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Quality has tradition

from contract manufacture to an internationally known company: the story of the success of the Emil KrEisKott machine factory began in 1932. at this time, Emil Kreiskott started the contract manufacture of precision gear wheels in Wuppertal-barmen. its quality and know-how were in such demand that the contract manufacturer soon developed into an independent manufacturer of complete gear units. in addition to precision gear wheels, the company has also been manufacturing electric motors since 1947. today, the Emil KrEisKott machine factory is a third-generation family company. the focus of its design and manufacturing are special gears for material handling technology. above all, its professional design and manufacturing know-how gained over decades benefits these customised solutions. in all stages of manufacturing, strict quality standards and comprehensive final inspections according to Din iso 9001 consistently guarantee that KrEisKott gears prove themselves daily in the most difficult conditions all over the world.

C o n v E Rt I n G

E m i l K r E i s K o t t m a s c h i n E n f a b r i K

Day for day, all over the world, in the most difficult of conditions
Emil KrEisKott Gmbh specifically relies on individual consulting services, sophisticated design solutions, and high-quality technical manufacturing. customers all over the world know to appreciate this combination, as well as the short distances, high flexibility, proverbial adherence to deadlines, and excellent service quality. all this makes working together with Emil KrEisKott Gmbh efficient and guarantees reliable project settlement and an operation of customer systems without problems.

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Material Handli tecHnology

G E A R S f o R m A t E R I A L h A

Application: Coal and iron ore terminals

in the mines and storage areas of coal and iron ore, as well as other bulk materials all over the world, there is a lot to be moved. Emil KrEisKott Gmbh offers a large selection of gears for the professional handling or conveyance of all kinds of bulk materials. Every gear is a perfect solution that enables perfect logistics. With their exceptional conveying outputs of 6,000 to 8,000 tons an hour, bucket-wheel reclaimers are steel giants. top performance that wants to be implemented reliably, around the clock over many years, and without high maintenance effort. for many decades, internationally active customers have thus relied on KrEisKott gears.

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Bucket-wheel gear
Kreiskott bucket-wheel gears are manufactured for special bulk material handling requirements. as bevel planetary spur gears with a hollow output shaft and shrink disc, they are especially suited for driving the bucket-wheel. the attached torque support is used for the direct installation of the motor and brake to the gear. mounting takes place upon request at our factory. the entire drive unit is precisely aligned to a few hundredths of a millimetre using a laser system, which permits optimum integration into the handling or conveyor system.

[Bevel planetary spur gear]

Material Handli

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Application: Ship loading and unloading systems

the fast, efficient movement of goods is also important in large sea port terminals. Whether ship load or grab or conti ship unloaders, high handling output is the prerequisite for keeping the docking times of ships as brief as possible. for drive technology, large handling quantities and high accelerations means enormous stress. the gears are the focus of this stress, no matter what handling equipment is used, around the clock for several days. KrEisKott gears are characterised not only by the required robustness, but, due to the special know-how obtained over decades, they also guarantee extreme reliability and very high resistance to strain.

Bucket-elevator gear for CONTI ship unloaders

| bevel planetary gear with hollow output shaft and shrink disc | Drive realised through two motors with three-part bevel gear set | Drive completely mounted and aligned on base frame

[Bevel planetary gear]

Slewing gear for CONTI ship unloaders

| bevel planetary spur gear with output shaft and output pinion | output drive element with eccentric cam | Gear with steel bracket for the attachment of the motor and brake

[Bevel planetary gear]

ing tecHnology

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Boom hoisting gear for ship loaders

| bevel planetary gear | solid output shaft with toothed shaft profile according to Din 5480 | Gear in foot design

[Bevel planetary gear]

Conveyor driving gear for ship loaders

| bevel spur foot gear | hollow output shaft with shrink disc | base frame for mounting the motor and brake | Drive completely mounted and aligned

[Bevel spur gear]

G E A RS

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CRANE CONSTRUCTION

Grab lifting and closing gears

KrEisKott special gears for crane installations are individually tailored to the respective area of application and use. as shatft-mounted spur gears with a motor lantern and steel brake bracket, they are characterised by compactness, robustness, and easy assembly and disassembly. they are thus perfectly suited for the handling and conveyance of heavy goods and bulk materials. Equipped with a freeform-forged drum shaft, pedestal bearing, and pedestal bearing casing, these gears guarantee reliably and continuously high handling outputs.

[Spur gear]

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Application: Crane installations

Extremely heavy loads must be moved quickly and safely in sea ports and inland ports, as well as in steel factories. in general, the high turnover of goods such as containers, loose cargo, bulk materials, big bags, scrap, slabs, and coils must be guaranteed. in turn, the transport of molten materials must comply with high safety standards. in all these different areas of application for crane installations, KrEisKott special gears stand the test around the globe, day in, day out. since cranes are usually operated in three shifts within 24 hours, the gears are stressed to a high degree.

steel works teCHNoloGY

G E A R S w o R k S

Application: Steel works plants and rolling mills

the manufacturing of steel requires special crane installations, for which Emil KrEisKott Gmbh manufactures special gears. here, the high ambient temperature and dust and graphite laden atmosphere are a particular challenge. Very high safety standards and constant availability thus also characterise the KrEisKott special gears used in the cranes in smelting plants and rolling mills. the best examples of this are the crane installations equipped with KrEisKott gears in the new steel factory of thyssenKrupp stahl in brazil and in the hadeed steel factory in saudi arabia.

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Lifting gear
| Planetary spur gear in a three-point support for the lifting gear of a ladle or charging crane | housing made of a stress-relief annealed steel welded construction | redundant two-motor drive in case of a failure of a motor, the lifting gear can continue to be operated at half lifting speed |

[Planetary spur gear]

Trolley travelling gear

the trolley travelling gear is a vertical spur gear with two output shafts for the central drive of a steel works crane trolley.

[Planetary spur gear]

Crane travelling gear

Vertical spur gear in a three-point bearing with an output shaft for the single-wheel drive of a steel works crane.

[Spur gear]

Application: Floating dredger technology

shipping routes like rivers or streams must constantly be maintained so that sand does not accumulate and make them unnavigable. here, floating dredger technology plays a decisive role in maintaining and restoring the required navigation depth. additional areas of application of floating dredger technology include infrastructure projects like harbours where large amounts of sand must be washed up on shore. sand or gravel is also required for the construction industry. through constant use, floating suction dredgers guarantee free travel, the creation of areas for quay installations, or the extraction of raw materials for the construction industry.

G E A R S f o R f L o A t I n G d R E d G E R t E C h n o L o G y

Underwater gear
| Vertical spur gear for underwater use in a suction dredger | Gear with motor lantern for the attachment of an underwater electric motor | Gear especially sealed for use in water depths up to 20 m

[Spur gear]

Floating dredger technology

Pump gear
a pump gear is a spur gear that is switchable for use in a suction dredger or distributor station with a hydraulically actuated multiple disc clutch when loaded. the oil circulation lubrication system has numerous sensors like oil pressure, oil flow, temperature, and soiling. this gear guarantees problem-free, reliable operation.

[Spur gear]

State-of-the-art Engineering
What makes a gear a KrEisKott gear? behind every KrEisKott gear, you will find highly motivated, dedicated experts who have decades of experience in the design and calculation of gears and who are constantly up-to-date on the latest technology due to continuous further education and training. at Emil KrEisKott Gmbh, all designs from the first to the last screw are implemented in house using current standards and the latest hardware and software. this guarantees that the customer ultimately obtains a qualitatively reliable, first-class product.

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Spare part manufacturing for all brands

to manufacture a spare part that fits and works just as well as the original, a drawing or sample is required. the products of other manufacturers or manufacturers that no longer exist are also constructed by Emil KrEisKott Gmbh to guarantee the delivery of spare parts or replacement gears to customers all over the world. these products completely fit the existing system which means that the inherent design does not have to be changed with great effort. Extremely high precision and manufacturing at the latest state of the art guarantee that the KrEisKott reproduction is just as good as the original and usually even better, more longer-lasting, and more robust.

Emil KrEisKott Gmbh

m a schin En fa b riK Z ah n ra DG EtriEb E E l E K tro m o torEn Wittener strae 247 42243 Wuppertal Germany Phone +49 202 25076-0 fax +49 202 504412 www.kreiskott.de