K.G. Tsakalakis
School of Mining and Metallurgical Engineering, National Technical University of Athens, Greece
m r
1.0
Sharpness of
[
E c = 1 − 1 − ( d / d max ) ] (4)
Fraction to underflow
small diameter (10 mm) hydrocyclones, used in Equation (5) was extensively tested before
sub-sieve classification, exhibit a fish-hook (Tsakalakis, 1988) in order to be used as a
partition curve and a high bypass fraction, screen size-separation model. Finally, the
which results in high particle recovery to the following model, incorporating one more
underflow and a high concentration ratio. The parameter n, was proved to have a better fitting
fish-hook partition curve observed can be capability than Eq. (5) to screening data and was
accurately described by a general classification used as a screening function, i.e.
model proposed. b
"Nageswararao (2000) claims that the − n
infrequently reported fish-hook effect, in E = ae l (6)
hydrocyclone classifications, seems to be of where E was the cumulative undersize recovery
partial acceptance. The fundamental models to of the screen, l was the screen length in cm and
date do not predict a "fish-hook" phenomenon. α, b parameters > 0.
Current theories to explain it, based on the size It was noted that, when the value of n varies
dependent bypass mechanism, are mere between 0.5 and 2.0 (0.5 < n < 2.0), the form of
mathematical transformations and it is still a the curves changes slightly as is shown in Fig. 2
long way before it could be universally accepted (curves for n=0.7 or 2.0). This fact, in some
as a scientifically significant physical effect." cases, leads to better goodness of fit to the data.
Kraipech et al. (2002), based on It is evident that the curves in Fig. 2 resemble in
experimental data, attempted to model the fish- shape the curve Ec shown in Fig. 1, which
hook phenomenon by proposing two different
represents the corrected efficiency of a classifier.
approaches (the classification approach A and
the bypass Approach B). For each of these By reason of this observation, Eq. (6) was
approaches a different model was derived. suitably recast and then subjected to
mathematical analysis in order to verify its fitting
capability when used as a classifier corrected-
2. DERIVATION OF THE NEW MODEL efficiency function.
It is known (Daniel and Wood, 1980) that the From Eq. (6), substituting (e/2 = 1.359) for a,
following model (d50c)n for b and d for l , we get
n
b −( d50 c / d )
E = ae
−
l (5) Ec = 1.359e (7)
Table 3: Comparison of the actual efficiencies Ea computed from the various models
Experimental actual Calculated actual efficiency (% to underflow) from the
Geometric mean size various models for Rf = 47.9%
efficiency Ea, % to
d, µm
underflow Lynch Plitt-Reid Harris New Model
1173 100.0 100.0 100.0 100.0 100.0
701 100.0 99.98 100.0 100.0 100.0
496 99.6 99.69 99.69 100.0 100.0
351 99.2 97.93 97.66 99.21 96.66
247 92.7 92.60 92.08 92.60 90.41
175 79.2 83.78 83.64 82.70 83.28
124 75.9 74.16 74.37 73.17 75.46
88 70.1 66.20 66.29 65.51 67.54
57 57.2 59.22 58.84 58.65 58.63
22* 48.9 51.92 50.97 51.27 48.76
Computed actual separation size d50, µm 11.83 16.7 15 28.3
dmax at Ec =1, in µm - - 433.1 436.2
the proposed model are relatively close to those corresponds to Ec=0.5 or 50%. Similarly, when
predicted from the others. Ec=1 or 100%, then A=0.7358 or 73.58 %.
Taking into account the above observations, the
ordinate (y-axis) of a Rosin-Rammler graph was
5. GRAPHICAL REPRESENTATION OF THE modified, putting in the points of 36.79% and
NEW MODEL 73.58% retained, the values 50% and 100% for
Equation (7) can be rearranged to give: Ec, respectively.
n
Equation (9) can be represented as a straight
− ( d50 c d )
Ec 1.359 = e (8) line on the new graph. The parameter n is
positive, but the slope of the line is negative, as
Substituting A for (Ec/1.359) gives: shown below:
− ( d50c d ) n
A=e (9) log ( log ( 1.359 E c )) = − n log d + n log d 50 c − log(2.303)
Equation (9) is a modified Rosin-Rammler (10)
equation. From Eq. (9) it is clear that, when
d=d50c then A=0.3679 or 36.79%, which Thus d50c can be easily obtained from the point
on the abscissa (x-axis) corresponding to the
corrected efficiency Ec=0.5 or 50%. Applying
Experimental actual efficiency Ea (% to underflow)
100
the same procedure, dmax can be calculated from
the graph as corresponding to Ec = 1.
90 Figure 5 shows the new graph, which
represents the pairs (Ec, d) from Table 1.
80
6. CONCLUSIONS
70
The present model is a powerful two-parameter
60
Actual Efficiency (Ea) model. All the parameters describing the
Lynch
Harris performance of a classifier can be
50
Plitt-Reid mathematically and graphically obtained with
New Model (K.T.)
accuracy comparable to that presented by the
50 60 70 80 90 100
already known models. It can be used as an
Actual efficiencies predicted from various models (%)
alternative or in parallel with the other already
Figure 4: Comparison of the actual efficiencies predicted applied models for the calculation of d50c, dmax
from various models to the actual efficiency (Ea) from and d50 (actual separation size).
size analysis. Solid line corresponds to y=x. It was pointed out that d50 is closer to the
6 Advances in Mineral Resources Management and
Environmental Geotechnology, Hania 2004, Greece
Figure 5: Hydrocyclone classification tests: modified Rosin-Rammler y-axis versus log plot.
experimental one than those predicted from the Finch, J.A., (1983). Modelling a fish-hook in
other models. This is due probably to the Hydrocyclone Selectivity Curves, Powder
Technology, 36, pp.127-129.
superior fitting capability of the proposed model Harris, C.C., (1972). Graphical representation of
for the fine size fractions. classifier-corrected performance curves, Trans. Instn
It can also be thought as an advantage of the Min. Metall., Sect. C 81, pp. 243-245.
proposed model that Ec is predicted to be 1.359 Kraipech, W., W. Chen, F.J. Parma and T. Dyakowski,
or 135.9% at infinite particle size, whereas Ec = (2002). Modelling the fish-hook effect of the flow
1 or 100% at a finite particle size dmax, as it within hydrocyclones, Int. J. Miner. Process. 66, pp.
49-65.
actually happens in wet classification. Lynch, A.J., (1965). The characteristics of hydrocyclones
Actually, the proposed model is in most and their application as control units in comminution
cases reliable and adequate for the circuits, Prog. Rep. Dep. Min. Metall., Queensland
representation of the classifier efficiency Univ., No 6.
(corrected and actual), but it needs further Luckie, P.T. and L.G. Austin, (1974). Technique for
derivation of selectivity functions from experimental
testing for its applicability to other classification data, In: Proceedings of 10th Int. Miner. Process.
tests. However, for the case examined here it Congress, IMM, London, pp. 773-790.
was found to be valid. Nageswararao, K., (1999). Reduced efficiency curves of
industrial hydrocyclones-An analysis for plant
practice, Minerals Engineering, vol. 12, No. 5,
ACKNOWLEDGEMENT pp.517-544.
Nageswararao, K., (2000). A critical analysis of the fish-
The author is indebted to Professors A. hook effect in hydrocyclone classifiers, Chemical
Frangiskos and E. Mitsoulis for helpful Engineering Journal, 80, pp. 251-256.
discussions and suggestions. Pasquier, S. and J.J. Cilliers, (2000). Sub-micron particle
dewatering using hydrocyclones, Chemical
Engineering Journal, 80, pp. 283-288.
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