Blokset

Solution guide 2011

High dependability and low voltage switchboard

http://www.panelbuilders.schneider-electric.com

Contents

Presentation Solution overview

2 10

Functional units

15

Cubicles Example Installation Blokset performances

28 38 40 42

Presentation

Fields of applications

Requirements and solutions

Refinery, gas, petrochemical

Mines, metallurgy, cement works

Food-processing

Requirements

Continuity of supply and safety

> Intelligence in the motor control and the electrical distribution. > Dependability. > Rapid restarting after an incident. > Internal arc protection.

Environment and safety

Avaibility and performance

Solutions

> Specific anti-corrosion treatment on conductive parts. > Tightness ensured by IP54 guaranteed parts.

> Tightness ensured by IP54 elements. > Fault prevention by intelligent motor control centers (iMCC).

Infrastructure, tunnel, subway

Water treatment

Requirements

Continuity of supply and safety

> Internal arc protection. > Withdrawable solutions

Continuity of supply and environment

> Feeders on fix or withdrawable systems. > Specific anti-corrosion treatment on conductive parts.

Solutions

Presentation

Fields of applications
Functions

High power incomings

Electrical distribution

Power factor compensation

Motor control

Variable speed drive and soft starters

Presentation

Blokset solution

Motor Sys intelligent Power & Motor Control Center (iPMCC)

Intelligent solutions for fast and easy access to information from anywhere, around the clock
Our MotorSys iPMCC solutions for continuous and critical processes were developed through our specific expertise in energy and industrial process control management. Forming the keystone of the energy efficiency of your process units, they incorporate a range of functions to supply power (intelligent Power Control Centre - iPCC), start up, control, protect and monitor your LV network electric motors and loads (intelligent Motor Control Centre - iMCC). The breadth of the range ensures that all types of continuous and critical process as well as specific requirements are covered.

Remote control and monitoring of your installation

1
A continuous, real-time communication interface with your control and monitoring systems for energy management and process control.

Our MotorSys iPMCC solutions help your teams optimise the energy efficiency of your assets, offering the following benefits: b Dependability, even in severe industrial environments, b Safety of personnel and assets, maintainability and upgradability, b Lead time management and risk as well as cost reduction throughout your installation's entire lifecycle.

> MotorSys iPMCC solutions communicate with the major industrial local area networks on the market (Ethernet TCP/IP, Profibus-DP, DeviceNet, Modbus, etc.). > With data delivered in real time, your operational and maintenance staff will have immediate access to the relevant information to control your motors and electrical distribution locally or remotely. > Warning messages can be sent automatically to a mobile phone in the event of an alarm or group of alarms.

Information for local operation, maintenance and upgrading of your installation

2
Information on electrical distribution, motor operation and power consumption can be accessed. > MotorSys iPMCC solutions can integrate a dedicated human-machine interface (HMI) or communicate via a personal computer directly on the motor starters.

Presentation

Blokset solution

Motor Sys intelligent Power & Motor Control Center (iPMCC)

3

Information for site engineering

With information delivered to ensure the traceability of electrical distribution, motor operation and power consumption data, installations are constantly improved. > MotorSys iPMCC solutions make it easy to collect all the statistics you need to develop effective plans covering the operation, maintenance, optimisation and upgrading of your installations, as well as energy efficiency.

MotorSysTM iPMCC solutions integrate perfectly into your site network infrastructure, whatever the communication protocol, but also into energy management control systems and process control systems

Example of a MotorSysTM iPMCC solution integrated into a site infrastructure

Presentation

Blokset solution
Innovation

Mw2 cubicles
Distribution busbar
tric
Installed in a partitioned compartment at the rear of the drawers area, it consists of 8 mm thick bars whose cross-section depend upon the current to be distributed in the cubicle.
The distribution busbar system can be single or double. The architecture depends on the electrical performance and on the functional unit size (full width or half width). The distribution busbar is extremely safe: the tap-off outlets make the busbar unaccessible to operators. Tap-off outlets open and close when the functional unit moves between connected and test position. Up to 630 A, functional units are directly connected to the vertical busbar. In double busbar architecture, the current flow is balanced in both vertical busbars thanks to the link system.

c Ele der nt nei e Sch pat

Drawer positions
Drawers operation is very simple. Using the indexing pushbutton, the operator can simply move the drawer in the draw-in, test, draw-out positions. Each position are mechanically marked with a mechanical indicator on the drawer sides.

b The functional unit is operational. b Power and auxiliaries are connected.

Draw-in

Test
b b b b b The functional unit is not operational. Only auxiliaries are connected. Padlocking is possible to keep the drawer in this position. Allows the functional unit testing. Allows maintenance on the process.

Draw out
b b b b The functional unit is not operational. Power and auxiliaries are disconnected. Padlocking is possible to keep the drawer in this position. Allows maintenance on the process.

Withdrawn
b b b b The drawer can be fully extracted. Allows quick replacement. Allows switchboard live change. Padlocking is possible on the fixed part.

Presentation

Blokset solution
Innovation

Auxiliaries connection
r ect r El ide t hne paten Sc ic
The innovative mechanism guarantees the auxiliary contacts to be connected: b from the test position when the drawer is drawn in, b to the test position when the drawer is drawn out.

Presentation

Blokset solution
Implementation

Reliability and flexibility

> The switchboards are type tested assemblies. They have a complete electrical and mechanical inspection in factory. > The modularity of the cubicle makes the installation of a new functional unit easy.

Continuity of supply

> Withdrawable feeders for quick maintenance operations. > Schneider Electric devices association guarantees the continuity of supply.

Safety of people and equipments

> Internal arc protection, in compliance with the requirements of the international regulations (technical reports IEC 61641). > Continuity of supply guaranteed by limitation of harmful effects of the internal arc in the switchboard. > Quick repair of the area where the arc was confined. > Safety of people and equipment guaranteed during the occurrence of the fault. > Insulated busbars prevents flashover and propagation of the arc.

Withstand to the most demanding environments

Type tested
Blokset is totally type-tested in accordance with CEI 60439-1 and 61439-2 Certified by independant labs: LOVAG, ASEFA and KEMA. As well as by a permanent control in Schneider Electric test laboratories. Type-tests carried out: o temperature-rise limit, o dielectric properties, o short-circuit withstand, o effectiveness of the protective circuit, o conformity of the clearance and creepage distances, o mechanical operation, o degree of protection.

> The conductive parts treated against corrosive atmospheres (according to IEC 721-3-3 standard). > IP54 tightness for the dusty and / or damp environments. > Earthquake safety versions*. > Forced ventilation for environments with ambient temperatures exceeding 45 C or for devices with high heat loss.

* consult us for spectrum analysis

Presentation

Blokset solution
Implementation

3 specific compliances

Standard

For all applications.

Earthquake safety
For seismic zones up to Richter 9.

Industry

Internal arc protection

2 levels of safety against internal arc

Cubicle partitioning

Protective screens (side partition + vertical busbar screen) prevent tracking of an arc in the cubicle.

Type-tested solution

At functional unit level, the drawers are type tested against internal arc at both broken unit sides.

3 levels of service Service Index FFF Operation Maintenance Evolution

Shutting down only the concerned functional unit.

WWW
Shutting down only the concerned functional unit, but test of the control system possible before the resumed operation.

Shutting down the whole switchboard.

Shutting down only the concerned functional unit without connections handlings.

Shutting down the whole switchboard.

Addition of a functional unit without shutting down the switchboard, free addition in non-equiped spare slots.

4 levels of functional unit (FU) partitioning

Available forms
Busbars / fonctional units separation Busbars / terminal blocks(1) separation for external conductors Separation between functional units Separation between terminal blocks(1) for external conductors Terminal blocks separation for external conductors / functional units
(1) They are integral part of the functional unit.

2b
b b -

3b
b b b -

4a
b b b b -

4b
b b b b b

Solution overview

PCC device cubicles

wer igh po Very h rs /feede omers inc cubicle

Type of cubicle In distribution busbar Incomers Feeders Distribution
> 630A

ower High p eders ers/fe incom cubicle

D
4000/5700 A NW40b/63b NW40b/63b

D
3000/3600 A NW40/NW32/NS3200 NW40 /NW32/ NS3200

y 630A

10

Solution overview

PCC device cubicles

ower High p eders ers/fe incom cubicle

ede ers/fe Incom bicle cu

rs

factor Power tion correc

D
800/3300 A NW08-25 /NT06-16/NS630b-2500 NW08-25/NT06-16/NS630b-2500

D
800/3300 A NW08-25/NT06-16/NS630b-2500 NW08-25/NT06-16/NS630b-2500

DC
800/3300 A -

C60/EZC100/NSX100-630/ NS100L/NS400L

Power factor correction

11

Solution overview

MCC device cubicles

Feede

rs

cubicle

d le spee Variab soft drive & cubicle starter

Type of cubicle In distribution busbar Incomers Feeders MCC

Mf
800/3300 A b fixed mounting plate y 250 kW

Ms
800/3300 A

b b fixed mounting plates VSD y 55 kW fixed mounting plates SS y 250 kW

12

Solution overview

MCC device cubicles

r ized fo Optim rawers MCC d

Mw2
400/2000 A b drawer y 250 kW

Blokset Mw2

For MCC application drawers, Mw2 is an optimized solution, robust, reliable and secure. The Mw2 satisfy the motor control needs of the most demanding processes.
13

Functional units

Feeders Service Index

Composition

p p p
3rd letter: auxiliaries connection (coils, contacts, ) 2nd letter: Power downstream connection 1st letter: Power upstream connection Letters and signification
FFF DDD WWW Connection is fixed Connection is deconnectable Connection is withdrawable

Blokset offers several options to answer the installation needs and the service continuity required. FFF power upstream and downstream connections are fixed, auxiliaries are fixed. DDD power upstream and downstream connections are disconnectable, auxiliaries are disconnectable. WWW power upstream and downstream connections are withdrawable, auxiliaries is withdrawable.

Making the right choice

The switchboard must permit

Operation
Setting Padlocking

Maintenance
Checking Cleaning Repairing

Addition Modification Expansion

Evolution

The applications continuity of service is:

Not required

FFF Setting, padlocking may disturb remaining part of switchgear DDD Functional unit shut down possible without disturbnce on the remaining parts

FFF Switchgear shut down shall be foreseen

FFF Switchgear extension is only possible when shut down DDD -

Expected

DDD Functional unit shut down possible with no operation on cables Functional unit replacement in a short time

Mandatory

WWW Functional unit shut down possible without disturbance on the remaining parts Test position offered ith power disconnected

WWW Functional unit shut down possible with no operation on cables Functional unit replacement in a short time

WWW -

14

Functional units

Main functional units types

Fixed on mounting plate

fixed device

device on base

PCC drawers

PCC drawer sizes

In (A) 630 Full width 400 Full width NSX250 160 Full width 125 100 NSX100 57 NSX160 NG125 NSX400-630

Mw2 full width drawer

Half width Half width C60 2 modules (100 mm) 4 modules (200 mm) 6 modules (300 mm) 8 modules (400 mm) NG125 NSX100 Drawer size

25

MCC drawers

MCC drawer sizes

KW

250 Full size 200 Full size

Mw2 half width drawer

110 Full size 75 Full size 45 30 18.5 15 Full size Half size 2 modules (100 mm) 4 modules (200 mm) 6 modules (300 mm) Drawer height 8 modules 10 modules 12 modules (400 mm) (500 mm) (600 mm) Full size Half size

Mw2 full width drawer

15

Functional units

Electrical distribution
In > 630 A

Selection of the functional unit - rated 415 V - 50 / 60 Hz - IP31 / 35 C

In (A)
4000 < In < 5700

Icw max (kA)

100

Max. qty of circuit breakers Type of circuit breaker per cubicle

1 NW40b-63b

Cubicle

In distribution busbar (A)

type D 3000 < In < 3600 85 / 100 85 85 1 1 1 NW40 NW32 NS3200

type D 800 < In < 3300 85 85 85 85 2 3 2 2 NW20-25 NW16 NS2000 - NS2500 NS1600b NS630b NT06-16 3200

type D 800 < In < 1600 85 50 / 85 50 / 85 42 / 85 3 4 6 4 NW08-16 NS630b - NS1600 NS630b - NS1000 (horizontal position) NT06-16 1600

type D (1) These are recommended configurations. For extended one, please consult us.

16

Functional units

Electrical distribution
In y 630 A

Selection of the functional unit - rated 415 V - 50 / 60 Hz - IP31 / 35 C

Withdrawability
Drawer

In (A)
In < 63 63 < In < 125 16 < In < 100

Device
C60 NG125 NSX100

Max. qty of Max. modularity devices (1 module = 50 mm)

1 1 1 2 modules half width 4 modules half or full width (1) 4 modules half or full width

Cubicle

125 < In < 160 200 < In < 400 400 < In < 630 Drawer 100 < In < 250 100 < In < 250 400 < In < 630

NSX160 NSX 250-400 NSX630 NSX100-250 vertical position NSX100-250 horizontal position NSX400-630 vertical position

1 1 1 1 2 1

4 modules full width 6 modules full width 8 modules full width Mw2 6 modules 8 modules 8 modules

type D Plug-in 100 < In < 250 100 < In < 250 100 < In < 250 400 < In < 630 NSX100-250 vertical position NSX100-250 horizontal position NSX100-250 horizontal position NSX400-630 horizontal position 4 1 2 1 6 modules 3 modules 3 modules 4 modules

type D Fixed In < 63 63 < In < 100 100 < In < 250 100 < In < 250 100 < In < 250 400 < In < 630 (1) Depending on Iq. C60 EZC100 vertical position NSX100-250 vertical position NSX100-250 horizontal position NSX100-250 horizontal position NSX400-630 horizontal position 24 6 4 1 2 1 3 modules 6 modules 6 modules 3 modules 3 modules 4 modules type D

Selection of the functional unit - rated 690 V - 50 / 60 Hz - IP31 / 35 C

Withdrawability
Drawer

In (A)
In < 100 100 < In < 400

Device
NS100L NS400L

Max. qty of Max. modularity devices (1 module = 50 mm)

1 1 4 modules 6 modules

Cubicle

Mw2 Fixed In < 100 100 < In < 250 400 < In <630 NSX160 / NS100L NSX 250 1 1 3 modules 3 modules 4 modules

NSX400-630 / NS400L 1

type D

17

Functional units

Power factor correction

Selection
U max = 415 V U max = 690 V

few polluted network

polluted network

very polluted network

few polluted network

polluted network

Varplus2 and Varplus Box Compact

Varplus2 components and Varplus Box Compact

A wide selection for sensitive applications

Statistical studies determine the frequency of the solutions used, according to the applications.
very frequently usually occasionally Pollution rate Automotive Water treatment Mines & Minerals Infrastructures Tertiary Agri-food Sn: apparent power of the transformer. Gh: apparent power of harmonics-generating loads (variable speed motors, static converters, power electronics, etc.). Classic Gh / Sn y 15 % Comfort 15% < Gh / Sn y 25% Harmony 25% < Gh / Sn y 50%

It is however recommended that measurements be carried out on site to check that the correct solution is adopted.

A source of energy savings

Power factor correction means using your transformer and your facility at maximum efficiency by reducing losses (iron, heat, etc.) Power output by your transformer (kVA) Cos 0.5 0.7 0.9 0.95 250 125 175 225 238 400 200 280 360 380 630 315 441 567 598 1000 500 700 900 950 1600 800 1120 1440 1520

18

Functional units

Power factor correction

Many configuration possibilities

b The power factor correction solution within Blokset has been designed to fit the switchgear dimensions. b The power factor correction elements can be protected as follows: v externally, by an NSX630 circuit breaker in an adjacent cubicle, v internally, by an NSX100-250 separate circuit breaker on each mounting plate. b The choice affects the number of mounting plates per column. Up to 6 capacitor plates can be installed. b Capacitors elements can be protected either from internal or external part of cubicle with the Compact NSX circuit breaker range. b The quantity of capacitor plates per cubicle depends upon electrical performance as well as ambient temperature and IP degree of protection.

Selection of cubicle
Rated voltage (V)
415

Type
without self (50Hz) without self (60Hz)

Ventilation
natural forced natural forced natural forced natural forced natural forced natural forced

Power (kVAR)
up to 192 up to 516 up to 192 up to 456 up to 182 up to 538 up to 168 up t o 396 up to 199 up to 398 up to 160 up to 422

Qty of mounting plates

6 6 6 6 5 6 4 6 3 6 3 6

440 480 690

without self (60Hz) without self (60Hz) without self (50Hz) without self (60Hz)

19

Functional units

Motor control

Solutions that integrate into your installation, simply

Our MotorSysTM iPMCC solutions integrate perfectly into your site network infrastructure, whatever the communication protocol, but also into all energy management control systems and process control systems.
> Given the complexity of data flows and communication network infrastructures, from instrumentation to corporate management systems, simple to integrate and scalable solutions are the natural choice. > Based on architectures that have been pretested and pre-validated for an integration in the leading communication protocols used in process industry and infrastructures, our solutions help you rapidly and efficiently optimise the energy efficiency of your assets.

Example of an Ethernet communication architecture of a MotorSysTM iPMCC solution, at a process unit level

Innovation

Bypass switch in a Daisy Chain Loop for an optimum dependability

20

Functional units

Motor control

Overview of the MotorSysTM iPMCC solutions

We design with you the solution which meets your needs as well as your process requirements.
MotorSysTM iPMCC Solutions Range iPMCC MCC

Protection
Short-circuit, Thermal overload, Overcurrent, Ground current Current phase imbalance & phase loss Current phase reversal Undercurrent Long start (stall) & Jam (locked rotor) Motor temperature sensor Rapid cycle lockout Load shedding Voltage phase imbalance, phase loss, & phase reversal Undervoltage & Overvoltage, Underpower & Overpower, Under & Over power factor

Measurements
Line currents, Ground current, Average current, Current phase imbalance, Thermal capacity level Motor temperature sensor Frequency Line-to-line voltage, Line voltage imbalance, Average voltage Active & Reactive power, Power factor, Active & Reactive power consumption

High level functions

Custom logic at starter level Advanced motor starting modes Automatic restarting of motors Fast Device Replacement

Connectivity & Communication architectures

Schneider Electric Process Control System, Energy Management and Control System, PLCs (1) Third-party Process Control System, Energy Management and Control System, PLCs (1) Native Ethernet Modbus/TCP in Daisy Chain Loop, Star, Proxy Native Profibus-DP, Native DeviceNet, Native Modbus-SL Other protocols interop. tested interop. tested

Operational modes
Consignment Starters test position Maintenance & Upgrade live Control at motor level PC set-up Remote management Local HMI "Nominal current only" set-up (screwdriver)
(1) PLC: Programmable Logic Controller Standard Optional

21

Functional units

Motor control

1-component motor feeder

Circuit breaker-contactor combination TeSys U b Advantages v easy installation: - easy to order: 1 power base + 1 protection (control unit) - easy to install: only one device must be wired, reduced installation times - easy to set: locally via the LCD and keypad built into the control unit or remotely v continuity of service: - total coordination between protection devices - protection functions modified by simply changing the control unit - manual or automatic reset following a thermal fault v upgradeability: modular design. Functional modules (communication and protection) can be easily changed at any time without having to rewire the entire assembly. b Applications v manufacturing and continuous and semi-continuous processes.

2-component motor feeder

Thermomagnetic circuit-breaker + contactor b Advantages v very economic solutions v suitable for all types of diagrams v manual reset following a thermal fault v type 2 coordination b Applications v manufacturing and continuous and semi-continuous processes.

3-component motor feeder

Advantages b Wide choice of solutions. b Suitable for all types of diagrams. b Manual or automatic reset following a thermal fault. b 2 starting classes (10 and 20). b Type 2 coordination. b Segregation of thermal and magnetic faults. Magnetic circuit-breaker + contactor + thermal protection b For manufacturing and continuous and semi-continuous processes. Switch-disconnector fuse + contactor + thermal protection b For all types of machines. b For manufacturing and continuous and semi-continuous processes.

22

Functional units

Motor control

Selection of the functional unit -MotorSys iMCC 1 component - rated 415 V - 50 / 60 Hz - IP31 / 35 C
Withdrawability
Drawer

Starter
DOL DOL

Circuit breaker
Tesys U Tesys U

Power (kW)
0 to 15 0 to 15

Dimensions (1) (2) min max

2M half 4M half

Cubicle

2M full 4M half

Mw2

Selection of the functional unit -MotorSys MCC 2 components - rated 415 V - 50 / 60Hz - IP31 / 35 C
Withdrawability
Drawer

Starter
DOL Reverse Star-delta

Circuit breaker
GV2P GV3P GV2P GV3P GV2P GV3P

Power (kW)
0 to 15 18.5 to 30 0 to 15 18.5 to 30 0 to 15 18.5 to 30

Dimensions (1) (2) min max

2M half 4M half 4M half 4M half 4M full 6M full

Cubicle

4M half 4M full 4M full 4M full 4M full 6M full

Mw2

Selection of the functional unit -MotorSys MCC 3 components - rated 415 V - 50 / 60 Hz - IP31 / 35 C
Withdrawability
Drawer

Starter
DOL

Circuit breaker
GV2L GV3L NS80HMA NSX100SMA NSX100*MA NSX160*MA NSX250*MA NSX400*MA NSX630*MA

Power (kW)
0 to 15 18.5 to 30 18.5 to 30 37 18.5 to 30 37 45 55 75 90 to 110 132 to 160 200 220 to 250 0 to 15 18.5 to 30 18.5 to 30 37 18.5 to 30 37 to 45 55 75 90 to 110 132 to 160 200 to 250 0 to 15 18.5 to 30 18.5 to 30 37 18.5 to 45 55 to 75

Dimensions (1) (2) min max

2M half 2M full 4M half 4M full 4M full 4M full 4M full 4M full 6M full 8M full 10M full 10M full 12M full 4M half 4M half 4M full 6M full 6M full 6M full 6M full 6M full 10M full 12M full 12M full 4M full 6M full 6M full 8M full 8M full 8M full

Cubicle

Reverse

GV2L GV3L NS80HMA NSX100SMA NSX100*MA NSX160*MA NSX250*MA NSX400*MA NSX630*MA GV2L GV3L NS80HMA NSX100*MA NSX160*MA

Star-delta

4M half 4M full 4M full 4M full 6M full 4M full 6M full 4M full 6M full 8M full 10M full 10M full 12M full 4M full 4M full 4M full 6M full 6M full 8M full 6M full 8M full 10M full 12M full 12M full 4M full 6M full 6M full 8M full 8M full 8M full

Mw2

(1) Depending on additional equipments. (2) In number of vertical modules (1 module = 50 mm).

23

Functional units

Motor control

Selection of the functional unit - MotorSys MCC and iMCC 3 components - rated 415 V - 50 / 60 Hz - IP31 / 35C
Withdrawability
Drawer

Starter
DOL

Circuit breaker or fuse

GV2L GV3L NS80HMA NSX100*MA NSX160*MA NSX250*MA NSX400*MA NSX630*MA

Power (kW)
0 to 4 5.5 to 15 18.5 to 30 18.5 to 37 18.5 to 30 37 45 55 to 75 90 to 110 132 to 160 200 220 to 250 0 to 15 18.5 to 30 18.5 to 37 18.5 to 30 37 to 45 55 to 75 90 to 110 132 to 160 200 to 250 0 to 15 18.5 to 30 18.5 to 37 18.5 to 45 55 to 75 0.37 to 15 0.18 to 37 0.37 to 30 37 to 45 55 to 75 90 to 110 132 to 160 200 to 250 0.37 to 15 0.18 to 37 0.37 0.55 to 37 55 to 75 90 to 110 132 to 160 200 to 250 1.5 to 11 1.5 to 15 18.5 to 37 3 to 11 15 to 37 45 55 to 75 90 to 110 132 to 160 200 to 250

Dimensions (1) (2) min max

2M half 2M half 2M full 4M full 4M full 4M full 4M full 6M full 8M full 10M full 10M full 12M full 4M half 4M full 6M full 6M full 6M full 6M full 10M full 12M full 12M full 4M full 6M full 6M full 8M full 8M full 3M 3M 3M 6M 6M 9M 12M 15M 6M 6M 3M 6M 9M 12M 16M 16M 6M 6M 9M 6M 9M 12M 12M 16M 20M 20M 2M full 4M full 4M full 4M full 6M full 4M full 6M full 6M full 8M full 10M full 10M full 12M full 4M full 4M full 6M full 6M full 8M full 8M full 10M full 12M full 12M full 4M full 6M full 8M full 8M full 8M full 3M 3M 3M 6M 6M 9M 12M 15M 6M 6M 3M 6M 9M 12M 16M 16M 6M 6M 9M 6M 9M 12M 12M 16M 20M 20M

Cubicle

Mw2

Reverse

GV2L GV3L NS80HMA NSX100*MA NSX160*MA NSX250*MA NSX400*MA NSX630*MA GV2L GV3L NS80HMA NSX100*MA NSX160*MA GV2 NS80 NSX100 NSX160 NSX250 NSX400 NSX630 GV2 NS80 NSX100 NSX160 NSX250 NSX400 NSX630 GV2 NS80 NSX100 NSX160 NSX250 NSX400 NSX630

Star-delta

Fixed

DOL

REV

Star-delta

Mf

(1) Depending on additional equipments. (2) In number of vertical modules (1 module = 50 mm).

24

Functional units

Motor control

Motor control - MotorSys MCC and iMCC 1 component - rated 690 V - 50 Hz - IP31 / 35C
Withdrawability
Drawer

Starter
DOL

Circuit breaker or fuse

Tesys U

Power (kW)
0 to 18.5

Dimensions (1) (2) min max

2M full 2M full

Cubicle

Mw2

Motor control - MotorSys MCC and iMCC 2 components - rated 690 V - 50 Hz - IP31 / 35C
Withdrawability
Drawer

Starter
DOL Reverse Star-delta

Circuit breaker or fuse

GV2P GV2P GV2P

Power (kW)
0 to 22 18.5 to 22 0 to 22 0 to 15 18.5 to 22

Dimensions (1) (2) min max

2M full 4M full 4M full 4M full 6M full 2M full 4M full 4M full 4M full 6M full

Cubicle

Mw2

Motor control - MotorSys MCC and iMCC 3 components - rated 690 V - 50 Hz - IP31 / 35C
Withdrawability
Drawer

Starter
DOL

Circuit breaker or fuse

GV2L NS100LMA

Power (kW)
0 to 15 18.5 to 22 0 to 55 75 90 to 250 0 to 22 0 to 1.5 2.2 to 55 75 90 to 250 0 to 15 18.5 to 22 0 to 1.5 2.2 to 55 75

Dimensions (1) (2) min max

2M full 2M full 6M full 8M full 10M full 4M full 6M full 8M full 10M full 12M full 4M full 6M full 6M full 8M full 10M full 2M full 4M full 6M full 8M full 10M full 4M full 6M full 8M full 10M full 12M full 4M full 6M full 6M full 8M full 10M full

Cubicle

Reverse

NS400LMA GV2L NS100LMA NS400LMA GV2L NS100LMA

Star-delta

Mw2

(1) Depending on additional equipments. (2) In number of vertical modules (1 module = 50 mm).

25

Functional units

Variable speed drive and soft starter

Altistart ATS 48
b The Altistart ATS 48 soft start - soft stop unit is a controller with 6 thyristors, which is used for the torque-controlled soft starting and stopping of three-phase squirrel cage asynchronous motors. b The Altistart ATS 48 must be selected on the basis of 3 main criteria: v the power supply voltage range (this catalogue deals only whith the devices connected to a 415V or 690V network), v the power and the nominal current of the motor, v the type of application and the operating cycle.

Altistart ATS 48

Altivar ATV61 and 71

They have been designed for the following main applications: ATV61 ventilation, air conditioning, pumping, ATV71 hoisting, handling, packing, process machines, lifts, ...

Altivar ATV 61

Altivar ATV 71

This catalogue deals only with 415V and 690V voltage.

Circuit breaker and variable speed drive combination

From 75 kW, equipment configuration is different. Speed drive is powered, either through a drawer located in the 70-2 adjoining cubicle (fig. 1 and 2), or through a dedicated 450 mm cubicle (fig. 3). The speed drive cubicle can be either 650 mm (fig. 1) or 1150 mm wide (fig. 2 and 3). Installation can be performed only in IP31 maximum.

26

Functional units

Variable speed drive and soft starter

Variable speed drive and soft starter in fixed mounting plate

Switchgears
ATS 48

Rated voltage (V) Power (kW)

415 7.5 to 15 7.5 to 22 30 to 37 45 55 to 75 90 to 110 132 to 160 220 to 250 7.5 to 22 30 to 37 45 to 55 75 90 110 132 to 160 220 to 250 15 to 22 15 to 37 45 to 75 90 to 200 250 0.75 to 7.5 7.5 to 11 15 to 18.5 22 to 37 45 to 55 0.75 to 11 11 15 to 18.5 22 to 37 45 to 55 3 to 15 18.5 to 22 30 to 75 90 0.75 to 5.5 7.5 to 11 15 to 18.5 22 to 30 37 to 55 0.75 to 5.5 7.5 to 11 15 18.5 22 to 55 2.2 to 15 18.5 to 22 30 to 75 90

Circuit breaker or fuse

GV2 Compact NS80 Compact NS80 Compact NSX100 Compact NSX160 Compact NSX250 Compact NSX400 Compact NSX630 Compact NS80 Compact NSX100 Compact NS80 Compact NSX100 Compact NSX100 Compact NSX160 Compact NSX160 Compact NSX250 Compact NSX400 Compact NSX630 GV2 Compact NS100L Compact NS100L Compact NS400L Compact NS400L GV2 Compact NS80 Compact NS80 Compact NS80 Compact NSX100-160 GV2 Compact NS80 Compact NS80 Compact NS80 Compact NSX100 GV2 Compact NS100L Compact NS100L Compact NS400L GV2 Compact NS80 Compact NS80 Compact NS80 Compact NSX100-160 GV2 Compact NS80 Compact NS80 Compact NSX100 Compact NSX100-160 GV2 Compact NS100L Compact NS100L Compact NS400L

Modularity (1 M = 50mm)
9 9 12 18 18 24 24 36 9 9 12 12 18 18 24 24 24 36 12 12 18 24 36 9 9 12 24 24 9 9 12 24 24 12 12 24 24 9 9 12 24 24 9 9 12 12 24 12 12 24 24

Cubicle

440 (standard application whitout bypass contactor)

Ms

690

ATV 61

415

440 (without braking resistor)

690

ATV71

415

440 (without braking resistor) 690

27

Cubicles

Associating cubicles and compartments

Device cubicles architecture

Device installation zone:
horizontal busbar

Device installation zone Single horizontal busbar Modularity Double horizontal busbar 34 modules 28 modules

vertical busbar

Modularity Note: 1 module = 50 mm.

device installation zone

Particular case of the Mw2 device cubicle:

Double vertical busbar top Cubicle height No. of poles Modularity Single vertical busbar Cubicle height No. of poles Modularity Note: 1 module = 50 mm. Link cover double horizontal busbar Double horizontal busbar top Bottom link cover dimension 62.5 mm Link cover single horizontal busbar Single horizontal busbar top Top link cover dimension 52.5 mm 152.5 mm 162.5 mm Single horizontal busbar bottom Bottom link cover dimension 62.5 mm 162.5 mm 2200 mm 3P 34 modules 3P+N 32 modules 2200 mm 3P 30 modules 3P+N 28 modules

28

Cubicles

Associating cubicles and compartments

Type of connection

BDC: bottom direct connection RC: rear connection

TDC: top direct connection

SC: side connection

Columns for rear connection (RC)

For rear connection (RC), a solution depth 600 mm is possible for small In (y 630 A). An additional compartment depth 400 mm is added for In > 630 A.

RC columns panorama
switchboard depth 600 mm
device cubicle width 700 mm

switchboard depth 1000 mm

C A/C
700 600

400 600

A
700

device cubicle width 900 mm

C V
200

400 600

A/C
700

600

V
200

A
700

A C V

device cubicle cable compartment vertical busbar compartment

device cubicle width 1200 mm

C A/C
1200 600

400 600

A
1200

Columns for side connection (SC)

In case of a side connection switchboard, the depth is unique allthrough its length: 600 mm. To the right of the device cubicle, compartments (width 200, 400 or 700 mm) are added in order to give way for the cables and device connections, according to the size and the quantity of cables to be connected. Due to the position of the horizontal busbar, device connection can be made indifferently from the top or from the bottom of the switchboard.

column width 900 / 1100 mm

SC columns panorama (switchboard depth: 600 mm)

column width 900 mm

A
700

C
200 / 400

600

V
200

A
700

C
200 / 400

600

A C V

device cubicle cable compartment vertical busbar compartment

29

Cubicles

Presentation

Cubicle
The Blokset switchboards consist of a framework and busbar assembly designed to combine in the same cubicle functional units of varying technologies, grouping both distribution and motor control applications. A complete range of configurations to satisfy the requirements of each site: b cubicles available in 1 height, 8 widths and 3 depths, to allow integration in all environments and ensure optimum installation modularity, b switchboard supplied by busbar trunking and / or cables, b front or rear, top and / or bottom connections, b choice of functional unit output partitioning: v incomers: forms 3b, 4b, v feeders: forms 2b, 3b, 4a, 4b.

Busbars
Busbar coating
Busbar coating horizontal busbar vertical busbar D vertical busbar Mw2 protection against ... none silver tin nickel epoxy

b b b

b b b

b b b
corrosive environment corrosive environment

b b
internal arc

Horizontal busbar
Selection table
Allowable intensity at 35 C IP31 (A) Horizontal busbar Single busbars 1500A from 1500 to 2550 from 2550 to 3250 from 3250 to 3800 from 3800 to 4100 Double busbars from 4100 to 6000 from 6000 to 6600 Icw max. (kA) 50 50 / 85 50 / 85 50 / 85 50 / 85 100 100 2x4 2x5 Qty of bars 100 x 5 mm 125 x 5 mm 1 2 3 4 5

30

Cubicles

Type D

For NW40b-63 devices

Functional unit
Busbar for type D cubicle
b very high power, b dedicated to NW40b-63 devices, b height-reduced busbar.
Allowable intensity at 35 C IP31 (A) Horizontal busbar 6000 6600 Icw max. (kA) 100 100 Qty of bars 100 x 5 mm 2x4 2x5

Dimensions
Type of distribution 1 incomer or 1 distribution feeder 2 incomers + 1 coupling 1 source changeover Type of connection b direct connection from the bottom b front or rear connection b direct connection from the bottom b front or rear connection b direct connection from the bottom b front or rear connection Qty of cubicle 1 3 2

31

Cubicles

Type D

For NW32-40 and NS3200 devices

Functional unit
Busbar for type D cubicle
b high power, b dedicated to NW and NS devices, b height-reduced busbar.
Allowable intensity at 35 C IP31 (A) Horizontal busbar 3250 4100 Icw max. (kA) 50 / 85 / 100 50 / 85 / 100 Qty of bars 125 x 5 mm 3 5

Dimensions
Type of distribution 1 incomer or 1 distribution feeder 2 incomers + 1 coupling 1 source changeover Circuit breaker Masterpact NW32-40 Compact NS3200 Masterpact NW32-40 Compact NS3200 Masterpact NW32-40 Compact NS3200 Type of connection b direct connection from the top b direct connection from the bottom b front or rear connection b direct connection from the top b direct connection from the bottom b front or rear connection b direct connection from the top b direct connection from the bottom b front or rear connection Qty of cubicle 1 3 2

32

Cubicles

Type D

For NW08-25, NT06-16 and NS630b-2500 devices

Functional unit
Busbar for type D cubicle
b high power, b dedicated to NW08-25, NT06-16, NS630b-2500 devices, b full height busbar.
Allowable intensity at 35 C IP31 (A) Horizontal busbar Single busbars 1500 2550 3250 3800 4100 Double busbars 6000 6600 Icw max. (kA) 50 50 / 85 50 / 85 50 / 85 50 / 85 50 / 85 50 / 85 2x4 2x5 Qty of bars 100 x 5 mm

125 x 5 mm 1 2 3 4 5

Dimensions
Type of distribution Incomer or distribution feeder Circuit breaker Masterpact NW08-25 (2 or 3) Type of connection b direct connection from the top b direct connection from the bottom b front or rear connection Qty of cubicle 1 1 2 2 1 1

Masterpact NT06-16 (3 or 4) b direct connection from the top Compact NS630b-2500 (3 or 4) b direct connection from the bottom b rear connection 2 incomers + 1 coupling Masterpact NW08-25 (2 or 3) b direct connection from the top b direct connection from the bottom b front or rear connection

Masterpact NT06-16 (3 or 4) b direct connection from the top Compact NS630b-2500 (3 or 4) b direct connection from the bottom b front or rear connection 1 source changeover Masterpact NW08-25 (2 or 3) b direct connection from the top b direct connection from the bottom b front or rear connection

Masterpact NT06-16 (3 or 4) b direct connection from the top Compact NS630b-2500 (3 or 4) b direct connection from the bottom b front or rear connection

33

Cubicles

Type D

For C60, EZC100 and NSX100-630 devices

Functional unit
Busbar for type D cubicle
b small power, b dedicated to C60, EZC100, NSX100-630 devices, b full height busbar.
Allowable intensity at 35 C IP31 (A) Horizontal busbar Single busbars 1500 2550 3250 3800 4100 Double busbars 6000 6600 Icw max. (kA) 50 50 / 85 50 / 85 50 / 85 50 / 85 50 / 85 50 / 85 2x4 2x5 Qty of bars 100 x 5 mm

125 x 5 mm 1 2 3 4 5

Dimensions
Type of functional unit Fixed Fixed Plug-in Withdrawable Rating (A) < 63 63 to 100 100 to 630 100 to 630 100 to 630 No. of pole 3P / 4P 3P / 4P 3P / 4P 3P / 4P 3P / 4P Type of connection b front connection b front connection b front connection b rear connection b front connection b rear connection b front connection b rear connection

34

Cubicles

Mw2

Functional unit
Vertical Mw2 busbar
b designed for MCC functional units in drawer, b full height busbar.

Rated current In (A) IP31 / 35C Single vertical busbars 400 630 1000 800 1250 2000

No. of bars / phase

Icw max (kA)

1 x 20 x 8 1 x 30 x 8 1 x 50 x 8 2 x 20 x 8 2 x 30 x 8 2 x 50 x 8

25 37.5 60 50 75 85

Double vertical busbars

Dimensions
All functional units
Type of functional unit Drawer Type of connection b side connection from the front b rear connection

35

Cubicles

Mf

Functional unit
Busbar for Mf cubicle
b designed for MCC fixed functional units, b full height busbar.

Rated current In (A) IP31 / 35C Horizontal busbar Single busbars 1500 2550 3250 3800 4100 Double busbars 6000 6600

Icw max. (kA) 50 50 / 85 50 / 85 50 / 85 50 / 85 50 / 85 50 / 85

Qty of bars 100 x 5 mm 125 x 5 mm 1 2 3 4 5 2x4 2x5

Dimensions
All functional units
Type of functional unit Fixed in functional unit Type of connection b side connection from the front b rear connection

The dimensions of the functional units are in the MCC choice pages, page 23.

36

37

Example

Example of configuration

1
5,5 kW 35 kW

Customers needs

single-wire diagramm of the installation

415 V - 3P+T - 70 kA - 3200 A

250 A

100 A

100 A

250 A

1250 A

1,5 kW

1,5 kW

1,5 kW

1,5 kW

1,5 kW

1250 A

100 A

1,5 kW

1,5 kW

35 kW

15 kW

15 kW

100 kW

150 kW

G
800 A

35 kW

35 kW

45 kW 100 kVAR

3200 A
Reference standards Rated insulation voltage Rated operation voltage Vertical busbar rating Rated short-circuit current Rated peak current Rated frequency Busbar number of phases material insulation external internal Form Degree of pollution Rated auxiliary circuit voltage Energy compensation Cable entry Access Temperature Altitude Panelling colour 38

Main characteristics of the switchboard

IEC 61439-2 1000 V 380 / 415 V 3200 A 70 kA 154 kA 50 / 60 Hz 3 copper air 3b IP 31 IP 20 230 V 100 kVAR top / bottom front / rear 35 C 2000 m RAL 9002

3200 A

Example

Example of configuration

2 3
Type of functional units Technology No. of vertical modules (1 module = 50 mm) Cubicles, rear connection with around 10 % of reserve

Determine the functional units

according to the following parameters: b In current, b voltage, b short-circuit current, b number of pole b type and technology of the functional units.

Deduce the number and the type of necessary cubicles

415 V - 3P+T - 70 kA - 3200 A

250 A

100 A

100 A

250 A

1250 A

5,5 kW

1,5 kW

1,5 kW

1,5 kW

1,5 kW

1,5 kW

1250 A

100 A

1,5 kW

1,5 kW

35 kW

35 kW

15 kW

15 kW

100 kW

150 kW

G
800 A

35 kW

35 kW

45 kW
fixed 24 1 cubicle type Dc 39 20 x 5.5 kVAR fixed EC 100 kVAR VVD

3200 A

3200 A

PCC

PCC

chassis chassis chassis

chassis

chassis

chassis

drawer

drawer

drawer

drawer

drawer

drawer

drawer

drawer

drawer

drawer

drawer

drawer

drawer

drawer

drawer

drawer

drawer 2

fixed

fixed

fixed

2.5

2.5

2.5

2.5

2.5

10

12

12

12

34 modules = 1 cubicle Mw2

1 cubicle type D

2 cubicles 1 cubicle type D type D

22 modules = 1 cubicle Mw2

To determine the dimensions of each functional unit, see the selection table. INC: high power circuitbreaker incoming. C: coupling. EC: Power factor compensation. ED: electrical distribution. MC: motor control. VVD = Variable speed drive and soft starter.

1 cubicle type Ms

1 cubicle type D

12

fixed

VVD

ED INC C

INC

INC

MC

MC

MC

MC

MC

MC

MC

MC

MC

MC

MC

MC

MC

MC

MC

ED

ED

ED

ED

Installation

Cubicle installation
Fixing points

Ground fastening
A: 350 mm for a depth of 400 mm 550 mm for a depth of 600 mm 950 mm for a depth of 1000 mm b Section width 700 b Section width 900 (200 + 700) b Section width 1100 (200 + 700 + 200)

122,5

455

25

322,5

125

455

25

322,5

125

455

25 197,5

b Section width 1100 (700 + 400)

b Section width 1200

b Section width 1300 (200 + 700 + 400)

122,5

455

195

205

25

122,5

955

25

322,5

125

455

195

205

25

Side connection b Section width 800 687,5

b Section width 900 737,5

b Section width 1000 697,5 180 25

Rear connection b Section width 600 25 122,5 355

550

350

687,5

737,5

697,5

625

b Mw2 front connection.

800 b Mw2 rear connection. 737,5 697,5 180 122,5 355

900

100

25

687,5

550

350

25

625

800

900

1000

25

122,5

355

600

b class 8.8 screws: M10 TH screws + washers (external 25 mm, thickness 3 mm) + CS contact washers 10 mm.

350

625

40
600

600

1000

600

1000

Installation

Cubicle installation

Switchboard positionning

Minimum distances around switchboard

b Provide a minimum space of 500 mm above the switchboard for connection by cables or for fishplating the horizontal busbar.

(mm)

(mm)

Clearance above the switchboard.

(mm)

Rear connection.

Front connection.

41

Blokset performances

Futher technical information

General data
Standard environment
reference standards climatic resistance damp heat withstand dry heat withstand low temperature withstand salt spray withstand installation earthquake withstand environment (CEM) IEC 60439-1 / IEC 61439-2 IEC 60529 IEC 60068-2-30 IEC 60068-2-2 IEC 60068-21 IEC 60068-2-11 indoor IEC68-3-3 and UBC / CBC HN20E53 type 2

Mechanical data
cable entry access degree of protection (IP) form withdrawability dimensions (mm) height width depth installation modularity in a cubicle panel coating panelling colour height 2200 mm top / bottom front / rear 20 / 31 / 42 / 54 2b / 3b / 4a / 4b FFF / WWW 2200 600 / 700 / 800 / 900 1000 / 1100 / 1200 / 1300 400 / 600 / 1000 40 modules of 50 mm epoxy / polyester powder polymerised, > 50 RAL 9002 / 7016

Electrical data
rated insulation voltage (Ui) rated operational voltage (Ue) rated frequency (F) rated impact withstand voltage (Uimp) rated auxiliary circuit voltage surge category degree of pollution rated current (In) vertical busbar rating horizontal busbar vertical busbar short-term rated current (Icw) 1s short-term rated current (Icw) 1s 1000 V 415 / 690 V CA 50 / 60 Hz 12 kV 230 V AC max. IV 3 6300 A 3200 A 50 / 85 / 100 kA rms 50 / 85 kA rms up to 100 kA 85 kA eff 0.3 s TT-IT-TNS-TNC up to 5650 A up to 250 kW 415 / 690 V

rated conditional short-circuit current (lcc) internal arcing protection according to IEC 61641 earthing diagram current limit of power incoming and outgoing feeders power limit of motor control feeders

42

Schneider Electric Industries SAS

35 rue Joseph Monier CS 30323 F-92506 Rueil Malmaison Cedex RCS Nanterre B 954 503 439 Capital social 896 313 776 www.schneider-electric.com

As standards, specifications and designs change from time to time, please ask for confirmation of the information given in this document.

Design: Schneider Electric Photos: Schneider Electric Edition: Altavia Connexion Printing:

ESBED297701EN

03-2011

ART.960574 2011 - Schneider Electric - All rights reserved