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Figure 29.1 Characteristics of a typical fusion weld zone in oxyfuel gas and arc welding. See also Figs. 27.16 and 28.14.
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Figure 29.2 Grain structure in (a) a deep weld (b) a shallow weld. Note that the grains in the solidified weld metal are perpendicular to the surface of the base metal. In a good weld, the solidification line at the center in the deep weld shown in (a) has grain migration, which develops uniform strength in the weld bead.
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Weld Beads
(a) (b)
Figure 29.3 (a) Weld bead (on a cold-rolled nickel strip) produced by a laser beam. (b) Microhardness profile across the weld bead. Note the lower hardness of the weld bead compared to the base metal. Source: IIT Research Institute.
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Corrosion
Figure 29.5 Intergranular corrosion of a 310-stainless-steel welded tube after exposure to a caustic solution. The weld line is at the center of the photograph. Scanning electron micrograph at 20 X. Source: Courtesy of B. R. Jack, Allegheny Ludlum Steel Corp.
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Incomplete Fusion
Figure 29.6 Low-quality weld beads, the result of incomplete fusion. Source: American Welding Society.
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Figure 29.10 Distortion of parts after welding: (a) butt joints; (b) fillet welds. Distortion is caused by differential thermal expansion and contraction of different parts of the welded assembly.
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Low-alloy steel
Stainless steel
Cast iron
Thickness S I M T S I M T S I M T I M T S I M T
x x x
x x x x x x x
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x x x x x x x x x x x x
x x
x x
x x
x x
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Thickness
SSheet: up to 3 mm in.B IIntermediate: 3 to 6 mm A in.B MMedium: 6 to 19 mm A in.B TThick: 19 mm A in. B and up
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Destructive Techniques
Figure 29.12 Two types of specimens for tension-shear testing of welded joints.
Figure 29.13 (a) Wrap-around bend test method. (b) Three-point bending of welded specimens--see also Fig. 2.11.
Kalpakjian Schmid Manufacturing Engineering and Technology 2001 Prentice-Hall Page 29-16
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Figure 29.17
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