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Document Logistic Systems

The right choice for all requirements

Flexibility is the capability of adjustment to changing circumstances


Change alone is invariable. Or are you sure how the market of the future will appear? The complexity of demand increases all the time. In our day-to-day business, we have to adjust continuously to new situations. Having installed our tailor-made Document Logistic Systems embracing cutting, accumulating, folding, stacking, stitching, sorting and inserting equipment, you can readily react philosophically to changes in the market because each system is built up of various system modules in accordance with your own specifications and requirements. Flexibility essentially signifies the discovering of the possibilities of selection new planning, extending, modernising or supplementing. The Mller system modules are not only mutually compatible but also fit in with already existing equipment, without difficulty.

Mller Apparatebau Tradition and Focused Expertise

Innovative techniques, developed for the latest document management solutions, the Company of Mller Apparatebau is a specialised mechanical engineering firm in the document handling and processing industry. Mller components and systems have been in service throughout the world for 40 years. In Kranzberg, Bavaria around 80 workforce members are permanently occupied with developing and manufacturing tailor-made document logistics systems, and this with one hundred percent efficiency and quality. A brief overview of the corporate history of Mller Apparatebau: 1965 The launching of Mller Apparatebau by Mr. Manfred Mller for the production of document processing machines. 1971 Inauguration of the headquarters of the corporation for technical assembling and administration. 1980 Introduction of microprocessor techniques and CNC manufacturing equipment. The first Auto-

matic Forms Cutter was introduced to the market and was the core product of the Mller range for many years. 1988 Introduction of modular techniques. All components of the equipment became compatible with the assistance of a new communications interface. 1999 Removal to the present location in Kranzberg, Bavaria. 2002 Production of the first Unwinder and Rewinder. 2003 Development of the Mller Inserting System. The pilot project was installed at the ING-DiBa Banking Company. 2007 Build-up of collaborative activities with efficient marketing and sales agencies to enhance the market presence of the Mller equipment. 2008 First official appearance of Mller Apparatebau at the drupa Trade Fair in Dusseldorf, Germany and the first exhibition at the headquarters in Kranzberg, Bavaria. 2010 Presentation of the new Inserting System Series 9000 at the IPEX Trade Fair in Birmingham, U.K.

InSErTIng SYSTEMS
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Inserting System 8000


3 cut sheet feeding channels OCR match code reading 5 Enclosure Feeders Document Surveillance System (DSS)

Intelligently checked, collated and ... posted into the envelope!


All new challenges are solved without difficulty on a daily basis by the compatibility of the Mller System Modules no matter what you are seeking the design of new equipment for your current requirement or the adaptation of a system already in service. There are a number of options available for adding to your new or existing system to complement your individual output facility. Matching of all channels possible Trucks for post boxes Card dispenser Suction and friction feeders Enclosures routing Flip-flop switchover for enclosure stations

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Vertical Stacker

Pinfeed/Pinless continuous

ZIP code separation or marking

Cut sheet

Envelope Feeder for 2000 envelopes

Document Surveillance System (DSS)

All popular types of reading

Series 7000 DL size


up to 15,000 cycles/hour cut sheet feeding 2 Enclosure Feeders Central Control System

Series 8000 C5 + DL size


up to 12,000 cycles/hour continuous feeding cut sheet feeding 6 Enclosure Feeders Waste Extraction Unit

Series 6900 C4
up to 6,000 cycles/hour continuous feeding from roll cut sheet feeding 2 Enclosure Feeders Central Control System

Series 9000 C4 + C5 + DL size


up to 6,000 cycles/hour cut sheet feeding 6 Enclosure Feeders

Series 7000/8000 + 6900 C4 + C5 + DL size


up to 15,000 cycles/hour system combination for processing 2 different envelope sizes in one job cut sheet feeding integrated Stitcher 1 Enclosure Feeder

CUTTIng
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HIgH-SPEED Cutting line 1-up/2-up, pinfeed/pinless


Unwinder with integrated Vacuumbox up to 240 m/min Automatic Forms Cutter for pinfeed/pinless Merger Drop stacking unit for continuous processing

High performance cutting solo or online


Top-rate technology and high rated reliability for the most various of demands in pinfeed and pinless processing, whether from stacks, from the roll, or online from the printer. Numerous options (even subsequently installable), permit a practically unlimited range of facilities. All solo cutting machines are integration-enabled into cutting lines. Waste Chopper Roll transport carriage Central Control System DSS - Document Surveillance System Waste Extraction Unit Processing of odd and even groups

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Specialized cut out technology

Longitudinal cutting technology

Cutting of cut sheets

Dual endless feeding

Receiving Tray

Group separation

Pinfeed/pinless processing

Cutting line for 2-up, pinfeed


Unwinder with integrated Vacuumbox Slitter and Merger Automatic Forms Cutter Drop stacking unit for continuous processing

Cutting line for 1-up/2-up, pinfeed/pinless


Unwinder with integrated Vacuumbox Automatic Forms Cutter Sequencer Group separation Drop stacking unit for continuous processing Waste Extraction Unit

Cutting line for 1-up/2-up, pinfeed/pinless


Vacuumbox Automatic Forms Cutter Drop Stacker

Cutting line for 1-up/2-up, pinfeed/pinless


Vacuumbox Automatic Forms Cutter Sequencer with job separation Drop stacking unit for continuous processing

Cutting line for 1-up/2-up, pinfeed/pinless


Unwinder with integrated Vacuumbox Automatic Forms Cutter Sequencer Ejection to the left side: folding line Ejection to the right side: stitching line Drop stacking unit for continuous processing

STITCHIng/ BACK-STrIPPIng
Cheque books / vouchers and much more fully automatically stitched and back-stripped
The best-placed Stitching module for simple and multiple (also dynamically) stitching is up front, followed-up by the Tape Glue module - it couldnt be simpler! Both components correspond throughout to the Mller modular system and can be combined rapidly without difficulty together with other components.

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Cheque-/Voucherbook production
Dynamically stitching up to 100 sheets in one job

Stitching from bottom

Cheque books

Single or multiple stitching

Continuous feeding

Dynamical stitching

Cut sheet feeding

Dynamic back-stripping

Stitcher and Tape glue System integrated in Inserting System Series 7000/8000

Dynamic Stitcher integrated in C4 Inserting System Series 6900

Standard stitching line up to 5.000 stitches/hour

System for processing travel vouchers

Cut sheet system with 2 Stitchers

UnwInDIng/ rEwInDIng
Convincing advantages
Mller Unwinders and Rewinders are the ideal supplements for an inserting system. Simple operation, short equipping times and processing speeds up to 240 metres per minute guarantee efficiency right from the start. Both modules are extremely flexible and operational with numerous systems through their compatibility with all conventional printing systems, and self-arrester feet regulating facilities.

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Mller Un- and rewinding system


with Oc VS7000

Dual continuous feeding

Splicetable

UP3i - interface

Waste Extraction

Hand lift truck for rolls

Compressor

Different adapters

Automatic detection of rotating direction Automatic detection of roll diameter Unwinding controlled by sensors in the vacuumbox One button operation over the display (only start/stop)
Advantage: No programming necessary just place the paper and press start!

Pneumatic fixation of the roll core Automatic engaging and disengaging of the roll core

Un- and rewinder moveable with transport rolls

Integrated Vacuumbox equipped as standard

Various speeds for Unwinders and rewinders

Advantage: Only one button is necessary to lift and drop the roll. It couldn`t be more simple.

Advantage: The modules can be easily transported to different systems where they are needed.

Advantage: Optimized paper flow. There is no additional distance necessary for the paper loop between Unwinder and printer or Automatic Forms Cutter this saves space.

Advantage: The best-placed module for each application

OnLInE APPLICATIOnS
we can also communicate with others...
Mller modules are also easily combined with all conventional printers, booklet-makers, banderole- and film packaging machines, robotic systems, job systems...

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roll feeding online to Xerox nuvera


Preprint: continuous to cut sheet Postprint: fully automatic drop stacking system

Combination with punching machine

Online from printer

Online to bookbinder system

Connection to franking machine

Online to robot system

Punching

Roll feeding 1-up/2-up

Inserting System combined with cut sheet printing system

Drop Stacking System with continuous feeding online to banderoling machine

Modular re- and Unwinding system combined with continuous printer

roll feeding to cut sheet printing system

CUSTOMEr-SPECIFIC SOLUTIOnS
The Mller modular system for the letter output of the future
Letter shops are developing into output centres for invoices and extensive documentation, mail rooms ensure their capacity utilisation by taking on complicated direct advertising mailings and with the help of complex output software web printers produce documents with widely varying page numbers in constant rotation, which then have to be processed by intelligent inserters as mixed mail in standard or large format. There are many possibilities realisable with, by now practically 100 freely combinable Mller modules. You bet - we have the solution.

System for envelope in envelope-application


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Feeding 1: Cut sheet with match code reading Inserting unit 1: Series 7000 Feeding 2: Cut sheet with match code reading Inserting unit 2: Series 7000 Conveying possibilities for separate insertings

Alignment Unit

Knife Folder

Glueing Unit

Dual processing

Customized height adaption

Labelling Machine

Customized painting

Continuous processing in 2-up


different document sizes in one job different folding lengths in one job dynamic group sizes

Cut sheet feeding combined with labelling and punching machine

System for processing personalized plastic cards and documents (carriers)


up to 6 cards online to inserting system online to cut sheet system online to card feeding system

2 in 1 processing of different sizes without changes

The Success Factor Experience and Trade Competence


More than 40 years of innovation, over 40 years of experience for our customers, this means a maximum of product security. This is only possible when we develop, produce and coordinate all the components, from the mechanics, via the electronics, right through to the software within our own enterprise. This makes our business independent of suppliers and enables us to react rapidly and flexibly to the requirements of our customers. The best techniques are useless unless they correspond to customer requirements. This highlights the second aspect of our trade experience. We analyse your situation and then provide you with a suitably tailor-made system.

Mller Apparatebau GmbH Flurstrae 38 D - 85402 Kranzberg Fon +49 (0)8166 - 670-0 Fax +49 (0)8166 - 670-333 info@mueller-apparatebau.com www.mueller-apparatebau.com

05 | 2010 We reserve the right to make technical alterations without notice.