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  • ISO 04 English

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    C) 2009 Coca-Cola Company and Michigan State university, original at CC-BY-SA Hazard Prevention Points may be identified as CCPs (or oPRPs) when hazards can be prevented Introduction of hazard can be prevented by control at receiving step (e.g., supplier declaration) a chemical hazard may be prevented by controlling at ingredient addition or blending step. In ISO 22000, you also must identify Operational Prerequisite Programs (oPRP) at this

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    C) 2009 Coca-Cola Company and Michigan State university, original at CC-BY-SA Hazard Prevention Points may be identified as CCPs (or oPRPs) when hazards can be prevented Introduction of hazard can be prevented by control at receiving step (e.g., supplier declaration) a chemical hazard may be prevented by controlling at ingredient addition or blending step. In ISO 22000, you also must identify Operational Prerequisite Programs (oPRP) at this

    Hak Cipta:

    Attribution Non-Commercial (BY-NC)
    Unduh sebagai PDF, TXT atau baca online dari Scribd
    Tandai sebagai konten tidak pantas
    176 tayangan33 halaman

    ISO 04 English

    Diunggah oleh

    Tariq
    C) 2009 Coca-Cola Company and Michigan State university, original at CC-BY-SA Hazard Prevention Points may be identified as CCPs (or oPRPs) when hazards can be prevented Introduction of hazard can be prevented by control at receiving step (e.g., supplier declaration) a chemical hazard may be prevented by controlling at ingredient addition or blending step. In ISO 22000, you also must identify Operational Prerequisite Programs (oPRP) at this

    Hak Cipta:

    Attribution Non-Commercial (BY-NC)
    Unduh sebagai PDF, TXT atau baca online dari Scribd
    Tandai sebagai konten tidak pantas
    dari 33

    CriticalControlPointsand OperationalPrerequisitePrograms

    ISO4

    2009CocaColaCompanyandMichiganStateUniversity,originalathttp://www.fskntraining.org,CCBYSA

    HACCPPrinciple2
    IdentifytheCriticalControlPoints(CCPs)in theprocess. TheStopSignoftheprocess. InISO22000,youalsomustidentify OperationalPrerequisitePrograms(oPRPs)at thisstepofHACCPplandevelopment.

    2009CocaColaCompanyandMichiganStateUniversity,originalathttp://www.fskntraining.org,CCBYSA

    ControlMeasuresandCriticalControl Points
    ControlMeasure
    Anactionoractivitythatcanbeusedtoprevent oreliminateafoodsafetyhazard,orreduceitto anacceptablelevel.

    CriticalControlPoint
    Astepatwhichcontrolcanbeappliedandis essential topreventoreliminateafoodsafety hazardorreduceittoanacceptablelevel.

    2009CocaColaCompanyandMichiganStateUniversity,originalathttp://www.fskntraining.org,CCBYSA

    PrerequisitePrograms
    PrerequisiteProgram(PRP)
    Basicconditionsandactivitiesthatarenecessary tomaintainahygienicenvironmentthroughout thefoodchainsuitablefortheproduction, handlingandprovisionofsafeendproductsand safefoodforhumanconsumption.

    2009CocaColaCompanyandMichiganStateUniversity,originalathttp://www.fskntraining.org,CCBYSA

    OperationalPrerequisitePrograms
    OperationalPrerequisiteProgram(oPRP)
    Aprerequisiteprogramidentifiedbythehazard analysisasessentialinordertocontrolthe likelihoodofintroducingfoodsafetyhazardsto and/orthecontaminationorproliferationoffood safetyhazardsintheproduct(s)orinthe processingenvironment.

    2009CocaColaCompanyandMichiganStateUniversity,originalathttp://www.fskntraining.org,CCBYSA

    HazardPrevention
    PointsmaybeidentifiedasCCPs(oroPRPs) whenhazardscanbeprevented
    Forsomeproductsandprocessesthefollowing maybetrue:
    Introductionofhazardcanbepreventedbycontrolat receivingstep(e.g.,supplierdeclaration) Achemicalhazardcanbepreventedbycontrolat ingredientadditionorblendingstep

    2009CocaColaCompanyandMichiganStateUniversity,originalathttp://www.fskntraining.org,CCBYSA

    HazardPrevention
    PointsmaybeidentifiedasCCPs(oroPRPs) whenhazardscanbeprevented
    Pathogengrowthinthefinishedproductcanbe preventedbycontrolatformulationoringredient additionstep(e.g.,pHadjustmentoradditionof preservatives) Pathogengrowthcanbecontrolledbyrefrigerated storageorchilling

    2009CocaColaCompanyandMichiganStateUniversity,originalathttp://www.fskntraining.org,CCBYSA

    HazardElimination
    PointsmaybeidentifiedasCCPs(oroPRPs) whenhazardscanbeeliminated
    Forsomeproductsandprocessesthefollowing maybetrue:
    Pathogensandparasitescanbekilledduringheat treatmentorUVlighttreatment Metalfragmentscanbedetectedbyametaldetector andeliminatedbyremovingthecontaminatedproduct

    2009CocaColaCompanyandMichiganStateUniversity,originalathttp://www.fskntraining.org,CCBYSA

    HazardReduction
    PointsmaybeidentifiedasCCPs(oroPRPs) whenhazardsarereducedtoacceptablelevels
    Forsomeproductsandprocessesthefollowing maybetrue:
    Occurrenceofforeignobjectscanbeminimizedby manualsortingandautomaticcollectors Somechemicalhazardssuchaspatulincanbereduced byprocessessuchasculling,brushingandwashing applespriortojuiceextraction

    2009CocaColaCompanyandMichiganStateUniversity,originalathttp://www.fskntraining.org,CCBYSA

    HACCPLogicSequence
    IdentifyHazardsAssociatedWithEachStep EvaluateHazardsforSeverityandLikelihood IdentifyControlMeasuresandControlMeasureCombinationsforEach IdentifiedHazard CharacterizeControlMeasures Prerequisite Programs(PRP) Operational Prerequisite Programs(OPRP) CriticalControlPoints (CCP)

    2009CocaColaCompanyandMichiganStateUniversity,originalathttp://www.fskntraining.org,CCBYSA

    AssessmentofControlMeasures
    Identifycontrolmeasuresorcombinationof controlmeasurescapableofpreventing, eliminatingorreducingthesefoodsafetyhazards toacceptablelevels. Revieweachofthecontrolmeasureswithrespect toitseffectivenessagainsttheidentifiedfood safetyhazards. Categorizecontrolmeasuresastowhetherthey aremanagedbyPrerequisitePrograms,orneed tobemanagedthroughoperationalPRPs orthe HACCP plan.
    2009CocaColaCompanyandMichiganStateUniversity,originalathttp://www.fskntraining.org,CCBYSA

    CriticalControlPoints
    Therelikelyareseveralpointsinafood processingsystemwherehazardscanbe controlledtosomeextent. Therearelikelytobeonlyafewstepswhere lossofcontrolwillresultintheproductionofa potentiallyunsafefood.
    ThesestepsaretheCCPsintheHACCPPlan

    2009CocaColaCompanyandMichiganStateUniversity,originalathttp://www.fskntraining.org,CCBYSA

    DeterminingCCPs
    CCPDecisionTrees
    TheHACCPteamshouldusetheCCPDecisionTree toevaluateeachofthestepswherefoodsafety hazardscanbeprevented,eliminated,orreduced toacceptablelevels. Eachstepshouldthenbecategorizedaseithera CCP,oPRPorneither.

    2009CocaColaCompanyandMichiganStateUniversity,originalathttp://www.fskntraining.org,CCBYSA

    CCPDecisionTrees Example

    2009CocaColaCompanyandMichiganStateUniversity,originalathttp://www.fskntraining.org,CCBYSA

    CCP/oPRPDecisionTree
    Q1: Basedonthelikelihoodofoccurrenceand theseverityofadversehealtheffects,isthis hazardsignificant?
    YES:Thisisasignificanthazard.GotoQ2. NO:Thisisnotasignificanthazard.

    2009CocaColaCompanyandMichiganStateUniversity,originalathttp://www.fskntraining.org,CCBYSA

    CCP/oPRPDecisionTree
    Q2: Willsubsequentstepsaloneorin combination(includingexpecteduseby consumer)guaranteetheremovalofthis significanthazard,oritsreductiontoan acceptablelevel?
    YES:Identifyandnamesubsequentstep. NO:GotoQ3.

    2009CocaColaCompanyandMichiganStateUniversity,originalathttp://www.fskntraining.org,CCBYSA

    CCP/oPRPDecisionTree
    Q3: Arecontrolmeasuresorpracticesinplace atthisstepanddotheyexclude,reduceor maintainthissignificanthazardas necessary?
    YES:GotoQ4. NO:ModifytheprocessorproductandgotoQ1.

    2009CocaColaCompanyandMichiganStateUniversity,originalathttp://www.fskntraining.org,CCBYSA

    CCP/oPRPDecisionTree
    Q4: Isitnecessarytoestablishcriticallimitsfor thecontrolmeasureatthisstep?
    YES:GotoQ5. NO:ThishazardismanagedbyanOPRP.

    2009CocaColaCompanyandMichiganStateUniversity,originalathttp://www.fskntraining.org,CCBYSA

    CCP/oPRPDecisionTree
    Q5: Isitnecessarytomonitorthecontrol measureinsuchawaythatactioncanbe takenimmediatelywhenthereisalossof control?
    YES:Thishazardismanagedbycontrolmeasures ataCCP. NO:ThishazardismanagedbyanOPRP.

    2009CocaColaCompanyandMichiganStateUniversity,originalathttp://www.fskntraining.org,CCBYSA

    DeterminingCCPs
    DoNOTusetheCCPDecisionTreebefore completingthehazardanalysis.
    ThismayresultinidentifyingCCPsthatarenot essentialtocontrollingproductsafety

    StrictlyfollowingaCCPDecisionTree sometimesresultsinadecisionthatcommon sensesaysisincorrect.


    Usedecisiontreeswithcaution.

    2009CocaColaCompanyandMichiganStateUniversity,originalathttp://www.fskntraining.org,CCBYSA

    MultipleCCPsandHazards
    Asinglehazardmayrequirecontrolby multipleCCPs
    Example:Acidificationandthermalprocessingof fruitpureestocontrolClostridiumbotulinum growthandtoxinformation.

    Multiplehazardsmaybecontrolledbyasingle CCP
    Example:Vegetativepathogenicbacteriaand parasitesinapplejuicecanbecontrolledbythe samethermalprocess.
    2009CocaColaCompanyandMichiganStateUniversity,originalathttp://www.fskntraining.org,CCBYSA

    CCPsareProduct andProcessSpecific
    CCPsmaychangewithdifferencesin:
    Facilitylayout Formulation Processflow Equipment Ingredientselection Sanitationandotherprerequisiteprograms

    2009CocaColaCompanyandMichiganStateUniversity,originalathttp://www.fskntraining.org,CCBYSA

    PREREQUISITEPROGRAMS OPERATIONALPREREQUISITE PROGRAMS CRITICALCONTROLPOINTS

    2009CocaColaCompanyandMichiganStateUniversity,originalathttp://www.fskntraining.org,CCBYSA

    PrerequisitePrograms
    Thegenericcontrolsinanytypeoffoodoperation. Appliedinalltypesoffoodoperationssoasto maintainahygienicenvironmenttoreducethefood safetyrisk. Theyareinoperationatalltimes. TheyarethefoundationofHACCP. Theycanhaveaneffectonendproductsafetyifnot includedinthefoodsafetymanagementsystem. TheyareNOTspecifictoonestepintheprocessand DONOTCONTROLaspecifichazard.

    2009CocaColaCompanyandMichiganStateUniversity,originalathttp://www.fskntraining.org,CCBYSA

    OperationalPrerequisitePrograms
    oPRP arespecifictoafoodoperationandare determinedafterdoingthehazardanalysis. oPRP areessentialbecausethehazardanalysis hasshownthattheyarenecessarytocontrol specificfoodsafetyhazards. oPRP maynottargetaspecificsourceofthe hazard. oPRPs areusedtoreducethelikelihoodthat productsand/orprocessingenvironmentwillbe exposedtohazardsorwillbecontaminatedand thathazardswillproliferate.
    2009CocaColaCompanyandMichiganStateUniversity,originalathttp://www.fskntraining.org,CCBYSA

    CriticalControlPoints
    Pointsofabsolutecontrol. Stepsinthefoodprocesswhichmustbe undercontroltoproduceasafeproduct. CCPsareaninterventionusedwhenthe hazardhasahighprobabilityofexistingand theriskleveltotheconsumerishigh.

    2009CocaColaCompanyandMichiganStateUniversity,originalathttp://www.fskntraining.org,CCBYSA

    WhatDifferentiatesanOPRP froma PRP?


    PRPs arehorizontal PRPs maycontributetoreductionofthehazard butmaynotbeessentialforcontrol OPRPs applytoaspecificidentifiedhazard OPRPs applytoaspecificproductorprocess OPRPs areessentialtoreducethelevelofthe hazard Example:Generalcleaningandsanitation(PRP) versuscleaningofaparticularpointinthelineto preventallergencrosscontamination(OPRP)
    2009CocaColaCompanyandMichiganStateUniversity,originalathttp://www.fskntraining.org,CCBYSA

    WhatDifferentiatesanOPRP froma CCP?


    CCPs areprocessstepswherecontrolmeasures areappliedthathaveabsolutecontroloverthe hazard OPRPs arecontrolmeasuresessentialforthe controlofthehazard,butdonothaveabsolute controloverthehazard. OPRPs mayworkincombinationwithother controlmeasurestoprevent,eliminate,reduceor maintainahazardtoanacceptablelevel
    Theirfailuredoesnotautomaticallyimplythata productishazardous.
    2009CocaColaCompanyandMichiganStateUniversity,originalathttp://www.fskntraining.org,CCBYSA

    DesignatingCCPsandoPRPs
    MethodsforidentifyingordesignatingCCPs (andoPRPs)inHACCPplanscanvary:
    Sequentialnumbering
    CCP#1,CCP#2,CCP#3

    Sequentiallywithinhazardcategory
    CCPP1,CCPB1,CCPC1

    Byprocessstepname
    Oven,Packaging,Chill

    2009CocaColaCompanyandMichiganStateUniversity,originalathttp://www.fskntraining.org,CCBYSA

    NumberofCCPsinaPlan
    Dependsontheproductandprocess. ToofewCCPsmaynotallowforadequate controloffoodsafetyhazards. ToomanyCCPsmayoverburdentheHACCP plan.
    Itismorecommonforestablishmentsto designatetoomanyCCPsthantoofew. Ifeverythingissignificant,thenNOTHINGis significant.
    2009CocaColaCompanyandMichiganStateUniversity,originalathttp://www.fskntraining.org,CCBYSA

    HACCPPlanReassessment
    RememberthatHACCPplansareliving documentsthatcanbemodified,andshould bereassessedwhentherearechangestothe process. CCPscanbechangedatanytimeasthe HACCPplanevolves.

    2009CocaColaCompanyandMichiganStateUniversity,originalathttp://www.fskntraining.org,CCBYSA

    QUESTIONS?

    2009CocaColaCompanyandMichiganStateUniversity,originalathttp://www.fskntraining.org,CCBYSA

    LicensetoReuse
    2009CocaColaCompanyandMichiganStateUniversity, licensedusingCreativeCommonsAttributionShareAlike3.0 Unported(CCBYSA). Source:2009MichiganStateUniversity,originalat http://www.fskntraining.org,licensedusingCreativeCommons AttributionShareAlike3.0Unported. Toviewacopyofthislicense,visit http://creativecommons.org/licenses/bysa/3.0/ orsendalettertoCreativeCommons, 559NathanAbbottWay,Stanford,California94305,USA.

    2009CocaColaCompanyandMichiganStateUniversity,originalathttp://www.fskntraining.org,CCBYSA

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