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VAG Butterfly valves Soft sealing, maintenance-free and safe

Gate valves Ball valves

Sluice gate Hydrants valves /Penstocks

House connection valves

Non-return valves

Butterfly valves

Valves and control valves

Accessories

Contents

Gate valves Ball valves Sluice gate valves Penstocks Hydrants House connection valves Non-return valves Butterfly valves

Butterfly valves VAG Butterfly valves VAG EKN Butterfly valves VAG CKN Butterfly valves VAG AREX / AREX L-Butterfly valves VAG CEREX / CEREX L-Butterfly valves VAG AREX / CEREX Butterfly valves VAG INTEREX Butterfly valves Assembly and operating instructions Valves 45 69 10 11 12 13 14 17 18 21 22 25 26

Valves and control valves Accessories

We reserve the right to make technical changes and use similar or higher-quality materials. Drawings are non-binding.

2 VAG Butterfly valves

Flexible production techniques allow us to provide the right solution for nearly every situation. Municipal water suppliers, power plant operators and industries across the world have placed their trust in our products, our engineers and our consulting capability. The reliability and durability of our products are second to none. In 2001, JMA Hodonin the largest valve manufacturer in The Czech Republic became a subsidiary of VAG-Armaturen GmbH, creating a strong joint company. JMA is known for its top quality products and engineering work, which are just two good reasons for the cooperation between JMA and VAG. The dialogue between the two companies, which are both market leaders in their respective fields, leads to new ideas and innovative solutions.

For more than a century, water has been our companys element. We see the task of meeting the demands of quality, reliability and durability made upon our products as our responsibility to mankind. For this reason, our solutions set standards from which coming generations will profit. In nearly all stages of the preparation, transportation and storage of drinking and service water, VAG provides solutions which are designed to be durable, reliable and of economic benefit. In the sewage field, VAG solutions comprise well-devised technologies for all application areas and problems. VAG stands for experience. Thanks to the wide range of products in numerous industrial fields, VAG valves are tried-andtested and enjoy a high level of recognition.

VAG Butterfly valves 3

VAG Butterfly valve PN 10, 16, 25 DN 80125


Product features

Water Gas

disk double offset on shaft soft sealing disk completely rubber coated body seat ring made of stainless steel mounted self-locking gear box with adjustable metallic limit stops and position indicator on the cover delivery test acc. to EN 558-1, series 14 (DIN 3202, F4)

Materials
body and disk mad of ductile cast iron with nodular graphite GGG-40 valve shaft of stainless steel 1.4021 disk completely coated with EPDM shaft bearing with Teflon sliding surface due to DU-bushings

Corrosion protection Accessories


Operating key Assembly fittings Surface box, cast iron Surface box, plastic Surface box, plastic, adjustable Supporting plate, plastic Handwheels body inside and outside epoxy powder-coated (EP-P), RAL 5005 disk rubber coated

Field of application
plant and underground installation

Versions
Standard pressure stage: PN 10/16 pressure stage: PN 25 with gear unit on request with electrical actuator (please ask for matching possibilities) pneumatic actuators and automation systems by FESTO

Delivery inspection
in acc. with EN 12266

4 VAG Butterfly valves KAT 13 17-A

Water Gas

VAG Butterfly valve PN 6...25 DN 150...1000

With handwheel

With electrical setting actuator

Dimensions in mm Nominal diameter Flange dimesnions in acc. with EN 1092-2 part 2 PN 16 DN D k Holes d2 b Flange dimesnions in acc. with EN 1092-2 part 2 PN 25 D k Holes d2 b Construction dimensions e1 e2 e3 Hand actuator Type i Rev./stroke Electrical actuator Typ Net weight. kg need of space m 3 17 0,028 218,5 166,5 80 180 200 160 8 19 19 200 160 8 19 19 100 190 220 180 8 19 19 235 190 8 23 19 110 233,5 181,5 GS50.3 52:1 12,75 SA 07.5 21 0,03 25 0,035 125 200 250 210 8 19 19 270 220 8 28 19 125 246,5 194,5 Construction length in acc. EN 558, series 14 l1

KAT 13 17-A VAG Butterfly valves 5

VAG EKN Butterfly valves EPOXY version PN 6...40 DN 150...2400


Product features

Water Gas

Acc. to EN 593 Disk double offset on shaft Disk with closed bearing eyes Soft sealing due to chambered sealing ring on the disk Sealing ring can be exchanged without dismantling the disk Sealing surface of body as nicel surface seal, micro-finished With mounted gear unit, irreversible, with settable, metallic limit sopts and position display in lid Face to face acc. To EN 558-1, series 14 (DIN 3202, F4) DVGW tested and registered Delivery test acc. to EN 12266 (DIN 3230 part 4)

Accessories
Operating key Assembly fittings Surface box, cast iron Surface box, plastic Surface box, plastic, adjustable Supporting plate, plastic Handwheels

Materials
Body and disk of ductile cast iron EN - JL 1040 (GG-25) Valve shaft of stainless steel 1.4021 Sealing of butterfly valve and O-rings of EPDM Rod-end bearing of bronze

Corrosion protection
body inside and outside, and disk epoxy powder-coated (EP-P), in acc. with GSK guidelines > DN 600 epoxy coating (EP-F)

DIN-DVGW inspection
DN 150...1200 PN 16 tested and registered under No. NV-6201AT2550 The operating and maintenance instructions KAT 234 200-B (1310-B) are authoritative and must be observed during installation and operation.

Field of application
permitted operating temperatures for neutral fluids: 50 C plants and underground installation

Versions
pressure range: PN 6 DN 900...2400 - PN 10 DN 200...2000 PN 16 DN 150...1800 - PN 25 DN 150...1200 with gearing on request - pressure stage: PN 16 DN 100/125 - PN 40 DN 150...600 - with electrical actuator - with pneumatic or hydraulic actuator - with lifting brake

Field of application
DN PN Max. water flow velocity 1) m/s 2,5 3 5 6 6

Water
Permitted operating over-pressure 10 10 16 25 40 Permitted operating temperature for neutral liquids 2) C 50 50 50 50 50

Pressure test
Test pressure in bar with water in body 9 15 24 37.5 60

in acc. with EN 12266 water

with water in outflow 6 10 16 25 40

mm 600...2400 200...2400 150...1800 150...1200 150... 600

bar 6 10 16 25 40

Field of application
DN PN Permitted operating over-pressure bar 10 16

Gas systems in acc. with DIN 30690

Pressure test in acc. with EN 12266 gas


Test pressure in bar

mm 150...1200 150...1200
1

bar 10 16

Permitted operating temperature for gases 3) in acc. with DVGW-G-260 with air C 4) 50 50

with water in body 0.5 0,5

with air in body 24 24

with air in body 17.6 17,6

in outflow 0.5 and 17.6 0,5 and 17,6

) For differential pressures, which are below the nominal pressure, the permissible throughflow speed is respectively higher. Please observe the tolerance levels in the operating instructions KAT 1310-B (formerly KAT 234200-B). 2 ) Water, non-aromatic hydrocarbons, weak alkalines, weak acids, air, nitrogen etc. 3 ) Gases with no more than 5 g/operational m3-benzyl content. 4 ) Neutral gases, dry up to 90 C.

6 VAG Butterfly valves KAT 13 10-A

Water

VAG EKN Butterfly valves Enamelled version PN 6...25 DN 150...1000

Product features
Acc. to EN 593 Disk double offset on shaft Disk with closed bearing eyes Soft sealing due to chambered sealing ring on the disk Sealing ring can be exchanged without dismantling the disk Enamelled body sealing surface and disk With mounted gear unit, irreversible, with settable, metallic limit stops Construction length in acc. With EN 588-1, series 14 (DIN 3202, F4) DVGW tested and registered Delivery test acc. to EN 12266 (DIN 3230 part 4)

Materials
Body and disk of ductile cast iron EN - JL 1040 (GG-25) Shafts made of stainless steel 1.4021 Disks-seals and O-rings made of EPDM Shaft bearings made of bronze

Accessories
Operating key Assembly fittings Surface box, cast iron Surface box, plastic Surface box, plastic, adjustable Supporting plate, plastic Handwheels

Corrosion protection
body inside true enamel, outside prime enamel and epoxy coating (EP-F) disk epoxy powder-coated (EP-P), > DN 600 epoxy coating (EP-P)

Field of application
permitted operating temperature for neutral fluids: 50C . plant and underground installation .

Versions
pressure stage: PN 6 / 10 / 16 / 25 with gear unit on request - DN 700...1000, PN 6...16- with pneumatic or hydraulic actuator - with lifting brake .

The operating and maintenance instructions KAT 234 200-B (1310-B) are authoritative and must be observed during installation and operation.

DIN-DVGW inspection

DN 150...1200, PN 16 tested and registered under No. NV-6201AT2550

Field of application water


Nominal diameter DN mm 800...1000 200...1000 150...800 150...600
1

Pressure test
Permitted operating over-pressure bar 6 10 16 25 Permitted operating temperature for liquids and non-flammable 2) gases with water C 50 50 50 50 Test pressure in bar

in acc. with EN 12266

Nominal pressure for liquids PN bar 6 10 16 25

Max. water flow velocity1) m/s 2.5 3 5 6

with water in body 9 15 24 37.5

with water in outflow 6 10 16 25

) For differential pressures, which are below the nominal pressure, the permissible throughflow speed is respectively higher. Please observe the tolerance levels in the operating instructions KAT 1310-B (formerly KAT 234200-B). 2 ) Water, non-aromatic hydrocarbons, weak alkalines, weak acids. Waste water may not contain any plait-forming contents!

KAT 13 11-A VAG Butterfly valves 7

VAG EKN Butterfly valves EPOXY version


Dimensions / weights

Water Gas

Construction lengths and flange dimensions in mm Nominal diameter DN 150 200 250 300 350 400 450 Construction length in acc. l1 210 230 250 270 290 310 330 with EN 558-1 14 PN D 285 340 400 455 505 565 615 6 . . . 10 k 240 295 350 400 460 515 565 Holes 8 8 12 12 16 16 20 d2 23 23 23 23 23 28 28 b 19 20 22 24.5 24.5 24.5 26.5 D 285 340 400 455 520 580 640 PN 16 k 240 295 355 410 470 525 585 Holes 8 12 12 12 16 16 20 d2 23 23 28 28 28 31 31 b 19 20 22 24.5 26.5 28 31.5 D 300 360 425 485 555 620 670 PN 25 k 250 310 370 430 490 550 600 Holes 8 12 12 16 16 16 20 d2 28 28 31 31 34 37 37 b 20 22 24.5 27.5 30 32 34.5 D 300 375 450 515 580 660 685 PN 40 k 250 320 385 450 510 585 610 Holes 8 12 12 16 16 16 20 d2 28 31 34 34 37 41 41 b 20 30 34 39,5 44 48 49 Flange for the actuator connection between gear unit and valve in acc. with DIN EN ISO 5211.

500 350 670 620 20 28 26.5 715 650 20 34 31.5 730 660 20 37 36.5 755 670 20 44 52

600 390 780 725 20 31 30 840 770 20 37 36 845 770 20 41 42 390 795 20 50 58

700 430 900 840 24 31 32.5 910 840 24 37 39.5 960 875 24 44 46,5 995 900 24 48 64

800 470 1020 950 24 34 35 1025 950 24 41 43 1085 990 24 50 51 1140 1030 24 56 65

900 510 1120 1050 28 34 37.5 1125 1050 28 41 46.5 1185 1090 28 50 59.5 1250 1140 28 56 70

1000 550 1245 1160 28 37 40 1255 1170 28 44 50 1320 1210 28 57 60 1360 1250 28 56 75

1100 590 1340 1270 32 37 43

1200 630 1470 1380 32 41 45 1485 1390 32 50 57 1530 1420 32 57 74 1575 1460 32 62 80

1300 670

1400 710 1675 1590 36 44 55 1685 1590 36 50 64 1755 1640 36 62 76 1795 1680 36 62 85

1500 750 1785 1700 36 44 60 1820 1710 36 57 67 1865 1759 52 48 77,5

1600 790 1915 1820 40 50 60 1930 1820 40 57 70 1975 1860 40 62 84 2025 1900 40 70 108

1800 870 2115 2020 44 50 65 2130 2020 44 57 70 2195 2070 44 70 90

1490 32 44 45

8 VAG Butterfly valves KAT 13 10-A

Water
Dimensions / weights
Construction lengths in mm. Net weights and space requirements = version with handwheel Nominal diameter DN 150 200 250 300 350 400 450 500 600 PN 6 d1 e1 e2 e3 e4 e5 e6 e7 h2 h3 I2 Gear unit Type Rev./stroke Net weight kg 250 250 250 250 350 400 400 500 PN 10 d1 e1 150 180 215 240 261 306 345 392 e2 308 351 401 411 465 508 539 625 e3 256 299 349 359 403 442 473 541 e4 50 50 50 50 63 80 80 100 e5 73 73 73 73 94 111 111 148 e6 54 54 54 54 75 88 88 105 e7 h2 h3 I2 Gear unit Type Rev./stroke Net weight kg PN 16 d1 e1 e2 e3 e4 e5 e6 e7 h2 h3 I2 Gear unit Type Rev./stroke Net weight kg PN 25 d1 e1 e2 e3 e4 e5 e6 e7 h2 h3 I2 Gear unit Type Rev./stroke Net weight kg PN 40 d1 e1 e2 e3 e4 e5 e6 e7 h2 h3 I2 Gear unit Type Rev./stroke 216 231 175 185 259 231 205 225 309 231 232 260 319 231 265 270 358 231 288 300 GS 63.3 12.75 130 400 275 463 401 80 94 75 356 308 295 320 GS 80.3 13.25 155 400 275 485 419 80 111 88 362 308 315 320 385 308 312 250 416 308 340 300 466 407 395 330 700 800 500 509 772 684 125 173 150 609 395 515 450 GS 125.3 VZ 4 13 600 400 512 772 684 125 173 150

VAG EKN Butterfly valves EPOXY version

500 462 722 634 125 173 150

900 1000 1100 400 500 806 828 885 940 736 802 125 125 173 173 150 150 661 727 432 432 565 630 550 600 GS 125.3 GS 125.3 VZ 4 VZ 4 13 51 740 920 400 400 400 576 642 692 830 900 968 750 820 873 160 160 160 218 218 218 165 175 175 729 783 520 517 630 680 600 650 GS 160.3 GZ 8:1 110.5 1050 1390 500 666 985 888 200 273 208 773 642 635 600 GS 200.3 GZ 8:1 216 1320 500 681 1051 911 250 335 258 781 722 665 600 GS 200.3 GZ 16:1 216 1685 500 681 1051 894 250 ~385 2558 781 ~725 700 600 GS 250.3 GZ 16 212

1200 1300 500 738 1014 919 160 218 175 829 537 740 700 GS 160.3 GZ 8:1 110,5 1555 500 400 763 830 1104 1235 989 1100 200 250 273 365 208 268 874 880 667 745 740 795 700 750 GS 200.3 GZ 8:1 216 1740 2260 500 784 1154 1014 250 335 258 884 722 750 700 GS 250.3 GZ 8:1 212 2090 500 813 1175 1035 250 335 258 895 722 780 700 GS 200.3 GZ 16:1 216 2400 500 813 1269 1108 315 490 340 895 ~865 800 900 GS 315 GZ 30 424

1400 400 855 1220 1100 200 315 215 907 665 845 800 GS 200.3 GZ 8:1 106 2060 400 880 1285 1150 250 365 268

1500 400 920 1290 1155 250 365 268 982 745 870 850

2525 500 970 1290 1130 250 365 268

1600 400 970 1380 1245 250 365 268 1013 745 965 900 GS 250.3 GZ 16:1 208 3685 500 995 1386 1226 250 365 268 1013 745 965 900

1800 400 1100 1490 1355 250 365 268 1124 745 1065 1000

4625 500 1140 1460 1300 315 555 340 1154 865 1065 1000 GS 315.2 GZ35 32:1 424 4850 630 1170 1725 1530 400 610 430 1270 963 1070 1000 GS 400.2 GZ35 32:1 432

250 115 279 225 50 73 54 185 231 150 150

44 250 150 308 256 50 73 54 216 231 175 185

GS 50.3 12.75 60 81 250 250 180 215 351 401 299 349 50 50 73 73 54 54 259 309 231 231 205 232 225 260 GS 50.3 12.75 60 250 180 351 299 50 73 54 259 231 218 240

110 350 240 440 378 63 94 75 333 283 265 270 GS 63.3 12.75 116 400 240 450 384 80 111 88 327 308 285 285

30 250 115 277 225 50 73 54 185 231 155 160

44 250 150 308 256 50 73 54 216 231 185 200

85 350 215 419 357 63 94 75 312 283 248 255 GS 63.3 12.75 103 350 235 425 359 80 111 88 312 288 260 260

GS 80.3 13.25 32 67 133 174 250 250 400 400 133 198 260 307 289 363 440 555 227 301 384 467 80/ 63 63 125 100 94 94 111 173 75 75 88 125 185 259 327 392 263 263 308 332 155 230 295 345 160 240 285 360 GS 80,3 GS 125.3 100.3/ VZ 4 GS 63.3 GS 63.3 GS 63.3 GS 80.3 GSVZ 4 12,75 12,75 12,75 13,25 13,25 52

GS 50.3 12.75 50 250 168 320 258 63 94 75 216 263 195 200

559 395 455 400 GS 125.3 GS 80.3 GS 100.3 VZ 4 13.25 13 13 190 240 320 470 400 500 500 500 306 357 413 470 508 583 673 736 460 499 585 648 100 100 125 125 148 148 173 173 105 105 150 150 385 424 510 573 367 407 395 395 325 362 425 460 250 300 330 400 GS 125.3 GS 125.3 GS 100.3 GS 100.3 VZ 4 VZ 4 13 13 13 51 237 300 460 670 400 400 500 400 312 377 425 490 555 636 679 755 467 548 591 675 100 125 125 160 148 173 173 218 105 150 150 175 392 473 516 578 428 432 452 535 340 370 428 485 250 300 330 400 GS 125.3 GS 125.3 GS 125.3 GS 160,3 VZ 4 VZ 4 VZ 4 GZ 14 51 51 51 280 380 490 400 400 500 400 307 371 417 487 555 641 715 770 467 553 614 675 125/ 125 160 200 160 173 173 218 305 125 150 165 208 392 478 524 585 432 432 537 ~600 350 395 460 505 300 390 460 400 GS 125.3/ GS 160.3/ GS 200,3 GS 125,3 VZ 4 GS 160.3/ GZ 8:1 GZ 8:1 VZ 4 GZ 8:1 52 52 110,5 216

609 675 432 520 515 565 450 550 GS 125.3 VZ 4 51 620 800 400 500 537 615 822 935 721 839 160 200 218 273 175 208 631 724 517 642 520 570 450 550 GS 160.3 GZ 8 110.5 775 970 500 500 571 612 894 954 797 839 200 200 273 273 208 208 682 724 642 667 550 600 450 550 GS 200.3 GS 200.3 GZ 8:1 GZ 8:1 108.5 216 800 1250 500 500 571 613 894 954 797 839 200 200 305 305 208 208 682 724 ~670 ~670 580 640 450 550 GS 200.3 GS 200.3 VZ 16.1 VZ 16.1 216 216

920 985 745 745 845 900 800 850 GS 200.3 GZ 16:1 208 2545 3525 400 400 915 1000 1235 1315 1075 1155 315 315 555 555 340 340 928 1010 865 865 850 920 800 850 GS 250.3 GZ 32:1 424 2945 3755

3985 400 1045 1415 1255 315 555 340 1058 865 970 900

4450 1194 1618 1425 40 610 430 1250 1110 670 GS 400,2 GZ 35

500 1025 1483 1288 400 610 430 1030 ~965 925 1000 GS 400 GZ 30 432

KAT 13 10-A VAG Butterfly valves 9

VAG CKN Butterfly valves PN 10/16 DN 100...400


Product features

Water

Centrally supported disk Resilient seal and vulcanized Enameled body sealing surface < DN 300: axial screw gear integrated in body, free of maintenance, selflocking, with metallic buffer < DN 300: with attached helical reducer, selflocking, with adjustable, metallic buffers as well as position indicator on cover face to face acc. to EN 558-1, series 14 (DIN 3202, F4) and to EN 558-1, series 16 (DN 200...400) Delivery test acc. to EN 12266 (DIN 3230 part 4)

Materials
Body and disk of ductile cast iron EN - JS 1030 (GGG-40) Disk vulcanized with NBR Disk shafts of stainless steel

Corrosion protection
Body inside true enamel, outside prime enamel and epoxy coating (EP-F)

Field of application
Permitted operating temperature for neutral fluids: 50C Plants and underground installation

Versions
Hand operation, without operation facilities On request Disk vulkanized with EPDM- with electric actuator Stellantrieb Our assembly and operating instructions Valves are authoritative for proper assembly and safe operation and must be observed.

Accessories
Operating key Assembly fittings Surface box, cast iron Surface box, plastic Surface box, plastic, adjustable Supporting plate, plastic SERIO-N display unit mech. SERIO-N display unit electr. Handwheel

Field of application
Nominal diameter DN mm 100...400 200...400 Nominal pressure PN bar 16 10 Max. water flow velocity m/s 4 4

Water
Permitted operating over temperature 16 10 Permitted operating temperature for neutral liquids C 50 50

Pressure test
Test pressure in bar

in acc. with EN 12266

with water in body 24 15

with water in outflow 16 10

10 VAG Butterfly valves KAT 13 30-A

Water

VAG CKN Butterfly valves

Dimensions / weights
DN 100200 E-actuator SA 07.5 DN 250300 E-actuator SA 10.1

E-actuator Adapter for E-actuator in acc. with DIN-ISO 5210 Form B 3 Construction site F10

Dimensions in mm Nominal diameter Construction dimensions DN d1 h1 h2 h3 h4 l1 l2 Rev./stroke Net weight Space req. Flange dimensions in acc. with EN 1092 PN 10 D k Holes d2 b Flange dimensions in acc. with EN 1092-2 PN 16 D k Holes d2 b
1

100 200 340 278 526 430 190 265 17 23 0.020 200 200

125 200 353 291 539 442 200 265 17 28 0.024 200 200

150 200 367 305 553 456 210 265 17 30 0.030 200 200 200 200 200 285 240 8 23 19

200 315 397 326 574 486 230 265 17 39 0.060 340 295 8 23 20 340 295 12 23 20

250 315 423 352 602 512 250 282 17 53 0.077 395 350 12 23 22 405 355 12 28 22

300 400 475 380 630 564 270 282 17 75 0.124 445 400 12 23 24 460 410 12 28 24

200 200 16 200PN 10 = PN 200 200 220 180 8 19 19 200 250 210 8 19 19

) Net weight and space requirements = Version with handwheel

KAT 13 30-A VAG Butterfly valves 11

VAG AREX-Butterfly valves PN 10/16 DN 32800


Product features

Water Waste Water

Acc. to EN 593 Centrally supported disk For installation between pipe flanges Soft sealing due to elastomere collar stretched in the body Face-to-face acc. To EN 558-1 Basic series 20 (DIN 3202 / K1) DVGW tested and registered Delivery inspection acc. to EN 12266 (DIN 3230 part 4)

Materials
Body made of cast iron EN - JL 1040 (GG-25) Disk made of ductile cast iron EN - JS 1030 (GGG-40) Shafts made of stainless steel 1.4021 Sealing collar made of EPDM .

Corrosion protection
Body and disk epoxy-coated (EP-P)

Field of application Accessories


Hand lever Index hand lever Worm gear unit Permitted operating temperature for fluids: 90C Plants .

Versions
DN 32...150 = PN 16 from DN 200 = PN 10 With free shaft end and actuator flange in acc. with DIN EN ISO 5211 On request From DN 800 With electrical or pneumatic actuators Seal collars of other materials (observe temperature limits) Disk made of other materials and with other coatings With notch arm With gearing

DIN-DVGW inspection
Tested and registered under No. NW-6201 BM0438 The operating instructions KAT 13 44-B are authoritative for proper assembly and operation and must be observed.

Field of application

Water

Pressure test

in acc. with EN 12266

Nominal 2) diameter DN mm 32 . . . 150 200 . . . 800


1 2

Nominal pressure PN bar 16 10

Max. water Permitted operating over-pressure for flow velocity3) permitted operating temperature1) Collar EPDM Collar NBR m/s bar C bar C 4 4
3

Test pressure with water in bar in body 24 15 in outflow 18 11

16 10

95 95

10 10

100 100

) The material resistance depends on the media and temperature. If in doubt, exact details are required for the final choice of material. ) DN>800 on request ) When butterfly valve is open in relation to the full cross-section (only valid for water)

12 VAG Butterfly valves KAT 13 44-A

Water Waste Water


Product features

VAG AREX L-Butterfly valves PN 10/16 DN 50...600

acc. with EN 593 Centrally supported disk As end valve for flanging to pipe flanges in acc. With EN 1092 PN 10/16, and ANSI B 16.5 class 150 Soft sealing due to elastomere collar stretched in the body Construction length in acc. With EN 558-1, basic series 20 (DIN 3202 / K 1) DVGW tested and registered Delivery inspection acc. to EN 12266 (DIN 3230 part 4))

Materials
Body made of cast iron EN - JL 1040 (GG-25) Disk made of ductile cast iron EN - JS 1030 (GGG-40) Shaft made of stainless steel Seal collar made of EPDM

Corrosion protection
Body and disk epoxy-coated (EP-P)

Field of application
Permitted operating temperature for fluids: 90C For plants as end valve

Accessories
Hand lever Index hand lever Worm gear unit

Versions
DN 32...150 = PN 16 from DN 200 = PN 10 Basic version with free shaft end and driving flange acc. DIN - ISO 5210/5211 T.1 On request PN16 - from DN 200 With electrical or pneumatic actuators Seal collars of other materials (mind temperature limits) Disk of other meterials and with other coatings With hand leverl With worm gear unit Use between bordering flange

DIN-DVGW inspection
Tested and registered under No. NW-6201 BM0438 The operating instructions KAT 13 44-B are authoritative for proper assembly and operation and must be observed.

Field of application

Pressure test

in acc. with EN 12266

Nominal2) diameter DN mm 32 . . .150 200 . . . 600


1 2

Nominal pressure PN bar 16 10

Max. water flow velocity3) m/s 4 4


3

Permitted operating over-pressure for permitted operating temperature1) Collar EPDM Collar NBR bar C bar C 16 10 90 90 10 10 100 100

Test pressure in bar in body bar 24 15 in outflow bar 18 11

) The material resistance depends on the media and temperature. If in doubt, exact details are required for the final choice of material. ) DN > 600 on request ) When butterfly valve is open in relation to the full cross-section (only valid for water)

KAT 13 47-A VAG Butterfly valves 13

VAG CEREX 200 Butterfly valves PN 10/16 DN 32...800


Product features

Water Industry

Acc. to EN 593 Axial bearing of disk Trapping between pipe-line flanges Soft sealing due to restrained elastomer-collar in the body Face to face acc. to EN 558-1 series 20 (DIN 3202 / K1) DVGW tested and registered Delivery test acc. to EN 12266 (DIN 3230 part 4)

Materials
Body and disk of ductile casting iron EN - JS 1030 (GGG-40) Studs of stainless steel 1.4021 Seal collar of EPDM

Corrosion protection
Body and disk epoxy coating (EP-P)

Field of application Accessories


Hand lever Index hand lever Worm gear unit Permitted operation temperature for fluids: 90C Plants

Versions
DN 32...150 = PN 16 from DN 200 = PN 10 With free shaft extension acc. To DIN - ISO 5210/5211 part 1 On request From DN 800 PN 16 DN from 200 With electricale.g.pneumatiactuators Seal collar made of other materials(watch temperature limits) Disk made of other materials and with other coatings With screen hand lever With gearing The operating instructions KAT 13 44-B are authoritative for proper assembly and operation and must be observed.

DIN-DVGW inspection
Tested and registered under No. NW-6201 BM0439 (Water)

Field of application Water / industry


Nominal diameter DN mm 32 . . . 150 200 . . . 600
1

Pressure test in acc. with EN 12266


Test pressure in bar in body bar 24 15 in outflow bar 18 11

Nominal pressure PN bar 16 10

Max. water Permitted operating over-pressure flow velocity 2) for permitted operating temperature1) Collar EPDM Collar NBR m/s bar C bar C 4 4 16 10 90 90 10 10 100 100

)The material resistance depends on the media and temperature. If in doubt, exact details are required for the final choice of material. 2 ) When butterfly valve is open in relation to the full cross-section (only valid for water).

14 VAG Butterfly valves KAT 13 47-A

Water Industry
Product features
Acc. to EN 593 Axial bearing of disk As end-valve for flanging at pipe-line flange Soft sealing due to restrained elastomer-collar in the body Face to face acc. to EN 558-1 series 20 (DIN 3202 / K1) DVGW tested and registered Delivery certificate acc. to EN 12266 (DIN 3230 part 4)

VAG CEREX 200 L-Butterfly valves PN 10/16 DN 50...600

Materials
body and disk of ductile casting iron EN - JS 1030 (GGG-40) Studs of stainless steel 1.4021 Seal collar of EPDM

Corrosion protection
Body and disk epoxy coating (EP-P)

Field of application
Permitted operation temperature for fluids: 90C For plants as end-valve

Accessories
Hand lever type Index hand lever Worm gear unit The operating instructions KAT 13 44-B are authoritative for proper assembly and operation and must be observed.

Versions
DN 32...150 = PN 16 from DN 200 = PN 10 Basic design with free shaft extension and drive flang acc. to DIN - ISO 5210/5211 part 1 On request PN 16 ab DN 200 With electrical e.g. pneumatic actuators Seal collar of other materials (watch temperature limit ) Disk of other materialsand with other coatings With notch handlever With gearing Application between bead flange

DIN-DVGW inspection
Tested and registered under No. NW-6201 BM0438 (Water) Dimensions identical to AREX L Butterfly valve

Field of application Water/Industrie


Nominal diameter DN mm 32 . . . 150 200 . . . 600
1

Pressure test

in acc. with EN 12266

Nominal pressure PN bar 16 10

Max. water Permitted operating over-pressure flow velocity2) for permitted operating temperature1) Collar EPDM Collar NBR m/s bar C bar C 4 4 16 10 90 90 10 10 100 100

Test pressure in bar in body bar 24 15 in outflow bar 18 11

) The material resistance depends on the media and temperature. If in doubt, exact details are required for the final choice of material. 2 ) When butterfly valve is open in relation to the full cross-section (only valid for water).

KAT 13 48-A VAG Butterfly valves 15

VAG CEREX 200 Butterfly valves

Gas

PN 10/16 DN 32...800
Product features
Acc. to EN 593 Axial bearing of disk Trapping between pipe-line flange acc. to DIN, as well as ANSI B 16.5 class 150 Soft sealing due to restrained elastomer-collar in the body Face to face acc. To EN 558-1 series 20 (DIN 3202 / K1) DVGW tested and registered Delivery test acc. to EN 12266 (DIN 3230 part 5 PG 3) for gas

Materials
Body and disk of ductile casting iron EN - JS 1030 (GGG-40) Studs of stainless steel 1.4021 Seal collar of EPDM

Corrosion protection
Body and disk epoxy coating (EP-P)

Field of application Accessories


Hand lever Index hand lever Worm gear unit Permitted operation temperature for gases: 50C Gas-plants

Versions
Basic design with free shaft extension and drive flang acc. to DIN - ISO 5210/5211 part 1 On request With electrical e.g. pneumatic actuators With notch arm With gearing

DIN-DVGW inspection
Tested and registered under No. NG-4313 BN0211 (gas) The operating instructions KAT 13 44B are authoritative for proper assembly and operation and must be observed.

Field of application Gas


DN PN Permitted operating over-pressure bar 10

gas systems in accordance with DIN 30690

Pressure test in acc. with


Test pressure in bar

EN 12266 gas

mm 150...800
3

bar 10

Permitted operating Collars NBR temperature for gases 3) in acc. with DVGW-G-260 with air C 4) 50

with water in body 0.5

with air in body 16

with air in body 11

in outflow 0.5 u. 11

) Gases with no more than 5 g/operational m3-benzyl content. 4 ) Neutral gases, dry up to 90 C.

16 VAG Butterfly valves KAT 13 47-A

Gas

VAG CEREX 200 L-Butterfly valves

PN 10/16 DN 50...600
Product features
Acc. to EN 593 Axial bearing of disk Soft sealing due to restrained elastomer-collar in the body Face to face acc. to EN 558-1 series 20 (DIN 3202 / K1) DVGW tested and registered Delivery certificate acc. to EN 12266 (DIN 3230 part 5 PG) for gas

Materials
body and disk of ductile casting iron EN - JS 1030 (GGG-40) Studs of stainless steel 1.4021 Seal collar of EPDM

Corrosion protection
Body and disk epoxy coating (EP-P)

Field of application
Permitted operation temperature for gases: 50C Gas-plants as end-valve

Versions
Basic design with free shaft extension and drive flang acc. to DIN - ISO 5210/5211 part 1 On request with electrical e.g. pneumatic actuators With notch arm With gearing

Accessories
Hand lever type Index hand lever Worm gear unit The operating instructions KAT 13 44-B are authoritative for proper assembly and operation and must be observed.

DIN-DVGW inspection
Tested and registered under No. NG-4313 BN0211 (gas) Dimensions identical to AREX L Butterfly valve

Field of application Gas


DN PN Permitted operating over-pressure bar 10

gas systems in accordance with DIN 30690


Permitted operating temperature for gases 3) in acc. with DVGW-G-260 with air C 4) 50 Collars NBR

Pressure test
Test pressure in bar

in acc. with EN 12266 gas

mm 150...600
3

bar 10

with water in body 0.5

with air in body 16

with air in body 11

in outflow 0.5 and 11

) Gases with no more than 5 g/operational m3-benzyl content. 4 ) Neutral gases, dry up to 90 C.

KAT 13 48-A VAG Butterfly valves 17

VAG AREX Butterfly valves VAG CEREX 200 Butterfly valves

Dimensions / weights
With free shaft end DN 32 200

DN 250...350
t e3 d4 d3 S

DN 400...800
l d1
d1

d6 d5 d2

b1 l1 e1 e2

Deviating bore-holes in the axle area DN (mm) d 4 bore-holes


d

450 M24 30

700 M27 52

800 M30 65

Thread depth

With gear unit for manuel operation With index hand lever MN
d7 e4 DN 32 . . . 80 = 195 DN 100 . . . 200 = 257 65 e8 e5 e6

e7 h2

DN 32...800

Dimensions hand lever MN Sigeval


DN Butterfly valve 3265 80100 125200 L 220 260 310 H 52 63 78 weight (kg) 0.4 0.5 0.6

18 VAG Butterfly valves KAT 13 44/47-A

VAG AREX-Butterfly valves VAG CEREX 200 Butterfly valves

Dimensions / weights

Dimensions in mm
Nominal diameter DN

32 33 10 14 4 9 70 90 70 60 103 30 11 1,7 2,1 2,2 980 125 38 46 61 130 55 97 10 3,3

40 33 10 14 4 9 76 90 70 63 132 30 11 2 2,4 2,5 980 125 38 46 61 159 55 97 10 3,6

50 43 10 14 4 9 108 90 70 80 140 30 11 3,1 3,5 3,6 980 125 38 46 61 167 55 97 10 4,7

65 46 10 14 4 9 123 90 70 91 154 30 11 3,5 3,9 4 980 125 38 46 61 181 55 97 10 5,1

80 46 10 14 4 9 137 90 70 100 160 30 11 3,8 4,2 4,3 980 125 38 46 61 187 55 97 10 5,4

100 52 10 14 4 9 165 90 70 114 180 30 11 4,8 5,3 5,3 980 125 38 46 61 207 55 97 10 6,4

125 56 10 18 4 9 191 90 70 130 197 33 14 6,1 6,6 6,6 980 125 38 46 61 224 55 97 10 7,7

150 56 10 18 4 9 218 90 70 145 210 33 14 7,4 7,9 7,9 980 125 38 46 61 237 55 97 10 8,9

200 60 10 18 4 9 265 90 70 175 240 33 14 10,5 11 11 981 200 46 56 76 269 60 127 7 13

250 68 14 28 4 12 328 130 102 70 4 220 283 23 22 12,4 984 200 60 62 88 312 60 152 10 15,4

300 78 14 28 4 12 380 130 102 70 4 251 308 23 22 30,5 984 200 60 62 88 337 60 152 10 33,5

350 78 14 28 4 12 430 130 102 70 4 299 339 31 22 36,5 984 200 60 62 88 368 60 152 10 39,5

400 102 14 35 4 14 485 160 125 85 4 331 381 54 57,3 987 250 76 79 111 414 69 171 10 63,3

450 114 20 55 4 18 538 190 140 100 4 394 381 64 100 M14 457 90 86 131 431 94 240 15 118

500 127 20 55 4 18 610 210 140 100 4 418 433 64 131 M14 457 90 86 131 483 94 240 15 149

600 154 20 60 8 22 725 220 165 130 5 479 494 79 184 M15 610 123 114 178 544 106 315 17 216

700 165 25 65 8 18 830 300 254 200 5 500 585 106 248 610 154 117 209 635 127 356 293

800 190 28 80 8 18 926 300 254 200 5 578 628 106 298 610 60 158 232 694 152 497 363

Construction lenghts With free shaft end No. of holes

l1 b1 d1 4 d2 d3 d4 d5 d6 t e1 e2 e3

Square Pass spring With index hand lever With fixed hand lever With gear unit

s m b/h Net weight (kg) Net weight (kg) Space req. (m3) Net weight (kg) Space req. (m3) Typ MG ... d7 e4 e5 e6 e7 e8 h2 Rev./stroke Net weight (kg) Space req. (m3)

10x8 16x10 16x10 18x11 18x11 22x14

0,005 0,005 0,006 0,007 0,008 0,011 0,012 0,014 0,017 0,007 0,008 0,010 0,011 0,011 0,013 0,015 0,016 0,020

M16 MFF

22 42,75

0,005 0,005 0,006 0,007 0,007 0,009 0,010 0,011 0,029 0,041 0,052 0,066 0,105 0,259 0,315 0,587 0,729 0,891

KAT 13 44/47-A VAG Butterfly valves 19

VAG AREX L-Butterfly valves VAG CEREX 200 L-Butterfly valves

Dimensions / weights
With free shaft end DN 32...200

d t d4 e3

DN 400800
S

d6
k d3

d5

d2

b1

l1

e1

e2

With gear unit for manual operation Type MG


e4 d7

With index hand lever MN

e8

65

e5

e6

DN 32...800

Dimensions hand lever MN Sigeval


DN Butterfly valve 3265 80100 125200 L 220 260 310 H 52 63 78 weight (kg) 0.4 0.5 0.6

20 VAG Butterfly valves KAT 13 45/48-A

DN 32 . . . 80 = 195 DN 100 . . . 200 = 257

e7

h1

d1

VAG AREX L-Butterfly valves VAG CEREX 200 L-Butterfly valves

Dimensions / weights

Dimensions in mm Nominal diameter Construction lengths Construction dimensions in acc. with DIN 2501 DN l1 PN 10 k No. of holes Internal thread d PN 16 k No. of holes Internal thread d With free shaft end b1 d1 No. of holes d2 d3 d4 d5 d6 t e1 e2 e3 Square Pass spring s m b/h Net weight (kg) Space req. (m3) With index hand lever With gear unit Net weight (kg) Space req. (m3) Typ MG ... d7 e4 e5 e6 e7 e8 h1 Rev./stroke Net weight (kg) Space req. (m3) 32 33 100 4 M16 100 4 M16 10 14 4 9 70 90 70 60 103 30 11 2,5 2,9 980 125 38 46 61 159 55 97 10 4,1 40 33 110 4 M16 110 4 M16 10 14 4 9 76 90 70 63 132 30 11 2,5 2,9 980 125 38 46 61 159 55 97 10 4,1 50 43 125 4 M16 125 4 M16 10 14 4 9 108 90 70 80 140 30 11 3,1 3,5 980 125 38 46 61 167 55 97 10 4,7 65 46 145 4 M16 145 4 M16 10 14 4 9 123 90 70 91 154 30 11 3,8 4,2 980 125 38 46 61 181 55 97 10 5,4 80 46 160 8 M16 160 8 M16 10 14 4 9 137 90 70 100 160 30 11 4,6 5 980 125 38 46 61 187 55 97 10 6,2 100 52 180 8 M16 180 8 M16 10 14 4 9 165 90 70 114 180 30 11 6,4 6,9 980 125 38 46 61 207 55 97 10 8 125 56 210 8 M16 210 8 M16 10 18 4 9 191 90 70 130 197 33 14 7,4 7,9 980 125 38 46 61 224 55 97 10 9 150 56 240 8 M20 240 8 M20 10 18 4 9 218 90 70 145 210 33 14 9,1 9,6 980 125 38 46 61 237 55 97 10 10,7 200 60 295 8 M20 295 12 M20 10 18 4 9 265 90 70 175 240 33 14 15,6 16,1 981 200 46 56 76 269 60 127 7 18,1 250 68 450 12 M20 355 12 M24 14 28 4 12 328 130 102 70 4 220 283 23 22 25,8 984 200 60 62 88 312 60 152 10 28,8 300 78 400 12 M20 410 12 M24 14 28 4 12 380 130 102 70 4 251 308 23 22 36,7 984 200 60 62 88 337 60 152 10 39,7 350 78 460 16 M20 470 16 M24 14 28 4 12 430 130 102 70 4 299 339 31 22 56,5 984 200 60 62 88 368 60 152 10 59,5 400 102 515 16 M24 525 16 M27 14 35 4 14 485 160 125 85 4 331 381 54 91,3 987 250 76 79 111 414 69 171 10 97,3 500 127 620 20 M24 650 20 M30 20 55 4 18 610 210 140 100 4 418 433 64 165 M14 457 90 86 131 483 94 240 15 183 600 154 725 20 M27 770 20 M33 20 60 4 22 725 220 165 130 5 479 494 79 240 M15 610 123 114 178 544 106 315 17 272

10x8 16x10 16x10

0,002 0,002 0,002 0,003 0,004 0,005 0,006 0,007 0,011 0,023 0,030 0,039 0,063 0,118 0,172 0,006 0,006 0,006 0,007 0,008 0,011 0,012 0,014 0,017

0,005 0,005 0,006 0,006 0,007 0,008 0,010 0,011 0,029 0,041 0,052 0,067 0,110 0,315 0,587

KAT 13 45/48-A VAG Butterfly valves 21

VAG INTEREX L-Butterfly valve PN 10 DN 401200 PN 16 DN 40600


Product characteristics

Water Waste Water Air

Acc. to EN 593 Centric bearing of disk Flange connection, for installation at pipe ends acc. to EN 1092 PN 10/16 and ANSI B 16.5 class 150 Soft sealing due to elastomer-lining vulcanised into the body Standard design with free shaft extension Operation options: by mounted hand-lever, worm gear unit, electric or pneumatic drive Face-to-face length acc. to EN 558-1, basic series 20 (DIN 3202, K1) Shaft connections acc. to ISO 5211 Hand-lever of stainless steel (DN 40200)

Materials
Body of ductile cast iron EN-JS 1030 (GGG-40) Disk of austenitic stainless steel (1.4308) Shaft extension of stainless steel (1.4006) Sealing-lining, vulcanised into the body, of EPDM Pin connection shaft / disk of 1.4401

Accessories
Notched hand-lever of stainless steel Pneumatic drive Worm gear unit Electric drive

Corrosion protection
Body: epoxy coating (EP) > 120m

Field of application
For pipeline ends and full differential pressure Installation between pre-welding, welding and crimped flanges

For installation and operation, follow and respect the operation instructions KAT 1351-B.

Drives
Hand-lever: applicable for DN 40-200 Drives (gears, electric and pneumatic drives): designed for flow rates acc. to EN 593, table 2. Please inform us about any exceptions of operating conditions

Versions
DN 40...600 = PN 16 DN 200...1200 = PN 10 With free shaft extension and driving flange acc. to DIN EN ISO 5211 Further design options on request

Delivery inspection
EN 12266

Field of application Water / Waste Water / Air

Pressure test acc. to

nach EN 12266

Nominal diameter DN mm 40 ... 600 200 ... 1200


3

Nominal pressure PN bar 16 10

Max. water flow velocity*) m/s 4 4

Permitted operating over-pressure for permitted operating temperature 1) Collar EPDM bar C 16 10 50 50

Test pressure in bar in body bar 24 15

in outlow bar 18 11

) The material resistance depends on the media and temperature. If in doubt, exact details are required for the final choice of material. *) When butterfly valve is open in realtion to the full cross-section (only valid for water).

22 VAG Butterfly valves KAT 13 51-A

Water Waste Water Air


Dimesnsions / Weights

VAG INTEREX L-Butterfly valve

Construction lengths and flange dimensions in mm Nominal diameter DN 40 50 Construction length l 1 33 43 110 125 Connetcting PN 10 K dimensions Number of tapped holes 4 4 in acc. with Internal thread d M16 M16 DIN 2501 PN 16 K 110 125 Number of tapped holes 4 4 Internal thread dk M16 M16 A 40 50 C 68 73 D 103 113 E 7 7 F 50 50 G 27.5 31 L 12 12 M N O P SQ ISO 5.0 11 F05 5.0 11 F05

65 46 145 4 M16 145 4 M16 65 80 121 7 50 50 12 11.0 11 F05

80 46 160 8 M16 160 8 M16 80 88 128 7 50 69 12 18.5 11 F05

100 52 180 8 M16 180 8 M16 100 104 146 7 50 89 16 25.5 14 F05

125 150 56 56 210 240 8 8 M16 M20 210 240 8 8 M16 M20 125 150 116 138 158 174 7 9 50 70 115 142.5 16 19 36.0 14 F05 48.5 17 F07

200 60 295 8 M20 295 12 M20 200 163 198 9 70 194 19 71.5 17 F07

250 68 350 12 M20 355 12 M24 250 203 245 11 102 243 45 3 28 8 F10

300 78 400 12 M20 410 12 M24 300 228 270 14 125 293 55 3 28 8 F12

350 78 460 16 M20 470 16 M24 336 265 312 14 125 330 55 3 28 8 F12

400 102 515 16 M24 525 16 M27 386 305 360 18 140 375 65 3 42 12 F14

450 114 565 20 M24 585 20 M30 436 330 390 18 140 424 65 3 42 12 F14

500 600 127 154 620 725 20 20 M24 M27 650 770 20 20 M30 M33 486 586 355 435 410 490 18 22 140 165 472 568.2 65 80 3 3.5 42 12 F14 50 14 F16

700 165 840 24 M27 686 510 550 22 165 80 4 60 18 F16

800 190 950 24 M30 786 555 600 18 254 110 4 60 18 F25

900 203 1050 28 M30 886 660 700 18 254 110 5 80 22 F25

1000 216 1160 28 M33 986 710 750 18 254 110 5 80 22 F25

1200 254 1380 32 M36 1186 820 850 22 298 130 5 90 25 F30

KAT 13 51-A VAG Butterfly valves 23

VAG INTEREX W-Butterfly valve PN 10 DN 401200 PN 16 DN 40600


Product characteristics

Water Waste Water Air

Acc. to EN 593 Centric bearing of disk Wafer type, for installation between pipe flanges acc. to EN 1092 PN 10/16 and ANSI B 16.5 class 150 Soft sealing due to elastomer-lining vulcanised into the body Standard design with free shaft extension Operation options: by mounted hand-lever, worm gear unit, electric or pneumatic drive Face-to-face length acc. to EN 558-1, basic series 20 (DIN 3202, K1) Shaft connections acc. to ISO 5211 Hand-lever of stainless steel (DN 40200)

Materials
Body of ductile cast iron EN-JS 1030 (GGG-40) Disk of austenitic stainless steel (1.4308) Shaft extension of stainless steel (1.4006) Sealing-lining, vulcanised into the body, of EPDM Pin connection shaft / disk of 1.4401

Accessories
Notched hand-lever of stainless steel Pneumatic drive Worm gear unit Electric drive

Corrosion protection
Body: epoxy coating (EP) > 120m

Field of application
Installation between pre-welding, welding and crimped flanges

For installation and operation, follow and respect the operation instructions KAT 1351-B.

Drives
Hand-lever: applicable for DN 40-200 Drives (gears, electric and pneumatic drives): designed for flow rates acc. to EN 593, table 2. Please inform us about any exceptions of operating conditions

Versions
DN 40...600 = PN 16 DN 200...1200 = PN 10 With free shaft extension and driving flange acc. to DIN EN ISO 5211 Further design options on request

Delivery inspection
EN 12266

Field of application Water / Waste Water / Air

Pressure test acc. to

nach EN 12266

Nominal diameter DN mm 40 ... 600 200 ... 1200

Nominal pressure PN bar 16 10

Max. water flow velocity*) m/s 4 4

Permitted operating over-pressure for permitted operating temperature 1) Collar EPDM bar C 16 10 50 50

Test pressure in bar in body bar 24 15

in outlow bar 18 11

3 ) The material resistance depends on the media and temperature. If in doubt, exact details are required for the final choice of material. *) When butterfly valve is open in realtion to the full cross-section (only valid for water).

24 VAG Butterfly valves KAT 13 50-A

Water Waste Water Air


Dimesnsions / Weights

VAG INTEREX W-Butterfly valve

Construction lengths and flange dimensions in mm Nominal diameter DN 40 50 Construction length l 1 Connetcting PN 10 holes dimensions tapped holes PN 16 holes A C 40 50 D 68 73 E 103 113 F 7 7 G 50 50 L 27.5 31 M 12 12 N O 5.0 5.0 P SQ ISO 11 11 F05 F05

65

65 80 121 7 50 50 12 11.0 11 F05

80 33 154165 2 8 80 88 128 7 50 69 12 18.5 11 F05

100 43 190 2 8 100 104 146 7 50 89 16 25.5 14 F05

125 150 46 46 203 216 2 2 8 8 125 150 116 138 158 174 7 9 50 70 115 142.5 16 36.0 14 F05 19 48.5 17 F07

200 52 254 2 12 200 163 198 9 70 194 19 71.5 17 F07

250 56 2 12 250 203 245 11 102 243 45 3 28 8 F10

300 56 2 12 300 228 270 14 125 293 55 3 28 8 F12

350 60 4 16 336 265 312 14 125 330 55 3 28 8 F12

400 68 4 16 386 305 360 18 140 375 65 3 42 12 F14

450 78 4 20 436 330 390 18 140 424 65 3 42 12 F14

500 78

600 102

700 114 4 686 510 550 22 165 80 4 60 18 F16

800 127 4 786 555 600 18 254 110 4 60 18 F25

900

1000

1200

4 4 20 20 486 586 355 435 410 490 18 22 140 165 472 568.2 65 3 42 12 F14 80 3.5 50 14 F16

4 886 660 700 18 254 110 5 80 22 F25

4 986 710 750 18 254 110 5 80 22 F25

4 1186 820 850 22 298 130 5 90 25 F30

KAT 13 50-A VAG Butterfly valves 25

Assembly and operating instructions Valves


1. General VAG valves are designed and manufactured in accordance with the state-ofthe-art and are operationally safe. Despite this, valves may be hazardous if they are not used properly or for the intended purpose. Anybody at the users company who is involved in the assembly, operation or servicing of the valves must read and fully comprehend the operating instructions (UVV, VBG1 14 and others). It is recommended that the user obtains written confirmation of this (UVV VBG1 7, sec. 2). The pipeline section should be depressurised and made free of hazards before protective fittings are removed or before work is commenced on the valves; if necessary, reduce the drop weight. Unauthorised, incorrect and unexpected starting or hazardous movements caused by stored energy (compressed air, pressurised water) must be avoided. When using the valves, observe the recognised engineering principles, e.g. DIN standards, DVGW data sheets, VDI guidelines, VDMA uniform sheets etc. In case of systems which require monitoring, the laws, regulations, e.g. commercial regulations, accident prevention regulations, steam boiler regulations, AD data sheets etc. are authoritative. Furthermore, the local accident prevention regulations also apply. 2. Identification All valves must be identified in accordance with DIN EN 19 with the nominal diameter (DN), nominal pressure (PN), body material, manufacturer symbol and if required, a flow direction arrow. 2.1 Field of application Please refer to our offer papers for field of application and operating restrictions. 3. Installation The valves must be stored so that they are dry and protected against soiling and damage. Only remove protective lids from the connections just before installation. The passage must be cleaned before installation and the sealing surfaces must be checked as far as possible. In the case of control valves and non-return valves, please note the flow direction. During installation, steps should be taken to ensure that the seals to the connection flanges are well centred and that the flanges of the connecting pipeline are oriented to each other in both axial and parallel directions. Flange screws must be unscrewed in a cross-over manner. In the case of powder-coated valves, disks must be placed under the connection screws to the pipe flanges for protection purposes. When installing clamping valves VAG AREX, VAG AREX-L, VAG CEREX 200, VAG CEREX 200-L, VAG CEREX and VAG CEREX-L with sealing collars, no additional flange sealing rings may be used. When welding plastic valves, e.g. VAG BOLITA ball valves, please observe the special regulations, which will be supplied on request. The pipes must be laid in a manner which protects the valve bodies from damaging pipeline forces. If any construction work needs to be performed near or above the valves, the valves must be protected. In the case of underground installations, steps should be taken to ensure that the pipeline is bedded carefully on both sides of the valve in order to prevent the pipe from sinking near the valve and creating bending stress. Do not use the valve as a fixing point for the pipeline. When systems are painted, the stems, stuffing boxes, connection plates for VAG-DUO valves, position display and identification signs may not be painted over. If solvents are used for cleaning, steps should be taken to ensure that the solvent does not get into the stuffing boxes, stem seal or shaft seal or between the connection flanges to the pipelines as this could destroy the seals. 4. Commissioning and operation Before commissioning new systems, in particular after repair work, the pipe system must be rinsed whilst the valve is fully opened. It is important that the valve materials are not corroded. To close, turn in a clockwise direction. The stems and actuators are designed so that the valve can be operated by one person with a hand lever, handwheel or operating key. Extensions to assist operation are not permitted and can lead to damage to the valve caused by stress. For valves with a 90 swing movement, e.g. disks, there is a limit stop on the hand lever or the gear unit. The valve may break if force is used to continue turning. The function should be checked by means of opening and closing several times. In case of pressure tests, the closed valve should only be burdened with the nominal pressure. In the case of warm pipelines, retighten the lid screws and stuffing box nuts evenly after the pipeline has been heated for the first time. When doing this, ensure first that the valve can be opened by about two complete two turns. In the case of electrically operated valves, steps should be taken to ensure that the valves are switched as follows: Soft sealing valves: CLOSED moment-dependent, OPEN path-dependent. All other construction types: CLOSED and, OPEN path-dependent. 5. Dismantling 5.1 Safety information Before removing the whole valve from the pipeline or before repair and maintenance work on the valve itself, i.e. before unscrewing the body connection screws bonnet, lid, stuffing box rest, closing plugs before dismantling actuators which are directly screwed on the valve must be depressurised and, in the case of warm pipelines, cooled so that the evaporation temperature of the medium is undercut. In the case of poisonous media, the valve must also be emptied and vented. 5.2 Actuators If actuators, which are supplied with external energy (electrical, pneumatic, hydraulic), need to be dismantled from the valve, please observe the safety information in section 5.1 and turn off the external energy source. The operating and maintenance instructions of the various valve types must be observed during operation and maintenance.

26 VAG Butterfly valves

VAGArmaturen GmbH
Carl-Reuther-Strae 1 D-68305 Mannheim P.O. Box 31 05 48 D-68265 Mannheim Telephone +49 (0) 621 749- 0 Telefax +49 (0) 621 749- 2153 www.vag-armaturen.com

VAG Butterfly valves