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STEELWAY

Rail

E X P E R T S

I N

S T E E L

www.steelway.co.uk

Rail
P R O D U C T M A N U A L

STEELWAY
E X P E R T S I N S T E E L

EXPERTS IN THE DESIGN ,FABRICATION AND INSTALL ATION OF HIGH QUALIT Y ENGINEERED METALWORK SOLUTIONS FOR YOUR INDUSTRY
COMPANY Since 1928, Steelway Fensecure Ltd has continued to be a market leader in the field of fabrication excellence and expertise. We manufacture from our two state of the art production facilities, which are located in Wolverhampton and West Bromwich. Our continued commitment to industry standards, specifications and design procedures, gives our customers the total confidence to continue to request our help in providing standard and engineered fabrication solutions which meet their project requirements, timescales and budgets. To achieve our goals for expansion and growth, we are now split into 5 divisions, allowing a dedicated focus and expertise in each area. QUALITY ASSURANCE AND ACCREDITATION To meet and exceed the quality assurance expectations of our customers, our operations are certified under PAS99, an Integrated Management System. PAS99 encompasses BS EN ISO 9001 - for Quality Management, BS EN ISO 14001 for Environmental Management and OHSAS 18001 for Health & Safety Management. Due to the multitude of markets that we supply into, we are also committed to many industry accreditation schemes, product certification and approvals and we fully comply with health and safety legislation, both in-house and on site. Full certification and accreditation information is available on our web-site. CUSTOMER COMMITMENT AND SERVICE We continually aim to provide a high level of customer service and are continually monitoring and developing our systems to meet with the expectations of our customer base. The understanding of professional Key Account Management and commitment to KPI requirements are a daily occurrence for our teams. We strive on being able to build and nurture relationships in both the short and long term. SUSTAINABILITY Commitment to sustainable practises is paramount. Not only for the future of our own business, but to also support the goals and objectives of our customer base. From simple initiatives such as recycling and improvements in energy efficiency, sustainable solutions are also at the forefront of our minds during the early stages of any new product development. Reductions in material and scrap, optimum utilisation of laser cut components, improvements in production efficiency, packaging, transportation and overall improvisation of the products life expectancy are taken into consideration. DESIGN & EXPERTISE Our sales and design functions are equipped with the latest technology systems available. Utilising both 2D and 3D CAD software, combined with communication and IT systems, we are able to provide our customers with a rapid response to enquiries and orders. Designing with 3D systems also allows for easy design verification prior to fabrication. We continue to invest in our design and fabrication facilities with plant, equipment, high speed automatic laser cutting equipment and software. PROJECT SOLUTIONS & SUPPORT Utilising our experienced sales teams, installation engineers and project managers we have the experience to take your product and project requirements from initial concept right through to commission. We welcome the opportunity to provide a complete package approach. This can include, design consultation and specification, site survey, quotation, design verification, manufacture, delivery, installation (including civils) and final commissioning.

STEELWAY
EXPERTS IN STEEL

STEELWAY Fensecure

STEELWAY Brickhouse

STEELWAY

STEELWAY

Rail

Protect

Steelways Rail Division exists to serve the wide and varied specialised engineering requirements of the Rail Industry. Our involvement in the Rail Industry dates back to the early 1930s and consequently our experience gained over this time has provided us with an enviable reputation. Our commitment to industry standards, specifications and design procedures assures our customers that our products either standard or bespoke will meet their project requirements, timescales and budgets. With major renewals, reinstatements and restoration our expertise in this field has made us ideally placed to take advantage of the massive investment in the rail infrastructure. With this in mind we have invested in both the best of modern technology, together with the most diverse of traditional trades to match our ability to provide the answer to your needs. We can offer value added engineering where required. Steelway have been and are currently involved with numerous projects on the rail network throughout the UK. Steelway design, supply and install a whole range of specialist fabricated products for both the modern rail infrastructure and also the heritage rail sector where we design, manufacture and install specialist replication and restoration products such as turntables, canopies, station furniture and fencing. Steelway has Link-Up Approval with Proof, and we operate to BSEN ISO9001, 14001 & OHSAS 18001 standards. Steelway installations operatives are PTS trained.

STEELWAY

Rail

E X P E R T S

I N

S T E E L

Rail Infrastructure . . . . . . . . . . . . . .4 Staircases/Fire Escapes & Ladders . .5 Handrails & Balustrades . . . . . . . . .6 Platforms & Flooring . . . . . . . . . . . .7 Bespoke Fabrications . . . . . . . . . . .8 Overhead Line Equipment . . . . . . .9

Access Covers . . . . . . . . . . . . . . . .10-11 Security Products . . . . . . . . . . . . . .12 Fencing & Station Furniture . . . . . . .13 Infrastructure Projects . . . . . . . . . . .14-15

Heritage . . . . . . . . . . . . . . . . . . . .16 Fencing & Gates . . . . . . . . . . . . . . .17 Lamp Posts & Benches . . . . . . . . . . .18 Signage . . . . . . . . . . . . . . . . . . . . .19 Bespoke Heritage Structures . . . . . .20 Refurb & Replication . . . . . . . . . . . .21 Heritage Projects . . . . . . . . . . . . . . . .22-23

STEELWAY RAIL Queensgate Works, Bilston Road, Wolverhampton, West Midlands WV2 2NJ Tel: 01902 451733 Fax: 01902 452256 Email: sales@steelway.co.uk www.steelway.co.uk

F A B R I C A T I O N S

RAIL INFRASTRUCTURE
Tel: 01902 451733 Fax: 01902 452256 Email: sales@steelway.co.uk www.steelway.co.uk

A C C E S S

M E T A L W O R K

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S P E C I A L I S T

Steelway offer invaluable engineering expertise and specialist fabrication experience providing an extensive range of access metalwork solutions for the rail industry. As well as a full portfolio of access metalwork we also design, manufacture and install many bespoke products from small ladders or covers to large structures such as walkways, gantries and bridges. Steelway are involved on numerous railway upgrades and rail installation projects on the rail network throughout the UK. We design, supply, and install rail access structures including staircases, ladders, walkways, steel platforms, handrail/guardrail systems and other station upgrades. We have invested considerably over the last several years in design and fabrication processes including up to date 3D inventor design software and new laser cutting technology. This coupled with our fabrication and operating systems put us at the leading edge of fabrication excellence. Steelway recommend involvement at the early stage of a project cycle by giving support for project costing, design input and project presentation graphics. Value added engineering can help to reduce the cost of a project considerably. Recent projects include platforms for mounting signalling equipment at track side on the Bletchley upgrade project, at Milton Keynes, and at Blackfriars station we supplied the platform canopy structures and also access metalwork. We have replaced a number of wooden staircases and platforms with GRP fabrications to give access to signal boxes. All our fabrications are compliant with railway regulations. All our products can be manufactured in GRP which being a non conductive material is particularly useful in areas around electrified lines and potentially hazardous or corrosive areas.

Staircases & Fire Escapes


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Stairs completed with a range of balustrades inc stainless steel tensioned wires, perforated steel infill panels or toughened glass Feature stairs comprising of powder coated stringers, pan type treads, and anti slip finishes Various materials, balustrade and tread combinations available to meet different applications Spiral staircases complying to BS.5395: part 2 Materials mild steel, stainless steel, aluminium and GRP Manufactured to British Standards and loadings Finishes mild steel galvanised or painted, stainless steel and aluminium in various finishes

Steelway offer customers extensive knowledge and experience in the design manufacture and installation of staircases, fire escapes, & mezzanine platforms for industrial and commercial environments. Where required, our engineers will visit the site of a proposed installation, then prepare schemes for access, storage, or fire emergency use. These proposals are then submitted to the customer for approval. Upon receipt of an order, 3D Designs are produced to the most exacting requirements to ensure stability and durability.

Ladders
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Steelway can manufacture a range a ladders that can be designed to fit most structures.

Vertical ladders complete with safety cages and safety gates as required Various extended sides are available Most vertical ladders can be supplied with or without retractable tubular handholds. Companion or ship type ladders; handrails are necessary on this type of ladder and should be provided on both sides without exception. Supplied to the appropriate British Standards Materials mild steel, stainless steel, aluminium and GRP Finishes mild steel galvanised or painted, stainless steel and aluminium in various finishes

S T A I R C A S E S

Tel: 01902 451733 Fax: 01902 452256

Email: sales@steelway.co.uk www.steelway.co.uk

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STAIRCASES/FIRE ESCAPES & LADDERS

L A D D E R S

B A L U S T R A D E S

HANDRAILS & BALUSTRADES


Tel: 01902 451733 Fax: 01902 452256 Email: sales@steelway.co.uk www.steelway.co.uk

Handrails/Guardrails
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H A N D R A I L S

One of the first commercially available guard rails to be erected in the United Kingdom were supplied and installed by Steelway Steelway handrail designs follow the recommendation of BS 6399; part 1, BS 5395 and BS 6180 Gates and safety chains Materials - mild steel, stainless steel, aluminium and GRP Finishes Steel - Hot dip galvanised Primer painted Polyester powder coated Stainless steel Mill finish Satin polished Mirror polished Aluminium - Self colour Anodised GRP - Self colour

Steelway handrails and guardrails are designed to provide safety and give reassurance for the users of staircases, walkways and other similar structures. Double line tubular handrail systems designed to relevant British standards and loadings. They may be tubular or solid construction or a combination of both. We supply handrails not only to complement our staircases, platforms etc but also as completely independent items.

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Balustrades
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From traditional vertical bar type balustrades to more contemporary bespoke laser cut designs are available in either mild or stainless steel. panels can be supplied in plain or perforated plate, toughened glass, and stainless steel tensioned wire. finishes catered for, from primer coated to polyester powder coated or polished stainless steel. all our Balustrades safety and security are combined with good design to provide buildings with an enduring feature. designs meet the relevant British Standards and Building Regulations

Steelway can design, manufacture and install balustrades to suit architectural designs, individual needs or industrial requirements. Balustrades are functional but they can also be dramatic. We have produced complex and simple systems to meet architects requirements in a range of materials and finishes. Handrails can also be supplied in a number of material options including timber and can be manufactured for both internal and external applications e.g. - fire escapes, feature staircases, stairwells, office stairs, balconies, footbridges and walkways.

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PLATFORMS & FLOORING


Tel: 01902 451733 Fax: 01902 452256 Email: sales@steelway.co.uk www.steelway.co.uk

Platforms/Walkways
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Bespoke platforms to suit individual requirements Aesthetically pleasing To comply with planning consent and building regulations To all relevant British standards & loadings Materials - mild steel, stainless steel, aluminium and GRP

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Finishes mild steel galvanised or painted, stainless steel and aluminium in various finishes

Flooring
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Open grating systems rectangular, diamond and square patterned Solid floor plate systems durbar pattern or plain plate complete with appropriate anti slip finishes Stair treads supplied to suit all above flooring systems Materials - mild steel, stainless steel, aluminium and GRP Finishes mild steel galvanised or painted, stainless steel and aluminium in various finishes

Steelway have various open and solid types of flooring systems, and are designed to specific customer requirements. They provide safe and practical solution to plant and maintenance areas.

P L A T F O R M S

Steelway can design manufacture and install all types of maintenance and access platforms including signalling platforms. We evaluate environmental and operator safety factors in all of our platform designs to ensure customer satisfaction.

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F L O O R I N G

F A B R I C A T I O N S

BESPOKE FABRICATIONS
Tel: 01902 451733 Fax: 01902 452256 Email: sales@steelway.co.uk www.steelway.co.uk

B E S P O K E

Bespoke Fabrications
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Our up to date 3D design technology offers design verification prior to manufacture Onsite support and technical assistance until final sign off Link Up approval with proof Up to date fabrication and laser cutting technology Materials mild steel, stainless steel, aluminium and GRP

Steelway are committed to providing bespoke fabricated solutions on any project requirement. We have two state of the art dedicated manufacturing facilities which are both extremely flexible in their approach to manufacturing specialist designs. Combining this with over 85 years of fabrication experience, we feel that we have the necessary capability to fulfill most bespoke requirements.

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Brackets
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Bespoke products designed and manufactured from brief provided From one offs to multi run fabrications

Steelway were called upon to design and manufacture a support bracket for the Piccadilly Line extension to Terminal 5 at Heathrow. The design brief was for a support bracket that could accommodate a 4km concrete escape walkway taking into account deviations in the levels of the tunnel and facilitate the need for supporting services and utilities. Utilising the vast experience within the companies technical department, the bracket design encompassed a 2 way adjustable arm allowing for tunnel variations to be accommodated and maintain loading conformance. Extensive in house testing was carried out to ensure conformance whereby bespoke jigs were created to replicate site conditions and ensure that loading criteria could be met. Steelway are committed to providing bespoke fabricated solutions on any project requirement.

OVERHEAD LINE EQUIPMENT


Tel: 01902 451733 Fax: 01902 452256 Email: sales@steelway.co.uk www.steelway.co.uk

Mast & Booms


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Overhead line gantries to comply with Network Rail designs All fabrications by coded welders Link-Up approval with proof PTS trained installation operatives To all relevant British Standards

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O V E R H E A D

Steelway have supplied overhead masts & booms for carrying electrical cabling components including overhead swivel brackets and refurbished pulley wheels as part of line electrification.

L I N E

E Q U I P M E N T

C O V E R S

ACCESS COVERS
Tel: 01902 451733 Fax: 01902 452256 Email: sales@steelway.co.uk www.steelway.co.uk

A C C E S S

Biomass Fuel Storage Covers


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Available in any size Multiple gar ram and spring assisted single person operation Galvanised to BSEN ISO1461

Valve & Screen Chamber Covers


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Fabricated in a multitude of sizes to suit the chamber Square, rectangular and circular layouts are available All loadings are available from FACTA A to D Individual peep in access points are available Covers can be torsion spring assisted, lift off or a combination of both to suit the access requirements Galvanised finish to BSEN ISO1461

Platform Watering Hose Covers


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Designed and fabricated to suit the requirements of the watering system. Turn-catch locked to prevent tampering Self locating stay to prevent unauthorised closure Galvanised finish to BSEN ISO1461

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Internal Recessed Range


Mild steel high quality access covers are available to suit a multitude of internal applications. These ranges are fabricated to the highest standards and are designed to be unobtrusive when combined with the chosen floor finish for a hidden appearance or a decorative edge feature.

Broadstel Recessed
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Single, twin, triple and multiple cover sizes Manufactured from 2mm material G Double sealed as standard G Frame depth of 69mm to sit in a 75mm deep rebate G Solid base plate for ease of infill G Available in FACTA loadings up to B G Locking is standard G Stainless steel or brass edge trims are available G Hot dip galvanized to BS EN ISO 1461 G Units can be fabricated completely from stainless steel

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ACCESS COVERS
Tel: 01902 451733 Fax: 01902 452256 Email: sales@steelway.co.uk www.steelway.co.uk

External Recessed Access Covers


Mild steel high quality access covers are available to suit a multitude of applications. These ranges are fabricated to the highest standards to ensure continued performance under operation and load.

Bripave Heavy gauge


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Single, twin, triple and multiple cover sizes Manufactured from 6mm material Single seal or double seal channel framing available Cover recess depths to suit blocks, bricks, slabs, concrete or tarmac infill Solid base flange to ensure stability under load Tapered cover sides for easy cover removal Solid corner lifting bosses to ensure longevity. Available in FACTA loadings A to D Locking option available Stainless steel or brass edge trims are available Hot dip galvanized to BS EN ISO 1461

Precinct British Telecom access covers


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Designed in accordance with BT spec LN593 Kitemarked in accordance to BSEN124 class B125 Manufactured from 6mm material Plain seated Depth to suit BTs requirement for 65mm blocks Solid base flange to ensure stability under load Slide out design for easy removal Hot dip galvanized to BS EN ISO 1461 Available in a range of sizes to suit BT chamber references 2,4,5,6,10,11 & JC1

Tree Irrigation Covers


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These pit covers are designed specifically to suit the tree irrigation system and tree type Galvanised finish to BSEN ISO1461 A variety of internal cover recess depths are available to suit a paving slabs, blocks and finishes of all depths

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A C C E S S

C O V E R S

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P R O D U C T S

SECURITY PRODUCTS
Tel: 01902 451733 Fax: 01902 452256 Email: sales@steelway.co.uk www.steelway.co.uk

S E C U R I T Y

Security Products
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A wide range of products We can supply and install differing ranges of single and double skinned security doors, all of which are available in many styles, colours and security ratings. Certain ranges are certified to LPS1175 SR2, SR3 and SR4 security levels Whether you are looking for a modern or heritage feel, we can supply and install a variety of application specific window and skylight protection products which are also available in a number of styles and colours. When optimum security combined with easy and fast installation are required, we can supply and install a range of LPS1175 SR4 certified kiosks, cabinets and buildings which are suitable for a multitude of applications across all market sectors.

At Steelway we have recognised the need for high security products that provide maximum protection from not only minor vandalism or opportunistic thieves, but also aggressive intrusion or terrorist attack. The range of security products currently includes varying levels of specification, certification and accreditation. The flexibility of the Protect range is that it enables you to choose the right product, with the right level of security, in a cost effective manner for the application area you are protecting.

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FENCING & STATION FURNITURE


Tel: 01902 451733 Fax: 01902 452256 Email: sales@steelway.co.uk www.steelway.co.uk

Fencing
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Security fencing heights from 1.8m to 3.6m Demarcation railings from 1.0m to 2.0m Matching single and double leaf gates Manufactured using mild steel materials, made from 100% locally sourced recyclable steel Galvanized to BS EN ISO 1461 Optional powder coating to BS EN 13438 using non-toxic powder Security tamper resistant fittings as standard to minimize theft Railings are fully welded for longevity

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Station Furniture
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Various standard styles Manufactured using mild steel materials, made from 100% recyclable steel and locally sourced Galvanized to BS EN ISO 1461: 1999 Optional powder coating to BS EN 13438 using non-toxic powder Security tamper resistant fittings as standard to minimize theft Fully welded for longevity

External furniture plays an important part in the layout and practical use for every day visitors to the railway station. Our range of seating provides welcome relief for weary travellers whilst still ensuring longevity through careful design and finish. We provide a full range of litter bins and can also manufacture any bespoke designs to suit the appearance of the railway station.

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From demarcation to track protection we can supply the fencing system to suit your requirements. Fencing styles range from medium security chainlink to high security palisade for boundary protection against vandalism and trespassing. For platform demarcation we provide a range of stylish railing systems to complement each station.

S T A T I O N

F U R N I T U R E

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T E R M I N A L

INFRASTRUCTURE PROJECTS
Tel: 01902 451733 Fax: 01902 452256 Email: sales@steelway.co.uk www.steelway.co.uk

P R O J E C T S

H E A T H R O W

Heathrow - Terminal 5
Steelway were invited by the client at the early design stage of the terminal 5 project at Heathrow were we were able to offer value added design which resulted in Steelway securing a number of the metal work packages for the project. Works awarded included both internal and external access metalwork and secondary metalwork products. These included: - Runway approach lighting platforms - External and internal stair pods - Internal staircases - Handrails within the tunnels - Maintenance and escape stairs - Fire intervention staircases - Ventilation manifold access stairs - Tunnel brackets - Cable bridge to the Piccadilly extension junction - Stairs for the Piccadilly ext line and Heathrow ext line - Stainless steel access ladders, platforms, handrails and diffuser plates to the T5 energy centre

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INFRASTRUCTURE PROJECTS
Tel: 01902 451733 Fax: 01902 452256 Email: sales@steelway.co.uk www.steelway.co.uk

Blackfriars
Steelway manufactured the canopy brackets and ladders at Blackfriars station platform. Within the redevelopment of Blackfriars station Steelway have manufacturing and installing general maintenance walkways, platforms and staircases.

Altrincham Station
Steelway manufactured and installed a passenger steel staircase for platform access, with powder coated handrail with GRP anti slip treads.

Signal Boxes
Steelway have manufactured numerous GRP signal box access stairs and platforms.

P R O J E C T S

B L A C K F R I A R S /

A L T R I N C H A M

S T A T I O N

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F A B R I C A T I O N S

HERITAGE
Tel: 01902 451733 Fax: 01902 452256 Email: sales@steelway.co.uk www.steelway.co.uk

A C C E S S

M E T A L W O R K

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S P E C I A L I S T

With major renewals, reinstatements and restoration schemes at an unprecedented height, the Heritage Railway Industry's rejuvenation has created scope for Steelway to excel in being able to provide many of the solutions to a myriad of engineering problems. With this in mind we invested in both the best of modern technology, together with the most diverse of traditional trades to match our ability to provide the answer to your needs. Steelway have an unsurpassed understanding of the numerous listed and heritage structures located across the country, and have been involved in a wide variety of projects to either repair, extend or replicate as necessary. Our skills in casting and fabrication (which includes replica riveted products) has seen a number of national award winning projects carried out by us. Work on heritage canopies includes new structures to match those existing at the grade II* listed Moor Street Station Birmingham together with sensitive repairs and replication at Loughborough Central and total re-creation at Kidderminster for the Severn Valley Railway. In such cases a total package can be offered which takes on the design element, the necessary castings, glazing and timber elements together with full installation. The wide range of client needs has seen the recent reproduction of a cast iron station name in Somerset which is thought to be the first instance in 120 years where such a product has been produced. Whatever your heritage metalwork requirements are, Steelway has the experience to provide the solution.

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FENCING & GATES


Tel: 01902 451733 Fax: 01902 452256 Email: sales@steelway.co.uk www.steelway.co.uk

Fencing & Fence posts


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Full replication and restoration service for optimum

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protection
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Powder coated in carefully matched colours to suit the location

Whilst it could be argued that a fence is just a fence, as with most things it is often more complex than it would first appear. At a huge number of locations the appropriate style of appearance is a prerequisite whilst also taking on board the issue of its maintenance. Steelway have produced a range of products which accurately reproduce the appearance of the original Victorian products but using modern construction techniques and with the benefit of the latest protective finishes. Our fabricated products are additionally supplemented with authentic cast iron posts. Throughout the whole of the former Great Western Railway territory the familiar spear top fencing was a common site. Now after a hundred or so years the original wrought ironwork is often life expired. Steelway now offer a replacement which considers the original construction design and manufacturing limitations.

Gates & Gate posts


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Full replication and restoration service Sensitively reproduced using modern techniques and materials Low maintenance

Steelway have produced a range of products which accurately reproduce the appearance of the original Victorian products but using modern construction techniques and with the benefit of modern protective finishes. Innovation is always a key part of our approach, we are often asked to supply and install replica large yard gates, and these traditionally comprise larger cast iron posts and substantial timber paled gates. As an option we can provide these timber elements in steel which accurately replicates all of the authentic timber details. The benefit is one of maintenance with the products being galvanized before finishing in authentic colours using the polyester powder paint process.

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B E N C H E S

LAMP POSTS & BENCHES


Tel: 01902 451733 Fax: 01902 452256 Email: sales@steelway.co.uk www.steelway.co.uk

P O S T S

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Lamp Posts
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L A M P

Lanterns are available to be powered by electric or oil Produced using quality material and traditional techniques in order to accurately reproduce authentic solutions Number of ornate lampposts available ranging from the highly ornate stubby lamppost which is made up of 17 individual castings to the 16 yard type lamp post

Whilst we have a number of patterns to provide copies of historic lamp posts, our range is constantly growing as clients diverse needs evolve to fruition. Similarly our schemes often include the lighting itself and as such we have produced patterns and tooling in order to accurately replicate a variety of lanterns with authenticity being a key principal.

Benches
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Quality timber used for benches Cast iron elements produced These products are currently in use in a number of locations on the national railway network and form part of some national award winning schemes

Currently we produce 2 types of GWR benches, Edwardian and Art Deco, These are available in a variety of different lengths and in a variety of authentic colours. We have the capability of producing traditional railway benches of all constituent railway company origins.

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SIGNAGE
Tel: 01902 451733 Fax: 01902 452256 Email: sales@steelway.co.uk www.steelway.co.uk

Signage
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Innovation reducing maintenance and increasing longevity of product life. Satisfying sensitive requirements on listed structures or within a conservation area. Enhancing the aesthetics of station buildings by encompassing period design

Steelway have the capability of accurately replicating traditional railway signage, using the finest quality materials of their respective kinds, and using appropriate moldings and joinery techniques together with authentic fonts and colours. Applying innovative production techniques we are able to reproduce traditional products utilising modern materials with the benefits of long lasting modern finishes.

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E X T E R N A L

S I G N A G E

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S T R U C T U R E S

BESPOKE HERITAGE STRUCTURES


Tel: 01902 451733 Fax: 01902 452256 Email: sales@steelway.co.uk www.steelway.co.uk

Bespoke Structures
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B E S P O K E

For any project that requires an authentic scheme but with an awareness of the long term maintenance costs Steelway have a portfolio of products that can be manufactured in cast iron, mild steel, stainless steel, aluminium and GRP We have an enviable record of National Awards which include the grade II* listed Moor Street Station in Birmingham, the restoration of Minehead turntable and the National Railway Heritage award of the year Our involvement in these projects has ranged from the production of replica riveted canopy structures, replica Victorian railings schemes and the reproduction of historic railway signage We Link-Up approval with proof Other speciality projects include work for Chiltern Railways, 1st Great Western Railways, Severn Valley Railway and West Somerset together with others

Steelway's expertise includes bespoke metal structures and specialist fabrication with 3D design capabilities allowing for bespoke designs as required by the customer. The metal structures be it a canopy, turntable or station concourse, can be utilised in many different ways and by using up to date fabrication & jointing technology, we can replicate fabricated metal structures of a riveted construction. The skills have been fully utilised at Moor Street station, Birmingham. The station was fully restored to its original Edwardian, Great Western Railways design.

H E R I T A G E

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REFURB AND REPLICATION


Tel: 01902 451733 Fax: 01902 452256 Email: sales@steelway.co.uk www.steelway.co.uk

Refurb & Replication


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Steelway rail involvement dates back to the early 1930s Historical details thoroughly researched and applied to aid authenticity. Replica ironmongery using traditional techniques Modern finishes providing product longevity Replica riveted products Authentic colours Recreated cast iron products Innovative solutions National award winning projects PTS trained installation operatives We can offer a compete package design elements, castings, glazing, timber elements and full installation

At a location in Buckinghamshire a client owned a listed corrugated pagoda which was not only sadly neglected but additionally seriously distorted through fire damage! All wasted steelwork was either restored or recreated whilst the modern door was replaced completely with a faithful replica of the original long lost door leaf. The whole unit was authentically reclad with 3" pitch iron suitably protected with a galvanized finish and finally polyester powder painted in authentic GWR colours. The contract included the provision of all missing features including barge boards and cast iron gutters and for the relocating on its original site - the project was short listed for a National Heritage award.

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At Birminghams listed Bordersly Viaduct the need arose to replace a life expired bridge span. Network Rails requirements were to do so using a concrete structure however this was not acceptable to the planning authorities. Steelway consequently created a steel facia beam incorporating all appropriate authentic replica riveted detail to accurately mimic an original structure. The 27m x 5.4m assembly was delivered to site in a hot dipped galvanised form in preparation for a full specification painting process, in authentic colours and for installation by Steelway.

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R E P L I C A T I O N

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S T A T I O N

HERITAGE PROJECTS
Tel: 01902 451733 Fax: 01902 452256 Email: sales@steelway.co.uk www.steelway.co.uk

B I R M I N G H A M

M O O R

S T R E E T

Birmingham - Moor Street Station


Steelways involvement in the 2002 restoration of the Grade II listed Moor Street Station in Birmingham was to be the beginning of the creating of new opportunities for both Steelway and for clients alike. With increasing demand for refurbishment and in particular replica and restoration work across the network we have the ability to replicate design concepts from drawings that often date back to the early Victorian age. Clearly a proven track record in engineering was part of the clients belief in Steelway and backed up with Link-Up approval with proof were all important parts of the equation. The client had great ambitions and wanted his derelict site to win national accolades for the transformation that was to come. There would be no instances where inappropriate 'off the shelf' items would be acceptable and with the Steelway approach clients satisfaction is paramount. Added to all of this we were aware of the real world where the need to work within budgets and also to a programme is essential. The result was a national award winning restored and enhanced station fit for the 21st century but with all the qualities of a bygone age. Our work commenced on site almost a decade ago and our involvement in the ongoing development there continues to this day. In the intervening years our reputation has grown and the scope of our own activities on other historic sites have continued to trail blaze, resulting in many more award winning projects throughout the country.

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HERITAGE PROJECTS
Tel: 01902 451733 Fax: 01902 452256 Email: sales@steelway.co.uk www.steelway.co.uk

Bath - Canopy
As part of a major retail scheme adjacent to Bath Spas historic railway station, Steelway were employed to recreate the long lost Porte Cochere which once graced the down-side station building. The challenge was to provide an authentic solution as far as was possible. From a 1920s photograph, together with site evidence, and combined with our historic knowledge of designs of the period, we were able to determine the dimensions of its projection and recreate the original appearance and details to a very exacting standard. The contract included the complete re-creation which took on board the replica riveted structure, patent glazing using glazing bars which emulated the 100 year old designs of Henry Hope & Sons together with all necessary timber and cast iron components. The project received part grant funding from Railway Heritage Trust.

Minehead - Railway turntable


Originally measuring 550 its home was Pwllheli in North Wales. With the demise of steam in the 1960s the turntable became redundant but was offered a possible new lease of life when rescued by the then infant West Somerset Railway. The turntable is the first GWR railway turntable to be extensively rebuilt and additionally is the only one to have been extended since the 1930s from its original 550 to 650 using genuine GWR modification drawings. The railway turntable which weighed in excess of fifty tonnes was transported in one piece and craned into position by Steelways installation teams. The railway turntable now forms the nucleus of a major visitors attraction based around West Somerset Railway Station in Minehead.

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Steelway is a leading engineering and fabrication company that specialises in the manufacture of steel, aluminium and GRP products. Our dedicated workforce prides itself on its professionalism, quality finish of our products produced and service and support provided to all our customers. We are experts in our field.

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Queensgate Works, Bilston Road, Wolverhampton, West Midlands WV2 2NJ Tel: 01902 451733 Fax: 01902 452256 Email: sales@steelway.co.uk www.steelway.co.uk

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