B FOURESS (P) LIMITED Tagar HEP (2 x 5000 KW + 1 X 2000KW)

Section-I Page no. 1 of 7

Scope of Supply and Description of Equipment

SCOPE OF SUPPLY AND TECHNICAL SPECIFICATIONS

Our scope covers design, manufacture, supply, supervisory services for erection & commissioning of Water to Wire package of three numbers Horizontal Francis Turbines coupled to synchronous generators as per the detailed scope specified below and description enclosed in this section: Big Units (2 x 5000KW)
sl.no. 1 2 (D=820 mm, H=78m, N=750 rpm) Particulars Horizontal Francis Turbine , 15 T-m2 GD2 Turbine auxiliaries: a) Oil Pumping System 2 Nos. b) Cooling Water System 2 Nos. c) Station Drainage & De-watering System 1 Set. Inlet Valve 800 mm Dia PN10 6.3 kV, 5000 kW (5900 KVA), 0.85 PF, 750 rpm, 50 Hz, Horizontal Synchronous Generator with Brush Less Excitation natural GD2. Generator Earthing Cubicle (NGT Panel) Generator Leads Cubicle (LAVT Panel) PLC Based Governor cum Turbine, Generator relay metering and Protection Panel Synchronizing Panel Low Voltage Distribution Cubicle (LTAC Panel) Main Transformer - 6 MVA ONAN, 33/6.3 KV, 50 Hz, Ynd11 Step up Transformer with Off Circuit tap Changer 2 x 2.5% with Neutral Bushing CT Main Transformer - 2.5 MVA ONAN, 33/6.3 KV, 50 Hz, Ynd11 Step up Transformer with Off Circuit tap Changer 2 x 2.5% with Neutral Bushing CT Main Transformer Grounding Cubicle, 66.6 Ohm, 300A/10Sec. Station Service Transformer 240 KVA outdoor type, 33/0.4 KV, 50 Hz, Dyn11 Transformer with Off Circuit tap Changer 2 x 2.5% 34.5 KV Indoor Metal Enclosed switch gear comprising of following: i) Generator incoming feeder breaker panel comprising of: 33 KV, 630 A, 16 KA, Single earthing circuit breaker, CT, PT, lightning arrestor and Protection Relays ii) 33 KV Feeder for station service Transformer feeder comprising of: 20 KV, 630 A, Off Load isolator, 36 KV- 6 A fuse iii) 33 KV Out Going Line feeder breaker comprising of: 20 KV, 200 A, 16 KA, circuit breaker, CT, PT, lightning arrestor and Protection Relays like 81, 27 & 59 iv) 33KV, Bus PT panel vi) TEDAS Metering Cubicle with TVM DC System 110 Volts, 200 Ah VRLA Maintenance free Battery, 55 Cells Battery Charger + DC Distribution board Cables HT Power Cables, XLPE Cables of 6.3 KV & 34.5 KV LT Power Cables Control Cables. Instrumentation Cables Cable trays SCADA system comprising of : One PENTIUM IV Operators station with 17 colour monitor, One Inkjet printer with DH 489 network, soft copy of PLC and SCADA as-built Application program software. List of spares (Appendix-1) Schedule of Maintenance tools and tackles (Appendix-2) Nos. : Nos. : Nos. : : Nos. Nos. Nos. Nos. set 1 1 2 1 1 1 1 3 unit Nos. Set. Qty. 2 1

: :

3 4 6 7 8 9 10 11 12 13 14 15

: :

Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos.

2 2 1 1 2 1 1 2 1 3 1

: : : : : : : :

16

17

: : :

18

set

19 20

: :

1 Set 1 Set

1 1

09 July 2010

B FOURESS (P) LIMITED Tagar HEP (2 x 5000 KW + 1 X 2000KW)

Section-I Page no. 2 of 7

Scope of Supply and Description of Equipment Small Unit (1 x 2000KW)

Sl.no. 1 2 (D=600 mm, H=78m, N=1000 rpm) Particulars Horizontal Francis Turbine , 5 T-m2 GD2 Turbine auxiliaries: a) Oil Pumping System 1 Nos. b) Cooling Water System 1 Nos. c) Station Drainage & De-watering System 1 Set. Inlet Valve 600 mm Dia PN10 6.3 kV, 2000 kW (2350 KVA), 0.85 PF, 1000 rpm, 50 Hz, Horizontal Synchronous Generator with Brush Less Excitation natural GD2. Generator Earthing Cubicle (NGT Panel) Generator Leads Cubicle (LAVT Panel) PLC Based Governor cum Turbine, Generator relay metering and Protection Panel unit Nos. Set. Qty. 1 1

: :

3 4 6 7 8

: :

Nos. Nos. Nos. Nos. Nos.

1 1 1 1 1

: :

Notes: 1. Penstock, Gates, Trash racks, Powerhouse crane are not considered in our scope. 2. As per IEC, we have considered pressure rise as between 35%- 40% and speed rise as 55% 60%. 3. All the equipment supplied in our scope will be as per BFL design / specification. 4. All the civil works related to our equipment, Outdoor yard civil works and fencing are not in our scope. 5. Chequered plates, ladders, railings etc. are not in our scope and the same shall be included in civil works contract. 6. Lighting, Ventilation, Air Conditioning, Fire extinguishers, DG set and Total Earthing is not included in our scope. 7. We have considered manual duplex filters instead of automatic since we do not recommend it for this rating of the turbine. 8. All turbine material selected is to suit the ambient temperature and operational requirement between 40deg C to (-)10Deg C 9. All statutory approvals shall be taken by the customer. 10. The scope of items is as mentioned in this document. Any thing not mentioned in this document is not included in our scope of supply.

1. DESCRIPTION OF HORIZONTAL FRANCIS TURBINE

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B FOURESS (P) LIMITED Tagar HEP (2 x 5000 KW + 1 X 2000KW)

Section-I Page no. 3 of 7

Scope of Supply and Description of Equipment Our scope of supply covers Three Numbers of Horizontal Francis turbine to generate rated output as specified in the technical particulars. Each Set of turbine comprises of the following. ONE No. Runner integrally cast in stainless steel (13% Chromium, 4% Nickel CA6NM). It has a suitable bore/flange to mount on the turbine shaft. Adequate number of relief holes is provided for the water leaking past runner crown seal. Shaft sealing Box of the stuffing box type located on the turbine shaft. The shaft will be provided with a sleeve where it passes through shaft seal. The stuffing box will have connection for supply of clean, filtered water and drain piping. Replacement of the gland packing is easy in our design. Spiral Casing is made of fabricated steel with the material specified in the technical schedules. It is of volute type complete with stay-ring and sufficient number of stay vanes. The stay-ring besides guiding the flow into guide vanes, gives structural rigidity to the spiral casing against the hydraulic forces Bottom Cover of welded plate/mild steel flanged to the spiral casing. Required number of bushes for support of the guide vane pivots will be provided. Top Cover of welded plate/mild steel flanged to the spiral casing. Required number of bearing housings with bushes for support of guide vane stems is provided. The guide vane stems on this rear cover side are assembled to the operating mechanism. Guide Vane Operating Mechanism comprising of levers, links, and servo lever connected to the hydraulic servomotor for the regulation of flow. Draft Tube of diffuser type for pressure recovery and discharging water into the tail race. Draft tube will have a suction cone and a bend along with anchoring materials. Forged steel turbine shaft with integrally forged flange, coupling, coupling bolts and guide bearing as required and the stainless steel gland sleeve for mounting the shaft seal.

ONE No.

ONE No.

ONE No.

ONE No.

ONE No.

ONE No.

ONE No.

2. Description of Turbine Auxiliaries

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B FOURESS (P) LIMITED Tagar HEP (2 x 5000 KW + 1 X 2000KW)

Section-I Page no. 4 of 7

Scope of Supply and Description of Equipment Our scope of supply covers one set of turbine auxiliaries common for powerhouse comprises of the following: a) OIL PRESSURE SYSTEM: Three nos. of Oil Pressure System shall be provided one for each turbine. Oil pumping unit complete with sump tank, two oil pumps, set of relief valves, directional control valves, check valves, filters, level switches complete with safety devices like shut off valve, pressure switches etc., will be provided. Capacity of accumulator (Nitrogen bladder type) shall be designed for one operation of guide vanes without recharging the system. The type of oil pump is used is the variable discharge Axial Piston Pump that has a high performance and efficiency coefficient. One set of piping, fitting, sealing rings, gaskets necessary for completion, of regulation of guide vanes and runner blades will be provided. All the instruments for indication and control of operation of guide vanes and runner blades will be provided. b) COOLING WATER SYSTEM: Three sets of cooling water system of adequate capacity will be provided. Cooling water system shall comprise of the following. Through a penstock tapping and pressure reducing system, One No. of flow meter, flow switches etc., One set manual duplex filters and strainers. Design of the cooling water system shall be such that it can meet the requirements of cooling water for both the units. Necessary sectionalising valve will be provided. c) DRAINAGE AND DEWATERING SYSTEM: One set of drainage & de-watering system for the power station to pump out water will be provided. Two Nos. of submersible pumps complete with piping, fittings, gate valve, non-return valves, pressure switches and pressure gauges as per the approved flow diagram will be provided. One set of de-watering piping complete with valves-piping fittings etc. will be provided.

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B FOURESS (P) LIMITED Tagar HEP (2 x 5000 KW + 1 X 2000KW)

Section-I Page no. 5 of 7

Scope of Supply and Description of Equipment 3. Description of Main Inlet Valve Our Scope of supply covers three numbers Butterfly valve of required diameter which is opened by oil pressure and closed by dead weight assistance. The BFV comprises of : ONE : Flanged body fabricated in steel plate. Upstream flange is bolted to penstock and down stream flange is bolted to dismantling joint / spiral casing of turbine. ONE : Fabricated / Cast disc, streamlined for minimum head loss. Disc proportions are designed for optimum deflection which assists in sealing. TWO : Shafts of forged carbon steel keyed to the disc through suitable pins and generously designed for transmitting maximum operating output torque. ONE : set of Orings on shaft function as seals. ONE : Resilient rubber seal in conjunction with stainless steel seat ring. Seat ring is accurately machined integral with body to ensure long operating seal life.

ONE : Clamping ring in segments to clamp rubber seal to disc for uniform seal setting. ONE : Oil operated servomotor to open the disc. ONE : Dead weight with lever to close BFV in a foolproof manner under all conditions of operation ONE : Set of self lubricated bearings with thrust pad on non drive end shaft to take the loads on disc ONE : Set of by-pass arrangement with one electrically operated gate valve, one manually operated guard valve, elbows and related hard wares.

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B FOURESS (P) LIMITED Tagar HEP (2 x 5000 KW + 1 X 2000KW)

Section-I Page no. 6 of 7

Scope of Supply and Description of Equipment

APPENDIX 1: List of Mandatory Spares The list of Mandatory spares covered in our scope is:

S. NO

ITEM OF SPARE

QTY.

REM .

I. TURBINE I TURBINE 1. Shaft seal packing 2. Piston rings for servomotor cylinders 3. Packing and sealing, all types and sizes 4. Bushes / bearing for regulating mechanism 5. Four(4) wicket gates 6. One(1) pressure gage of each type, including head cover and draft tube pressure indicators 7. Four (4) complete set of bearings for wicked gates II. LUBRICATING SYSTEM 1. Flow relay 2. Pressure switch III. GOVERNING EQUIPMENT 1 Oil pump for pressure oil supply 2 Seals / packing (all types) 3 Twin filter for oil 4 Solenoids / coils 5 Level switches 6 Pressure indicator 7 Pump unloader valve 8 Safety relief valve 9 Temperature Switch 10 Sump oil level switch GENERATOR: 1 Brake shoes 2 Bearing liners 3 RTDs 4 Dial thermometers 5 Filter for cooling water system 6 Hundred percent(100%) of total number of diodes including micro fuses for exciter 7 AVR voltage transformer 8 AVR current transformer CONTROL SYSTEM 1 digital input card 2 digital output card 3 analog input card 4 analog output card 5 Two(2) 110V/24V DC convertor 6 set of wicket gates opening sensor 7 wicket gates opening limit switch

1 Set 1 Set 1 Set 1 Set

1 no 1 Set (1 No.) 1 Set (1 No.) 1 Set 1 No. Each 1 Set (2 Nos.) 1 Set (1 No.) 1 Set (2 No.) 1 Set 1 Set (1 No.) 1(one) No. 1(one) No. 1 Set 1 Set 1 no. 1 no. 1 no. 1 no. 1 no. 1 no. 1 no. 1 no. 1 no. 1 no. 2 nos. 1 no. 1 no.

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B FOURESS (P) LIMITED Tagar HEP (2 x 5000 KW + 1 X 2000KW)

Section-I Page no. 7 of 7

Scope of Supply and Description of Equipment

APPENDIX 2: List of Special Maintenance Tools & Tackles Sl. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Description 1000V, 1000 mega ohm range hand driven megger Tong tester 0-1000 A clip on volt-meter and ammeter Analog meter Hand held type phase sequence meter 50 to 500 V Blower Soldering iron Hand held speedometer Vernier callipers 300 mm Dial guage with magnetic base 0 .01 mm accuracy Micrometer Inside & Outside calipers Ring spanners & Double end open jaw spanner 5 mm to 36 mm set 36 x 41, 46 x 51 & 50 x 55 m size Single end open Jaw & Single end ring spanners 46, 50, 51 and 55 mm Box spanners 10 to 32 mm with accessories Circlip opener (inside & outside) 6 Hammers-Ball peen 1 Kg and Straight - 5 KG & 10 Kg Pistol drilling machine Shim cutter 12 size Pipe wrench 18, 24 Screw wrench 18, 24 Allen keys 5 mm to 24mm Cutting pliers 6 & 8 size Nose pliers 6 & 8 size Hacksaw frame 12 Rough & smooth flat, round, half round and triangular file 12 size Centre punch & letter punch Chisels 4,6,8 and 12 Bench vice 12 size S Screw drivers 6, 9, 16 Wire slings 5 ton & 10 ton capacity D Shackles 5 ton & 10 ton capacity Feeler gauge 0.05 mm to 1 mm size 6, 18 Quantity 1 No. 1 No. 1 No. 1 No. 1 No. 1 No. 1 No. 1 No. 3 Nos. 1 No. 1 No. each 1 Set each 1 No. each 1 Set 1 No. each 1 No. each 1 No. 1 No. 1 No. each 1 No. each 1 Set 1 No. each 1 No. each 1 No. 1 No. each 1 No. each 1 Set 1 No. 1 Set 1 No. 4 Nos. each 1 Set each

09 July 2010