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encourage the safe consumption of natural gas

April 2008

INDUSTRIAL GAS INSTALLATIONS


Safety and the environment are important for the future of us, our children and generations that follow. The natural gas industry, providing the lowest carbon emissions fossil fuel, is providing a significant contribution to improve the quality of the environment, and with a continuous strive for quality through innovation and standardisation, the quality of gas installations and energy efficiency of appliances are reaching ever increasing heights. Gas industry leaders acknowledge the strategic role of European and National Standards. They are making their research, expertise and experience available by sending their experts to Technical Committees to participate in elaborating functional and detailed standards. European, national legislation and the related framework of standards are complex and changing at an ever increasing pace. For industrial plant engineers, finding these standards can be a difficult task, demands specific knowledge and can consume considerable time. This guideline has been compiled by a Marcogaz Technical Committee to give the reader a clear understanding of the different sections of an industrial gas installation and the related European standards to be applied. As designers and installers apply the prevailing standards for design, construction, testing and operation of an industrial gas installation, safety not only increases but also the full energy efficiency potential of appliances are utilised. As a result, customers are being stimulated to increase adoption and use of natural gas as the fuel of choice in place of alternative energy sources. Miscellaneous Asphalt cooking still (vertical tube type) Carbon black applications Continuous band oven High temperature cement kiln Make-up air Oil heater Rock wool melting furnace Roll heating (roofing machinery rolls, paper mill rolls) Rotary oven Paint drying Chamber kiln Recirculating air heaters Single-flow dryer Agricultural Gluten dryer Powder dryer

MARCOGAZ
Created in 1968, Marcogaz has developed over the years an efficient reputation with the official bodies in the European Union and other industry partners. Marcogaz chief mission is to serve its members as the European window for any technical issue regarding natural gas. As the representative organisation of the European Natural Gas Industry, it aims at monitoring and taking influence when needed on European technical regulation, standardisation and certification with respect to safety and integrity of gas systems and equipment, and rational use of energy. Environment, Health and Safety issues related to natural gas systems and utilisation are also of paramount importance for Marcogaz.

NATURAL GAS APPLICATIONS BY BRANCH


Metal industry Blast-furnace Calcining furnace Casting furnace Crucible furnace Forge Hardening furnace Melting furnace Reverberatory furnace Tempering furnace Chemical/Process industry Afterburner Calcination drum Catalytic afterburner Cracking unit Fermentation Fluid bed combustor Incinerator Perlite furnace Refinery waste gas flare Spray dryer Sterilization food-/pharmaceutical products Central heat and power Air heater Gas turbine Gas motor Hot water boiler Reciprocating engine Radiation heater Shell boiler Steam boiler Steam generator Waste gas boiler Water heater Water tube boiler Brickyard Brick kiln Dry chambers (dehydrating) Progressive kiln Round down-draft kiln Tunnel furnace

PRIMARY OBJECTIVES
to promote safety, reliability, cost effectiveness and enviromental advantages of natural gas systems and appliances to identify, monitor and take action on technical legislation at EU level to promote with the EU institutions fair European legislation reflecting the industrys high safety record and respecting subsidiary to actively monitor standardisation activities related to natural gas conducted by CEN, ISO, OIML and others to identify appropriate levels of competence for a safe and effective operation of gas systems to study any technical subject of interest for its members and promote cooperation with other associations representing the gas industry and manufacturers

Print & Design: Gasunie Repro

EN standards for use in industrial gas installations


Composed by Gasunie pipework inside buildings EN 1775 EN 13480 EN 15001 EN 60079-10 EN 60079-14 water-tube boiler pressure reduction EN 334 EN 12186 EN 60079-10 EN 60079-14

point of delivery

111

shell boiler
heating reduction metering

gas delivery station point of delivery pipework: underground above ground EN 13480 EN 15001 EN 60079-10 EN 60079-14 gas line EN 12953-7 EN 12952-8 EN 13084

E
111

heating

expanding

metering

EN 13480 EN 15001 EN 12954 EN 1555 CEN/TS 1555-7

www.marcogaz.org

111

G
automatic shut-off valve EN 161 EN 13611 valve proving system EN 746-1..3 EN 1643 EN 1854 automatic shut-off valve EN 161 EN 13611 gas-air control burner EN 125 EN 126 EN 298 EN 418 EN 746-1..3 EN 50156-1 EN 61000-3-1 EN-IEC 61508 EN 62061 compressor gas line EN 12583 power generation gasturbine EN 12952-8 EN 12953-7 EN 50156-1 EN 60079-1 EN 60204-1 EN-IEC 61508 EN 62061

strainer

pressure regulator

gasmeter

EN 88 EN 12078 EN 13611

gas line
Directive/ Standard 98/37/EEC MD EN 418 EN 746-1 EN 746-2 EN 746-3 EN 60204-1 EN 62061 89/336/EEC EMC EN 61000-3-1 2004/108/EC 94/9/EC ATEX EN 60079-10 EN 60079-14 97/23/EEC PED EN 12952-8 EN 12953-7

EN 1349 EN 12261 EN 12405 EN 12480 EN 14236

EN 12067-1 EN 12067-2

Description Machinery Directive Safety of machinery - Emergency stop equipment, functional aspects - Principles for design Industrial thermoprocessing equipment - Part 1: Common safety requirements for industrial thermoprocessing equipment Industrial thermoprocessing equipment - Part 2: Safety requirements for combustion and fuel handling systems Industrial thermoprocessing equipment - Part 3: Safety requirements for the generation and use of atmosphere gases Safety of machinery - Electrical equipment of machines - Part 1: General requirements (IEC 60204-1:1997) Safety of machinery - Functional safety of safety-related electrical, electronic and programmable electronic control systems (IEC 62061:2005) Electromagnetic compatibility (EMC) Electromagnetic compatibility (EMC) Electromagnetic compatibility (EMC) Equipment explosive atmospheres (ATEX) Electrical apparatus for explosive gas atmospheres - Classification of hazardous areas Electrical apparatus for explosive gas atmospheres - Electrical installations in hazardous areas Pressure Equipment Directive Water-tube boilers and auxiliary installations - Part 8: requirements for firing systems for liquid and gaseous fuels for the boiler Shell boilers - Part 7: Requirement for firing systems for liquid and gaseous fuels for the boiler

Directive/ Standard EN 13480-1 EN 13480-2 EN 13480-3 EN 13480-4 EN 13480-5 EN 15001-1 90/396/EEC GAD EN 88 EN 125 EN 126 EN 161 EN 298 EN 676 EN 1643 EN 1854 EN 12067-1 EN 12067-2 EN 12078 EN 12261 EN 12405 EN 13611

Description Metallic industrial piping - Part 1: General Metallic industrial piping - Part 2: Materials Metallic industrial piping - Part 3: Design and calculation Metallic industrial piping - Part 4: fabrication and installation Metallic industrial piping - Part 5: Inspection and testing pipework MOP 0,5 upto 60 bar for industrial gas installations, design Gas Appliances Directive Pressure governors for gas appliances for inlet pressures up to 200 mbar Flame supervision devices for gas burning appliances - Thermo-electric flame supervision devices Multifunctional controls for gas burning appliances Automatic shut-off valves for gas burners and gas appliances Automatic gas burner control systems for gas burners and gas burning appliances with or without fans Automatic forced draught burners for gaseous fuels Valve proving systems for automatic shut-off valves for gas burners and gas appliances Pressure sensing devices for gas burners and gas burning appliances Gas/air ratio controls for gas burners and gas burning appliances - Part 1: Pneumatic types Gas/air ratio controls for gas burners and gas burning appliances - Part 2: Electronic types Zero governors for gas burners and gas burning appliances Gas meters - Turbine gas meters Gas meters. Conversion devices. Volume conversion Safety and control devices for gas burners and gas-burning appliances - General requirements

Directive/ Standard 93/38/EEC PPD EN 1775 EN 12186 EN 12583 EN 12954 EN 15001-1 EN 15001-2 73/23/EEC LVD EN IEC 61508 EN IEC 61511 EN 50156-1 92/42/EEC BED 89/106/EEC CPD EN 13084 EN 1555 1-5 CEN/TS 1555-7

Description Public Procurement Directive Gas pipe work for buildings - Maximum operating pressure < 5 bar Gas supply - Gas pressure regulating stations for transmission and distribution Functional requirements Gas supply systems - Compressor stations. Functional requirements Cathodic protection of buried or immersed metal structures. General principles and application for pipelines pipework MOP 0,5 upto 60 bar for industrial gas installations, design and construction pipework MOP 0,5 upto 60 bar for industrial gas installations, commissioning and maintenance Low Voltage Directive Functional safety of electrical/electronic/programmable electronic safety related systems Part 5: Examples of methods for the determination of Safety Integrity Levels Functional safety - Safety instrumented systems for the process industry sector Electrical equipment for furnaces and ancillary equipment Part 1: Requirements for application design and installation Boiler Efficiency Directive Efficiency requirements for new hot-water boilers fired with liquid or gaseous fuels Construction Products Directive Free-standing chimneys Plastic piping systems for the supply of gaseous fuels Polyethylene (PE) Plastic piping systems for the supply of gaseous fuels Polyethylene (PE) Guidance for assessments of conformity