDQ DQ12 DQ11 VSSQ DQ10 DQ9 VDDQ DQ8 VSS NC DQMH CLK CKE NC A11 A9 A8 A7 A6 A5 A4 VSS 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28

(1)
D[0] D[1] D[2] D[3] D[4] D[5] D[6] D[7]

Z0.1u

C679

C661

TO FLASH PROGRAMMER
CN607
+5VD TXD RXD 1 2 3

+5VD

4 3 2 1

5 6 7 8

0.63A

DSR 6 DTR 7 8

R652

100

RA612 22

J15p J15p J15p

(2) (3) (4) (5) (6)

D600

R764 R695 R696 R697 R698

22 22 22 22 22

RA608 22 R668 0
Z0.1u C665 C663 J27p

DTR PICKUP
Q606

R653 100

R625 4.7K 1/4W

10K

DSR

R626

4 3 2 1

5 6 7 8

4 3 2 1

5 6 7 8

D[11] D[10] D[9] D[8]

CTS 5

Q607

GND

F602

RA611 22

RBA[5] RBA[6] RBA[3] A[6] A[7] A[8] A[9]


C677 J27p

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

47K

47K 47K

4 3 2 1

5 6 7 8

D[15] D[14] D[13] D[12]

R647

R649 R650

100 RA602
1 2 3 4 8 7 6 5

TP_RTS

RA607 22

RTS 4

TXD RXD RTS CTS

+24V

CN603
1 PICK

RBA[4] RBA[2] RBA[1] RBA[0] A[12] A[11] A[10]


C659 J15p

+5VD
R645 10K

C674 C675 C676

CN606
RPS 1 THRM2 KSTART KTXD KSCLK 2

L650

100

R640

RPS

PG

+24V
R694 NC

Z0.1u C678

( )
C660 NC

100
3 4 5

KSTART KTXD
R623

(7) (8) (9) (10)

R682 R683

0 22

KSCLK OPERST
R646

10K

100 C745 J180p 180 1K

R642 L638 1A102 R643 L633 1A102 R644 L637 1A102


NC

OPERST 6

+5VD
GND 7

KSTART KSCLK
D[15] D[14] D[13] D[12] D[11] D[10] D[9] D[8] D[7] D[6] D[5] D[4] D[3] D[2] D[1] D[0]

Z0.1u

TO OPE
R624 10K

KTXD
R638 F33K
K1000p K1000p C625 C624 F39K R633

FANON1 ADSEL2 FANDET

Q602

8 7 6 5 8 7 6 5 8 7 6 5 8 7 6 5

4.7K 1/4W R619


K1000p C610

R621 39 1/2W

10K
3

R618

R602

Q603

270 2W

(11) (12) (13)

C628
5V 8

FANON2

Q604

R622

Q605

4.7K 1/4W

F600

R641 L639 1A102

R601

0.63A

2P221

2 GND

TO PICK_UP

+5VD

FANON FANDET GND

RA603 2 22 3

RA604 22

RA605 22

RA606 22

AIN3

100

C601

R750 1K

35V100u

4 1 2 3 4 1 2 3 4 1 2 3 4

2 1

TO FAN

F39K R634

CN602
0
PG

TO THERMISTOR & HAISHI SENSOR


L645

+5VD

R635

R620

ADSEL1
F22K

REGIST
K1000p K1000p C609

R616 5.6K
PS601
A

F18K R637

0 L646 0
R631 56K

K1000p C627

(14) (15) (16) (17) (18)

F22K R636

C626

0 L608

5.6V D601

CN604
THRM1 GND LED 1 2 3

56K

+5VD

R749 1K

REGIST SENSOR
E

AIN2 SENCTL1

R617 330

C657 NC ( ) C658 NC

(19) (20) (21) (22) (23) (24) (25) (26) (27) (28) (29) (30) (31)

+5VD

POUT 4 CTL 5

R613

330 R630

5.6K
C623 K1000p

POUT PAPER
C608

K1000p

R632

R610

5.6K
PS600
A C

56K

PAPER SENSOR
K E

R680 R681

0 0

SENCTL0

LEDCTL
R611 330

( )

(F) (G) (H)

(J)

(I)

KX-FL611GR: DIGITAL BOARD (PCB1) 2/4

L651

249

KX-FL611GR

+24V
R729 C724 50V330u 10(3216) C725 Z0.1u
PG PG

VmmA Vcc-28 IN1 Out1 IN2 nc3 Io RsA NC24 nc5 nc6 VsA Out2 Vr GND GND-30 29 GND-29

C/R Out3 NC9 VsB NC10 NC19 RsB l1 NC12 IN3 Out4 IN4 VmmB Vcc-15

R748 4.7K
R735 2.2K R734
PG

C740 J180p J180p


PG

C741

L653

1B102

HSALC EX-HOOK POUT REGIST BELL TNREMP P-SHORT XHSYNC CISON CISLEDON DRUM PICKUP

L654 L655

1B102 1B102

C681 Z0.1u

OPERST VOL0 VOL1


C666 Z0.1u
C761 J180p

1 VSS 2 SENCTL2/IOP06 3 SENCTL3/IOP07 4 SENIN0/IOP00 5 SENIN1/IOP01 6 SENIN2/IOP02 7 SENIN3/IOP03 8 IOP63/XCBUSY1 9 IOP64/XCBUSY2 10 IOP30(XHSYNC) 11 IOP31 12 IOP32 13 VDD5 14 VSS 15 IOP33 16 IOP34 17 IOP35 18 IOP36 19 IOP37 20 IOP40 21 IOP41 22 IOP42 23 IOP43 24 IOP44 25 VDD5

+3.3V

L656 L657

1B102 1B102

MILAT MIDAT MICLK VOL2 SPMUTE FSKCTL HOOK LEDCTL PAPER PDWN TOPCVR DEV CHG

R779

NC R775 10K

( ( (

) ) )

R778 10K R777 NC R776 NC R774 NC C758 16V10u R773 10K C757 Z0.1u R772 10

KX-FL611GR

250
XB B A XA SI GLED GND CLK SIG 5V 1 4 3 2 1 VLED

3/4

CN609

HEAT

TO CIS

SHEET NC - 1

CN608

NC
D603 D609

( ) ( ) )
D604

PG

( (
R732 33K D605
PG

( )

NC

C722

F603 C723 6.3V220u Q619


4.7K

D606 F604 3.15A C648 35V100u


1 2 3 4 5 6 7

TO ENGINE MOTOR

0.315A +5VD
R733 0.47 1W

+24V

Q618
R730

8 9 10 11 12 13 14

R731
0.47 1W C751 Z1u C710

2.2K

IC609

21 20 19 18 17 16 15 PG

28 27 26 25 24 23 22

30 GND

C753
PG

Z1u C713 C711


PG

KX-FL611GR: DIGITAL BOARD (PCB1) 3/4


R728 R727
Z1u

F1
100 100

FTG
CISON CISLEDON AIN1 FTG F1 RMPWR2 FANDET FANON1 BREAK FANON2 CID RLY VOX SENCTL0 SENCTL1
L623 L624 L625 L626 L660 L659 L658 L661 L647 270 270 270 270 1B252 1B102 1B102 1B102 1B102 C693 Z0.1u C694 Z0.1u

AIN1
IC605

K3300p

Z1u R719 18K

R781 4.7
C752
PG

+5VD

( )
C712 R717(

NC Z1u

+5VD

) NC ( ) ( )
R718 NC

R716 10

XA

XB

) RMPWR2

Q611 NC

RMA RMXA RMB RMXB

(a)
RESET

XAPC XLASERON XVIDEO APC LDON VIDEO RMA RMB RMXA RMXB
+5VD
C682 Z0.1u
76 VSS 77 VIN0/IP20(APC) 78 VIN1/IP21 79 VIN2/IP22 80 VOUT0/OP25 81 VOUT1/OP26 82 VOUT2/OP27 83 RM0 84 RM1 85 RM2 86 RM3 87 RXE 88 VDD5 89 VSS 90 IOP57 91 FANDET1/IOP14 92 FANON1/IOP15 93 FANDET2/IOP16 94 FANON2/IOP17 95 IOP60/CSI 96 IOP61/CCLK 97 IOP62/CSO 98 SENCTL0/IOP04 99 SENCTL1/IOP05 100 VDD5

C695

(
R704 4.7M

Q609

Z0.1u

J600

R706 NC

)
(
BAT600 C683 Z0.1u

R707 330K R708

)
2.2K D602

X603

C685 J12p

(
NC

RPS KTXD KSCLK

R699
C686 J15p

KSTART INT CS CLK


C684 Z0.1u

SDCLKE

R700

32.768KHz

(b) (c) (d)


( )
NC

47K C716

R701 C687 Z0.1u

(e) (f) (g) (h) (i)

KRXD/IP23/SENIN3 KTXD KSCLK KLATCH/OP24/SENCTL3 KSTART INT XCS XRESET VSS CLK VSS VDD3.3 XRD XWR TEST1 TEST0 ADR6 ADR5 ADR4 ADR3 ADR2 ADR1 ADR0 VSS

VDD3.3 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51

A[6] A[5] A[4] A[3] A[2] A[1] A[0]


VDD3.3 DB7 DB6 DB5 DB4 DB3 DB2 DB1 DB0 VSS VDD3.3 IOP56 IOP55 IOP54 IOP53 IOP52 IOP51 IOP50 IOP47 IOP46 IOP45 MICLK/IOP12 MIDAT/IOP11 MILAT/IOP10 VSS

TMA TMB TMXA TMXB TMPWR

L618 L619 L620 L621

K1000p 270 270 270 270

(j) (k) (l) (m) (n) (o) (p)

50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26

R780 180

C668

+3.3V

Z0.1u

TRS HTRCTL POLCLK POLON XREADY XHSYNC XLASERON XAPC XVIDEO

(q) (r) (s) (t) (u) (v) (w) (x) (y)


R687 47K

RBA[9]
1 2 3 4 1 2 3 4 8 7 6 5 8 7 6 5

R686

(
NC

RA609 22 C667 Z0.1u

RA610 22

)
TP_CHK

R688

47K

(z) (A)
INT CS CLK WP MDMRESET

(B) (C) (D) (E)

+5VD

(51)

(50)

(49)

(48)

(47)

(46)

(45)

(44)

(36) (37) (38) (39) (40) (41) (42) (43)

(35)

(33) (34)

(32)

(F) (G) (H)

(J)

(I)

+5VD +5VD +5VD


R614 4.7K R615 56K Z0.1u

CN601
1 +5V 2 DRUM 3 TNREMP

+3.3V
R660 C631 J10p C632 3A700 L614 J10p 4.7K

DRUM TNREMP
K1000p K1000p

R612 R609
C606

10K 5.6K

+5VD
L609

C600

4/4

X600

32.256MHz R659 390 L613 C647 Z0.22u

C634

C633 Z0.22 C743 u

J33p

+3.3V C742 Z0.22u C621

AG_M

K2200p TP_XCLK

2A601

L611

2A601

L610

L612

2A601

Z1u C622 Z0.1u

MILAT RLY MICLK CID MIDAT BELL VOX BREAK VOLIN HSALC VOLOUT
R629 100 RA600 100
1 2 3 4 8 7 6 5

180 L604 1B102 180 L605 1B102 180 L606 1B102

C607

MDMINT
0

4 GND

R767 C746 R768 C747 R769 C748 J180p


24 MIDAT 23 BELL 22 VOX 21 BREAK 20 VOLIN 19 HSALC 18 VOLOUT

J180p

28 MILAT 27 RLY

C635

C636 NC

( )

128 127 126 125 124 123 122 121 120 119 118 117 116 115 114 113 112 111 110 109 108 107 106 105 104 103

( )

NC

J180p

26 MICLK 25 CID

+3.3V
K2200p C654

K2200p

32)
R675 47K C652

C646 NC

( )

33) 34) 35)


A[4] A[3] A[2] A[1] A[0]

L640

1A601

R760

C619 Z0.22u

C750

C618 6.3V100u

Z0.1u

36) 37) 38) 39) 40) 41) 42) 43)

D[7] D[6] D[5] D[4] D[3] D[2] D[1] D[0]

R759

1A601

C620 NC

VOLIN
2A601
L607

R753 R754

100K4 X7 47K 5

X6 X

LINEOUT_P VOL2 VOL1 VOL0 SPMUTE FSKCTL HOOK

NC39 VREF_S/NC VC_S/NC VAA_S/NC LINEOUT_S/NC NC44 AGND2 SPKRP_S/NC SPKRM_S/NC AVDD_S/NC RESERVED/NC-49 ICLK_S/NC MCLK_P CTRLSIN_P RESERVED-53 SOUT_P SIN_P FSYNC_P IARESET_P# AGND3 NC59 LINEIN_P MICP_P MICM_P MICBIAS_P NC64

X5 6 INH 7 VEE 8 VSS

10K 5.6K 2.2K 18K

C737 Z0.1u

+5VD

R751 R752

30K1 68K2 X4

VDD X2 X1 X0 X3 A B C

16 15 R755 14 R756 13 R757 12 R758 11 10 9

100

IC611

Z0.1u

TP_8M

C615Z0.22u C614 Z0.22u

1A601

( )

L615

16V10u

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

SR4IN/RESERVED SR3OUT/RESERVED EYESYNC EYECLK RXD SR1IO NC7 EYEXY SR4OUT VDD1 RLSD# DCLK EN85# GPIO RTS# DGND1 TXD SA1CLK RS4 RS3 RS2 RS1 RS0 YCLK IACLK IA1CLK CTRLSIN_S/NC RESERVED/NC-28 SOUT_S/NC SIN_S/NC FSYNC_S/NC IARESET_S#/NC AGND1 LINEIN_S/NC MICP_S/NC MICM_S/NC MICBIAS_S/NC NC38

AGND5 DVAA DGND6 RESERVED-124 RESERVED-123 SR3IN IRQ2# GPI1 XCLK RESERVED-118 XTALO XTALI RESET# DGND5 VGG VDD5 GPO0 GPO1 GPO2 IRQ1# CTS# DGND4 GPO3 GPO4 RESERVED-103

RESERVED-128

3V

0V 31nS

IC600 FM214

GPO5 GPO6 VDD4 GPO7 GPI7 GPI6 GPI5 GPI4 GPI3 GPI2 READ# CS# WRITE# CSBR#/RESERVED D0 DGND3 D1 VDD3 DGND2 D2 D3 D4 D5 D6 D7 VDD2 MCLK_S/NC ICLK_P NC74 AVDD_P SPKRM_P SPKRP_P AGND4 LINEOUT_P VAA_P VC_P VREF_P NC65

102 101 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65

MDMCS EX-HOOK LINEIN_P D[0] D[1] D[2] D[3] D[4] D[5] D[6] D[7] CPC TONE P-SHORT LINEOUT_P
Z0.1u K1000p

R608 C604

5.6K

FAX RX

17 EX-HOOK 16 LINEIN_P 15 CPC

L601 1B102 C602 56K R603 L602 1B102

14 TONE

RA601
1 2 3 4 8 7 6 5

FAX TX
L603 1B102 +24V +5VA+5VD
C749

13 P-SHORT 12 LINEOUT_P 11 24V 10 NC 9 8 7 6 5 4 3 2 5VD 5VA AG NC DG NC SPMUTE FSKCTL HOOK

L649 2P221

( )

NC

20K

R664

C645

R665

C616

R663

39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64

16V10u

NC

C617

AG_M

NC

R666

C605

IC602

K1000p

R770 10K

R654

Z0.1u

( )

DR DATA DCLK

OSC1 OSC2 VSS

C641 NC

48) 49) 50)

11 10 9

6 7 8

C643 NC

10K

CD

CAP

K0.01u

1K

C611

47)

12

K0.01u

C739 Z0.22u

2.7K

( )

J100p

C744 NC

R655

C756

C754 K0.1u

C642 NC

NC C644

3.579545MHz X601

( )

( )

C759 NC

C760 NC

( )

LINEIN_P

251

L642 L643 L644

1B252 1B252 1B252

AG_M

R607

5.6K
1

44)

16 15

VDD IC2 IC1 PWDN

IN+ INGS VRef

AG_M AG_M

CN600

2 3 4

R656 R657 2.2K 1K

LINEIN_P
R628 10K C613 K0.1u

45) 46)

14 13

18K R771 C755 C629

TO ANALOG

AG_M K0.1u C630 R658

R627 C612 1K K0.01u

AG_M

Telecom Company

AG_M

51)

KX-FL611GR: DIGITAL BOARD (PCB1) 4/4

KX-FL611GR

KX-FL611GR

15 SCHEMATIC DIAGRAM
15.1. ANALOG BOARD (PCB2)
L202 BEAD R236 C232
K0.056u D200

R243

C203 K5600p R200 10K R205


K2700p C207

R229

1 2

8 7

L212 BEAD C213 K3900p


C223 47K

3.3K C239

R244

+24VA R217
R226

Z0.33u D201

3 4

6 5

K0.027u

C241

K0.027u

IC201

1K C238

47K

K0.027u

-21dBm (VS AG)

10K

1 2 3

T201 6

C253 50V2.2u

(1)

10K L210
K3900p L216 BEAD

R233
10

R241 1K C233

+12VA R212

3.3K C225

(
BEAD

) (
NC

)
C212

(2)
C244 J10p

R221

L205

10K

NC

330

R253

BEAD

L217

L221

BEAD

12K

Z0.33u

K0.056u

-14.5dBm (VS AG)


BEAD 50V4.7u

R230

L213 C201 J620p R203 33K


J620p C205 R201 C301 6.2K

C237

C250 J100p D202


R256

35V100u

C206 J620p R207 7.5K


J620p

BEAD
C221 Z0.1u C222

K0.22u C230

K0.1u

R248 Q202

2.2K

R231

560 C227

L230

16V47u

33K

BEAD

R214

10K

C214 J150p

L220

C229
J10p

C248

(3)
R260 33K

L211

IC200
1 2 8 7

BEAD

R218

110K

K1200p R234
BEAD L225

C209 K0.015u R209


K1000p

C322 ( ) NC

A
3

B
6 5

820K R242

330K +5VA R240 10 R246 10K

L218
4

D203 C329 Z1u

D204 C328 Z1u

Q203

R210

NC

C226

J120p

C245

IC204

(4)

L200
3

B
6 5

BEAD +12VA
L224 BEAD

L226 0

BEAD
4

J10p C326 C236

10K R324 110K C303

BEAD

C208

L201

R237 150K

L227 0 J150p
SPSP+ 2

IC206
J680p 8
7 6 VO2 GND VCC VO1 CD FC2 FC1 VIN 1 2 3 4

R250 C242 Z1u C243 Z1u


BEAD K0.047u

L228 0
R332 18K

1K

-14dBm (VS AG)


+5VD
R202 R204 22K

CN200

120K C231 J680p

R238

C315

K0.033u

C200

C202

K0.1u

MONITORIN

MONITOR3

LINEOUT_P

SW200

C240 K2200p

LINEOUT

C246

L231

1 2

4 3

C224

K0.1u

10K

TO SPEAKER

R247 10K

L232

R318

K2700p

6.3V100u

R245

R232

4.7K

18K

C234

)
NC

SPOUT

LINEIN

HOOK

-17dBm (VS AG)


AGCIN TXA1 MICIN TXA2

R251 10K

SPMUTE

(5)

MONITOR4

C299

K0.022u

AGCIN

L253 BEAD C228 R235 L229 NC NC R239 L238


L254 NC

BEAD

L249

R320

10

6.3V100u

C204

J470p

C247

BEAD

R222 130K

3 4

6 5

NC C305

R206

33K

( )

L207

L255

(
NC

BEAD

Q215

R321

VREF
L214 BEAD

NC

C306

NC

C321

NC

J10p

L251

VREF
L252

K8200p 22K

R325
R322

R326 130K C308 J270p

C309 R327

NC

NC

R225 NC

FSKCTL
J201 J200 0 J202 0

330K C307 J68p +24V

( (
NC

) )

C304

L257 +24VA L208 BEAD


R215 100K

BEAD

+5VA1

+5VD

+5VA
BEAD

R329 +5VA

10K
BEAD L258

L265 +12VA BEAD

L223 BEAD
100K

L259 BEAD
3

J212 J211

0 J213 0

R331 150K

C314 K4700p

L256

16V10u

VCC OUTPUT

R216

C216

Z0.1u C218

100K

R328

R341

100

IC208

Z0.1u

C312 Z0.1u

DET

INPUT

GND

6.3V330u

16V10u R330

C311

C310

C313

KX-FL611GR: ANALOG BOARD (PCB2) 1/2

252

L260

BEAD

1M

J270p

NC

NC C249

Z0.1u C298

C297

C219

R224

IC205

NC

NC

R249

MONITOR3

IC202

NC

NC

) (

BEAD

NC

MIC(+)

L233

BEAD L209

BEAD

L222

MIC(-)

L237

+5VA

+5VA1

NC C235

KX-FL611GR

Q207 NC

( )

R275

NC

C260

R270

( )

NC

-20dBm (VS CN203 3 - 4 )


R271 820 2W Q209 R278 Q211 15 1/4W R284 D210
2 3

(1)

R262 18 1/4W R263

(
5 4

J205

L239 BEAD

F200 1A

CN203
1 a1 2 E(G)/A2

R289

100K C275

Z0.1u

RLY200 SA200
1 2 4 3

C264

(2)

Z0.1u

C278 K680p C279 ZNR200 K680p

FLT200

39 1/4W K0.068u Q208

350V

5.6K

3 a/A1 4 b/B1 5 S(W)/B2

K3300p R287

4.7K

+5VD 50V100u C271

7 5 2

RLY203
6

J206

Q205

Z0.1u

C257

R310 6.8 1/2W

L242 BEAD SA201

POS200 0 3000V

J209 NC

6 b1

C254

+5VD

C270

R259 560

R272 R279 1K C258 50V4.7u 200K

RLY203
4 8 1

+24V
1

R288

1K

RLY203
2

RLY200 D213

RLY201

R276

22K

)
PC202
A K

3 4

NC C256

NC

C E

R292 C280

1.2K

C287 J100p

D216

R266

R268

J100p C295

PC203

PC204

(3)

R311

RLY201

( )

NC NC R294

-21dBm (VS CN203 3 - 4 )


CN204

)
NC

(4)
C281 R280 100 250V1u R315 50V1u

Q212

Q214 L247 BEAD L248 J207

1 b1

(
J208

)
0

2 S(W) 3 b/B1

C265

R303 18K 1/2W

33K 1/2W R299 Q210

+5VD

BEAD

4 a/A1 5 E(W) 6 a1

D211

D212
KA AK

Q213

( )
R305

NC

PC205

10K R304

) CID RLY CID ( )


NC

C296 K0.01u

4 2 3

(5)
CN201
MILAT RLY MICLK CID MIDAT BELL VOX BREAK VOLIN HSALC VOLOUT EX-HOOK LINEIN_P CPC TONE P-SHORT TXA1 24V TXA2 1

MONITOR4 R317 33K BELL

T2025

R316

P-SHORT

BREAK

HSALC

10K

R285

L266
2

100 0 100 0 0

RLY MICLK CID MIDAT BELL VOX SPOUT VOLOUT


L206 BEAD R343 10K R344 1K C325 K0.068u VREF C267 R281

18K

C273

MILAT

16V10u

L278

+5VD 24K +5VA1 24K R334 L240 K0.1u BEAD 1.8K C294 R313 16V47u BEAD R312 L286 680 K0.1u 0 C317

L279
3

L267
4

L280
5

C282 J82p

C283 J82p

6 7

Z0.1u C276

L270
8 9

100

BREAK VOLIN TONE HSALC VOLOUT LINEOUT_P LINEIN LINEOUT

L262

C327

Z0.1u

VOLIN LINEIN_P

C284 J82p

L271
10 11 12 13 14 15

100

C302 K0.027u

R297

82K

L285

C318

L268

LINEIN_P

C293

R298 C277 R293 K0.1u VREF L236 BEAD 68K C286

150K J680p

BEAD 0

K0.01u

36 35 C324 K0.22u 34 L261 33 BEAD 32 L250 BEAD 31 30 0 29 28 R277 C266 K0.1u 27 C268 J68p 26 56K 25 R319 R282 270K 24 BEAD23 56K L234 22 21 R283 130K 20 C269 J68p 19

470K

SPIN STR SPOUT CLOCK VLOUT DATA VREF VDD VLIN VOXOUT MODEMRXOUT VOXDET GND VOXIN NC29 VSS NC28 NC9 TONEIN ROUT2 NC26 ROUT1 MODEMTXOUT RIN MODEMTXIN VCC LINEIN HSMICIN1 LINEOUT HSMICIN2 EXTOUT HSMICOUT EXTIN NC17 NC19 NC18

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

120K

R300 R301 R302

82 82 82

R335

J68p

R291

IC207

MILAT MICLK MIDAT

MIC(+)

VOX

MIC(-)

29.

C285 J390p R219 R308

CN202
5 6 7 8 1 2 3 4 2 HSSP+ 1 HSMIC3 HSSP4 HSMIC+

-21dBm (VS AG)


L274

D208 +5VA1 BEAD D209 R340 L235

TONE

16 17

100 P-SHORT +24V

4.7

L283
18 19

MONITORIN

R295 R296

220K 220K

6.3V220u

R342
5VD 20 NC 21 AG 22 NC 23

4.7

+5VD C323 6.3V100u

+5VA1

C272

C274

Z0.1u

-30dBm (VS AG) TXA2

L241

R314 0

TXA1

1.8K

C292 L264 0 J214 16V10u

L287 BEAD

DG 24 NC 25

(
L275
SPMUTE FSKCTL 26

NC 100 0 BEAD

SPMUTE FSKCTL HOOK

L276
27

FAX TX FAX RX

L277
HOOK 28

KX-FL611GR: ANALOG BOARD (PCB2) 2/2

253

L284

L263

MICIN

D217

C320 K0.01u

KX-FL611GR

15.2. OPERATION BOARD (PCB3)


+5VD

R103

Z0.1u

Z0.1u

Z0.1u

NC

180.0 R112

C105

C107

C108

C110

180.0 R118

180.0

+5VD

AUTO ANSWER

MENU

FLASH

NEXT

STOP

H/S MUTE

REDIAL/PAUSE

SW101

SW106

SW110

SW116

SW124

SW131

SW136

SW141

DIRECTORY/PROG

SW102

SW107

SW111

SW117

SW125

SW132

SW137

SW142

COPY

PREV

CID PRINT

R149

SW103

SW118

SW126

SW133

SW138

SW143

12K

NC

QUICK SCAN

S6

CID SERACH

R124

12K

JUNK FAX PROHIBITOR

FOR CHECKER & FOR SOFT CHECK

R123

C111

180.0 R113

180.0 R116

NC

180.0 R110

FAX START

HELP

S11

KSL1 KSL0 KIN0 LED5 VDD-40 VSS-39 LED4 LED3 LED2 START LATCH

44 43 42 41 40 39 38 37 36 35 34

SW104

SW108

SW119

SW127

SW134

SW139

SW144

RESOLUTION

MONITOR

COLLATE

S12

SW105

SW109

SW112 +5VD

SW120

SW135

SW140

SW145

R102

R104

R106

12K

12K

12K

S9

S7

S10

SW113

SW121

SW128

12 13 14 15 16 17 18 19 20 21 22

KIN5 KIN6 KIN7 XLED12 XLED11 VDD-17 VSS-18 XLED13 XLED14 XLED15 LED1

1 2 3 4 5 6 7 8 9 10 11

KSL2 LED6 KIN1 LED7 XLED8 XLED9 KIN2 KIN3 XLED10 KSL3 KIN4

TXD RXD SCLK RESET D7 D6 D5 D4 E RWB RS

33 32 31 30 29 28 27 26 25 24 23

IC101

S3

S2

S4

+5VD

S8

S1

SS5

SW115

SW123

SW130

D102 R152 D103 R114 R115 180.0 180.0 D101 R117 180.0

R122

SW114

SW122

SW129

NC

+5VD

C140

180.0

NC

+5VD

56K

330.0

R121

R119

R151 1M 2/3W R101 1M 2/3W +2.5V +5VA +5VD J101 R111

R120

(
NC

)
Z0.1u

NC

6.3V100u

PS101

R108

NC

SW146

C101

C102

R109

C103

NC

C104

NC

NC

DOCUMENT SET SENSOR

P.F. SENSOR

KX-FL611GR: OPERATION BOARD (PCB3) 1/2

254

C106

K0.01u

4.7K

R146 100.0

16V10u C112

180.0 R105

180.0 R107

(1) (2) (3) (4) (5)

(6) (7) (8) (9) (10) (11) (12) (13) (14) (15) (16)

(17)

KX-FL611GR

+5VD

NC

6.3V100u C133

+5VD

TH101

C141

C132

Z0.1u

R137

NC

TO DIGITAL CN102 1 RPS 2 THM

R134 R130 100.0 R135 R131 100.0

100.0

3 KSTART 4 SDATA

100.0

5 KSCK 6 OPERST
12K J100p C129 J100p

J100p

C118 J100p

J100p C119

K0.01u

C117

7 GND
J100p

C128

R147

C115

C130

8 +5V

NC
+5VA

R144 R145
NC NC R142 NC C134 NC

(1) (2)
C116 NC

+5VA

) )
NC C137

NC

(3) (4) (5)

R136

C127

( )

NC

CN103
1 2 1 2

NC

(6) (7) (8) (9) (10) (11) (12) (13) (14) (15) (16)

8 1

2 3

( (
R141 NC

) )

C135

R150

6 7 5

IC102-2
C126

(
NC +2.5V

R129

NC C136

NC C138

) (
NC

R140

C131

NC

(
NC

NC

IC102-1

R143

+5VD

JUNK FAX PROHIBITOR


R138 330.0 R139 330.0 LED101

AUTO ANSWER
LED102

TO COB 10 DB7 9 DB6 8 DB5 7 DB4 6 E

(17)

COB MODULE

R132

C124

NC

NC

5 R/W 4 RS 3 V0

R127 10K R128 22K +5VD +5VD

R133

Z0.1u

C125

1.2K

2 VDD 1 VSS

R148

4.7

CN101

Z0.1u

NC

Z0.1u

C123

C120

C121

NC

C122

C139

Z0.1u

KX-FL611GR: OPERATION BOARD (PCB3) 2/2

255

KX-FL611GR

15.3. HIGH VOLTAGE POWER SUPPLY BOARD (PCB4)


6
+24V
1

CN2

!
IP101
C101 47 R120 1.5k 1.5k R121

T101

D104
C110 470p

R119 TRA+ 30 TRA-

SW101

R124 100k
Q103 8.45k D107

R123

R126 1k R103
D101

C108
C111

10k R110

10k R106

GND

CN2

R107

10k

10k
C104 R116 1 2.7k

Q101

0.047

D105

16 15 14 13 12 11 10 9 IC101 1 2 3 4 5 6 7 8 TOP CVR 6


10k R108 10k R111

470p

R114

7
Q102 0.01

CN2

R109

2.7k

CHG REM 3

CN2

47k

C106 NC

R101

R118

R117

0 C105

R115

C103

2.2 R112

R102
C102 0.047

R104 10k

R105
R125 R113 C109 0.015 1M

100k

200k

10k

470p C112

Q201

D201

2
R203 1k R201 NC R202
C202

10M

TRA CLK

R127

R209 R208

48.7k

1000p

1M

D205 R207 1.5M R205 C205


R210 ZD201 Q202 33k

R211 10M

R214 10M D204 ZD202


C209 100p

1000p

D202

C203

C207

220p

1M

47k

C204 0.01

R206

45.3k

256
CN2 CN2 DEV CHG 4

!
T201 D109

C201 0.047

D203

R212 R213 1M 1M

CHG

DEV+ DEV-

220k 1000p

R204

OPC

KX-FL611GR: HIGH VOLTAGE POWER SUPPLY BOARD (PCB4)

15.4. LOW VOLTAGE POWER SUPPLY BOARD (PCB5)


T101 P1-P2 320V
L202 C201

T101 S3-S1

26V 0V -70V
L203

CN201

!
D101

!
D102

TH101

0V -130V
0.01 C107

! P2 T101
R102 100

1000p D201

CN101

!
250V/ 3.15A F101
ZNR101 C101 0.22 C1020.22

S1
C208 0.47

1 2
R202 ( )

24V 24V

L101
R101 1M

L102

C106 56

C202

!
N 2

!
C104 2200p

!
C103 2200p

!
D104

!
D103

D109 D110 R105 0.33


ZD101 R104

!
C105 L104

L105

R103 220 C109 220p Q101


4.7k

2200p
D107

D105

320V

P1
3 4 PGND PGND

R110

T101 B1-B2

R112

D108

180

17V 0V -43V

R106

82k

200

1000

R107

R113

22

S2

R201 C203 C207 ( ) ( )( ) D202

D203 IC201 L204


PC102 R203 R213 2.7k 220

82k

6
R214 1k

5V

250V/ 5A

F102

IC101_5

25s 13V 0V
6.8k ZD102

R111 D106 15
C110 39

C206

B2

7V

150

C204 1000

PC103

R204

3V 1V 0V 3.5V
1000p C111 C112 0.22

R114

IC101_7

25s

14.5V S3 B1
R205 R215 5.6k PC101 4.7k

1k

CN102
C116 120 0.1 SCR101 PC102

5.6k

IC101 1 R122 12k


PC103 R115 100

R206

R121

C212

C113 470p

C115 0.01

R120

R212

!
L103

KX-FL611GR: LOW VOLTAGE POWER SUPPLY BOARD (PCB5)

ZD201

3.3k

47

330

PC101

15k R116

R117

( ) Q201

R119

12k R118 C114 ( ) ( )

0.47

10k

R207

1.8k

R209

6.8k

R208

257

7 8

HTRCL PDWN

DGND

T101 S3-S2

8V 0V -20V

KX-FL611GR

KX-FL611GR

15.5. EXIT SENSOR BOARD (PCB6)


CN51
NC GND
2 3

CN52
THRM1 GND LED POUT CTL
1 2 3 4

PS51

A K

C E

DG2

DG2

KX-FL611GR: EXIT SENSOR BOARD (PCB6)

15.6. DRUM AND TONER SENSOR BOARD (PCB7)

IC60
1 OUTPUT 3 VCC GND 2

C60

CN60
1 +5VD 2 DRUM 3 TNREMP 4 GND

1 2

4 3

SW60

DG3

KX-FL611GR: DRUM AND TONER SENSOR BOARD (PCB7)

15.7. VARISTOR BOARD (PCB8)


ZNR71 271

W6N10T J71

FG4

J72 W6N10T

Z0.1u

FG5

KX-FL611GR: VARISTOR BOARD (PCB8)

C52 J270p

C51 Z0.1u

THERM

( )

258

16 PRINTED CIRCUIT BOARD


16.1. DIGITAL BOARD (PCB1)
16.1.1. DIGITAL BOARD: COMPONENT VIEW
L650

D600

Q607

I
C733

16 IC604 RA612
1 C660 R682 R617

R714 R713

F602 E

CN603

R683

C642

C641

C659

RA614

RA615

RA616

R697

R624

C612 C613 R657


C616

RA600

C689

C690

C617

C618

L615

C750 L640

R774

R603

C602

C701

C758

TP_NMI C704

TP_CHKCS
X602

9 16 R755 R756 R757 R758

Q619

IC611

+5V
L647

1
C716

36
L641

R633 C624

C696 X603
R700

R741

2 R729
1

R751 R752 R753 R754

C737

28

CN611

CN600

J601

144

Q604 E Q621 E R740

CN608

R704

R727 R728

R747

L661 L660

28

76

75

L620 C731 L621 C717 R723

D F603

Q609

R707

E Q618

C706 C705 L623 L624 L625 L626


L659

R706
E

C738

+2.5V C672

C719

C721 CN612

CN614

4 5

C697

Q614

R722

C720

R724

E C723 R730 R731 R735

C604

DG
R634 C625

R638 R733

R750

TP_AMON

R688

C727 IC608 C736

Q612 E

S F606
6

AUTO-CH

C695

Q623 Q615 E E

2130 22

8 29 7

CN606

C694

100

15

14

R734

REF-CH

R611

L653

L657 L655 L656 R768 R769 R767

C628

C667

L642

1 RA609 +3.3V/BAT

D605
CN609

R736

R781
L643 L605 L606 L604

C666

Q620 L648 C648


1

R708

D604
4

TP_RTS
U F604D606

D602 J600

IC610

D603
C724

1 CN607

8 RA602

25 F605

D609 PG

D608

BAT600 8 9

C726

PFUP1330X

PbF

D607 +24V A
KX-FL611GR

KX-FL611GR: DIGITAL BOARD (PCB4): COMPONENT VIEW

CN613

C734

25

26

16 Q613 E

R737

C608

1 L654

1 CN610

IC609

L630

IC605

51 C668 50 RA610

L618 L619

R610 R613

L658

C728

E Q622 1

L632
5

Q616 Q617 E E
8

27

R775

C715

IC606

TP_FCS

R601

L602

RA606

R691

C601

IC602

RA605

CN602 1

R778 R777 R776

TP_A13 TP_A14 TP_A15

X601

R766 R721 C714

RA603

TP_ACS

RA604

8 1013 12 9

RD

Q602

RA601

C708

16

108

73

R622

R621

RTS

+3.3V

R623

C744 R655 64 R628 65 C629 R656

C743

R654

R712 R703

R696

IC600

RA607 RA608

24

IC607
25

102

103 C635

X600 C673

48

39

L613 C647 L610 L614 L612

28 R694

54

RA617

RA613

2 4 6 17 3 5 7 WR 11 15 14

0 R618

E Q605 RA621 RA619 RA620 RA618 Q603

R626

5 1 R630 CN604 R631 R615 R632 C627 D601 L608 C606 R609 C600 C623 R637 R625 E R612 Q606 1
R614

PCB-CH R635 L645

Q610

CN601

27

R763

RA611

R636 C626 R749

C607

C709 R715 15 7 614 5 13 12 4 311 10 2 9 81 0 F600

259

TP_XCLK

DG R764 R698 R695 C671 1 2 3 4 5 6 7 8 9 A B C D E F G H I +3.3V

R660 C669

R659 C631 C632

C621 C622 R629 C636 R770

R760

L609 +5V C742 L611

C620 C754 L607

R627 R658 C630

C619

C615
+24V L631

C610 R619 R602 PG

C757 R779 R773

C755 R771 C756

C760 C759 L601 L603

TP_RST L651

R726

R686 R687

C657 C658

R680 R681 C687

R772 C707

R720 R709 L629 R711

L649 C749

+2.5V

TP_CHK

C654 R675 C652

C655 L652 C730 R745

C656 L616

C703

R710 C702 R701

R608 C722

L627 C700 L628 C699 C698

R607

C670 C686 TP_16M +3.3V/BAT R690 C682 R739 R738 C684 C718 R746

C741 C740

R699 C685 C683

Q611

R748

R742 R743 R744 C729 PS600

R705 C693

R716 R717 C712 C752

R646

R640

C710 C751

R641 R642 R643 R644 C745

C735 R761 C732

L636 L635 L634

C753 C713 C711 R719

C681 C761 C746 C747 C748 L644 R780

R645

R650 R652 R653 R649 R647 L638 L639 L633

R732 C725 L637

PbF
KX-FL611GR

PFUP1330X

16.1.2. DIGITAL BOARD: BOTTOM VIEW

C605

R679 R678

260

R765

C614

C611

C633

C739

C644

KX-FL611GR: DIGITAL BOARD (PCB4): BOTTOM VIEW


A R616 C609 R620 C680 C679 PS601 L617 C664 C662 R668 C661 C676 C663 C665 C678 C677 C674 C675 L646 R664 C646 R759 R663 C643 C634 TP_8M C645 R665 R762 R666 L622 C692 C691

16.2. ANALOG BOARD (PCB2)


16.2.1. ANALOG BOARD: COMPONENT VIEW
D201 SA201

A 2 1
C218

T201

CN204 E
C253 R271

CN203

CN200
J328

Q209 D200 C237


J325

FLT200

J205

J209 J207
J208

C234

J349 SA200 J350


E Q211

C222 J358
D202

F200 J286

POS200

J206

R310 C279 C278


J352

J301 J326
J340 J345

J356
C258 C270

J364 RLY200

ZNR200

J359 J256

R262 R263

J353

PCB-CH AUTO-CH

R278 C248 J354

J361

RLY203

C281

R315 Q202 E
J273

D213

C256

J334

C298

D203 D212 D211


PC204

R299 RLY201

C313

C311

D204

J369

PFUP1331Y -A

J370 J371 C323 2

PC203

PC202

PC205

J333

J331 J304

J366

J300
J324

D216 J360

J314 J315

CN201 1 J373 J344 J319 J367

27
J309

J308 J307 J310

J346

J339

J337 J347
J329

C249 J318

D209 D208
J341

J272 J271

CN202

D217

8 J374
J214 C292

J338

J335

FLT201
J342

1 SW200

5 C294

J302

J313

C272 C273 J317 J316

J343

KX-FL611GR: ANALOG BOARD (PCB2): COMPONENT VIEW

J351 J332

J321 J327 J312 J303 J311 28 J306

PbF

C265

J322 J320

R311

T202

261

KX-FL611GR

J200 J201
5 2 4

24VA

DG

5VD

J202 R240 L226


8 1 IC206

C231 C240 R247 R251 L232 C246 R250

12 345 6 789 ABCDE FGH I J K LMN O PQR S T UVWX Y Z 0

L231
4 3

R245 L284 L286 L285 R312 R313 L240


5VA

E Q215

AG

5 4

28 27

16.2.2. ANALOG BOARD: BOTTOM VIEW

L264 L276 L229 L275 R235 L277 C228

R225 L252 C304 R224 IC205


8 1

8 1

19

1 2 IC208 5 3

L228 C242 C224 C236 R318 R321 L227 R238 C243 R232 C315 C318 L214 R322 R215 R237 R200 R332 C317 R335 C308 C306 C203 R246 C204 L225 R216 R326 R206 L205 C207 R334 C216 L209 L237 C212 C299 R327 R325 C321 L202 L210 R205 C219 C307 R317 C309 R212 C230 R217 IC201 R222 L255 R231 C213 L223 IC202 L207 R214 C227 L216 R324 R331 L211 C200 R229 L217 R221 R210 C202 R320 L222 C314 C223 C226 L224 L212 L263 R230 R234 L249 C303 L218 R204 C225 R242 R202 C297 L256 R341 L259 R342 R218 C233 C229 C326 L258 L283 R201 C214 R233 L230 IC204 L274 C201 L260 L220 L257 R241 C206 R236 R329 R226 L221 C232 C209 R203 C312 C322 R244 L271 R328 R209 R207 C238 C239 L208 L270 C205 R243 C301 L268 C310 C221 L200 L213 L267 R330 C208 IC200 L266 L201 C241

L238 C235 R239 L251 L254 C305 C247 R249 L253 C302 L233 C266 R319 R277 L206 R343 R344 C325 L250 R291 L280 R302 L279 L265
2 1

R308 R219 C293 R314 L241 L236 R296 C320 R295 L287 C277 R293 C286 R298 R283 L261 C269 L262 L235 R340 C274 L234 R297 C268 C285 R282 IC207 R285 C324 C327 C267 C282 R281 C276 C283 R301 L278 R300 C284
36 1 18

R260
E

C254
Q208

R259
E

Q203

C250 R256

Q210

R253 C244 R248 C245

R279 R280 Q205 C264 R272


2 1

C257 R284 C271


6 5

R275 R270 C260 Q207 L248


2 1 D210

C275 R289

R266 R287

R268

R276 R288

6 5

R316 L247 L239 L242 C295 R292 C280 R294 C296


24V AG DG

E Q213

R303 R304

R305

E Q214

J211 J212
E Q212

J213 C287

PbF PFUP1331Y -A

KX-FL611GR

262

KX-FL611GR: ANALOG BOARD (PCB2): BOTTOM VIEW

16.3. OPERATION BOARD (PCB3)


16.3.1. OPERATION BOARD:COMPONENT VIEW

J122

J129 SW145 SW140 8 SW120

J111

J123

CN102 1 J112

LED101 SW110

PS101

J117 J116

J168 J119 J120 J126

LED102 SW101

J115

J128 J124

10 CN101

J125

1 SW144

2 SW139

3 SW119

C132

J148

1 S1 SW123 J158 J140 J131 J132

CALLER IQ C123 SW130 SW111 COLLATE SW112 SW105

J169

CN103

J152

AUTO ANSWER SW102

SW122

SW114

SW129

C101

4 SW143

5 SW138

6 SW118

J130

J127

RESORUTION

QUICK SCAN

S2 D101 D103

S3

S4

S5

S6

J157

7 SW142

8 SW137

9 SW117

C137

SW121

J155 D102 S8 SW115

J154

J118

S9 SW113

C112

J156 SW128

SW134

SW135

SW103

J159

J147 J146

J162 J161 J163

J150

SW108

J144

J151

J142

J153

S7

J134 J135 J136 J133 SW107

J141 J113 J114

S10

S11 SW133

S12 SW132
AUTO-CH PCB-CH

SW131

COPY

SW127

J139

J145

STOP

SW104

SW141

SW136

SW116

SW109

J149

HELP

J143

DIRECTRY /RROGRAM J138 SW106 J137

SW126

SW124

CID-PRINT

CID-SEARCH

PFUP1332Z PbF
R101

FAX START

REDIAL/PAUSE H/S MUTE

FLASH

MONITOR

C103

PREV

SW125

NEXT

123456789 A BC DE F GH I

MENU

KX-FL611GR: OPERATION BOARD (PCB3): COMPONENT VIEW

R151

263

KX-FL611GR

J101

16.3.2. OPERATION BOARD:BOTTOM VIEW

C104 C128 C129 C130 R137 C116 R119

C102 R108 R109 C127 R111 R144 C126 R136 C136 R143 C138 C134 R142 C131 R145 C135 R141 R140

5 IC102 4

23 22

IC101

12 11

33 34

44 1

J167 J166 R116 C141 R104 R118 R105 R117 R110 R113 R115 R112 R114 J165 R102 SW146 R107 R152 J164 R146 R123 C106 R122 C140 R120 R121 R124 C111 R129 C139 R148 C124 C120 R150 R103 R132 C122 C105 R133 C125 R131 R135 C118 R134 C119 C107 C117 C115 R130 R128 R149 R147 R127

R106

C110

R139

KX-FL611GR

KX-FL611GR: OPERATION BOARD (PCB3): BOTTOM VIEW

PFUP1332Z
TH101

PbF
A

123456789 A BC DE F GH I
R138

264
C133 C121 C108

16.4. HIGH VOLTAGE POWER SUPPLY BOARD (PCB4)


16.4.1. HIGH VOLTAGE POWER SUPPLY BOARD:COMPONENT VIEW
R202 R118 R117 R114 C202 C201

R203
R201 D202

EUKMBN889H
D203
T201

R211 C203 R208 R212 C207 R213

R110

R116

CN2

C102

R101

R102 Q102 R121 R204 R123


R124

ZD201

C205 R210
R206 R205

ZD202

24V GND CHG DEV TRS TOP CVR

R120

R106
R109

C112

Q101 R105 C106 R112 R113 R125 C109 C106 C111 D105

D109

R127

R111

R108

D205

R104

IC101

R214

R209

C209

R107 C103

C104

Q201

R115

D201

CHG

Q202
OPC

R207 C204 D204

D107
Q103

T101
TRS

C101 C110 R103 D101 R126


C108

IP101

SW101

KX-FL611GR: HIGH VOLTAGE POWER SUPPLY BOARD (PCB4): COMPONENT VIEW

R119

D104

PbF

DEV

265

KX-FL611GR

C104

D205

C112

T201

D109

C209

R214

R209

R109

R213 JC10
ZD202

JA9

C207

C103 R104

R120
R127

CN2

R108
JC1 JA10 C102

R205

C205 R210
Q202

R102 JA6 R121 JA5 JA4 R204

JC6

JC5

CHG JC9

JC2
R206

JC8

JC7

DEV

R207 D204
R119

C111 D105 TRS D104

OPC

R123

JA2 T101 JA3 D107 Q103 E C110 C101 JA1 SW101 IP101 N38

JC4

KX-FL611GR

16.4.2. HIGH VOLTAGE POWER SUPPLY BOARD:BOTTOM VIEW

JC3

266

ZD201

KX-FL611GR: HIGH VOLTAGE POWER SUPPLY BOARD (PCB4): BOTTOM VIEW


R211 C203 R208 R212 D203

EUKMBN889H

JA7 JA8 Q201 E D201

NPKN889

PbF
R107

R207

R205

R208 L203 1 CN201 L204

JB2

L202 JB1

R209 R212 Q201 E ZD201

R201

C202

R204

R206

C201 C208

IC201

R215 D201 R202

C114 R122

R115 R117 R116 C113 R114 ZD102 D106

L104 D108

16.5. LOW VOLTAGE POWER SUPPLY BOARD (PCB5)

JA1

C110

R101

C111

R111 R110 C107 R103

R107 JE1 R106

JC1

L101

D102

L102

R119

D103 D101

ZNR101

D104

"CAUTION-FOR CONTINUED PROTECTION


C101

AGAINST RISK OF FIRE, REPLACE ONLY WITH SAME TYPE AND RATING OF FUSES."

CN101

F101

CN102

KX-FL611GR

KX-FL611GR: LOW VOLTAGE POWER SUPPLY BOARD (PCB5): COMPONENT VIEW


E E PC101 PC103 C103 C104 R118 IC101 C112 C102 D107 TH101 N

T3.15AH 250V

120V

HEATER

267
R203 D203

C206

R213 C204 JD1 JD2 D202 C203 C207

16.5.1. LOW VOLTAGE POWER SUPPLY BOARD:COMPONENT VIEW

C212 T101
R102

R214

C105 PC102
R113 R112 D105

R104

ZD101

Q101

D109 L105 C109

ETXKM450A5B NPX450A5-1

D110

C106
R105 C115 R120 G SCR101

R121

PbF

L103
F102

C116

L 1
T10AH 250V

F101
1L

CN101

T3.15AH 250V
N C101

CN102

ZNR101 D104
L102

D101 D103

L101

C106

D102
D107

D110

TH101

JC1 R106 R102 R107 C110 C111 R110 C107

Q101

ZD101

JE1 C102
JA1

R101

C112 C113 R116


R118

R111 D106 ZD102

T101

R117

PC102

C103

C104

R114 R115 C114


E PC101

R122
E

IC101 C105
PC103

D201

IC201

C212
R204

R206 Q201 R212 R209 R208


R207 R205

R201

PDWN HTRCTL 5V DG PG PG 24V 24V

ZD201
C201 C208 L202 JB1

KX-FL611GR

KX-FL611GR: LOW VOLTAGE POWER SUPPLY BOARD (PCB5): BOTTOM VIEW


JB2

268
F102 1 T10AH 250V
C116 R121

16.5.2. LOW VOLTAGE POWER SUPPLY BOARD:BOTTOM VIEW

PbF
R202 C202 L203

SCR101 G L103 R120 C115 R105 C109


R119

D109 R103 D105

D108

R112

L104

R113

D202

R214

JD2 JD1 C206 D203


CN201

C207 C204 C203 R213 R203 L204

16.6. EXIT SENSOR BOARD PARTS (PCB6)


C52 5 CN52
PS51

1 PFUP1331Z -B PbF CN51

PCB-CH

AUTO-CH

12 345 6789 ABCDE FGH I PFUP1331Z -B PbF

C51

PFUP1331Z -B (PFUP1331Y -B)

KX-FL611GR: EXIT SENSOR BOARD (PCB6)

16.7. DRUM AND TONER SENSOR BOARD (PCB7)

PCB-CH

AUTO-CH

PFUP1331Z -C PbF IC60

PFUP1331Z -C PbF

12 345 6789 ABCDE FGH I

C60

SW60 1 CN60 4

J72

PCB-CH

ZNR71

J71

269

PFUP1331Z -C (PFUP1331Y -C)

KX-FL611GR: DRUM AND TONER SENSOR BOARD (PCB7)

16.8. VARISTOR BOARD (PCB8)


PFUP1331Z -D PbF PFUP1331Z -D PbF

12 345 6789 ABCDE FGH I

PFUP1331Z -D (PFUP1331Y -D)

KX-FL611GR: VARISTOR BOARD (PCB8)


KX-FL611GR

KX-FL611GR

270

K.N KXFL611GR

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