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Standard clauses for GypWall Systems

up to a height of 3,6m
SYSTEM: GYPWALL STANDARD

30 MIN Rw 42dB Consisting of 63,5mm UltraSTEEL Drywall steel studs inserted at 600mm centres into 63,5mm Drywall steel track at top and bottom and clad both sides with 12,5mm Rhinoboard fixed with 25mm Drywall Streaker screws spaced at 220mm centres. Stagger joints between boards. All joints to be taped and jointed as per manufacturers instructions. 51mm studs and tracks may be used.
SYSTEM: GYPWALL SECURE

120 MIN Rw 51dB
SYSTEM: GYPWALL SILENT

60 MIN Rw 48dB Consisting of 63,5mm UltraSTEEL Drywall steel studs inserted at 600mm centres into 63,5mm Drywall steel track at top and bottom and clad one side with 12,5mm Firestop Rhinoboard fixed with 25mm Drywall Streaker screws spaced at 220mm centres. Insert RhinoFlam/Insulmat mineral fibre blanket in cavity. Clad the other side with a single layer of 12,5mm Taper-edge Rhino Firestop Board. Stagger joints between boards. All joints are to be taped and jointed in accordance with manufacturers specifications.
Consisting of 63,5mm UltraSTEEL Drywall steel studs inserted at 600mm centres into 63,5mm steel Drywall track at top and bottom, clad on both sides with a 12,5mm Firestop Rhinoboard. Base layer fixed with 25mm Drywall Streaker screws at 220mm centres, 0,5mm galvanized steel sheet and a 12,5mm face layer Firestop Rhinoboard fixed using 41mm Drywall Streaker screws at 220mm centres. Stagger joints between boards. Face layer joints to be taped and jointed in accordance with manufacturers specifications.
SYSTEM: GYPWALL FIREBREAK

120 MIN Rw 50dB
SYSTEM: GYPWALL TOUGH

60 MIN Rw 46dB Consisting of 63,5mm UltraSTEEL Drywall steel studs inserted at 600mm centres into 63,5mm Drywall steel track at top and bottom and clad both sides with two layers of 12,5mm Rhinoboard with base layer fixed with 25mm Drywall Streaker screws spaced at 220mm centres and face layer fixed using 41mm Drywall Streaker screws at 220mm centres. Stagger joints between all boards. Face layer joints to be taped and jointed in accordance with manufacturers specifications.
Consisting of 63.5mm UltraSTEEL studs inserted at 600mm centres into 63.5mm UltraSTEEL track at top and bottom, cladded with 12.5mm Taper-edge Firestop Rhinoboard on both sides fixed with 25mm Drywall Streaker screws at 220mm centres, and face layer 15mm Taper-edge Firestop Rhinoboard on both sides and fixed with 41mm Drywall Streaker screws at 220mm centres. Stagger joints between boards. Face layer joints to be taped and jointed in accordance with manufacturer's specifications.
SYSTEM: GYPWALL DRYLINING

Drylining consisting of 12.5mm Rhinoboard fixed with RhinoLite gypsum plaster to brick, block or masonry walls. RhinoLite to be applied in vertical dabs of 75 x 250 at 300mm centres. Dabs to be spaced at 600mm centres and continuous runs along top and bottom of wall. Rhinoboard to be supported off the floor with a 12.5mm Rhinoboard strip spacer. The Rhinoboard lining is to be firmly bedded onto the RhinoLite dabs, and then straightened with a straight edge in both vertical and horizontal plains. Only full length boards to be used. All vertical joints to be lined up, joints between adjacent boards to be 1 - 2mm. Joints to be reinforced with RhinoTape, filled with RhinoGlide filler and finished off as per Gyprocs jointing instructions.
SYSTEM: GYPWALL SILENT 52

120 MIN Rw 51dB Consisting of 63,5mm UltraSTEEL Drywall steel studs inserted at 600mm centres into 63,5mm Drywall steel track at top and bottom and clad with a double layer of 12,5mm Firestop Rhinoboard on both sides fixed with 25mm Drywall Streaker screws spaced at 220mm centres and a face layer 12,5mm Firestop Rhinoboard fixed with 41mm Drywall Streaker screws at 220mm centres. Insert RhinoFlam/Insulmat mineral fibre blanket in cavity. Stagger all joints. Facelayer joints to be taped and jointed in accordance with manufacturers specifications.
GypWall
ISSUE DATE: NOVEMBER 2008
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GypWall Standard: 1/2 hour Fire Rating

For use in office walling, hotels, hospitals, schools or wherever a 1/2 hour Fire rating is required. ULTRASTEEL STUD DRYWALL - non-load bearing 12,5mm Rhinoboard - one layer each side. RODENT PROOF CLASS B1
WALL PROPERTIES
1/ 2 hour fire rating Sound Reduction Index
Stud 51 mm Sound Reduction Index Wall thickness 39dB 76 mm 63,5mm 42dB 89mm
Approximate mass 23 kg/m2.
MATERIALS USED
1. 51 mm or 63,5mm Drywall UltraSTEEL stud. 2. 51 mm or 63,5mm Drywall UltraSTEEL track. 3. 12,5 mm Taper-edge Rhinoboard. 4. 25 mm Drywall Streaker screws. 5. Rhino Drywall jointing system. 6. Floor and ceiling finishes (i.e. skirtings and cornice/trim). To be specified separately.
APPLICATION DETAILS
1. Set UltraSTEEL studs spaced at 600mm c/c into equivalent UltraSTEEL track at floor and ceiling. 2. Fix a single layer of 12,5mm Rhinoboard to each side using 25mm Drywall Streaker screws spaced at 220mm c/c. Stagger joints. 3. Tape and joint according to manufacturers specifications. 4. Refer to data sheet Standard Clauses for Specifiers: Drywall Systems. 5. Acoustic performance requires sealing between UltraSTEEL track, floor, ceiling and any other abutment joints.
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GypWall Silent: 1 hour Fire Rating

For use in office walling, hotels, hospitals, schools or wherever a 1 hour Fire Rating or a higher sound reduction index is required. ULTRASTEEL STUD DRYWALL - non-load bearing 12,5mm Firestop Rhinoboard - single layer each side with 80kg/m 3 RhinoFlam/Insulmat wire mesh surfaced mineral fibre blanket. RODENT PROOF CLASS B1
WALL PROPERTIES
1 hour fire rating. Sound Reduction Index with RhinoFlam/Insulmatt wire mesh surfaced fibre blanket of 80 kg/m3 - 48 dB. Wall thickness 89 mm. Approximate mass 30 kg/m2.
MATERIALS USED
1. 2. 3. 4. 5. 6. 63,5 mm UltraSTEEL stud. 63,5 mm UltraSTEEL track. 12,5 mm Firestop Taper-edge Rhinoboard. 25 mm Drywall Streaker screws. Rhinoboard Drywall jointing system. Floor and ceiling finishes (i.e. skirting and cornice/trim). To be specified separately. 7. RhinoFlam/Insulmatt wire mesh surfaced fibre blanket of 80 kg/m3.
APPLICATION DETAILS
1. Set 63,5 mm UltraSTEEL studs spaced at 600mm c/c into UltraSTEEL track at floor and ceiling. 2. Apply a single layer of FireStop Rhinoboard vertically to one side using 25mm Drywall Streaker screws at 220mm c/c. 3. Insert the 80kg/m3 RhinoFlam/Insulmat wire mesh surfaced fibre blankets between studs. 4. Install a single layer of FireStop Rhinoboard vertically to the other side using 25mm Drywall screws at 220mm c/c. Stagger joints. 5. Tape and joint according to manufacturers specifications. 6. Refer to data sheet for Standard Clauses for Specifiers: Drywall Systems. 7. Acoustic performance requires sealing between UltraSTEEL track, floor, ceiling and any other abutment joints.
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GypWall: 1 hour Fire Rating

For use in office walling, hotels, hospitals, schools or wherever a 1 hour Fire Rating is required. ULTRASTEEL STUD DRYWALL - non-load bearing 12,5mm Rhinoboard - double layer each side. RODENT PROOF CLASS B1
WALL PROPERTIES
1 hour fire rating. Sound Reduction Index 46 dB. Thickness 114mm. Mass 45kg/m2.
MATERIALS USED
1. 2. 3. 4. 5. 6. 63,5mm UltraSTEEL stud. 63,5mm UltraSTEEL track. 12,5mm Taper-edge Rhinoboard. 25mm and 41mm Drywall Streaker screws. Rhino Drywall jointing system. Floor and ceiling finishes (i.e. skirting and cove/trim). To be specified separately.
APPLICATION DETAILS
1. Set 63,5 mm UltraSTEEL studs spaced at 600mm c/c into UltraSTEEL track at floor and ceiling. 2. Fix a base layer of 12,5mm board, to both sides to each side using 25mm Drywall Streaker screws at 220mm c/c. 3. Fix a face layer of 12,5mm Rhinoboard. Using 41mm drywall Streaker screws spaced at 220mm c/c Stagger all joints. 4. Tape and joint face layer only in accor dance with data sheet for Hand Jointing Application. 5. Refer to data sheet for Standard Clauses for Specifiers: Drywall Systems. 6. Acoustic performance requires sealing between UltraSTEEL track, floor, ceiling and any other abutment joints.
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GypWall Silent 52: 2 hour Fire Rating

For use in office walling, hotels, hospitals, schools or wherever a 2 hour Fire Rating is required. ULTRASTEEL STUD DRYWALL - non-load bearing 12,5mm Rhino-Firestop board - two layers each side with RhinoFlam wire mesh surfaced mineral fibre blanket. 2 HOUR FIRE RATED WALL RODENT PROOF CLASS B1
WALL PROPERTIES
2 hour fire rating with 50mm 80kg/m3 RhinoFlam/Insulmatt Sound Reduction Index 51 dB. Wall thickness 114mm. Approximate mass 50kg/m2.
MATERIALS USED
1. 2. 3. 4. 5. 6. 63,5mm UltraSTEEL stud. 63,5mm UltraSTEEL track. 12,5mm Taper-edge FireStop Rhinoboard. 25mm and 41mm Drywall Streaker Screws. Rhino-Drywall jointing system. Floor and ceiling finishes (i.e. skirting and cove/trim). To be specified separately. 7. RhinoFlam/Insulmatt wire mesh surfaced mineral fibre blanket of 80kg/m3.
APPLICATION DETAILS
1. Set 63,5 mm UltraSTEEL studs spaced at 600 mm c/c into UltraSTEEL track at floor and ceiling. 2. Fix a single layer of Firestop Rhinoboard vertically to one side using 25 mm Drywall Streaker screws spaced at 220 mm c/c. 3. Insert the 80 kg/m3 RhinoFlam/Insulmatt wire mesh surfaced fibre blanket between UltraSTEEL studs. 4. Fix a base layer of Rhino-Firestop board vertically to the other side using 25 mm Drywall screws at 220 mm c/c. 5. Fix a face layer of 12,5 mm Firestop Rhinoboard to both sides. Stagger all joints on each side using 41mm Drywall Streaker screws spaced at 220 mm c/c. 6. Tape and joint face layer in accordance with data sheet for Hand Jointing Application. 7. Refer to data sheet for Standard Clauses for Specifiers: Drywall Systems. 8. Acoustic performance requires sealing between UltraSTEEL track, floor, ceiling and any other abutment joints.
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GypWall Secure: 2 hour Fire Rating

For use in office partitioning, internal residential walling, hotels, hospitals, schools or wherever a 2 hour Fire Rating is required. ULTRASTEEL STUD DRYWALL - non-load bearing 12,5mm Firestop Rhinoboard plus 0,5mm steel plus 12,5mm Firestop Rhinoboard on each side. 2 HOUR FIRE RATED WALL RODENT PROOF CLASS B1
WALL PROPERTIES
2 hours fire rating. Sound Reduction Index Rw 51 dB. Wall thickness 115mm. Approximate mass 50kg/m2.
MATERIALS USED
1. 63,5mm UltraSTEEL stud. 2. 63,5mm UltraSTEEL track. 3. 12,5mm Taper-edge Firestop Rhinoboard. 4. 0,5mm galvanized steel sheet. 5. 25mm and 41mm Drywall Streaker screws. 6. Rhinoboard Drywall jointing system. 7. Floor and ceiling finishes (i.e. skirting and cove/trim). To be specified separately.
APPLICATION DETAILS
1. Set 63,5mm UltraSTEEL studs spaced 600mm c/c into 63,5mm UltraSTEEL track at floor and ceiling. 2. Fix a base layer of 12,5mm Firestop Rhinoboard vertically to each side using 25mm Drywall Streaker screws spaced at 220mm c/c. 3. Apply a sheet of 0,5mm galvanized steel to each side. 4. Apply a face layer of 12,5mm Taper-edge Firestop Rhinoboard to both sides. Staggering all joints using 41mm Drywall Streaker screws spaced at 220mm c/c. 5. Tape and joint according to data sheet for Hand Jointing Application. 6. Refer to data sheet for Standard Clauses for Specifiers: Drywall Systems. 7. Acoustic performance requires sealing between UltraSTEEL track, floor, ceiling and any other abutment joints.
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GypWall FireBreak: 2 hour Fire Rating

For use in office walling, hotels, hospitals, schools or wherever a 2 hour Fire Rating is required. ULTRASTEEL STUD DRYWALL - non-load bearing 12,5mm Rhino-Firestop plus 15mm Firestop Rhinoboard on each side. 2 HOUR FIRE RATED WALL RODENT PROOF CLASS B1
WALL PROPERTIES
2 hours fire rating. Sound Reduction Index Rw 50 dB. Wall thickness 118mm. Approximate mass 50kg/m2.
MATERIALS USED
1. 63,5mm UltraSTEEL stud. 2. 63,5mm UltraSTEEL track. 3. 12,5mm Taper-edge Firestop Rhinoboard. 4. 15mm Taper-edge Firestop Rhinoboard. 5. 25mm and 41mm Drywall Streaker screws. 6. Rhinoboard Drywall jointing system. 7. Floor and ceiling finishes (i.e. skirting and cove/trim). To be specified separately.
APPLICATION DETAILS
1. Set 63,5mm UltraSTEEL studs spaced 600mm c/c into 63,5mm UltraSTEEL track at floor and ceiling. 2. Apply a base layer of 12,5mm Taper-edge Firestop Rhinoboard vertically to each side using 25mm Drywall Streaker screws spaced at 220mm c/c. 3. Apply a face layer of 15mm Taper-edge Firestop Rhinoboard to both sides. Staggering all joints using 41mm Drywall Streaker screws spaced at 220mm c/c. 4. Tape and joint according to data sheet for Hand Jointing Application. 5. Refer to data sheet for Standard Clauses for Specifiers: Drywall Systems. 6. Acoustic performance requires sealing between UltraSTEEL track, floor, ceiling and any other abutment joints.
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GypWall Drylining
Door jamb External angle Window reveal
9.5, 12.5, 15mm

L
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GypWall Drylining cont.

PLANNING THE JOB
1 Estimated construction time 7m per man hour (ready for finishing). 2 Allow 10 mm plus the board thickness from the face of the background to the face of the lining to determine lining dimension at door/window reveals and soffits (this allowance may need to be increased if background is badly out of line). 3 Install the plasterboard ceiling, erect any abutting partitions and fill any joints in the masonry background before commencing dry lining to the walls. 4 Make provision for sealing the dry lining cavity of specified walls (normally internal face of external walls). The recommended method is to apply a fillet of RhinoLite around the perimeter of the wall and any surface penetrations and openings, together with a continuous band of Rhinolite at the base. 5 Install services, such as pipes and cables, before drylining. 6 Consider skirting fixing - mechanical or using Silicone Sealant (the provision of a continuous band of Rhinolite at the base provides a ground for mechanical fixing). 7 Seal any small gaps at base of skirting, with Silicone Sealant. 8 Consider the provision of a flexible seal between suspended timber floors and the masonry wall. 9 Form vertical cavity barriers, using a continuous line of dabs, where specified in long runs of lining. 10 Install Control Joints, where specified. 11 Allow the lining to bridge any structural columns - do not locate dabs on the column.
2
BACKGROUNDS
Ensure masonry wall is dry. If extensive moisture is present, consider using dehumidifiers or appropriate heating/ventilation. Concrete and/or painted surfaces treat with Grippon, same as data sheet for Rhinolite.
FINISHING
All joints should be jointed as per data sheet for Rhino Drywall Hand Jointing Application. N.B. From Data Sheet.
QUANTITIES
Simple run of dry lining 2.4m high Rhinoboard 9.5mm or 12.5mm RhinoLite RhinoTape RhinoGlide Approx quantities 2 per 10m 10m 20kg 12l.m 10kg
2
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Guide to Steel Framing

FLOOR LAYOUT
1. Set out as per plan, allowing openings on bottom track only for door frames. Fix Drywall UltraSTEEL track to floor and ceiling support structure at 600mm centres.
4m
Drywall and UltraSTEEL stud partitions
3m
Room
Room 3,5 m
3,5 m
330 mm
Typical Floor Plan
STUD ASSEMBLY
2. UltraSTEEL studs are inserted into floor and ceiling UltraSTEEL track with a twist motion. Allow a 10mm clearance between top of stud and track. Erect studs at 600mm centres.
Twist
Twist UltraSTEEL stud into position UltraSTEEL Stu
UltraSTEEL Track
TRACK CORNERS
3. Corner track fixed as per detail.
Cut off section to be 83mm
90 WALL CORNER
4. Corner studs erected as per detail allowing clearance between A and B for Rhinoboard. C is for the fixing of skirtings.
Corner Bead (External Corner)
A
Drywall Screw Internal Corner
B
Drywall Studs
90 Degree Corner Detail
T-JUNCTION DETAIL
5. T-Junction UltraSTEEL studs erected as per detail allowing clearance between D and F for Rhinoboard. *Drywall training videos are available.
F
Centre Line
Drywall UltraSTEEL Stud
Drywall Screw
Note: See our Installation guide to GypWall Drywall Solutions.

T - Junction
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Guide to Steel Framing cont.

6. SERVICE CONDUITS
UltraSTEEL studs should only be secured at corners, door frames or door openings with 3,2mm diameter pop rivets.
Service Holes (drilled or punched) UltraSTEEL Stud
UltraSTEEL Track
Service Installation Detail

Drywall Door Jamb UltraSTEEL Drywall Stud Detail 1 Self Tapping Screw
7. STEEL DOOR FRAMES

Steel door frames are fixed by screwing UltraSTEEL stud to fixing plates welded inside throat of frame. Allow clearance either side of stud for Rhinoboard as per detail 1. Note: where required timber doorframes can also be used.
Fixing Plate
UltraSTEEL Track
Intermediate Stud
8. ALUMINIUM DOOR FRAME (where applicable)

Door openings are constructed as per detail. Extra support in the form of timber will be required when hanging solid core doors.
Track flanged and fixed to Stud UltraSTEEL Stud UltraSTEEL Track
Door Opening
Door Detail
9. CHECK LIST
Check that UltraSTEEL tracks are fixed securely. Check that appropriate UltraSTEEL studs are secured. Check that all UltraSTEEL studs are properly spaced. Check all walls are level and plumb. Check all door frames and openings are properly fixed, level and plumb. Note: See our installation guide to GypWall Drywall Solutions.
Drywall Screw into UltraSTEEL stud and covered with PVC infill Doorframe (with side gasket) UltraSTEEL Stud
Gypsum Board
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GypWall Drywall Cladding Application

1. Rhinoboard can be applied vertically or horizontally. 2. Cut Rhinoboard to size by using a utility knife. Score face side of board, snap and cut the back. 3. Allow a 10 mm clearance between bottom of Rhinoboard and floor. 4. In the horizontal and vertical application of Rhinoboard ensure that all joints are staggered and do not occur in a straight line. 5. Ensure that joints do not occur parallel with the side of door frames or openings but are placed towards the centre of these frames and openings. 6. In double layer application both layers are clad vertically with all joints staggered. 7. Fix Rhinoboard using a Drywall screw-driver and screws at 220 mm centres. 8. The screwhead should be driven slightly below the face of the board but not deep enough to break the paper. 9. Unless specifically required the Rhinoboard should not be fixed to the floor or ceiling UltraSTEEL tracks. CHECKLIST 1. Check that the Rhinoboard is correctly fastened to the UltraSTEEL studs. 2. Check that the screws are not proud. 3. Check that screws are at least 9 mm from edges and at most 13mm. 4. Check that door frames etc. are still level and plumb. 5. Check that Rhinoboard surfaces have not been damaged and that all joints are correctly butted and staggered. NOTE: Cladding to be done after building is weather sealed.
Door Frames Min 300 mm Joint
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Fixing Instructions of RhinoFlam/Insulmat
1. Cutting The mat should be cut cleanly using a sharp knife and in the case of Rhinoflam, tin snips is also required to cut the wire. First cut and remove the wire then cut the fibre with a knife. 2. Storage The rolls should be left in the pack until required and should ideally be stored under cover. If stored on site, rolls should be raised off the ground and covered completely with waterproof sheeting. The polythene packaging provides protection only against short-term and accidental exposure. 3. Fixing The insulation should be cut to size and suspended within the partition so that it makes contact with the metal studs, the floor and ceiling channels.
The insulation should be continuously supported within the wall using the methods shown opposite.
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Methods of Fixings to GypWall Drywall

1. Pictures, Calendars, etc. Use either a stick-on type of picture hanger or the nail and hook type as per detail. Ensure that the nail is driven downwards into the Rhinoboard at an angle of approx. 200. 2. Mirrors, Ornaments, etc. Use a molly bolt type of fastener, which is fitted onto the Rhinoboard in any position. 3. Shelves Fix through the Rhinoboard into the UltraSTEEL stud with self tapping screws, or into a cross member between UltraSTEEL studs which should be provided during erection of the framing, or use a molly bolt type fastener. 4. Hand Basins, Cisterns, etc. UltraSTEEL studs should be spaced more closely (e.g. 300 mm). Run horizontal timber noggins of up to 114 mm x 38 mm or double nested track channels between the vertical notched UltraSTEEL studs and secure with screws. Fix objects to noggins and UltraSTEEL studs. NB: Items subject to severe abuse or impact should be supported by a steel framework which is bolted to the floor and UltraSTEEL studs. See detail A. See data sheet on Shear and Pull-out Tests of Various Fixings to Drywall.
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Levels of GypWall Drywall Finish

1. SCOPE
This is a recommended specification that describes various levels of finish for drywall systems prior to the application of the final decoration. Each level is intended to supply the required surface finish for the application of the drywall and should be used to provide the most cost-effective alternative. LEVEL 4 All joints, angles and accessories shall have two separate coats of RhinoGlide jointing compound applied. All screw heads to be spotted. All jointing compound shall be smooth and free of tool marks and ridges. All areas receive a coat of oil based Plaster Primer before finishing. This level is suitable for areas which are to receive heavy or medium textured paint finishes, or where heavy grade wallcoverings are to be applied. Where lightweight vinyls are to be used all joints etc should be carefully sanded to provide a smoother surface. LEVEL 5 A 3mm skim coat of RhinoLite plaster/Cretestone plaster shall be applied to the entire surface of the drywall. The surface shall be completely smooth and free of any marks and surface blemishes. The entire surface of the drywall shall receive a coat of oil based plaster primer before final decoration. This level should be used where gloss, semi-gloss or Matt non-textured paints are specified. Any drywall that is subjected to critical lighting must be finished to this level.
2. TERMINOLOGY
The following definitions are used in this document. Accessories: Metal or plastic corner beads, trim or mouldings used to protect or conceal corners, edges or abutments. Critical Lighting: Strong side lighting from windows, surface mounted lights or downlighters. Oil Based Plaster Primer: A paint formulated to stabilize and equalize the suction difference between Rhinoboard surface paper and the RhinoGlide compound used to finish joints angles, screw heads and accessories. To be used on drywall prior to decoration. Skim coat: A thin coat of plaster over the entire wall surface to fill any imperfections in the joint work, smooth the paper texture, and provide a completely uniform finishing surface. A skim coat of RhinoLite can be used as an alternative to jointing. Spotting: To cover screw heads with jointing compound.
4. COMMENTS
Wall and ceiling areas abutting window mullions or skylights, long hallways, or atriums with large surface areas flooded with artificial or natural light are a few examples of critical lighting. Critical lighting (especially side-lighting) may reveal even minor surface imperfections. Light striking the surface obliquely, at a very slight angle, greatly exaggerates surface irregularities. If critical lighting can not be avoided, the effects can be minimized by skim coating the entire wall or by decorating the surface with medium or heavy textures (paint or vinyls). The use of drapes and/or blinds can also be used to soften shadows. It is also important to remember that during the construction phase of a building the lighting is often not fully functional and the appearance of the drywall could vary considerably once this is switched on. In general smooth non-textured finishes highlight surface defects and textures help to hide minor imperfections. NOTE: All Drywall partition systems should be 100% finished by the Drywall installer. It should not be left up to contractor applying the final decoration to rectify and surface blemishes or marks. All joints should be completely finished.
3. LEVEL OF FINISH
The following levels of finish are proposed as a guide for specific final decoration. Each level will be illustrated with an example. LEVEL 1 No jointing or finishing at all. This level of finish may be useful in temporary constructions. LEVEL 2 All joints shall have the Rhinotape embedded in RhinoGlide jointing compound. Surface shall be free of excess jointing compound but tool marks and ridges are acceptable. Frequently used in plenum areas above ceilings and in areas that are generally concealed. LEVEL 3 All joints, angles and accessories shall have one coat of RhinoGlide jointing compound applied. All screw heads to be spotted. Surface shall be free of excess jointing compound but tool marks and ridges are acceptable. This finish is suitable where moisture resistant board is used as a substrate for tiling and may be used in garages or warehouse storage where surface appearance is not of primary importance.
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GypWall Drywall - Shear and pull-out tests
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RhinoFlam/Insulmatt
DESCRIPTION
Resin bonded mineral fibre blanket stitched with galvanised wire.
APPLICATION
Acoustic and fire infill for drywall systems. Operating Temperature Can be used at continuous operating temperatures of up to 850oC. Fire Performance Non-combustible - Conforms to SABS 0177 Part V. Class 1 Fire Index - Conforms to SABS 0177 Part III. Permanence Rot-proof, odourless, does not sustain vermin and will not encourage the growth of fungi, mould or bacteria. Will not settle under vibration and is dimensionally stable under varying conditions of temperature and humidity. Acoustic Performance Will provide effective acoustical insulation where there is a need to reduce noise levels in drywall or to absorb sound in other applications. Actual performance varies with thickness. Chloride Content Contains inherently low levels of water-leachable chlorides, typically 2ppm (max 5ppm) and thus will neither cause nor promote corrosion.
STANDARD DIMENSIONS
Thickness (mm) Lengths (m) Density (kg/m3) Standard width (mm) 50 2,7 80 600
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Rhinoboard Hand Jointing Application

NB: Do not proceed with jointing if any faults remain from the previous stage of erection (Refer to data sheet for Rhino Drywall Wallboard Cladding Application). 1. Check board surface. Any repairs and/or joints wider than 5mm should be prefilled with RhinoGlide. Pull off any loose paper and retape where core is exposed. 2. Apply self-adhesive RhinoTape over the centre of the joint. 3. Apply 1st layer of RhinoGlide using a 125 mm taping knife (putty knife). Clean off edges. Allow to set. 4. Apply 2nd layer of RhinoGlide using a 300 mm trowel. Clean off edges and allow to set. 5. A butt joint can be taped in the normal way using RhinoGlide. (As No.2 & 3). When set, apply the 2nd layer of RhinoGlide to each side of the tape with a 300 mm trowel. Clean off the outside edges. When set, apply the 3rd layer over the centre of the joint and allow to dry. 6. Apply RhinoTape to internal corner ensuring that the tape is evenly spaced either side. Apply a coat of RhinoGlide to one side using a 125 mm taping knife. Allow one side to set before beginning the other side. 7. To fit corner bead onto the external corner, apply a layer of RhinoGlide to each side of the corner bead. Press the corner bead firmly into postion. Using a 125 mm taping knife apply bead. When set apply a second layer using a 250 mm trowel. Clean off the outside edges 8. Screws can be flushed using a 125 mm taping knife. Apply a small amount of RhinoGlide over the screw head in one direction and wipe in a right angle direction. Apply 2nd coat in the same way. Note: Allow to set between each coat. 9. A control joint is fitted between brickwork and drywall where they are in the same line or as an expansion joint on a long continuous GypWall Drywall, e.g. walls longer than 10 m should have a control joint every 5 m. Note that a full height door frame acts as a control joint. Allow 1 cm gap between Rhinoboard and any brickwork abutment. 10. When all final coats are set, sand lightly to a smooth level finish using a fine grit sand paper (100 grit). Do not oversand. NB (1): In points 2-9 it must be remembered to clean off all excess RhinoGlide and feather out. NB (2): Using a damp cloth remove all powder from the joint and surface of board prior to decoration.
DECORATION
A good quality plaster primer must be used on the entire surface.
CHECK LIST
1. Make sure that the RhinoGlide is allowed to set thoroughly between coats. 2. Check that the screws and metal trims are completely covered with compound. 3. Check that all finished joints are smooth and dry for decoration. 4. Check surface generally for smoothness and possible unfinished work.
Taper edge Rhinoboard
Drywall Screws at 220 mm spacing 50 mm wide RhinoTape
Rhinoglide 1st Coat Rhinoglide final coat Typical Joint
Drywall Cornerbead
Keying slots
85-87
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RhinoTape
GLASS FIBRE WALL REPAIR TAPE
Self-adhesive, bonds without pasting or stapling. No shrinking, stretching or bubbling. Ready for plastering as soon as its applied.
DRYWALL JOINTING Quick and easy joint taping. Strong reinforcement. Eliminates pre-plastering. Does not blister or bubble. Refer to Ceilings and Hand Jointing Applications guidelines.
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Quantity Estimation for Single Clad GypWall Drywall

CALCULATION OF QUANTITIES
1. UltraSTEEL Track: Length of wall x 2 = Total length of track. Total length of track divided by 3 = No. of lengths of track. Standard width: 51 or 63,5 mm. Length: 3 000 mm 2. UltraSTEEL Studs: Length of wall in metres divided by 0,6 = Number of studs. Add 2 extra studs for each corner and 1 extra stud for each T-junction, wall starter and doorframe. Length of stud = ceiling height. Standard lengths = 2 100 - 3 600 (300 mm increments). Standard widths = 51 or 63,5 mm 3. Board:12,5mm taper-edge (specify Standard or Firestop). For single cladding. Length of wall divided by 1,2 - Bring to nearest whole number x 2 = Number of boards. Length of board = ceiling height. Standard length = 2 700 - 3 600 (300 mm increments). Note: 6,4 mm and 9,5 mm Rhinoboard is not suitable for Drywall Cladding. 4. Fixing and Finishing: For every 120 m2 of Board you will require: a) Screws: 2 000 x 25 mm b) RhinoTape: 3 x 45 m rolls c) RhinoGlide: 3 x 20 kg bags. 5. Skirting screws (45 mm long) = number of studs x 2. 6. Gypseal: (two coats where moisture resistant board is utilised) Can be used on other Boards. Coverage = 7 m2 per litre per coat.
N.B.: Above calculation will provide approximate quantities and does not allow for wastage. (Normally 10% is allowed for wastage).
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GypWall Aluminium Accessories

ACCESSORIES
Head channel, aluminium door frames, glazing sections, etc. available from Gyproc, Donn or Lightweight Building Solutions.
89 mm ALUMINIUM 114 mm ALUMINIUM DF Legged
Accessories
Description
114
89
DF Side gasket
Glazing (no bead)
89
Head channel
89
DF Legged
89
Available for 63,5mm Studs.
Wall channel
89
Available for 63,5mm Studs. 76 mm ALUMINIUM DF Side gasket
}
}
20 20 20 20 20 20 20
63.5 mm Stud & Track
76
20
Glazing
76
Head channel
76
51 mm Stud & Track
20 20
DF Legged
76
20
Wall channel
76
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ID DRAWINGS DESCRIPTION COLOUR LENGTH
MATERIAL CODE
UNIT OF MEASURE
2:30 PM
Clip on glazing bead 5359 3660 ea Fairend section 5360 5361 Natural anodised 2770 3000 ea
Natural anodised
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90 ext corner
5362 5363 5364 Natural anodised 5365 5366 5367 Natural anodised 5368 Natural anodised Natural anodised Natural anodised Natural anodised 2700 3000 3600 3660
2700 3000 3600
ea
Head/wall channel
ea
Nouveau Aluminium Accessories
112
Single glazing no legs Double glazing no legs 5369 Single glazing with legs 5702 Female splice 5370 5371 5372 5376 5377 Legged door frame Natural anodised
ea
3660
ea
3660
ea
2700 3000 3600 5180 6400
ea
ea
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Moisture Resistant Rhinoboard

DESCRIPTION
12,5mm Moisture Resistant (MR) Rhinoboards are lined on both sides with a dinstinctive green paper to ease identification. The core of the board is treated with a silicone additive. Size MR Rhinoboard is available in the following sizes:12,5mm x 1200mm wide x 2400, 2700, 3000 long. Weight 12,5mm MR Rhinoboard weighs 10-11kg/m . Applications MR Rhinoboard is a silicone impregnated gypsum board that is suitable for use in showers, bathrooms, kitchens and protected external applications. MR Rhinoboard is used in areas where ceramic wall tiling is required. MR Rhinoboard is not suitable for protection against continuous dampness or as a base for cementitious rendering. MR Rhinoboards comply with the SABS 266 : 1982 Specifications for plasterboard.
2
PERFORMANCE
Effects of temperature The boards are not suitable for use in temperatures above 49oC, but can be subjected to freezing temperatures without risk of damage. When tests in accordance with SABS 266 : 1982, the MR Rhinoboard absorbed less than 5% of water by weight in the total immersion test. Thermal properties K = 0.25 W/m oC R = 0.05m K/W MR Rhinoboard will give similar performance to a standard board when tested for fire rating or sound insulation.
2
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UltraSTEEL Drywalling
Tested for strength
The rigid metal is now an integral feature of the UltraSTEEL drywall systems. With this new patented UltraSTEEL process it is clear that Gyproc and DONN commit themselves to cost effective solutions, innovations and quality is setting new standards for the future in the use of drywall systems in the building industry.
Easier fixing
IMPROVEMENT THROUGH INNOVATION

The distinctive surface indentations are produced by the patented UltraSTEEL process. This increases the depth of the metal and, with work hardening, gives improved sectional qualities. The result is that lighter gauge steel gains significant strength characteristics superior to the present products on offer in the market.
Easier to cut
THE MAIN BENEFITS ARE:

More cost effective than present conventional drywall systems. Durable, strong and adaptable metal stud. Surface indentations in metal make screw location easier and reduce slip. Surface indentations also gives better handling and grip. Studs and channels are easier to cut.
Improved handling
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IMPROVEMENT THROUGH PRODUCTS
The UltraSTEEL metal studs and channels were first introduced by British Gypsum in March 1993. From the very start it was clear that the commitment to innovation and quality has produced yet another success story. In fact, so enthusiastic was the response world wide that as the market leader are now utilising the technology in its manufacturing process of drywall systems. Exhaustive tests by the South African Bureau of Standards (SABS) has proven that drywall Systems surpass all national building regulations and requirements which means a partition designer can specify the correct UltraSTEEL drywall system with total confidence in its superior capabilities. UltraSTEEL CONVENTIONAL
FIRE TEST CARRIED OUT BY THE SABS PROVES UltraSTEEL SUPERIOR PERFORMANCE
SETTING NEW STANDARDS IN SOUTH AFRICA

Rigidised metal is now an integral feature of the UltraSTEEL drywall systems. Further peace of mind comes from knowing that specifying UltraSTEEL drywall systems will ensure that building standards and regulations are surpassed.
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UltraSTEEL drywalling is a non-load bearing interior walling system consisting of single or multiple layers of Rhinoboard which are screwed onto either side of the patented UltraSTEEL cold rolled galvanised steel sections. The tapered edged Rhinoboard is then flush jointed to give a monolithic surface ready to receive decoration. All GypWall drywalling systems components are manufactured under the SABS ISO 9002 quality management system. As the market leader, Gyproc and DONN is at the forefront of developing superior, cost effective solutions for further applications. You only have to take a closer look at our range of high performance systems to discover just how true this is. Note: Under a Patent know-how license granted from Hadley Industries Ltd, United Kingdom, drywall stud and track products are produced using their patented UltraSTEEL process.
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Installation Details
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GypWall Products & Accessories

PRODUCT NAME
CORNER BEADS
DESCRIPTION AND USES

Galvanised corner beads are used as a protection for external corners. They are bedded and finished with RhinoLite/RhinoGlide. No. 2 Philips Bits for use with electric screwdrivers. Steel doorframes with mouth size of 90mm and lugs for fixing to studs and floor.
PACKAGING AND SIZES

Length: 2667 mm Width: 25 x 25 mm
BITS DOORFRAMES
Sold per unit.
Right/Left Hand 813 x 2032 with or without fanlight 5 l Tins
GYPSEAL
Used as a sealer on Rhinoboard in bathrooms and kitchens where tiles are to be used. A self adhesive RhinoTape used for reinforcing jointing. Does not require RhinoGlide underneath the tape. 25 mm Streaker - for fixing 12,5 mm Rhinoboard to 0,5 mm UltraSTEEL Studs. 32 mm Grabber screws to timber. 41 mm Streaker - for fixing a double layer of 12,5 mm Rhinoboard to steel studs. 45 mm Skirting Screw - for fixing timber skirting to steel studs. Galvanised UltraSTEEL studs used as the vertical members in the framing for Drywall Systems.
RHINOTAPE
Length: Width:
45 m/roll or 90 m/roll 48 mm
SCREWS
Sold per box of 1000
ULTRASTEEL STUDS
Widths Lengths 2100 2400 2600 2700 3000 3300 3600 4200 51mm * * * * * * * * Widths Lengths 3000 51mm * 63,5mm * 63,5mm * * * * * * * *
DRYWALL ULTRSTEEL TRACKS
Galvanised UltraSTEEL tracks used as a floor and ceiling channel into which the GypWall UltraSTEEL studs clip.
RHINOGLIDE
RhinoGlide is a quick setting drywall joint filler which can be sanded to a smooth finish. It is used with taper-edge Rhinoboard and RhinoTape. A pre-formed galvanised or PVC joint used where expansion joints are required in GypWall applications or ceiling. It will accommodate up to 7mm expansion or contraction.
10 and 20 kg bags
EXPANSION JOINT
3m lengths
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GypWall LC Crusader Partition System
Executive Office / Fabric Covered
Designed primarily for use with vinyl clad or fabric covered Rhinoboard panels, and produces a line joint between panels. It provides a low cost, high quality, partition system that is competitive with other conventional wall systems, even on a firstcost basis. In addition, the elimination of taping, bedding and painting, reduces construction time and site labour. The system allows for non-destructive cavity access and complete movability with virtually 100% re-use of material. Another factor to be considered is reduced maintenance. The vinyl clad surface of Partition resists scuffing and fading and requires only an occasional wash down to retain its original beauty. The Partition System is manufactured in compliance with the requirements of SABS ISO 9002 quality systems. Advantages of the System Low initial cost Ease of installation Low maintenance Ease of relocation Re-use of materials 100% accessible Tax benefits Service cavity High Tech Studio / Vinyl Covered
General Office / Vinyl Covered
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GypWall LC Crusader Partition System
PARTITION SYSTEM
Dimensions and Mass Available in heights up to 3600mm and in modules 600mm, 750mm and 1200mm wide. At a partition height of 2,7 metre, the mass per linear metre is approximately 73kg. (For heights exceeding 3600mm consult your nearest Gyproc, LBS or DONN office. Finishing All exposed trims for angles, doorframes, glazing and skirting are of aluminium finish in either anodised colour natural, black, mill or painted finish. The panels used are 12,5mm thick Rhinoboard and covered with DonnClad paper backed vinyls or DONN fabric. Assembly The installation of the Partition starts with the fixing of ceiling, wall and floor tracks by means of shots, screws or self adhesive tape. Vertical studs are then clipped into position using the extension clips. The vertical centres of these studs vary as required up to a max of 750mm and are positioned by means of horizontal spacer channels. For modules in excess of the 750mm an additional stud shall be installed at the midpoint of the module to provide additional rigidity. The aluminium sections are clipped onto the studs in both horizontal and vertical directions.
DCR1 Extension Clip to Track and Stud
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LC Crusader Details
HEAD DETAIL
DCR1 EXTENSION CLIPPED INTO LC CRUSADER STUD AND TRACK
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Crusader Details
ABUTMENT DETAIL
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Steel Faced Crusader Details
90 CORNER DETAIL
DOOR DETAIL
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BASE DETAIL
TERMINATION DETAIL
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Steel Faced Crusader Details
Partition Component Details
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Crusader Partition Components
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Panel and Spacer Selection Chart
SYSTEMS CRUSADER STEEL FACED STEEL FACED
MODULE 1211mm 750mm 600mm
PANEL WIDTH 1200mm 750mm 600mm
SPACER LENGTH 1211mm 750mm 600mm
SPECIFICATION
Crusader Supply and install Crusader Demountable partition as manufactured by DONN Products (Pty) Ltd, Johannesburg. Tel: +27 11 345 5300 P.O. Box 4594, Germiston South, 1411. The vertical studs shall be Crusader studs and the panels used shall be 12,5mm thick Rhinoboard of a module width of 1211 or 911mm and shall be covered with vinyl or fabric to an approved type, pattern and colour. The boards are square edged and shall be manufactured and supplied by DONN Products. Crusader boards (panels) are held in place by means of a batten which is clipped into the Crusader stud. Steel Faced Crusader Supply and install DONN (Steel Faced Crusader) (Marine Crusader) moveable partition systems as manufactured by DONN Products (Pty) Ltd. Germiston. Panels used shall be of chromodek polyester painted steel or stainless steel, in vivid white or sandstone beige or galvanised steel covered with fabric backed vinyls from the vinyl range. The panels are to be backed with 12,5mm Rhinoboard and shall be of module size 600mm (750mm to maximum of 900mm). Steel faced panels are fitted into the Crusader stud.
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Technical Details
TECHNICAL DESCRIPTION
The partition system consists of vinyl faced panels clip fixed to steel vertical studs. The panels are 12,5mm thick Rhinoboard with specially prepared bevelled edges clad in vinyl or fabric coverings. The two Rhinoboard panels are retained in position by metal spring clips and held apart by the steel framework forming a 50mm cavity in the partition. The studs and other sections are manufactured from galvanised steel with the studs having 30mm x 50mm holes punched out at nominal 100mm centres to accommodate electrical and other services.
SPECIFICATION
Supply and install demountable partition as manufactured by DONN Products (Pty) Ltd, Johannesburg. The vertical studs shall be studs and panels used shall be 12,5mm thick Rhinoboard of a module width of 600mm, (750mm, or 1200mm) and shall be covered with DonnClad vinyl (fabric) to an approved type, pattern and colour. The boards shall be manufactured and supplied by DONN Products with the special edge detail. The spring clips are pressed into the special edges of the Rhinoboard at 450mm centres and retain the board in place by locking around the edges of the steel stud.
GypWall
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Gyp Wall

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Standard clauses for GypWall Systems

SYSTEM: GYPWALL STANDARD

SYSTEM: GYPWALL SECURE

SYSTEM: GYPWALL SILENT

SYSTEM: GYPWALL FIREBREAK

SYSTEM: GYPWALL TOUGH

SYSTEM: GYPWALL DRYLINING

SYSTEM: GYPWALL SILENT 52

GypWall Standard: 1/2 hour Fire Rating

Approximate mass 23 kg/m2.

GypWall Silent: 1 hour Fire Rating

GypWall: 1 hour Fire Rating

GypWall Silent 52: 2 hour Fire Rating

GypWall Secure: 2 hour Fire Rating

GypWall FireBreak: 2 hour Fire Rating

Door jamb External angle Window reveal

9.5, 12.5, 15mm

GypWall Drylining cont.

Guide to Steel Framing

Drywall and UltraSTEEL stud partitions

Typical Floor Plan

Twist UltraSTEEL stud into position UltraSTEEL Stu

90 Degree Corner Detail

Drywall UltraSTEEL Stud

Note: See our Installation guide to GypWall Drywall Solutions.

Guide to Steel Framing cont.

Service Installation Detail

7. STEEL DOOR FRAMES

8. ALUMINIUM DOOR FRAME (where applicable)

GypWall Drywall Cladding Application

Door Frames Min 300 mm Joint

Fixing Instructions of RhinoFlam/Insulmat

Methods of Fixings to GypWall Drywall

Levels of GypWall Drywall Finish

GypWall Drywall - Shear and pull-out tests

Rhinoboard Hand Jointing Application

Taper edge Rhinoboard

Drywall Screws at 220 mm spacing 50 mm wide RhinoTape

Rhinoglide 1st Coat Rhinoglide final coat Typical Joint

Quantity Estimation for Single Clad GypWall Drywall

GypWall Aluminium Accessories

Glazing (no bead)

Available for 63,5mm Studs.

Available for 63,5mm Studs. 76 mm ALUMINIUM DF Side gasket

63.5 mm Stud & Track

51 mm Stud & Track

ID DRAWINGS DESCRIPTION COLOUR LENGTH

ISSUE DATE: NOVEMBER 2008

2700 3000 3600

Nouveau Aluminium Accessories

2700 3000 3600 5180 6400

Moisture Resistant Rhinoboard

Tested for strength

IMPROVEMENT THROUGH INNOVATION

THE MAIN BENEFITS ARE:

SETTING NEW STANDARDS IN SOUTH AFRICA

GypWall Products & Accessories

DESCRIPTION AND USES

PACKAGING AND SIZES

Sold per unit.

Right/Left Hand 813 x 2032 with or without fanlight 5 l Tins

Sold per box of 1000