PG 1::>

ETANK FULL REPORT - NEW JOB 1

ETank2000 Demo 1.9.15 (20 Jan 2012)
TABLE OF CONTENTS

PAGE 1

ETANK SETTINGS SUMMARY

PAGE 2

SUMMARY OF DESIGN DATA AND REMARKS

PAGE 3

SUMMARY OF RESULTS

PAGE 5

ROOF DESIGN

PAGE 7

BOTTOM HEAD DESIGN

PAGE 25

BOTTOM HEAD DESIGN

PAGE 28

SEISMIC CALCULATIONS

PAGE 33

ANCHOR BOLT DESIGN

PAGE 34

CAPACITIES AND WEIGHTS

PAGE 37

MAWP & MAWV SUMMARY

PAGE 38

PG 2::>ETANK SETTINGS SUMMARY

To Change These ETank Settings, Go To Tools->Options, Behavior Tab.
---------------------------------------------------------------------No 650 Appendix F Calcs when Tank P = 0 -> Default : False
Show MAWP / MAWV Calcs
: True
Enforce API Minimum thicknesses
: True
Enforce API Maximum Roof thickness
: True
Enforce Minimum Self Supp. Cone Pitch (2 in 12) : True
Force Non-Annular Btm. to Meet API-650 5.5.1
: False
Set t.actual to t.required Values
: False
Maximum 650 App. S or App. M Multiplier is 1
: True
Enforce API Maximum Nozzle Sizes
: True
Max. Self Supported Roof thickness
: 0.5 in.
Max. Tank Corr. Allowance
: 0.5 in.
External pressure calcs subtract C.A. per V.5
: False
Use Gauge Material for min thicknesses
: False
Enforce API Minimum Live Load
: True
Enforce API Minimum Anchor Chair Design Load
= Bolt Yield Load
: True

PG 3::>SUMMARY OF DESIGN DATA and REMARKS

Job
Date of Calcs.
Mfg. or Insp. Date
Designer
Project
Tag Number
Plant

:
:
:
:
:
:
:

NEW JOB 1
14/03/2012 , 09:33
14/03/2012
Ricardo Ayala
TANQUE DE PROCESO DE AMONIACO
TK-0001
DE UREA Y AMONIACO

Plant Location
Design Basis

: CARRASCO BOLIVIA
: API-653 4th Edition, April 2009,
& API-620 10th Edition, Feb 2002

---------------------------------------------------------------------- TANK NAMEPLATE INFORMATION

---------------------------------------------------------------------- Operating Ratio: 0.4
- Design Standard:
- API-620 10th Edition, Feb 2002
- (None)
- Roof : A-36: 0.6502in.
- Shell (4): A-36: 0.3125in.
- Shell (3): A-36: 0.3125in.
- Shell (2): A-36: 0.3125in.
- Shell (1): A-36: 0.3125in.
- Bottom : A-36: 0.25in.
---------------------------------------------------------------------Design Internal Pressure = 2.03 PSI or 56.26 IN. H2O
Design External Pressure = 0.0725 PSI or 2.01 IN. H2O
MAWP = 0 PSI or 0 IN. H2O
MAWV = 0 PSI or 0 IN. H2O
OD of Tank = 122 ft
Shell Height = 36 ft
S.G. of Contents = 1
Max. Liq. Level = 33 ft
Re-Rate Temperature = 122 F
Tank Joint Efficiency = 1
Ground Snow Load = 9 lbf/ft^2
Roof Live Load = 20 lbf/ft^2
Design Roof Dead Load = 0 lbf/ft^2
PG 4::>Basic Wind Velocity = 100 mph
Wind Importance Factor = 1
Using Seismic Method: API-650 11th Ed. - ASCE7 Mapped (Ss & S1)
Seismic Use Group: II
Site Class: C
T_L = 0.02 sec
Ss = 0 %g
S1 = 0 %g
S0 = 0 %g
Av = 0 %g
Q = 0.6666
Importance Factor = 1.25
DESIGN NOTES
NOTE 1 : There are tank calculation warnings.
Search for * * Warning * * notes.

NOTE 2 : Tank is not subject to API-650 Appendix F.7

PG 5::>SUMMARY OF RESULTS
Shell Material Summary (Bottom is 1)
-----------------------------------------------------------------------Shell Width Material
Sts
Sca Weight
CA
#
(ft)
(psi) (psi)
(lbf)
(in)
-----------------------------------------------------------------------Ratio = (t-CA)/R
= (0.3125 - 0)/732
= 0.0004
4
9
A-36
16,000
427 43,966
0
Ratio = (t-CA)/R
= (0.3125 - 0)/732
= 0.0004
3
9
A-36
16,000
427 43,966
0
Ratio = (t-CA)/R
= (0.3125 - 0)/732
= 0.0004
2
9
A-36
16,000
427 43,966
0
Ratio = (t-CA)/R
= (0.3125 - 0)/732
= 0.0004
1
9
A-36
16,000
427 43,966
0
-----------------------------------------------------------------------Total Weight
175,864
Shell API 653 Summary (Bottom is 1)
----------------------------------------------------------------Shell t.design(Sd) t.test(St) t.external t.required
t.actual
#
(in.)
(in.)
(in.)
(in.)
(in.)
----------------------------------------------------------------4
0.2117
0
0
0.3107
0.3125
3
0.39
0
0
0.39
0.3125
2
0.5683
0
0
0.5683
0.3125
1
0.7466
0
0
0.7466
0.3125
----------------------------------------------------------------Self Supported Domed Roof;

Material = A-36

t.required = 0.5903 in.

t.actual = 0.6502 in.
Roof Joint Efficiency = 0.7
Weight = 331,424 lbf
Bottom Type: Dish Bottom
Bottom Floor Material = A-36
t.required = 1.6281 in.
t.actual = 0.25 in.
Bottom Joint Efficiency = 0.7
Total Weight of Bottom = 127,783 lbf

PG 6::>TOP END STIFFENER: L5x5x5/8, A-36, 7662. lbf

QTY (2) INTERMEDIATE STIFFENERS:
Stiffener #1: BAR 2x1/4, 0 lbf, Elev. = 12 ft.
Stiffener #2: BAR 2x1/4, 0 lbf, Elev. = 24 ft.
BOTTOM END STIFFENER: L4x3x3/8, A-36, 3240. lbf

PG 7::><Roof Design Per API 653>

DOMED ROOF:

A-36

JEr = Roof Joint Efficiency = 0.7

Lr = Entered Roof Live Load = 20 lbf/ft^2
Lr_1 = Computed Roof Live Load, including External Pressure
S = Ground Snow Load (per ASCE 7-05 Fig. 7-1)
= 9 lbf/ft^2
Sb = Balanced Design Snow Load (per API-650 Sec. 5.2.1.h.1)
= 0.84 * S = 7.56 lbf/ft^2
Su = Unbalanced Design Snow Load (per API-650 Sec. 5.2.1.h.2)
= 1.5*Sb = 11.34 lbf/ft^2
Dead_Load = Insulation + Plate_Weight + Added_Dead_Load
= (8)(2/12) + 26.525 + 0
= 27.8633 lbf/ft^2
Roof Loads (per API-650 Appendix R)
Pe = PV*144 = -0.0725*144 = -10.44 lbf/ft^2
e.1b = DL + MAX(Sb,Lr) + 0.4*Pe
= 27.8633 + 20 + 0.4*-10.4400
= 43.687 lbf/ft^2
e.2b = DL + Pe + 0.4*MAX(Sb,Lr)
= 27.8633 + -10.4400 + 0.4*20
= 25.423 lbf/ft^2
T = Balanced Roof Design Load (per API-650 Appendix R)
= MAX(e.1b,e.2b)
= 43.687 lbf/ft^2
e.1u = DL + MAX(Su,Lr) + 0.4*Pe
= 27.8633 + 20 + 0.4*-10.4400
= 43.687 lbf/ft^2
e.2u = DL + Pe + 0.4*MAX(Su,Lr)
= 27.8633 + -10.4400 + 0.4*20
= 25.423 lbf/ft^2
U = Unbalanced Roof Design Load (per API-650 Appendix R)
= MAX(e.1u,e.2u)
= 43.687 lbf/ft^2

Lr_1 = MAX(T,U) = 43.687 lbf/ft^2

Dish Radius (Rs) = 122 ft
Alpha = 60.0000 degrees (angle between the Normal to the roof and
a horizontal line at the
roof-to-shell juncture)
Theta = 30.0000 degrees (angle between the Normal to the roof and
a vertical line at the
roof-to-shell juncture)
PG 8::>Rs = R1 = R2 = 1,464 in.
Rc = R3 = OD/2 = 732 in.
<Weight, Surface Area, and Projected Areas of Roof>
Id =
=
=
AB =
=
=
BC =
=
=
hR =
=
=
=

OD - 2*t_roof
1,464 - 2*0.6502
1,463 in.
Id /2 - KR
1,463/2 - 0
731.3498 in.
R - KR
1,464 - 0
1,464 in.
Height of Roof (Depth of roof)
R - SQRT[BC^2 - AB^2] + KR
1,464 - SQRT[1,464^2 - 731.3498^2] + 0
16.314 ft

t_ins = Thickness of Roof Insulation

= 0.1667 ft
Ap_Vert = Vertical Projected Area of Roof
= PI*([R + t_ins]^2)(Alpha/360) - OD*([R + t_ins] - hR)/2
= PI*(122.1667^2)(59.9855/360) - 122*(122.1667 - 16.314)/2
= 1,356 ft^2
Horizontal Projected Area of Roof (Per API-650 5.2.1.f)
Xw =
=
=
=
Ap =
=
=
=

Moment Arm of UPLIFT wind force on roof

0.5*OD
0.5*122
61 ft
Projected Area of roof for wind moment
PI*R^2
PI*61^2
11,690 ft^2

Roof_Area = 288*PI*R*hR
= 288*PI*122*16.314
= 1,799,243 in^2
Weight = (Density)(t)(Roof_Area)

= (0.2833)(0.6502)(1,799,243)
= 331,424 lbf
(New)
= 299,566 lbf
(Corroded)

PG 9::>< API-620 >

<Actual Participating Area of Roof-to-Shell Juncture>
(From API-620 5.12.4.2 Eqn. 25)
Wc = 0.6 * SQRT[Rc * (t-CA)]
(Top Shell Course)
= 0.6 * SQRT[732 * (0.3125 - 0)]
= 9.0747 in.
(From API-620 5.12.4.2 Eqn. 24)
Wh = 0.6 * SQRT[R2 * (t-CA)]
(Roof Plate)
= 0.6 * SQRT[1,464 * (0.6502 - 0.0625)]
= MIN(17.5995, 12)
= 12 in.
Top End Stiffener: L5x5x5/8
Aa = (Cross-sectional Area of Top End Stiffener)
= 5.86 in^2
Using API-620 Fig. 5-6, Detail h End Stiffener Detail
Ashell =
=
=
=
Aroof =
=
=
=
A =
=
=
=

Contributing Area due to shell plates

Wc*(t_shell - CA)
9.0747 * (0.3125 - 0)
2.836 in^2
Contributing Area due to roof plates
Wh*(t_roof - CA)
12 * (0.6502 - 0.0625)
7.052 in^2

Actual Part. Area of Roof-to-Shell Juncture (per API-620)

Aa + Aroof + Ashell
5.86 + 7.052 + 2.836
15.748 in^2

R3 = 732 in.
At = PI*OD^2/4*144
= PI*122^2/4*144
= 1,683,341 in^2

(Cross-Sectional Area of Roof at Shell)

< Internal Pressure - Top-Head Edge >

W = - (weight roof plates) = -331,424 lbf
W/At = (-331,424 / 1,683,341)
= -0.1969 PSI
W/At' = -0.1842 PSI
P = 2.03 PSI or 56.26 IN. H20

<Meridional and Latitudinal Forces>

PG 10::>
(At the Edge of Top Head)
T1 = Rs/2*(P + W/At)
= 1,464/2*(2.03 + -0.1969)
= 1,342 lbf/in
T2 = Rs*[P + W/At*SIN(Alpha)] - T1
= 1,464*[2.03 + -0.1969*COS(60.0000)] - 1,342
= 1,380 lbf/in
< API-620 >
Minimum thickness (t) requirement:
(Per 5.10.3.2)
T = MAX(T1, T2) = 1,381 lb./in.
Sts = 16,000 PSI

(Allowable Tensile Stress per API-620 Table 5-1)

t-Calc = T/(Sts*E) + CA = 1,381/(16,000*0.7) + 0.0625 = 0.1858 in.

t-Calc = 0.1858 in.
< Internal Pressure - Top-Head Center >
P = 2.03 PSI or 56.26 IN. H20
(At the Center of Top Head)
T1' = (Rs/2)*(P + W/At)
= (1,464/2)*(2.03 + (-0.1842)) = 1,351 lbf/in
T2' = Rs*(P + W/At) - T1'
= 1,464*(2.03 + (-0.1842)) - 1,351 = 1,351 lbf/in
< API-620 >
Minimum thickness (t) requirement:
(Per 5.10.3.2)
T = MAX(T1, T2) = 1,351 lb./in.
Sts = 16,000 PSI

(Allowable Tensile Stress per API-620 Table 5-1)

t-Calc = T/(Sts*E) + CA = 1,351/(16,000*0.7) + 0.0625 = 0.1831 in.

t-Calc = 0.1831 in.
Since t.actual > T620,
Back-Calculating Pmax using t.actual as target, and T620 routine...
Entry Condition: P_x = 2.031, t-620 = 0.1858
Exit Condition: P_x = 9.137, t-620 = 0.6502
P_max_int = 9.137 PSI, or 253.22 IN. H2O
(limited by Roof Plate)
<Minimum Participating Area>
T2s = P*R3 = (2.03)(732) = 1,486 lbf/in

Q = (T2)(Wh) + (T2s)(Wc) - (T1)(Rc)(SIN(Alpha))

= (1,380)(12)+(1,486)(9.0747)-(1,342)(732)(SIN(60))
= -820,577 lbf
PG 11::>
27)

A_min = Minimum Participating Area ( per API-620 5.12.4.3 Eq.

= -Q/Scs
= -820,577/15,000
= 54.705 in^2

Since Actual Area is Less than A_min,

Back-Calculating PmaxQ using Actual Area (A-620) as target...
Entry Condition: P_x = 1, A-620 = 54.705
Exit Condition: P_x = 0.727, A-620 = 15.766
P_max_int_Q = 0.727 PSI, or 20.15 IN. H2O
(limited by Actual Participating Area)
P_max_int = MAX[MIN(9.137,0.727),0]
= 0.727 PSI or 20.15 IN. H2O
< External Pressure - Top-Head Edge >
W = -(Lr + Dead_Load) * Roof_Area
= -(20 + 27.8633) * 12,495
= -598,040 lbf
W/At = (-598,040 / 1,683,341)
= -0.3553 PSI
W/At' = -0.3324 PSI
P = PV_Entered = 0.0725 PSI or 2.01 IN. H20
<Meridional and Latitudinal Forces>
(At the Edge of Top Head)
T1 = Rs/2*(P + W/At)
= 1,464/2*(0.0725 + -0.3553)
= -207.01 lbf/in
T2 = Rs*[P + W/At*SIN(Alpha)] - T1
= 1,464*[0.0725 + -0.3553*COS(60.0000)] - -207.01
= -137.32 lbf/in
< API-620 >
Minimum thickness (t) requirement:
Tp = MAX(ABS(T1),ABS(T2))
= 207 lb/in.
Tpp = MIN(ABS(T1),ABS(T2))
= 137.3 lb/in.
Rp = R2 = 1,464 in.

Rpp = R1 = 1,464 in.

t_18 = SQRT[(Tp + 0.8*Tpp)*Rp]/1342 + CA
= 0.57 in.
t_19 = SQRT[Tpp*Rpp]/1000 + CA
= 0.5108 in.
PG 12::>
(t_18 - CA)/Rp = 0.0003
(t_19 - CA)/Rpp = 0.0003
t-Calc = MAX(t_18,t_19)
Ratio = (t-CA)/R
= (0.6502 - 0.0625)/1,464
= 0.0004
Sca = 10^6*Ratio (Per 5.5.4.3)
= 401 PSI (Allowable Compressive Stress)
t-Calc = 0.57 in.
< External Pressure - Top-Head Center >
P = PV_Entered = 0.0725 PSI or 2.01 IN. H20
(At the Center of Top Head)
T1' = (Rs/2)*(P + W/At)
= (1,464/2)*(0.0725 + (-0.3324)) = -190.25 lbf/in
T2' = Rs*(P + W/At) - T1'
= 1,464*(0.0725 + (-0.3324)) - -190.25 = -190.24 lbf/in
< API-620 >
Minimum thickness (t) requirement:
T1 & T2 Negative and Equal
T = MAX(ABS(T1), ABS(T2)) = 190.3 lb./in.
Ratio < .00667
t-Calc = SQRT[T*R/10^6] + CA
= SQRT[(190.3)(1,464)/10^6] + 0.0625
= 0.5903 in.
Congruent t/R ratio results per API-620 5.5.4.3
Ratio = (t-CA)/R
= (0.6502 - 0.0625)/1,464
= 0.0004
Sca = 10^6*Ratio (Per 5.5.4.3)
= 401 PSI (Allowable Compressive Stress)
t-Calc = 0.5903 in.
Since t.actual > T620,
Back-Calculating Pmax using t-Calc as target, and T620 routine...
Entry Condition: V_x = 0.0725 PSI, t-620 = 0.5903
Exit Condition: V_x = 0.011, t-620 = 0.6494

P_max_ext=

0 PSI (due to Roof Plate)

<Minimum Participating Area>

T2s = P*R3 = (0.0725)(732) = 53.07 lbf/in
Q = (T2)(Wh) + (T2s)(Wc) - (T1)(Rc)(SIN(Alpha))
= (-137.32)(12)+(53.07)(9.0747)-(-207.01)(732)(SIN(60))
= 130,064 lbf
PG 13::>
27)

A_min = Minimum Participating Area ( per API-620 5.12.4.3 Eq.

= Q/Sts
= 130,064/16,000
= 8.129 in^2

Back-Calculating PmaxQ using Actual Area (A-620) as target...

Entry Condition: P_x = -0.9275, A-620 = 8.129
Exit Condition: P_x = -0.1985, A-620 = 15.755
P_max_ext_Q = -0.1985 PSI, or -5.5 IN. H2O
(due to Actual Participating Area)
P_max_ext = MAX(0,-0.1985)
= 0 PSI or 0 IN. H2O
t-Calc = MAX( 0.1858, 0.5903 )
= 0.5903 in.
t.required = t-Calc = 0.5903 in.
< ROOF DESIGN SUMMARY >
t.required = 0.5903 in.
t.actual = 0.6502 in.
P_max_internal = 0.727 PSI or 20.15 IN. H2O
P_max_external = 0 PSI or 0 IN. H2O

PG 14::>SHELL COURSE RE-RATING

Course # 1;

Material: A-36;

(Bottom Course is #1)

Width = 9ft

< API-620 >

R = R2 = Rc = 732 in.
At = 1,683,341 in^2
< Internal Pressure - Full >
W = - (roof plates + shell) = -507,328 lbf

W/At = (-507,328 / 1,683,341)

= -0.3014 PSI
Px = P + P_liquid = 2.03 + 14.289 = 16.319 PSI
<Meridional and Latitudinal Forces>
T1 = Rc/2*(P + W/At)
= 732/2*(16.319 + -0.3014)
= 5,862 lbf/in
T2 = P*Rc
= 16.319*732
= 11,946 lbf/in
< API-620 >
Minimum thickness (t) requirement:
(Per 5.10.3.2)
T = MAX(T1, T2) = 11,946 lb./in.
Sts = 16,000 PSI

(Allowable Tensile Stress per API-620 Table 5-1)

t-Calc = T/(Sts*E) + CA = 11,946/(16,000*1) + 0 = 0.7466 in.

t-Calc = 0.7466 in.
Since t.actual < T620,
Back-Calculating Pmax using t.actual as target, and T620 routine...
Entry Condition: P_x = 16.319 PSI, t-620 = 0.7466
Exit Condition: P_x = 6.83, t-620 = 0.3125
P_shell_int = 0 PSI
(due to Shell Course, without Liquid Head)
* * Warning * *P > P_shell_int (Design P Exceeds course_1 pressure
rating.)
< External Pressure - Empty >
Lr_shell (Total Roof Live Load weight supported by shell)
= Ar * Lr / 144
= 1,799,243 * 20 / 144
= 249,895 LBF
PG 15::>
W = - (Roof Plates + Shell + Lr_shell + Dead Load)
= - (331,424 + 175,904 + 249,895 + 112,453)
= -869,676 lbf
W/At = (-869,676 / 1,683,341)
= -0.5166 PSI
PV = 0.0725 PSI
<Meridional and Latitudinal Forces>
T1 = Rc/2*(P + W/At)
= 732/2*(0.0725 + -0.5166)
= -162.54 lbf/in

T2 = P*Rc
= 0.0725*732
= 53.07 lbf/in
< API-620 >
Minimum thickness (t) requirement:
(Per 5.10.3.3)
T_tens = 53.1 (Tension Load),
Sts = 16,000 PSI
N = 0.98

(Allowable Tensile Stress per API-620 Table 5-1)

(N from API-620 Fig. 5-1)

Sta = Sts*N = (16,000)(0.98) = 15,680 PSI

tmin1 = T_tens / (Sta*E) + CA
= 53.1/(15,680*1) + 0 = 0.0034 in.
T_comp = 162.5 (Compressive Load),
N = 0.0108
(actual N, using compressive stress)
M = 0.9945
(calculated M from API-620 Fig. F-1)
Sca = T_comp / M = 523 PSI
tmin2 = T_comp / Sca + CA = 162.5/523 + 0 = 0.3107 in.
t-Calc = MAX(tmin1, tmin2) = 0.3107 in.
t-Calc = 0.3107 in.
Since t.actual > T620,
Back-Calculating Pmax using t-Calc as target, and T620 routine...
Entry Condition: V_x = 0.0725 PSI, t-620 = 0.3107
Exit Condition: V_x = -0.053, t-620 = 0.312
P_shell_ext = -0.053 PSI (due to Shell Course)
Course # 2;

Material: A-36;

Width = 9ft

< API-620 >

R = R2 = Rc = 732 in.
At = 1,683,341 in^2
PG 16::> < Internal Pressure - Full >
W = - (roof plates + shell) = -463,352 lbf
W/At = (-463,352 / 1,683,341)
= -0.2753 PSI
Px = P + P_liquid = 2.03 + 10.392 = 12.422 PSI
<Meridional and Latitudinal Forces>

T1 = Rc/2*(P + W/At)
= 732/2*(12.422 + -0.2753)
= 4,446 lbf/in
T2 = P*Rc
= 12.422*732
= 9,093 lbf/in
< API-620 >
Minimum thickness (t) requirement:
(Per 5.10.3.2)
T = MAX(T1, T2) = 9,093 lb./in.
Sts = 16,000 PSI

(Allowable Tensile Stress per API-620 Table 5-1)

t-Calc = T/(Sts*E) + CA = 9,093/(16,000*1) + 0 = 0.5683 in.

t-Calc = 0.5683 in.
Since t.actual < T620,
Back-Calculating Pmax using t.actual as target, and T620 routine...
Entry Condition: P_x = 12.422 PSI, t-620 = 0.5683
Exit Condition: P_x = 12.422, t-620 = 0.5683
P_shell_int = 2.03 PSI
(due to Shell Course, without Liquid Head)
* * Warning * *P > P_shell_int (Design P Exceeds course_2 pressure
rating.)
< External Pressure - Empty >
Lr_shell (Total Roof Live Load weight supported by shell)
= Ar * Lr / 144
= 1,799,243 * 20 / 144
= 249,895 LBF
W = - (Roof Plates + Shell + Lr_shell + Dead Load)
= - (331,424 + 131,928 + 249,895 + 112,453)
= -825,700 lbf
W/At = (-825,700 / 1,683,341)
= -0.4905 PSI
PV = 0.0725 PSI
<Meridional and Latitudinal Forces>
T1 = Rc/2*(P + W/At)
= 732/2*(0.0725 + -0.4905)
= -152.99 lbf/in
PG 17::>
T2 = P*Rc
= 0.0725*732
= 53.07 lbf/in
< API-620 >

Minimum thickness (t) requirement:

(Per 5.10.3.3)
T_tens = 53.1 (Tension Load),
Sts = 16,000 PSI
N = 0.9812

(Allowable Tensile Stress per API-620 Table 5-1)

(N from API-620 Fig. 5-1)

Sta = Sts*N = (16,000)(0.9812) = 15,699 PSI

tmin1 = T_tens / (Sta*E) + CA
= 53.1/(15,699*1) + 0 = 0.0034 in.
T_comp = 153 (Compressive Load),
N = 0.0108
(actual N, using compressive stress)
M = 0.9945
(calculated M from API-620 Fig. F-1)
Sca = T_comp / M = 492 PSI
tmin2 = T_comp / Sca + CA = 153/492 + 0 = 0.311 in.
t-Calc = MAX(tmin1, tmin2) = 0.311 in.
t-Calc = 0.311 in.
Since t.actual > T620,
Back-Calculating Pmax using t-Calc as target, and T620 routine...
Entry Condition: V_x = 0.0725 PSI, t-620 = 0.311
Exit Condition: V_x = -0.063, t-620 = 0.312
P_shell_ext = -0.063 PSI (due to Shell Course)
Course # 3;

Material: A-36;

Width = 9ft

< API-620 >

R = R2 = Rc = 732 in.
At = 1,683,341 in^2
< Internal Pressure - Full >
W = - (roof plates + shell) = -419,376 lbf
W/At = (-419,376 / 1,683,341)
= -0.2491 PSI
Px = P + P_liquid = 2.03 + 6.495 = 8.525 PSI
<Meridional and Latitudinal Forces>
T1 = Rc/2*(P + W/At)
= 732/2*(8.525 + -0.2491)
= 3,029 lbf/in
PG 18::>

T2 = P*Rc

= 8.525*732
= 6,240 lbf/in
< API-620 >
Minimum thickness (t) requirement:
(Per 5.10.3.2)
T = MAX(T1, T2) = 6,240 lb./in.
Sts = 16,000 PSI

(Allowable Tensile Stress per API-620 Table 5-1)

t-Calc = T/(Sts*E) + CA = 6,240/(16,000*1) + 0 = 0.39 in.

t-Calc = 0.39 in.
Since t.actual < T620,
Back-Calculating Pmax using t.actual as target, and T620 routine...
Entry Condition: P_x = 8.525 PSI, t-620 = 0.39
Exit Condition: P_x = 8.525, t-620 = 0.39
P_shell_int = 2.03 PSI
(due to Shell Course, without Liquid Head)
* * Warning * *P > P_shell_int (Design P Exceeds course_3 pressure
rating.)
< External Pressure - Empty >
Lr_shell (Total Roof Live Load weight supported by shell)
= Ar * Lr / 144
= 1,799,243 * 20 / 144
= 249,895 LBF
W = - (Roof Plates + Shell + Lr_shell + Dead Load)
= - (331,424 + 87,952 + 249,895 + 112,453)
= -781,724 lbf
W/At = (-781,724 / 1,683,341)
= -0.4644 PSI
PV = 0.0725 PSI
<Meridional and Latitudinal Forces>
T1 = Rc/2*(P + W/At)
= 732/2*(0.0725 + -0.4644)
= -143.44 lbf/in
T2 = P*Rc
= 0.0725*732
= 53.07 lbf/in
< API-620 >
Minimum thickness (t) requirement:
(Per 5.10.3.3)
T_tens = 53.1 (Tension Load),
Sts = 16,000 PSI

(Allowable Tensile Stress per API-620 Table 5-1)

N = 0.9824
PG 19::>

(N from API-620 Fig. 5-1)

Sta = Sts*N = (16,000)(0.9824) = 15,718 PSI

tmin1 = T_tens / (Sta*E) + CA

= 53.1/(15,718*1) + 0 = 0.0034 in.
T_comp = 143.4 (Compressive Load),
N = 0.0108
(actual N, using compressive stress)
M = 0.9946
(calculated M from API-620 Fig. F-1)
Sca = T_comp / M = 461 PSI
tmin2 = T_comp / Sca + CA = 143.4/461 + 0 = 0.3111 in.
t-Calc = MAX(tmin1, tmin2) = 0.3111 in.
t-Calc = 0.3111 in.
Since t.actual > T620,
Back-Calculating Pmax using t-Calc as target, and T620 routine...
Entry Condition: V_x = 0.0725 PSI, t-620 = 0.3111
Exit Condition: V_x = -0.073, t-620 = 0.3119
P_shell_ext = -0.073 PSI (due to Shell Course)
Course # 4;

Material: A-36;

Width = 9ft

< API-620 >

R = R2 = Rc = 732 in.
At = 1,683,341 in^2
< Internal Pressure - Full >
W = - (roof plates + shell) = -375,400 lbf
W/At = (-375,400 / 1,683,341)
= -0.223 PSI
Px = P + P_liquid = 2.03 + 2.598 = 4.628 PSI
<Meridional and Latitudinal Forces>
T1 = Rc/2*(P + W/At)
= 732/2*(4.628 + -0.223)
= 1,612 lbf/in
T2 = P*Rc
= 4.628*732
= 3,388 lbf/in
< API-620 >
Minimum thickness (t) requirement:
(Per 5.10.3.2)

T = MAX(T1, T2) = 3,388 lb./in.

Sts = 16,000 PSI

(Allowable Tensile Stress per API-620 Table 5-1)

t-Calc = T/(Sts*E) + CA = 3,388/(16,000*1) + 0 = 0.2117 in.

PG 20::>

t-Calc = 0.2117 in.

Since t.actual > T620,

Back-Calculating Pmax using t.actual as target, and T620 routine...
Entry Condition: P_x = 4.629, t-620 = 0.2118
Exit Condition: P_x = 6.831, t-620 = 0.3125
P_shell_int = 4.233 PSI

(due to Shell Course, without Liquid Head)

< External Pressure - Empty >

Lr_shell (Total Roof Live Load weight supported by shell)
= Ar * Lr / 144
= 1,799,243 * 20 / 144
= 249,895 LBF
W = - (Roof Plates + Shell + Lr_shell + Dead Load)
= - (331,424 + 43,976 + 249,895 + 112,453)
= -737,748 lbf
W/At = (-737,748 / 1,683,341)
= -0.4383 PSI
PV = 0.0725 PSI
<Meridional and Latitudinal Forces>
T1 = Rc/2*(P + W/At)
= 732/2*(0.0725 + -0.4383)
= -133.88 lbf/in
T2 = P*Rc
= 0.0725*732
= 53.07 lbf/in
< API-620 >
Minimum thickness (t) requirement:
(Per 5.10.3.3)
T_tens = 53.1 (Tension Load),
Sts = 16,000 PSI
N = 0.9835

(Allowable Tensile Stress per API-620 Table 5-1)

(N from API-620 Fig. 5-1)

Sta = Sts*N = (16,000)(0.9835) = 15,736 PSI

tmin1 = T_tens / (Sta*E) + CA
= 53.1/(15,736*1) + 0 = 0.0034 in.
T_comp = 133.9 (Compressive Load),

N = 0.0108
(actual N, using compressive stress)
M = 0.9946
(calculated M from API-620 Fig. F-1)
Sca = T_comp / M = 431 PSI
tmin2 = T_comp / Sca + CA = 133.9/431 + 0 = 0.3107 in.
t-Calc = MAX(tmin1, tmin2) = 0.3107 in.
t-Calc = 0.3107 in.
PG 21::>
Since t.actual > T620,
Back-Calculating Pmax using t-Calc as target, and T620 routine...
Entry Condition: V_x = 0.0725 PSI, t-620 = 0.3107
Exit Condition: V_x = -0.083, t-620 = 0.312
P_shell_ext = -0.083 PSI (due to Shell Course)
Wtr

= Transposed Width of each Shell Course

= Width*[ t_thinnest / t_course ]^2.5

Transforming Courses (1) to (4)

Wtr(1) = 9*[ 0.3125/0.3125 ]^2.5 = 9 ft
Wtr(2) = 9*[ 0.3125/0.3125 ]^2.5 = 9 ft
Wtr(3) = 9*[ 0.3125/0.3125 ]^2.5 = 9 ft
Wtr(4) = 9*[ 0.3125/0.3125 ]^2.5 = 9 ft
Hts (Height of the Transformed Shell)
= SUM{Wtr} = 36 ft

INTERMEDIATE WIND GIRDERS (API 620 Section 5.10.6)

V (Wind Speed)
= 100 mph
Ve = vf = Velocity Factor = (vs/100)^2 = (100/100)^2 = 1
Re-Rate PV = -0.0725 PSI, OR -2.01 In. H2O
<TOP END STIFFENER CALCULATIONS>
Z = Required Top Comp Ring Section Modulus (per API-650 5.1.5.9.e)
= 0 in^3
Top Comp. Ring is not required for Self-Supported Roofs
if the requirements of either Section 5.10.5
or 5.10.6 are met.
Actual Z = 4.243 in^3
Using L5x5x5/8, Wc = 9.0766
<INTERMEDIATE STIFFENER CALCULATIONS> (PER API-620 Section 5.10.6)
* * * NOTE: Using the thinnest shell course, t_thinnest,
instead of top shell course.
* * * NOTE: Not subtracting corrosion allowance per user setting.
ME = 28,799,999/28,799,999

= 1
Hu =
=
=
=
Wtr

Maximum Height of Unstiffened Shell

{ME*600,000*t_thinnest*SQRT[t_thinnest/OD]^3} / Ve)
{1*600,000*0.3125*SQRT[0.3125/122]^3} / 1
24.3073 ft
= Transposed Width of each Shell Course
= Width*[ t_thinnest / t_course ]^2.5

Transforming Courses (1) to (4)

PG 22::>
Wtr(1) = 9*[ 0.3125/0.3125 ]^2.5 = 9 ft
Wtr(2) = 9*[ 0.3125/0.3125 ]^2.5 = 9 ft
Wtr(3) = 9*[ 0.3125/0.3125 ]^2.5 = 9 ft
Wtr(4) = 9*[ 0.3125/0.3125 ]^2.5 = 9 ft
Hts (Height of the Transformed Shell)
= SUM{Wtr} = 36 ft
L_0 = Hts/# of Stiffeners + 1
= 36/3 = 12 ft.
Number of Intermediate Wind Girders Sufficient Since Hu >= L_0
Zi (Req. Wind Gird. Z)
= (0.0001)(Ve)(L0)(OD^2)
= (0.0001)(1)(12)(122^2) = 17.86 in^3
Actual Zi = 0.2228 in^3 using QTY (2):
BAR 2x1/4 (Not Adequate)
* * Warning * * Wind Girder Zi is inadequate.
Wind Girder Zi Req'd = 17.86
SHELL COURSE #1 SUMMARY
------------------------------------------t-Calc = MAX(t-Calc_620, t_min_ext, t.seismic)
= MAX(0.7466, 0, 0)
= 0.7466 in.
Course Minimum t shall not be less than 0.1" + CA
(per API-653 Section 4.3.3.1)
t-653min = 0.1 in.
t.required = MAX(t.design, t.min653)
= MAX(0.7466,0.1) = 0.7466 in.
* * Warning * * t.actual < t.required
< API-653 4.3.2.1 >
t1 (lowest average thickness in the shell course)
t1 must be >= t.required = 0.7466 in.

t2 (least min. thickness in an area of shell course)

t2 must be >= 0.6*(t.required - CA) + CA = 0.447960 in.
t.actual = 0.3125 in.
Weight =
=
=
=

Density*PI*[(12*OD) - t]*12*Width*t
0.2833*PI*[(12*122)-0.3125]*12*9*0.3125
43,966 lbf
(New)
43,966 lbf
(Corroded)

SHELL COURSE #2 SUMMARY

------------------------------------------t-Calc = MAX(t-Calc_620, t_min_ext, t.seismic)
= MAX(0.5683, 0, 0)
= 0.5683 in.
PG 23::>
Course Minimum t shall not be less than 0.1" + CA
(per API-653 Section 4.3.3.1)
t-653min = 0.1 in.
t.required = MAX(t.design, t.min653)
= MAX(0.5683,0.1) = 0.5683 in.
* * Warning * * t.actual < t.required
< API-653 4.3.2.1 >
t1 (lowest average thickness in the shell course)
t1 must be >= t.required = 0.5683 in.
t2 (least min. thickness in an area of shell course)
t2 must be >= 0.6*(t.required - CA) + CA = 0.340980 in.
t.actual = 0.3125 in.
Weight =
=
=
=

Density*PI*[(12*OD) - t]*12*Width*t
0.2833*PI*[(12*122)-0.3125]*12*9*0.3125
43,966 lbf
(New)
43,966 lbf
(Corroded)

SHELL COURSE #3 SUMMARY

------------------------------------------t-Calc = MAX(t-Calc_620, t_min_ext, t.seismic)
= MAX(0.39, 0, 0)
= 0.39 in.
Course Minimum t shall not be less than 0.1" + CA
(per API-653 Section 4.3.3.1)
t-653min = 0.1 in.
t.required = MAX(t.design, t.min653)
= MAX(0.39,0.1) = 0.39 in.
* * Warning * * t.actual < t.required
< API-653 4.3.2.1 >

t1 (lowest average thickness in the shell course)

t1 must be >= t.required = 0.39 in.
t2 (least min. thickness in an area of shell course)
t2 must be >= 0.6*(t.required - CA) + CA = 0.234000 in.
t.actual = 0.3125 in.
Weight =
=
=
=

Density*PI*[(12*OD) - t]*12*Width*t
0.2833*PI*[(12*122)-0.3125]*12*9*0.3125
43,966 lbf
(New)
43,966 lbf
(Corroded)

SHELL COURSE #4 SUMMARY

------------------------------------------t-Calc = MAX(t-Calc_620, t_min_ext, t.seismic)
= MAX(0.3107, 0, 0)
= 0.3107 in.
PG 24::>
Course Minimum t shall not be less than 0.1" + CA
(per API-653 Section 4.3.3.1)
t-653min = 0.1 in.
t.required = MAX(t.design, t.min653)
= MAX(0.3107,0.1) = 0.3107 in.
< API-653 4.3.2.1 >
t1 (lowest average thickness in the shell course)
t1 must be >= t.required = 0.3107 in.
t2 (least min. thickness in an area of shell course)
t2 must be >= 0.6*(t.required - CA) + CA = 0.186420 in.
t.actual = 0.3125 in.
Weight =
=
=
=

Density*PI*[(12*OD) - t]*12*Width*t
0.2833*PI*[(12*122)-0.3125]*12*9*0.3125
43,966 lbf
(New)
43,966 lbf
(Corroded)

PG 25::>DISH BOTTOM HEAD

Material : A-36
Dish Radius (Rs) = 122 ft
Alpha = 60.0000 degrees (angle between the Normal to the bottom and
a horizontal line at the
bottom-to-shell juncture)
Theta = 30.0000 degrees (angle between the Normal to the bottom
a vertical line at the
bottom-to-shell juncture)
Rs = R1 = R2 = 1,464 in.
Rc = R3 = OD/2 = 732 in.

Wc = 0.6*SQRT[Rc(t - CA)]
(Bottom Shell Course)
= 0.6*SQRT[(732)(0.3125 - 0)]
= 9.07 in.
(per API-620 Section 5.12.4.2, Eq.25)
Wh = 0.6*SQRT[R2(t - CA)]
(Bottom Plate)
= 0.6[()(0.25 - 0.0625)]
= 9.9408 in.
(per API-620 Section 5.12.4.2 Eq. 24)
Aa = (Cross-sectional Area of Bottom End Stiffener)
= 2.48 in^2
using L4x3x3/8
At = PI*OD^2/4*144
= PI*122^2/4*144
= 1,683,341 in^2

(Cross-Sectional Area of Bottom at Shell)

<Weight of Bottom Plate>

hr =
=
=
=

Height of Bottom
R - SQRT{R^2 - (OD/2)^2}
122 - SQRT{122^2 - (122/2)^2}
16.3450 ft

Bottom_Area = 288*PI*R*hR
= 288*PI*122*16.345
= 1,804,210 in^2
Weight =
=
=
=

Density * t.actual * Bottom_Area

0.2833 * 0.25 * 1,804,210
127,783 lbf
(New)
95,837 lbf
(Corroded)

PG 26::>< API-620, Unless Otherwise Noted >

<Actual Bottom to Shell Participating Area>
A =
=
=
=

Actual Part. Area of Bottom-to-Shell Juncture (per API-620)

Aa + Wc*(t_shell - CA) + Wh*(t_bottom - CA)
5.199 + (9.07)(0.3125) + (9.9408)(0.1875)
9.897 in^2

< Internal Pressure @ Bottom-Head Edge; h = 33 ft. >

W = (Bottom Plates + Dead Load + Fixed Load + Product Weight)
= 127,783 + 62,646 + 0 + 815,828
= 1,006,257 lbf
W/At = (1,006,257 / 1,683,341)
= 0.5978 PSI
W/At' = 0.5577 PSI
P = P_Entered + P_Liquid
= 2.03 + 14.289
= 16.319 PSI or 452.26 IN. H20

<Meridional and Latitudinal Forces>

(At the Edge of Bottom Head)
T1 = Rs/2*(P + W/At)
= 1,464/2*(16.319 + 0.5978)
= 12,383 lbf/in
T2 = Rs*[P + W/At*SIN(Alpha)] - T1
= 1,464*[16.319 + 0.5978*COS(60.0000)] - 12,383
= 12,266 lbf/in
< API-620 >
Minimum thickness (t) requirement:
(Per 5.10.3.2)
T = MAX(T1, T2) = 12,383 lb./in.
Sts = 16,000 PSI

(Allowable Tensile Stress per API-620 Table 5-1)

t-Calc = T/(Sts*E) + CA = 12,383/(16,000*0.7) + 0.0625 = 1.1681 in.

t-Calc = 1.1681 in.
< Internal Pressure @ Bottom-Head Center; h = 49.3449 ft. >
P = P_Entered + P_Liquid
= 2.03 + 21.3663
= 23.3963 PSI or 648.40 IN. H20
(At the Center of Bottom Head)
T1' = (Rs/2)*(P + W/At)
= (1,464/2)*(23.3963 + (0.5577)) = 17,534 lbf/in
T2' = Rs*(P + W/At) - T1'
= 1,464*(23.3963 + (0.5577)) - 17,534 = 17,534 lbf/in
< API-620 >
Minimum thickness (t) requirement:
PG 27::>
(Per 5.10.3.2)
T = MAX(T1, T2) = 17,534 lb./in.
Sts = 16,000 PSI

(Allowable Tensile Stress per API-620 Table 5-1)

t-Calc = T/(Sts*E) + CA = 17,534/(16,000*0.7) + 0.0625 = 1.6281 in.

t-Calc = 1.6281 in.
Since t.actual < T620,
Back-Calculating Pmax using t.actual as target, and T620 routine...
Entry Condition: P_x = 23.3963 PSI, t-620 = 1.6281
Exit Condition: P_x = 2.311, t-620 = 0.25
P_max_int = 0PSI, or 0 IN. H2O
(limited by Bottom Plate, without Liquid Head)
** Warning: Internal Design Pressure is Greater than Pmax (Allowed by

Bottom Plate Thickness)

<Minimum Participating Area>
T2s = P*R3 = (16.319)(732) = 11,946 lbf/in
Q = (T2)(Wh) + (T2s)(Wc) - (T1)(Rc)(SIN(Alpha))
= (12,266)(9.9408)+(11,946)(9.07)-(12,383)(732)(SIN(60))
= -7,619,748 lbf
A_min =
=
=
=

Minimum Participating Area ( per API-620 5.12.4.3 Eq. 27)

-Q/Scs
-7,619,748/15,000
507.983 in^2

Since Actual Area is Less than A_min,

Back-Calculating PmaxQ using Actual Area (A-620) as target...
Entry Condition: P_x = 1, A-620 = 507.983
Exit Condition: P_x = 0., A-620 = 18.311
* * Warning * *Internal Design Pressure is Greater than Pmax,
(Due to Btm. End Stiffener Area)
P_max_int_Q = 0 PSI
(limited by Actual Participating Area,
without Liquid Head)
P_max_int = MIN(P_max_int, P_max_int_Q)
= 0PSI, or 0 IN. H2O
< External Pressure - Empty, Bottom-Head Edge >
W = (Bottom Plates) = 127,783 lbf
W/At = (127,783 / 1,683,341)
= 0.0759 PSI
W/At' = 0.0708 PSI
P = PV_Entered = 0.0725 PSI or 2.01 IN. H20
<Meridional and Latitudinal Forces>
PG 28::>
(At the Edge of Bottom Head)
T1 = Rs/2*(P + W/At)
= 1,464/2*(0.0725 + 0.0759)
= 108.63 lbf/in
T2 = Rs*[P + W/At*SIN(Alpha)] - T1
= 1,464*[0.0725 + 0.0759*COS(60.0000)] - 108.63
= 93.74 lbf/in
< API-620 >
Minimum thickness (t) requirement:
(Per 5.10.3.2)
T = MAX(T1, T2) = 108.6 lb./in.

Sts = 16,000 PSI

(Allowable Tensile Stress per API-620 Table 5-1)

t-Calc = T/(Sts*E) + CA = 108.6/(16,000*0.7) + 0.0625 = 0.0722 in.

t-Calc = 0.0722 in.
< External Pressure - Empty, Bottom-Head Center >
P = PV_Entered = 0.0725 PSI or 2.01 IN. H20
(At the Center of Bottom Head)
T1' = (Rs/2)*(P + W/At)
= (1,464/2)*(0.0725 + (0.0708)) = 104.9 lbf/in
T2' = Rs*(P + W/At) - T1'
= 1,464*(0.0725 + (0.0708)) - 104.9 = 104.89 lbf/in
< API-620 >
Minimum thickness (t) requirement:
(Per 5.10.3.2)
T = MAX(T1, T2) = 104.9 lb./in.
Sts = 16,000 PSI

(Allowable Tensile Stress per API-620 Table 5-1)

t-Calc = T/(Sts*E) + CA = 104.9/(16,000*0.7) + 0.0625 = 0.0719 in.

t-Calc = 0.0719 in.
Since t.actual > T620,
Back-Calculating Pmax using t-Calc as target, and T620 routine...
Entry Condition: V_x = 0.0725 PSI, t-620 = 0.0722
Exit Condition: V_x = -0.074, t-620 = 0.25
P_max_ext = -0.074 PSI, or -2.05 IN. H2O
(due to Bottom Plate)
<Minimum Participating Area>
T2s = P*R3 = (0.0725)(732) = 53.07 lbf/in
Q = (T2)(Wh) + (T2s)(Wc) - (T1)(Rc)(SIN(Alpha))
= (93.74)(9.9408)+(53.07)(9.07)-(108.63)(732)(SIN(60))
= -67,451 lbf
PG 29::>
27)

A_min = Minimum Participating Area ( per API-620 5.12.4.3 Eq.

= -Q/Scs
= -67,451/15,000
= 4.497 in^2

Back-Calculating PmaxQ using Actual Area (A-620) as target...

Entry Condition: P_x = -0.9275, A-620 = 4.497
Exit Condition: P_x = -0.4285, A-620 = 9.907
P_max_ext_Q = -0.4285 PSI, or -11.88 IN. H2O
(due to Actual Participating Area)

P_max_ext = MAX(P_max_ext,P_max_ext_Q)
= -0.074PSI, or -2.05 IN. H2O
t-Calc = MAX(t_internal, t_external)
= MAX(1.6281,0.0722)
= 1.6281 in.
<API-650 Section V.7.2.1>
Pr = Max Bottom Load = Max(ABS(T1), ABS(T2))
= 108.63
= 108.63 lbf/ft^2
t_Cone = OD/SIN(Theta)*SQRT[Pr/(0.248*E)]
= 122/SIN(30.0000)*SQRT[108.63/(0.248*28,799,999)]
= 0.9516 in.
t_Cone = MAX(t-Calc, t_Cone)
= MAX(1.6281, 0.9516)
= 1.6281 in.
<Per API-620>
Ac = (Required Part. Area of Bottom-to-Shell Juncture)
= MAX(507.983,4.497)
= 507.983 in^2
A = Actual Part. Area of Bottom-to-Shell Juncture
= 9.897 in^2
Bottom End Stiffener:
Using L4x3x3/8
Area = 5.199 in^2
I = 6.658 in^4
* * Warning * *
Btm. End Stiffener Area Req'd = 498.086 in^2
A_stiff_required - A_stiff_actual = 492.887in^2
* * Warning * *Bottom Stiffener Area Req'd = 498.086 in^2.

NOTE: ADDITIONAL STIFFNESS PROVIDED BY LEGS WELDED AT

BOTTOM-TO-SHELL JUNCTURE, OR BRACING AGAINST BOTTOM
HEAD HAS NOT BEEN FACTORED IN.
PG 30::>< BOTTOM DESIGN SUMMARY >
Head Area
=
Head Volume
=
Plate Weight
=
Entered Dead Load =
Fixed Load
=
Liquid Weight
=
t.required = t-Calc
t.actual = 0.25 in.

1,804,210 in^2
97,821 ft^3
127,783 lbf
5 lbf/ft^2
0 lbf
815,828 LBF
= 1.6281 in.

P_max_internal = 0 PSI
P_max_external = -0.074 PSI

PG 31::>NET UPLIFT DUE TO INTERNAL PRESSURE

(See roof report for calculations)
Net_Uplift = -475,430 lbf
Anchorage NOT required for internal pressure.
WIND MOMENT (Using API-650 SECTION 5.11)
vs = Wind Velocity = 100 mph
vf = Velocity Factor = (vs/100)^2 = (100/100)^2 = 1
Wind_Uplift = Iw * 30 * vf
= 1 * 30 * 1
= 30 lbf/ft^2
API-650 5.2.1.k Uplift Check
P_F41 = WCtoPSI(0.962*Fy*A*TAN(Theta)/D^2 + 8*t_h)
P_F41 = WCtoPSI(0.962*36,000*15.748*10.1667/122^2 + 8*0.5877)
= 13.6117 PSI
Limit Wind_Uplift/144+P to 1.6*P_F41
Wind_Uplift/144 + P = 2.2383 PSI
1.6*P_F41 = 21.7787 PSI
Wind_Uplift/144 + P = MIN(Wind_Uplift/144 + P, 1.6*P_F41)
Wind_Uplift/144 = MIN(Wind_Uplift/144, 1.6*P_F41 - P)
Wind_Uplift = MIN(Wind_Uplift, (1.6*P_F41 - P) * 144)
= MIN(30,2,844)
= 30 lbf/ft^2
Id =
=
=
AB =
=
=
BC =
=
=
hR =
=
=
=

OD - 2*t_roof
1,464 - 2*0.6502
1,463 in.
Id /2 - KR
1,463/2 - 0
731.3498 in.
R - KR
1,464 - 0
1,464 in.
Height of Roof (Depth of roof)
R - SQRT[BC^2 - AB^2] + KR
1,464 - SQRT[1,464^2 - 731.3498^2] + 0
16.314 ft

t_ins = Thickness of Roof Insulation

= 0.1667 ft
Ap_Vert = Vertical Projected Area of Roof
= PI*([R + t_ins]^2)(Alpha/360) - OD*([R + t_ins] - hR)/2
= PI*(122.1667^2)(59.9855/360) - 122*(122.1667 - 16.314)/2
= 1,356 ft^2

Horizontal Projected Area of Roof (Per API-650 5.2.1.f)

PG 32::>
=
=
=
Ap =
=
=
=

Xw = Moment Arm of UPLIFT wind force on roof

0.5*OD
0.5*122
61 ft
Projected Area of roof for wind moment
PI*R^2
PI*61^2
11,690 ft^2

M_roof (Moment Due to Wind Force on Roof)

= (Wind_Uplift)(Ap)(Xw)
= (30)(11,690)(61) = 21,392,455 ft-lbf
Xs (Moment Arm of Wind Force on Shell)
= H/2 = (36)/2 = 18 ft
As (Projected Area of Shell)
= H*(OD + t_ins / 6)
= (36)(122 + 2/6) = 4,404 ft^2
M_shell (Moment Due to Wind Force on Shell)
= (Iw)(vf)(18)(As)(Xs)
= (1)(1)(18)(4,404)(18) = 1,426,896 ft-lbf
Mw (Wind moment)
= M_roof + M_shell = 21,392,455 + 1,426,896
= 22,819,351 ft-lbf
W

= Net weight (PER API-650 5.11.3)

(Force due to corroded weight of shell and
shell-supported roof plates less
40% of F.1.2 Uplift force.)
= W_shell + W_roof - 0.4*P*(PI/4)(144)(OD^2)
= 175,864 + 299,566 - 2.03*(PI/4)(144)(122^2)
= -891,443 lbf

NOTE: There is net uplift on the tank.

RESISTANCE TO OVERTURNING (per API-650 5.11.2)
Not Applicable, because Tank bottom is not flat and resting on a
foundation.
RESISTANCE TO SLIDING (per API-650 5.11.4)
Not Applicable, because Tank bottom is not flat and resting on a
foundation.
<Anchorage Requirement>
Anchorage NOT required since Criteria 1, Criteria 2, and Sliding

ARE acceptable.
PG 33::>SEISMIC CALCULATIONS PER API-650 11TH ED., ADDENDUM 2
PG 34::>ANCHOR BOLT DESIGN
Bolt Material : A-193 Gr B7
Sy = 105,000 PSI
< Uplift Load Cases, per API-650 Table 5-21b >
D (tank OD) = 122 ft
P (design pressure) = 56.26 INCHES H2O
Pt (test pressure per F.4.4) = P = 56.26 INCHES H2O
Pf (failure pressure per F.6) = N.A. (see Uplift Case 3 below)
t_h (roof plate thickness) = 0.6502 in.
Mw (Wind Moment) = 22,819,351 ft-lbf
Mrw (Seismic Ringwall Moment) = 6,894,128 ft-lbf
W1 (Dead Load of Shell minus C.A. and Any
Dead Load minus C.A. other than Roof
Plate Acting on Shell)
W2 (Dead Load of Shell minus C.A. and Any
Dead Load minus C.A. including Roof
Plate minus C.A. Acting on Shell)
W3 (Dead Load of New Shell and Any
Dead Load other than Roof
Plate Acting on Shell)
For Tank with Self Supported Roof,
W1 = Corroded Shell + Shell Insulation
= 175,864 + 18,397
= 194,261 lbf
W2 = Corroded Shell + Shell Insulation + Corroded
Roof Plates + Roof Dead Load
= 175,864 + 18,397
+ 299,566 + 1,799,243 * 18.8633/144
= 729,519 lbf
W3 = New Shell + Shell Insulation
= 175,864 + 18,397
= 194,261 lbf
Uplift Cases 1 to 3 are N.A.
Uplift Case 4: Wind Load Only
PWR = Wind_Uplift/5.208
= 30/5.208
= 5.7604 IN. H2O
PWS = vF * 18
= 1 * 18
= 18 lbf/ft^2
MWH = PWS*(D+t_ins/6)*H^2/2
= 18*(122+2/6)*36^2/2
= 1,426,896 ft-lbf
U = PWR * D^2 * 4.08 + [4 * MWH/D] - W2

= 5.7604*122^2*4.08+[4*1,426,896/122]-729,519
= -332,928 lbf
bt = U / N = -41,616 lbf
Sd = 0.8 * 105,000 = 84,000 PSI
A_s_r = Bolt Root Area Req'd
A_s_r = N.A., since Load per Bolt is zero.
PG 35::>
Uplift Case 5: Seismic Load Only
U = [4 * Mrw / D] - W2*(1-0.4*Av)
U = [4 * 6,894,128 / 122] - 729,519*(1-0.4*0)
= -503,482 lbf
bt = U / N = -62,935 lbf
Sd = 0.8 * 105,000 = 84,000 PSI
A_s_r = Bolt Root Area Req'd
A_s_r = N.A., since Load per Bolt is zero.
Uplift Cases 6 and 7 are N.A.
Uplift Case 8: Frangibility Pressure
Not applicable since if there is a knuckle on tank roof,
or tank roof is not frangible.
Pf (failure pressure per F.6) = N.A.
< ANCHOR BOLT SUMMARY >
Bolt Root Area Req'd = 0 in^2
d = Bolt Diameter = 1 in.
n = Threads per inch = 8
A_s = Actual Bolt Root Area
= 0.7854 * (d - 1.3 / n)^2
= 0.7854 * (1 - 1.3 / 8)^2
= 0.5509 in^2
Exclusive of Corrosion,
Bolt Diameter Req'd = 0.065 in. (per ANSI B1.1)
Actual Bolt Diameter = 1.000 in.
Bolt Diameter Meets Requirements.
<ANCHORAGE REQUIREMENTS>
No Anchorage Required.
Anchorage Meets Spacing Requirements.

PG 36::>ANCHOR CHAIR DESIGN

(from AISI 'Steel Plate Engr Data' Dec. 92, Vol. 2, Part VII)
Entered Parameters

Chair Material:
Top Plate Type:
Chair Style:

A-36
DISCRETE
VERT. STRAIGHT

a : Top Plate Width

b : Top Plate Length
k : Verical Plate Width

= 4.000 in.
= 2.500 in.
= 2.500 in.

m : Bottom Plate Thickness

t : Shell Course + Repad Thickness

= 0.2500 in.
= 0.3125 in.

r : Nominal Radius to Tank Centerline

= 731.844 in.

Design Load per Bolt:

P = 0. KIPS

(1.5 * Maximum from Uplift Cases)

d = Bolt Diameter = 1 in.

n = Threads per unit length = 8 TPI
A_s = Computed Bolt Root Area
= 0.7854 * (d - 1.3 / n)^2
= 0.7854 * (1 - 1.3 / 8)^2
= 0.551 in^2
Bolt Yield Load = A*Sy/1000 (KIPS)
= 0.551*105,000/1000
= 57.855 KIPS
Seismic Design Bolt Load = Pa = 3*Pab = 0 KIPS
Anchor Chairs will be designed to withstand
Design Load per Bolt.
Anchor Chair Design Load, P = 0 KIPS
Anchor Bolt Chair Meets Design Calculations

PG 37::>CAPACITIES and WEIGHTS

Maximum Capacity (to upper TL)
Design Capacity (to Max Liquid Level)
Minimum Capacity (to Min Liquid Level)
NetWorking Capacity (Design - Min.)

:
:
:
:

3,145,380
2,883,264
0
2,883,264

gal
gal
gal
gal

New Condition
Corroded
----------------------------------------------------------Shell
175,864 lbf
175,864 lbf
Roof Plates
331,424 lbf
299,566 lbf
Bottom
127,783 lbf
95,837 lbf
Stiffeners
10,902 lbf
10,902 lbf
Nozzle Wgt
0 lbf
0 lbf
Misc Roof Wgt
0 lbf
0 lbf
Misc Shell Wgt
0 lbf
0 lbf
Insulation
35,057 lbf
35,057 lbf

----------------------------------------------------------Total
681,030 lbf
617,226 lbf
Weight of Tank, Empty
Weight of Tank, Full of Product
(SG=1):
Weight of Tank, Full of Water
Net Working Weight, Full of Product
Net Working Weight, Full of Water

:
681,030 lbf
27,746,312 lbf
: 27,746,312 lbf
: 25,558,850 lbf
: 25,558,850 lbf

Foundation Area Req'd

Foundation Loading, Empty

:
Foundation Loading, Full of Product (SG=1) :
Foundation Loading, Full of Water
:

11,690 ft^2
58.26 lbf/ft^2
2,374 lbf/ft^2
2,374 lbf/ft^2

SURFACE AREAS
Roof
12,495 ft^2
Shell 13,798 ft^2
Bottom 12,495 ft^2
Wind Moment
Seismic Moment

22,819,351 ft-lbf
6,894,128 ft-lbf

MISCELLANEOUS ATTACHED ROOF ITEMS

MISCELLANEOUS ATTACHED SHELL ITEMS

PG 38::>MAWP & MAWV SUMMARY FOR NEW JOB 1

MAXIMUM CALCULATED INTERNAL PRESSURE
MAWP = 15 PSI or 415.7 IN. H2O (per API-620)
MAWP = Maximum Calculated Internal Pressure (due to shell)
= 0 PSI or 0 IN. H2O
MAWP = Maximum Calculated Internal Pressure (due to roof)
= 0.727 PSI or 20.15 IN. H2O
MAWP = Maximum Calculated Internal Pressure (due to bottom)
= 0 PSI or 0 IN. H2O
TANK MAWP = 0 PSI or 0 IN. H2O
MAXIMUM CALCULATED EXTERNAL PRESSURE
MAWV = Maximum Calculated External Pressure (due to shell)
= -0.045 PSI or -1.25 IN. H2O
MAWV = Maximum Calculated External Pressure (due to roof)
= 0 PSI or 0 IN. H2O
MAWV = Maximum Calculated External Pressure (due to bottom plate)
= -0.074 PSI or -2.05 IN. H2O

TANK MAWV = 0 PSI or 0 IN. H2O