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Gontents

1 2 3
3.1 3.2 3.3 3.4

Scope EPCSigns Alarms


AlarmFunctions AlarmReset AlarmSurveY andFault LEDAlarms Finding
3.4.1 High Oil Pressure 3.4.2 Low Oil Pressure (Low Flow) Failure 3.4.3 SludgeDischarge Fault 9.4.4 WaterTransducer StoP 3.4.5 EmergencY 3.4.6 Vibrations(OPtion) 3.4.7 HeaterFaull

1 3 5 5 6 7

4 5
5.1 5.2 5.3 5.4

AlarmTests Test Program


Howto Startthe Test Program LampTest Different Howto Activate Partsof the TestProgram in Functions the Test Program

25 27

27 28

8 I I 10 11 12 13 14

3.5

o
3.6

Alarmsand LEDand DisPlaY 15 FaultFinding


3.5.1 Highor LowOilTemPera 15 ture(OPtion) Error Sensor 3.5.2 TemPerature 16 (Option)

andFault Alarms Display Finding


3.6.1 CommunicationError 3.6.2 ProcessorFault 3.6.3 ProgrammingError 3.6.4 PowerFailure Deviation 3.6.5 TemPerature 3.6.6 ALCAPAlarms 3.6.7 OtherAlarms

17 17 18 19 20 21 22 23

. -*,-----1

2 EPCSigns

The signsto the controlunit for the FOPX are systems shownin this chapter. separation

J
I ropx
Monitoringfunctions

\,

I ropx
I I
Monitoringfunctions(Oqtions)

2 EPCSigns

Finding andFault Alarms FOPX

rOPX
Outputsignals

_ EPC 4OO

N
lG r-

H x
!x

d5

A
Operatingsymbols

Alarms

3.1 AlarmFunctions
that is to Tite aiarmsystem designed ensure in alwaysremains a safe system dr separaion are sane,TberE two differenttypesof alarm :;mrions: Sasor-related alarm functions are irxricared light emittingdiodes(LEDs) by on *re EPC-400. alarm functions are Displa.r--related irraicaed theEPC-4OO When display. on alarmfunctionsare any oi the displayed the activated left digits startflashingand tre right digits aresteadilylit. F Serc is morethanone alarmat the same will :=e- 6e EPC-4O0 displaythe alarmwith 3e hig[est priority first andthenthe next 3.*m- and so on in priority order.

1'

-t tFl - - a a a
. J

An activatedalarm conditionis i&ntified eitherby an alarm LED (to the left in the picture)or an alarm u& on the disflay togetherwith the main alarm LED (to the right in the picture).

3 Alarms

FOPXAlarms and FauttFindrg

3.2 AlarmReset
1. Acknowledgethe alarm signalby pressing the alarm push-button. The flashing light then changesto steady. 2. Remedythe cause. 3. Resetthe alarm function by pressingthe a alarm push-button secondtime. The LED will turn off. )t is possib)e to resettbe systemwitltout remedying the cause,but the alarm signal will be repeated.

raq
I

NOTE
llnsrom ffie Iilfqru m the EPC-4OO control or resetan alarm rrn ls hazardous.

and FaultFinding FOPXAlarms

3 Alarms

3.3 AlarmSuruey
LED alarms Display alarms Alarmfunction "High Pressure" Oil "LowOil Pressure (LowFlow)" "Sludge Failure" Discharge "Water Fault" Transducer "Emergency Stop" "Vibrationd' (Option) Page

@ @
!r

10

@ @ @

11

12

13
!, .,':..i

N
@ @
lL

"Heater Fault" "Highor LowOilTemperature" (Option)

14

15

"Temperature Erro/' Sensor knEIFTl (Option)

16

w
E ErW E E W

"Communication Error" "Processor Fault" "Programming Error" "Power Failure" "Temperature Deviation" "ALCAP Alarms" "Other Alarms"

17
.*lt-'

18

19

21

7
- L-,^,. .r

3 Alarms

Alarms FaultFinding FOPX and

3.4 LEDAlarmsand Fault Finding


3.4.1 HighOil Pressure

@ H
Cause action Corrective
RV4, other valves, correct to back or valve,RV4,or othervalves, downstream Openor regulate Regulating pressure, normally about1.5bar(150kPa). throttled closed. or

Automatic at actions alarm


Mainalarmflashes. flashes. Alarm diode(PS41) Change overvalve(V1)is set for oil recirculation.

Automatic actions afteralarmreset


Mainalarmoff. Alarmdiodeoff. V1 is set for oil feedto separator.

F.:,
&4-'

w.

t+

and FaultFinding FOPXAlarms

3 Alarms

(LowFlow) 3.4.2 LowOil Pressure

@H
Causes
Toolowoilfeed. the before oilfeedpumpis clogged. Strainer Oilfeedpumphasstoppecl. position. overvalve(V1)is in recirculation Change Correctiveactions the Gheck oilfeedpump. the Adjust oil flow. Cleanthe strainer. the Check oilfeedpump. valveblock to 1. Checkthe air supply the solenoid a i r( M V 1 ) . MV1. 2. Check V1. 3. Check

pressure. Toolowback

valve with the Increase backpressure regulating is about1.5 backpressure normally RV4.Thecorrect bar (150kPa). for watervalve(MV15) leakage. Checkthe opening Manual". See"Separator Manual". See"Separator

operation. during accidentally Bowlopened frombowl. Leakage

Automaticactions at alarm Mainalarmflashes. flashes. Alarmdiode(PS42) V1 is set for oil recirculation.

Automatic actions after alarm reset Mainalarmotf, Alarmdiodeotf. V1 is setfor oil feedto separator.

3 Alarms

FOPXAlarms and FaultFinding

Failure 3.4.3 SludgeDischarge

b*E
Causes watersupply. Noor verylowopgning
watervalve(MV15) broken. Opening Correctiveactions Checkthe watersupply system.
CheckMV15.

No signalfrom oil pressure low switch(PS42) dis- Check PS42. at charge. watersystemnot working. Separator operating 1. Check separator manually the openMV15. by water 2. Dismantle checkthe operating and Manual". system. See"Separator N.B. the Thisalarmis activated aftertwo attempts discharge, to within samedischarge cycle,havefailed.

Automatic actions at alarm Mainalarmflashes. _


r $ r

Automatic actions after alarm reset Mainalarmoff. Alarmdiodeoff. 1. lf the powerhasbeenoff duringmorethan 10 the bowl approximately minutes separator before mustbe stopped manually and cleaned restart. has 2. The separator the EPCprogram to be and restarted.

Alarm dio@sho0.
is The stopsequence initiated.

10

and FaultFinding FOPXAlarms

3 Alarms

Fault Transducer 3.4.4 Water

@ g
Causes
test transducer circuit between Loose@nnection boardandoscillator. module. unit oscillator or faultyEPCcontrol Faulty Correctiveactions Checkconnections. 3in voltage the MT4on terminal 4 (20 supply Check 4 at the AbouteveryS:thsecond voltage terminal - 5 0.5 (20VDC)will dropfor approx. second: unit. o lf voltage the drop:replace oscillator the drop:replace EPCcontrol lf no voltage module. see interconnections, aboutthe Formoreinformation "System Reference". .

v Dc).

Automaticactions at alarm Mainalarmflashes. Alarmdiodeflashes. overvalve(V1)is setfor oil recirculation. Change

Automatic actions after alarm reset Mainalarmoff. Alarmdiodeoff. V1 is setfor oil feedto separator. .s.

3 Alarms

FOPXAlarms and FaultFinding

Stop 3.4.5 Emergency

@e
Gause
Emergency stopbuttonhas beenpushed. Correctiveactions 1. Remedy cause the why theemergency stop was pushed thenresetit. button and

Automatic actions alarm at


Mainalarmflashes. Alarmdiodeflashes. The separator stoppedand the heateris otf. is the 3 through heater Oilfeedis on forfurther minutes and separator. for Bowlclosing watersupplied 3 minutes.

Automatic actionafteralarmreset
the Thealarmfunction notbe resetby pushing can alarmresetbutton. 1. Resetthe alarmby switching poweroff and the on. 2. Restart separator. the 3. Restart EPCprogram. the

NOTE
The separator bowl mustbe manually cleaned beforestartingup again.

12

and FaultFinding FOPXAlarms

3 Alarms

3.4.6 Vibrations(OPtion)

@;
Cause activated. switch Vibration bowlout of balance. Separator Correctiveactions Manual. the See"Separator Remedy cause. switchsetting. Checkthe vibration Automaticactionsat alann Automaticaction afteralarm reset

the can Thealarmfunction not be resetby pushing Mainalarmflashes. alarmresetbutton. Alarmdiodeflashes. is Separator stopPed. the poweroff and the the through heat- 1. Reset alarmby switching 3 is on for a further minutes Oilfeed on. er and separator. the for 2. Restart seParator. watersupplied 3 minutes. Bowlclosing the 3. Restart EPCprogram.

NOTE
The separatorbowl must be manually cleanedbefore starting up again.

3 Alarms

FOPXAlarms and FaultFinding

Fault 3.4.7 Heater

Ns
N.B. Heater faultis onlyactivated the heateris controlled the EPC-400. if by Correctiveaction lf oil flowstopped, investigate cause. the Seecorrectiveactions PS42. for heater. Checkthe flowswitch the Heatpac on lf temperature tripped, investigate temperthe switch lf for atureswitch setting. OK checkthe heater cleanliness. Cleanheater.

Cause
Oil flow stoppedor temperature switchtrippedin an installed Heatpac heater.

\_-

heater. Clogged

Automaticactionsat alarm Mainalarmflashes.

Automatic actionsafteralarmreset
Mainalarmoff. Alarmdiodeoff. V1 is setfor oil feedto separator. Heater switched on.

Rtarrtrt|ode flashes.
valve(V1)is set for oil recirculation. Change:ov$ Heaterswitched off.

f.
lj
5 r

r'

14

FOPXAlarms and FaultFinding

3 Alarms

3.5 LEDand Display Alarmsand Fault Finding


3.5.1 Highor LowOil Temperature (Option)

@ H
\, N.B.

to if Alsoapplicable TT2temperature sensor, fitted. Correctiveactions the it. Investigate reason and remedy

Gauses
Lowtemperature alarmwhen: - doggedheater - insufficient steamsupply - faultysteamtrap - faultysteamsupplyvalve - electricfault(tripped fuse) 'High temperature alarmwhen: - faultysteamsupplyvalve - electrical controlsystemout of function or Set point(P7)changed the alarmlimitsaretoo to the set point. close

it. the lnvestigate reason and remedy


fr

$' -'

1. Adjust parameters. the temp P5 = rnax. P6 = min.tmp P7 = set point. List'. See"Parameter loop. the 2. Check temperature control

(SRVI)too far openor closed. 1. Checkandadjust SRVI function. the Steamcontrolvalve the functions. 2. Gheck EPCoutput inLowtemperature alarmwhenthe temperature creasestoo slowly,duringthe start. Pt 100temperature signalfaulty. N.B. P41,See"Parameand parameter Checkthe heater ter List'. sensor. Checkthe Pt 100temperature 1

To temperature indicated is whenthe alarmis acknowledged. findthe appropriate Thecurrent pushthe alarmresetbutton twice1C (1F) = TT1,2C (2F)= TT2.For reading, temperature sensor g rnoreinformation, "Operatin Instructions'. see

Automaticactions at alarm Mainalarmflashes. valueflashes. Alarmdiodeanddisplayed overvalve(V1)is setfor oil recirculation. Change

Automaticactionsafter alarm reset Mainalarmoff. to returned normal. Alarmdiodeoff anddisplay V1 is setfor oil feedto separator.

(if is by is on Heater switched at hightemperature heateris Heater switched (if heater controlled EPCis ofi 400). by controlled EPC-400).

15

3 Alarms

FOPXAlarms and FaultFinding

SensorError 3.5.2 Temperature (Option)

@ *
N.B.

E EEE
Correctiveactions

Also applicable TT2 temperature to if sensor, fitted.

Gauses is Temperature connected. sensor incorrectly

Check temperature the sensor thetestprogram, by "Analog "Test page in thechapter 32 inputs" see on Program".
Checkthe connections.

loopis openor short+ircuit. Temperature sensor

to the Temperature cabetween temperature sensor sensor cables tooclose power Checkthe cables are and EPC-400. bles.
N.B. process Pushthe alarmresetbutton findappropriate to valuereading. 1C (1F)= TT1,2C (2Fl =TT2.lf bothtemperature are alarmA6 is alsoactivated. sensors fitted,

Automaticactionsat alarm Mainalarmflashes. Alarmdiodeanddisplayed valueflashes. Change overvalve(V1)is set for oil recirculation.

Automatic actions after alarm reset Mainalarmotf. Alarmdiodeoff anddisplay returned normal. to V1 is set for oil feedto separator.

16

Finding Alarms andFault FOPX

3 Alarms

Alarmsand 3.6 Display FaultFinding


Error 3.6.1 Communication

W-H
Alarm code

Cause

actions Corrective

the front 1 . Checkby measurement error Communication between board), A1:F2(front fuses board. and rearcircuit A2:F2 M:F3 (rearboard). and (See"Component DescriPtion, Unit'). Control EPC-400 the 2 . Replace contol module.

Automaticaction at alarm Mainalarmflashes. flashes. Display

Automaticactions after alarm reset Mainalarmoff. normal. Display

3 Alarms

FOPXAlarms and FaultFinding

3.6.2 Processor Fault

E H
Alarm codes s
I
6

Causes
Internal RAMerror.

Corrective actions Replace control module.

p
a5

External RAMerror.
E2 RAMerror.

Replace control module.


Replace control module.

I tJ

Program error.
Modeswitcherror.

Replace control module.

: 6
I

Checkthatthe modeselector in is the correctposition.

A / D (Analog Digital) (front / the conversion Check fuseA1:F2 board)

E
d

error.

lf thefuseis correct, replace the controlmodule.


Askfor service replace conthe or trolmodule.

Calibration error.

Automatic actions alarm at


Mainalarmflashes. Display flashes.

Automatic actions afteralarm reset


Mainalarmoff. Display normal.

18

and FaultFinding FOPXAlarms

3 Alarms

Error 3.6.3 Programming

E-;
Alarmcode Cause modetoo long Programming without (morethan30 minutes programming this during time). Correctiveaction to the Change modeselector the "L" (Local) position when and to return the appropriate, "P" (Programming) and Position withprogramming. continue

Automaticactions at alarm Mainalarmflashes. flashes. Display

Automaticactionsafter alarm reset Mainalarmoff. normal. Display

19

3 Alarms

FOPXAlarms and FaultFinding

Failure 3.6.4 Power

Eg
Alarmcodes

Causes
Power failure.

Correctiveactions 1. Check powersupply. the 2. lf the powerhasbeenofi duringmorethan 10 the approximately minutes separator bowlmustbe stopped manually and cleaned beforerestart. 3. Restart heater, the separator and EPCprogram. \ i

r ; ,I
I

/r',
l ,

Power frequency high too supply (more than+ 5%).1

1. Check powersupply. the 2. lf the powerhasbeenoff morethan during 10 the approximately minutes separator bowlmustbe stopped manually cleaned and beforerestart. 3. Restart heater, the separator and EPCprogram.

Automaticactionsat alarm

Automatic actions afteralarm reset

Alloutputs off. are


for Onlyvalid alarm A4-1: for Azl-1: Onlyvalid alarm Mainalarmdiodeand display starl Mainalarmotf. "OFF'. to flashwhen powerreturns. Display indicates Onlyvalidtor alarmA42: Mainalarmflashes. Display flashes.'
1.

A*2: Onfyvalidtor alarm Mainalarmoff. Display normal.


\.

Thefrequency deviation mustbe repeated be continuous or during alarmdelay the timebefore alarmis an activated.

20

and FaultFinding FOPXAlarms

3 Alarms

Deviation 3.6.5 Temperature

E_g
Alarm code
I

Cause
=
6

Correctiveactions

alarm deviation Temperature (difference TT1 and TT2 between is morethan30 'C/54 "F).

At commissioning senbetween if Check thedistance sorsis toogreat. Systemin operation sensors. the Check temperature
Automaticactions after alarm reset Mainalarmoff. normal. Display

Autbmaticactionsat alarm Mainalarmflashes. flashes. Display N.B.

1C process valuereading (1F)= TT1, to Pushthe alarmresetbutton findthe appropriate Insfuctions". (2F)=TT2. Formoreinformation, "Operating see 2C

3 Alarms

FOPXAlarms and FaultFinding

3.6.6 ALCAPAlarms

EIg
Alarm codes
e

Causes
(MT4) Highwatertransducer value(above 400): . o Highwatercontent oil. in

Corrective actions

the for Check oil system waterleakage.

Water transducer inside. Clean liquid-wetted the dirty surfaces of

water transducer. "Component See Description, Transduce/'. Water

at

(MT4) Lowwatertransducer value(below 100): . in Opencircuit the MT4. 1. Checkconnections control in unitandtransducer. 2. Checkcables damage. for . Badconnection between oscillator and electrode. unit
| ] : . i : 'rli

;ffi
,*

't -' +$ i'111 &i* ,.,,,


'-|r.

a'

1. Check cableconnection. the 2. Tighten oscillator to the unit electrode. Thbleason stand-by for modemust be checked! Try thento operate systemnorthe mally. Replace contdi module.

.j..

,,+.1.i

{
t5

ALCAP morethan24 stanGby hours.

PROMand/orRAMfault.
5

water Nofriggering water tansducer 1. Checkthe displacement by partsin in including signal twosludge at dischargesa supply, row. separator. 2. Check bnwlleakage. for

l;i.

Automatic actions alarm at


Mainalarmflashes. Display flashes.

Automaticacticns after alarm reset Mainalarmoff. Display normal.

22

FOPX Alarmsand Fault Finding

3.6.7 OtherAlarms

Eg
Alarm codes

Causes
Extraalarm.

Correctiveactions n."&.,:

extemal 1. Check connd$ed the


function. -,.;'l

at e$lQ$ecktheJumper terminal (when {JKC-X7:1 not alarm extra used).


(PS42) faulty Checkthe pressure switch. at Lowpressure signal ',"t:df: should open. be start.Circuit
& I

Automaticactions at alarm Mainalarmflashes. flashes. Display is The startof the timersequences (is onlyvalidfor alarm blocked A9-2). Mainalarmotf. normal. :;,rj, Display

.I

r b-' ';,

,'. t

,,1
[ ,
, i .

ri"t #,r'

'

*- "'\

{,i1.,

AlarmTests

Usethe following guidefor testingalarm functionsby activatingthem.Alarmsare (A, provoked oneor moreactions B andso by however, on) as shownin the right columno certainalarmfunctionscannot be tested withoutbeingdisconnected. N.B. If the alarmfunctionsareto be in disconnected the controlunit, be carefulto avoida short-circuit. is The recommendation to testthe alarms every3 months.
LEDalarm Displayalarm Function Highoil pressure

'+ffi
Sensor
PS41

Actions to provokean alarni l:*

@ @
)r
L-

Increase pressure. back

(low Lowoil pressure flow)

PS42

A. Stopoilfeedpump. bY V1 B. Change position reducing air pressure the C. Reduce backpressurd.-'-'

failure PS42 discharge Sludge

hosefor oPening 1. Disconnect water(MV15). discharge. a 2. Initiate sludge Disconnect cableto XE:4 (thetest MT4). signalto

@ @ @

fault MT4 transducer Water

stop Emergency

X52

stotibuttoh. the Press emergency

(option) Vibrations

XS1

three switch Tapon the vibration second. timeswithinone 1. Startthe heater. cableto X9:3. 2. Disconnect

Heater fault

Tests 4 Alarm

FOPX Alarms Finding andFault

LEDalarm

Displayalarm

Function

Sensor

Actionsto provokean alarm frompipeand A. Remove sensor put intohoVcool liquid. B. Change alarmlimitparameters = m?xtemp., = min. (P5 P6 temp.)in relation actual to temperature. more For information "Parameter see List'. N.B. Resetthe parameter values aftertest.

Highor lowoiltempera-TT1 ture(option)

Communication error

Remove fuse42:F3(rearboard).

A/Dconversionerror

Remove fuseA1:F2(frontboard).

Programming error
.
!"

Leavethe modeselector switchin position for 30 minutes. P the to Switch power the EPCoff and on whenit is in operation.

Power failure

tui',:
Ir'.l

. k;'., F'; t'


tifi.., irr

' Li.-

Temperature frompipeto cool deviation TT1 . TT2 Remove sensor one diff. off or be heated (temp. more up than 30'C/54'F). Highwatertransducer MT4 (MT4) value(above 400). Lowwatertransducer MT4 (MT4) value(below 100). Insufficient amount of water displacement
MT4

Touchthe central screwin the MT4 cpnnection box. Disconnect cableto XE:3in EPC.

parameter to a low 70 A. Ghange value(e.9.5seconds) and initiate cycletwice. discharge :,'. water B. Closedisplacement supply andwait2 discharge cycles. water Theamount displacement of is every2nd dissupply checked charge. A. Activate sensor. appropriate X7:1. B. Disconnect cable

Extraalarm

PS42faultyat start PS42 (Circuit shouldbe open)

Withthe EPCin off modeputa jump XCer between X7:4and pushthe startbutton.

26

AlarmTests

Usethe following guidefor testingalarm functionsby activatingthem.Alarmsare (A, provoked oneor moreactions B andso by however, on) as shownin the right columno certainalarmfunctionscannot be tested withoutbeingdisconnected. N.B. If the alarmfunctionsareto be in disconnected the controlunit, be carefulto avoida short-circuit. is The recommendation to testthe alarms

every3 months.
LEDalarm Displayalarm

'"Fw
Sensor
PS41 Actions to provokean alarm Increase backpressure. .:*i

Function
Highoil pressure

@ @
))'

(low Lowoil pressure flow)

PS42

A. Stopoilfeedpump. by V1 B. Ghange position reducing air pressure the C. Reduce backpressure.-:' hosefor opening 1. Disepnnect water(MV15). discharge. 2. Initiate sludge a Disconnect cableto XE:4(thetest MT4). signalto

failure PS42 discharge Sludge

L-

@ @ @

fault Watertransducer

MT4

Emergency stop

X52

stoP the Press emergency tiuttqn.

(option) Vibrations

XS1

switchthree Tap on the vibration timeswithinone second. 1. Startthe heater. cableto X9:3. 2. Disconnect

fault Heater

Tests 4 Alarm

FOPX Alarms FaultFinding and

LEDalarm

Display alarm

Function

Sensor

Actionsto provokean alarm frompipeand A. Remove sensor put intohoVcool liquid. B. Change alarmlimitparameters (P5= mdxtemp., = min. P6 to temp.)in relation actual temperature. more For information "Parameter see List'. N.B. Resetthe parameter values aftertest.

Highor lowoiltempera-TT1 ture (option)

Communication error

Remove fuse42:F3(rearboard).

A/Dconversionerror

fuseA1:F2(frontboard). Remove

Programming error

Leavethe modeselector switchin position for 30 minutes. P the Switch powerto the EPCoff and on whenit is in operation. Remove sensor frompipeto cool one off or be heatedup (temp.diff. more than30'C/54'F). Touchthe centralscrewin the MT4 connection box. Disconnect cableto XE:3in EPC.
\ MT4 -

! - ,

Power failure

bS":,',1'
t-: t' hr. Fi,-

F-* "

Fi".. ',d:... ,

Temperature deviation TT1-TT2

ry

Highwaterfansducer (MT4) value(above 400). Lowwatertransducer (MT4)value (below 100). Insufficient amount of displacement water

MT4

MT4

parameter to a low 70 A. Change value(e.9.5 seconds) and initiate discharge cycletwice. water B. Closedispldcement supply andwait2 discharge cycles. water Theamount displacement of is dissupply checked every2nd charge.

Extraalarm

A. Activateappropriate sensor. B. Disconnect X7:1. cable

PS42faultyat start PS42 (Gircuit shouldbe open)

Withthe EPCin otf modeputa jump XC- X7:4and pushthe er between startbutton.

26

TestProgram

controlunit hasa testprogram, The EPC-400 for testingof input andoutputfunctions, memoryetc. This testprogramshouldbe run whenthe thereis a is installation madeandwhenever duringfault finding. needfor it, for instance,

5.1 Howto Startthe Test Program


is N.B. Thetestprogram only to be used is system out of whenthe separation operation. do To run the testprogram, asfollows: 1. Openthe controlunit door. 2. Switchthe poweroff andthe mode (R, in selector any position L or P). and the simultaneously discharge the 3. Press and alarmpush-buttons, keepthem pressed. 4. Switchthepoweron. and the 5. Release discharge alarmpushbuttonswhenthe testprogramhasstarted.

f-

fr3:

27

5 TestProgram

FOPXAlarms and FaultFinding

5.2 LampTest
The testprogramstartswith a lamptest. 1. The displaylit with poweron. 2. Therearetwo waysto checkthe lamps: . EachLED anddisplaysegment lit individually (see picture). the . Eachgroupof LED:s anddisplay lit. segments Pushthe button2 (seethe figuresin the picturebelow)to switchbetween two the modes.

/n\ v
A v
/Ar

1nr v
v

1nl v

5.3 Howto Activate DifferentPartsof the Test Program


differentparts to Usethepush-buttons activate (see figuresI,2 and3 the of thetestprogram in the picture). l. PushbuttonI to stepfrom function I to function2 etc.in the testprogram. It is not possible stepbackwards. to before Wait until the functionis activated pushingthe buttonagain. 2. Pushbutton? to stepforwardwithin each for functionin the testprogram, instance from functionl.l to 1.2. 3. Pushbutton3 to activateor deactivate outputterminal(function5 and6).

ic

28

FOPXAlarms and FaultFinding

5 TestProgram

in 5.4 Functions theTest Program


1. Memory

a
Memory correct

Function 1.1 PROM 1.2 1.3 lnternalRAM RAM External

U
Memorytault
I

E
2. Digitalinputs

1.4 EEPROM

Function

Terminal X7:4-XC X7:3-XC

Unit PS42
PS41

Gorrect value
0
1

a
Circuitopen

2.1 2.2 2.3 2.4

Lowflow Highpressure Notin use Notin use

{ { {

I
Ciruit closed

2.5 Emergency or Vibration stop switch


2.6 2.7 2.8 Notin use Startor stopEPC Startor stopheater

X8:4-XC

XS2or XS1

1
..t'

X8:2-XC

Remote switch

0 0

L-

X8:1-XC Remote switch

29

5 TestProgram

FOPX Alarms andFaultFinding

3. Digitalinputs
Function 3.1 9.2 Circuitopen 3.3 Alarmacknowledge Reset or fault Heater Sludge discharge Terminal Unit X9:4-XC X9:3-XC X9:2-XC Remote switch Remote switch Correct value 0
I

I
Circuitclosed
' ! i

4. Modeselector
Function

F'

ll.C o.
Remoteposition t L

4.1 4.2

(R) Remote position Local(L)position (P)position Program

I
t
;

o tr

Localposition

Pr o
position Program

\,

30

l
FOPXAlarms and FaultFinding

5 TestProgram

outputs 5. Digital
or 3 Usepush-button to activate deactivate "How to ActivateDifferent eachoutput(see Partsof theTestProgram"on page28). greenLED is not lit. N.B. Corresponding
Function Terminal X4:4-XD Unit MV1/V1 5.1 5.2 5.3 Oilfeed Waterdrain water Displacement sealing or suPPIY water Opening water Closing

n u
Circuitdeactive

X 5 : 1 - X D MV5 X5:2-XD X5:&XD X5:4-XD


MVlO

I
Circuitactive

5.4 5.5 5.6 5.7 5.8

MV15
MV16

valveor Heatpac X 6 : 1 - X D Steamshut-off fixedload valvedecrease Heatpac X6:2-XD or Steam fixedload valveincrease Heatpac X6:3-XD or Steam fixedload

outputs 6. Digital
each or Usebutton3 to activate deactivate "How to ActivateDifferentParts output.(See of theTestProgram"on page28.) L-,, greenLED is not lit. N.B. Corresponding
Function
Terminal X6:4-XD X4:2-XD i K15n power unit

Unit

n u
Circuitdeactive

6.1 6.2

variable load Heatpac Heatpac during alarmblocking start Notin use stop Separator Notin use Remote/commonalarm vibration Blocking switch

I
Ciranitactive

6.3 6.4 6.5 6.6 6.7

X1:1-2

X2:1-2 X2:*4 XS1

7. Notin use

31 I

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5 TestProgram

.FOPX Alarms Finding andFault

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inputs 8. Analog
To simulate temperature the sensor elements (Pt 100)in 8.1and8.2,a resistor beused. can plug connectors Separate with appropriate resistors included thetestmodule are in kit. Resistor Ref.temp Display reading

110 c) 140 c)

25"ct77"F 60 104'ct2t9.F215

'

:t

The normalvalueon the displayfor function 8.1and8.2 should 60 - 215.Outside be the - 233indicates fault. Value000 (or range42 a a very low value)or 255 indicates serious a fault. A normalvaluefor function8.3"Reference 4 V shouldbe 195- ?lln
t - 1, '

!_,,'

The tablebelowshoftJlibw to find the fault.


Causesto the alarm"Temperature sensorerror" (the displayshows the alarmcode "EEE")

Function 8.1 Temperature for sensor control


'1$l a

Terminal Unit Fuse A1:F2 A/Dconver- Inputopen Input short blown sionfaulty circuit X 1 0 : 1 - 2 - 3TT2 X11:1-2-3 TT1 000 000 000 000 000 000 255 255
1 9 5- 2 1 5

000 000
1 9 5- 2 1 5

8.2 Temperature for sensor alarm


8.3"' Reference V 4 8.4 Notin use

"000" for For instance, thedisplayshows if function8.1,8.2and8.3,it mustbe eithera blown fuseor A/D converter fault. Checkit in this order: l. If thefuseis blowno replace it. 2. If the fuseis correct,replace control the module.

32
i

Finding, FOPX Alarms andFault

5 TestProgram

communication 9. Serial
Function Terminal X14:1-3
X14:1-3

Unit

B
Circuit@rrect

9.1 9.2

Notapplicable (Thedisplay showan E). will RS232C -10 Measure to -12VDC (Circuit correct). on X14:1-3

E
Circuitfault
t

the cable N.B. Disconnect communication Xl4:3-4 andput a jumperbetween beforethe testis carriedout.

{
F

N.B. After the test.removethe terminal jumpersandconnect communication cables.

33

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5 TestProgram

FOPX Alarms FaultFinding and

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t

(rearcircuitboard) 10;-Test EPROM of 11.Test internal RAMin GPU(rear of circuitboard 12.Test RAMin GPU(rear of"exftllnal circuitboard) , 13.Test lC 8255l/Oport (rearcircuit of board) 14.Lowreference input analog (internal)
42 when A valuebetween and66is displayed, it is correct.
, k?, Q+ ,r t )
.' ,'.'i

f t

B
Circuit correct

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E
Ciraitfault
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J4.x
i
1

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h r

15. Highreferience input analog (internal)


A valuebetween and310is displayed, 220 whenit is correct.
7

>xul

I r-to't
'!!.

F. l6.Transducer signal(internal)
i ' 100 fne display shows + -50 withoil in WT + 10withair,when is correct. 200and55 it ( i orr

34
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