Completing the chain

Fuel Conditioning Module, FCM

Presenter Name

Fuel Conditioning Module, FCM

Alfa Laval

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www.alfalaval.com

Completing the chain

Complete fuel treatment with extensive automation, high quality and reliability from a single supplier.

Alfa Laval

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www.alfalaval.com

Automatic Compact Flexible

Incorporating a new generation of controller. The FCM is fully automated with extensive remote control possibilities.

Alfa Laval

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www.alfalaval.com

Automatic Compact Flexible

Common design

Alfa Laval

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www.alfalaval.com

Automatic Compact Flexible

Block assemblies integrating several functions allow compact design. Control functions and motor starters collected in central pillar. Service areas for easy maintenance.
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Same capacity

Alfa Laval

www.alfalaval.com

Automatic Compact Flexible

Easily configured to meet the requirements of any specific engine or engine room layout. Supply and conditioning sections can be delivered as separate units.

Alfa Laval

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Automation more than viscosity control

Detailed process information for all control functions. Automatic start-up sequence. Continuous and accumulated remote read-out of fuel consumption. Automatic start-up after power failure. If an emergency should occur the automation can easily be bypassed.

the list is long

Alfa Laval Slide 9

www.alfalaval.com

Process control and monitoring

Output activation of valves and electric motors Input from sensors and feedback signals

Alfa Laval

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Remote monitoring and control

1. The engine control room console. 2. FCM panel from Alfa Laval. 3. The central automation system.

Alfa Laval

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Remote panel

EPC 50B

Alfa Laval

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Integration with central automation system

Alfa Laval

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For shipyards and engine builders, the FCM offers ...

Space-saving design. Flexibility to meet different customer and engine demands. Easy installation. Factory tested, minimum commissioning time and costs. Single supplier for complete fuel treatment system. Easy integration with onboard computer system.
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Alfa Laval

www.alfalaval.com

For ship or plant operators ...

Innovative design makes operation and maintenance easy. Full automation means fewer man-hours required for day-to-day operation. Same controls as Separation Unit, SU, help crew become familiar with equipment. Proven key components. Single supplier for complete fuel treatment system. AL worldwide service.
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Alfa Laval

www.alfalaval.com

Key components and features

Alfa Laval

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www.alfalaval.com

Key components and features

Process controller

Alfa Laval

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www.alfalaval.com

Key components and features

Process controller

EPC 50B fully automatic system with options for remote control. Displays function settings, process information and alarms in clear text.

Alfa Laval

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www.alfalaval.com

Key components and features

Alfa Laval automatic filter

Alfa Laval

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www.alfalaval.com

Key components and features

Alfa Laval automatic filter

Continuous automatic backflushing ensures high efficiency and minimum maintenance. Automatic drain valve which drains the filter at regular intervals eliminates the need for manual draining. Can be installed on Cold or Hot side.

Alfa Laval

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www.alfalaval.com

Key components and features

Heaters

Alfa Laval

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www.alfalaval.com

Key components and features

Heaters

M6 model with high efficiency and small hold-up volume enables quick response at changing load conditions. The FCM can also be supplied with electric or shell & tube type heaters.
Shell & tube heat exchanger www.alfalaval.com
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Electric heater

Alfa Laval

Key components and features

Screw pumps

Alfa Laval

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www.alfalaval.com

Key components and features

Screw pumps

Three-spindle screw type pumps designed specifically for HFO. Shaft seal on suction side to minimize leakage. Operate on a one-on, one-standby basis with automatic shift when necessary.

Supply pumps

Circulation pumps www.alfalaval.com

Alfa Laval

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Key components and features

Viscosity sensor block

Alfa Laval

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www.alfalaval.com

Key components and features

Viscosity sensor block

EVT20, measures viscosity against set value. Controller adjusts heaters to maintain correct viscosity. Torsional vibration measuring principle; not affected by variations in pressure or flow. No moving parts to wear out.
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Alfa Laval

www.alfalaval.com

Key components and features

Pressure transmitter

Alfa Laval

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www.alfalaval.com

Key components and features

Pressure transmitter

Easy to adapt pressure limits from controller. Possibility to see pressure displayed for supply and circulation.

Alfa Laval

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www.alfalaval.com

Key components and features

Flow transmitter

(behind cabinet)

Alfa Laval

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www.alfalaval.com

Key components and features

Flow transmitter

Installed on the pressure side of the supply pumps to monitor actual fuel consumption. Instantaneous and accumulated flow displayed on the process controller.

Alfa Laval

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www.alfalaval.com

Key components and features

Control cabinet

Alfa Laval

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www.alfalaval.com

Key components and features

Control cabinet

Process controller of the same type used in the Alfa Laval Separation Unit. All motor starters in separate compartments. Manual operation of all critical functions.

Alfa Laval

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www.alfalaval.com

Key components and features

Service areas

Alfa Laval

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Key components and features

Service areas
Innovative design and service platforms make maintenance and operation easy.

Alfa Laval

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www.alfalaval.com

Key components and features

Summary

Process controller Automatic filter Heaters Screw pumps Viscosity sensor Pressure transmitter Flow transmitter Control cabinet Service areas
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Alfa Laval

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Flow diagram

Alfa Laval

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Capacities and dimensions

FCM 3300 FCM 3200 FCM 3100 FCM 2200 FCM 2100 FCM 1300 FCM 1200 FCM 1100 0 10 60 Hz Dimensions FCM 1000 series 2.50 x 1.15 x 1.90 m
Alfa Laval

20

30 50 Hz

40

50

60

70 MW

FCM 2000 series 3.00 x 1.15 x 2.10 m

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FCM 3000 series 4.50 x 1.50 x 2.25 m

www.alfalaval.com