UNI FLAME AUTOLIFT

DC-MMA/TIG
ARC Inverter Manual

240 Volt

UNI FLAME AUTOLIFT

3YEARS Warranty
Machine Model Description ARC - DC/MMA/TIG CONTENTS Safety General Description Curcuit Diagram Main Parameter Pre-Cautions Operation Maintenance Trouble Shooting Part Number KUMJR140 / 170 PAGE No: 3 4 5 6 7 8 10 12

DECLARATION OF CONFORMITY Hereby we declare that these machines are produced based on relative Chinese and International standards and they conform to the international safety standard IEC974. The design and technology adopt ed in these machines are under paten protection Please read and understand this instruction manual carefully before the installation and operation of this equipment. The contents of this manual may be revised without prior notice and without obligation. Although carefully checked, there may still be some inaccuracies in this manual, This instruction manual is issued on 4th February 2009.

UNIMIG pursue a policy of continuous research and development, and therefore reserve the right to change the specifications, or design, without prior notice. * 3 year warranty power source.

SAFETY
Welding and cutting equipment can be dangerous to both the operator and people in or near the surrounding working area, if the equipment is not correctly operated. Equipment must only be used under the strict and comprehensive observance of all relevant safety regulations. Please read and understand this instruction manual carefully before the installation and use/operation of this equipment.

the function modes while the machine is operating. Do not switchthe function modes during welding can damage the machine. Switching of cable from the machine before on the Disconnect the electrode-holder the electrode be in contact withswitching piece. machine, to avoid arcing should the work is prevent the A safety switchandnecessary to should be ofequipment from electric leakage. order. Welding tools accessories good working Operators should be trained and or qualied.high quality and in can kill. Electric shock: It Connect the primary input cable according to Australian standard regulation. Avoid all contact with live electrical parts of the welding circuit, electrodes and wires with bare hands. The operator must wear dry welding gloves while he/she performs the Damage caused in this manner will not be covered under warranty.

welding task. The operator should keep the work piece insulated from himself/herself. Smoke and gas generated whilst welding or cutting can be harmful to peoples health. Avoid breathing the smoke and gas generated whilst welding or cutting. Keep the working area well ventilated. Arc rays are harmful to peoples eyes and skin. Always wear a welding helmet and suitable protective clothing including welding gloves whilst the welding operation is performed. Measures should be taken to protect people in or near the surrounding working area, from all hazards associated with welding.

Fire hazard

Noise: possibly harmful to peoples hearing. Noise is generated while welding/cutting, wear approved hearing protection when noise levels are high. Machine fault: Consult this instruction manual. Contact your local dealer or supplier for further advice.

may re, therfore remove The welding sparks awaycausethe working area. ammable material from re extinguisher Have a ready to use it. nearby, and have a trained person

*** CAUTION *** Do not heat, cut or weld tanks, drums or containers until the proper steps have been taken to insure that such procedures will not cause ammable or toxic vapours from substance inside. These can cause an explosion even though the vessel has been cleaned.Vent hollow castings or containers before heating, cutting or welding. They may explode.

UNI FLAME AUTOLIFT

GENERAL DESCRIPTION & SAFEGUARDS

This welding machine is manufactured with advanced inverter technology. The features of ARC 140/170 series are: Efciency, energy saving, portability, excellent stable arc characteristics, relatively low no-load voltage, compensation of ARC force and LIFT ARC for DC TIG welding. Hot Start Anti Stick Arc Force MMA (Stick electrode) (DC+ / DC-) DC TIG Welding TIG Lift ARC ignition Thermal overload protection Generator compatible Tolerent to variable supply power Note: Minimum Motor Generator Power Suggested:140 DC - 8KVA 170 DC - 9KVA

UNI FLAME AUTOLIFT

CIRCUIT DIAGRAM

UNI FLAME AUTOLIFT

MAIN PARAMETER
Machine Model Description Plasma Cut 40 Tecnical Specication Part Number KUMJR140 KUMJR170

Part Number Rated Input Voltage voltage Rated Input Power (KVA) Ieff (AMPS) Rated Output Welding Current Range No-Load Voltage (V) Duty Cycle 40C

KUMJR140 240 1 Phase 6.2 14.2A 140A/25.6V 10~140A 80 30%@140Amps MMA 100%@77Amps MMA 30%@140Amps TIG DC 100%@100Amps TIG DC

KUMJR170 240V 1Phase 7.7 15A 170A/26.8V 10~170A 80 25%@170Amps MMA 100%@85Amps MMA 35%@170Amps TIG DC 100%@100Amps TIG DC 0.70 IP21S F 5.2 320 x 120 x 210mm

Power Factor Protection Class Insulation Class Weight (Kgs) DIMENSIONS (mm)

0.70 IP21S F 4.9 Kgs 290 x 115 x 200

PRE-CAUTIONS

1. Working Environment. 1.1 The environment in which this welding equipment is installed must be free of grinding dust, corrosive chemicals, ammable gas or materials etc, and at no more than maximum of 80% humidity. 1.2 When using the machine outdoors protect the machine from direct sun light, rain water and snow etc; the temperature of working environment should be maintained within -10C to +40C. 1.3 Keep this equipment 30cm distant from the wall. 1.4 Ensure the working environment is well ventilated. 2. Safety Tips. 2.1 Ventilation This equipment is small-sized, compact in structure, and of excellent performance in amperage output. The fan is used to dissipate heat generated by this equipment during the welding operation. Important: Maintain good ventilation of the louvers of this equipment. The minimum distance between this equipment and any other objects in or near the working area should be 30 cm. Good ventilation is of critical importance for the normal performance and service life of this equipment. 2.2 Thermal Overload protection. Should the machine be used to an excessive level, or in high temperature environment, poorly ventilated area or if the fan malfunctions the Thermal Overload Switch will be activated and the machine will cease to operate. Under this circumstance, leave the machine switched on to keep the built-in fan working to bring down the temperature inside the equipment. The machine will be ready for use again when the internal temperature reaches safe level. 2.3 Over-Voltage Supply Regarding the power supply voltage range of the machine, please refer to Main parameter table. This equipment is of automatic voltage compensation, which enables the maintaining of the voltage range within the given range. In case that the voltage of input power supply exceeds the stipulated value, it is possible to cause damage to the components of this equipment. Please ensure your primary power supply is correct. 2.4 Do not come into contact with the output terminals while the machine is in operation. An electric shock may possibly occur.

UNI FLAME AUTOLIFT

UNI FLAME AUTOLIFT

OPERATION (140DC Shown)

4 1

2
1.Connection of Input Cables Primary input cable is supplied with this welding equipment. Connect the primary input cable with power supply of required input voltage. Refer to data plate on machine for Input voltage, IMAX and IEFF. 2. Connection of Output Cables Two sockets are available on this welding machine. For MMA welding the electrode holder should generally be connected to the positive socket, while the work piece should be connected to the negative socket. However the polarity can be reversed and careful attention should be paid to the polarity recommended by the electrode manufacturer.

OPERATION
For DC TIG welding the TIG torch should be connected to the negative socket, and the workpeice should be connected to the positive socket. Please note that the use of welding leads over 5 metres in length will require increasing the diameter of welding cable used in order to maintain and improve the performance of voltage output. 3. Power Supply Switch When the power supply switch is on, the built-in fan works and current is supplied to the output sockets. 4. Welding Current Output Setting According to practical demand, set the parameters of current output by the operation of welding current knob. Generally, the required output of welding current output listed as following: 2.5mm: 70-100A; 3.2mm: 110-160A; 4.0mm: 170-220A; 5. Selection Switch MMA/TIG Select MMA or TIG welding with lift arc ignition 6. Thermal Overload Pilot Lamp If the pilot lamp is on, it indicates that the thermal overload protection has operated, which possibly is the consequence of duty cycle over-loading. This welding machine automatically restarts when the temperature inside the machine drops to required temperature. When the pilot light turns off welding can recommence. Operatable duty cycle This welding machine should be operated according to the data plate located on the base of the machine. A sudden halt in welding may indicate that the thermal overload has operated. If this should occur and the thermal overload pilot light is on, The machine should not be turned off as the built-in fan will work to bring down the temperature inside the welding machine.

UNI FLAME AUTOLIFT

MAINTENANCE
WARNING: Exposure to extremely dusty, damp, or corrosive air is damaging to the welding machine. In order to prevent any possible failure or fault of this welding equipment, clean the dust at regular intervals with clean and dry compressed air of required pressure. Please note that: lack of maintenance can result in the cancellation of the guarantee; the guarantee of this welding equipment will be void if the machine has been modied, attempt to take apart the machine or open the factory-made sealing of the machine without the consent of an authorized representative of the manufacturer.

TROUBLESHOOTING
Caution: Only qualied technicians are authorized to undertake the repair of this welding equipment. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed in this manual.

WARRANTY
3 Years from date of purchase. Welding Guns of Australia Pty Ltd warranties all goods as specified by the manufacturer of those goods. This Warranty does not cover freight or goods that have been interfered with. All goods in question must be repaired by an authorised repair agent as appointed by this company. Warranty does not cover abuse, mis-use, accident, theft, general wear and tear. New product will not be supplied until Welding Guns of Australia Pty Ltd has inspected product returned for warranty and agrees to replace product. Product will only be replaced if repair is impossible. If in doubt please ring.

WELDING GUNS OF AUSTRALIA Pty Ltd

WWW.UNIMIG.COM.AU
Disclaimer: While the information is provided in good faith, Welding Guns Of Australia does not warrant the accuracy of information provided nor assume any legal responsibility for it or for any damage which may result from reliance on or use of it or from any negligence of Welding Guns Of Australia or other person/s with respect to it. For further information please call Welding Guns of Australia Pty Ltd. 112 Christina Rd, Villawood NSW 2163 - PO Box 3033 Lansvale NSW 2166

UNIMIG pursue a policy of continuous research and development, and therefore reserve the right to change the specifications, or design, without prior notice. * 3 year warranty power source.