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Ordering Information
Your ASI Customer Number:
_________
If you know your account number, it will be faster for us to serve you.
By E-mail
info@hplc-asi.com
We will send an order confirmation within 24 hours by e-mail.
A list of US distributors is available on our web site. www.hplc-asi.com Our standard shipping service is UPS Blue unless otherwise specified.
Customer Service
To place an order, request price and availability, delivery status, or to obtain RA# and all other inquiries, contact us.
Please provide account number and expiration date when you place an order.
Return Policy
A return authorization number (RA#) must be obtained to return any item. There will be 15% restock charge on all returns unless the return is being requested due to shipping error or damage claim.
Table of Contents
Ordering Information......................................................... Whats New ......................................................................... About ASI ............................................................................ 2 4 6
QuickSplitTM ASI Flow Splitters ........................................ 8 QuickSplit Fixed Flow Splitters........................................ 11 QuickSplit Makeup-Flow Splitter Manifolds ..................... 22 QuickSplit Adjustable Flow Splitters ............................... 24 PrimeLineTM ASI Syringe Pumps ...................................... 32 PrimeLineTM ASI HPLC Pumps .......................................... 33 HyperShearTM ASI HPLC Mixers ........................................ 42 HyperShear Static Mixers ............................................... 44 HyperShear Dynamic Mixers .......................................... 64 ASI Post Column Reactor .................................................. 65 FlatLineTM ASI Pulse Damper............................................. 68 PrimeLineTM ASI Replacement Parts for HPLC Pumps ... 70 Self-priming Check Valves .............................................. 72 Replacement Piston Seals .............................................. 74 Replacement Pistons ...................................................... 75 Parts by Pump Brand ..................................................... 76 Installing ASI Check Valves ............................................ 125 Maintenance and Trouble Shooting Tips ......................... 126 Trouble Shooting Guide .................................................. 129 ASI HPLC Accessories ...................................................... 133 In-Line Check Valves ...................................................... 134 Reference Manual for HPLC ........................................... 134 Fittings and Unions ......................................................... 135 Filters .............................................................................. 135 Tubing ............................................................................. 137 High Pressure Metering Valve ........................................ 137
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Whats New
QuickSplitTM Flow Splitters
Fixed Splitters
Now Available for Prep Range 30 mL - 200 mL/min. Input Flow High-Rrep Rrange 200 mL - 1 L/min. Input Flow
Page 15
Adjustable Splitters
Now Available for Prep Range 100 mL - 1 L/min. Input Flow
Page 27
10 L/min. Gradients
Page 33
Whats New
HyperShearTM HPLC Mixers
Static Mixers
Now Available for Stainless Steel & Biocompatible PEEK Combo Micro Series 1 L - 100 L
Page 56
High Pressure SS Static Mixers are available for Micro Flow, Low Flow, Analytical Flow, High Flow and Combo Micro series
Page 32
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About ASI
ASI manufactures a broad range of instruments and components for High Pressure Liquid Chromatography (HPLC). While some of our products may appear rather routine at first glance, ASI instruments and components incorporate technology which is totally unique in the industry. The approach to product development at ASI has always been to build a better mouse trap to solve some of the most vexing problems that chromatographers face. Our solutions include: PrimeLineTM Self-priming Check Valves, HPLC Pumps and Syringe Pumps and HyperShearTM Static and Dynamic Mixers and FlatLineTM Damper, and fluid resistor based QuickSplitTM Fixed, Adjustable Flow Splitters and Makeup-Flow Splitter Manifolds. Whatever the product, the final test is customer satisfaction, so we go to great lengths to insure all ASI products work as advertised.
We can also apply our engineering and manufacturing expertise to develop custom products to meet your specific needs. ASI has worked with, and designed OEM products for most major HPLC manufacturers. Please let us know if we can provide components or subassemblies for your next HPLC project.
Engineering Expertise
If the design is not correct to begin with, then even the best manufacturing capability in the world can do no more than produce a well made product that doesnt work. At ASI, we apply a rigorous engineering analysis to our products before they go to the prototype stage. For our check valves, this entails stress and deflection analysis of critical components such as the seat, gaskets, and valve casing. A fluid flow analysis is then performed to make certain that the pressure drop across the valve is within proper limits. Finally, a tolerance study is performed on the design to insure that the parts fit together (it is here where 90 % of all designs fail!).
Once the prototype is built, we test it to verify that the performance matches the theory. Next, we build several production-like units that allow us to prove manufacturability, reliability, and most important of all, the consistency of the product performance and reliability over the specified range of manufacturing tolerances.
About ASI
Manufacturing Capabilities
Good design is the essential starting point for performance and reliability, but a good design is useless without the manufacturing capability to execute it properly. For this reason, we have invested much time and money into our computer controlled machining centers, inspection equipment, and the experts to set up and operate this equipment properly.
Many of our products are manufactured with dimensional tolerances that are equal to 1/50 of the diameter of human hair. While these tolerances are often tighter than our designs dictate, we believe that the resulting improvement in reliability and performance is well worth the added cost in manufacturing.
But even with all this inspection, we know were not perfect, so every mixer assembly or check valve that we ship is first subjected to a final test to prove that it performs properly under pressure.
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QuickSplit
TM
Flow Splitters
QuickSplit
TM
Flow Splitters
The ASI QuickSplit Flow Splitter is very elegant in its simplicity. Split ratios are created by two or more fluid resistors that form a parallel flow path. QuickSplit Flow Splitters are available with a fixed or adjustable split ratio. Interchangeable fluid resistors make it easy to change split ratios quickly, eliminating tedious adjustments to capillary tubing. The technology can be applied to all applications where a controlled, reproducible split ratio is required including LC/MS, flow fractionation, pre/post-column flow splitting mass directed fraction collection, and capillary chromatography. ASI QuickSplit Flow Splitters come in flow rate ranges which make them compatible with micro, analytical, semi-preparative and preparative inlet flows.
Table of Contents
QuickSplit Fixed Flow Splitters............................................. Post-Column Applications Binary Fixed Flow Splitters .............................................. Analytical ................................................................... Semi-Preparative ...................................................... Preparative ............................................................... High-Preparative ....................................................... Performance Data ..................................................... Multiport Fixed Flow Splitters .......................................... Analytical ................................................................... Semi-Preparative ...................................................... Pre-Column Applications Binary Fixed Flow Splitters .............................................. Analytical ................................................................... Fixed FS/Makeup-Flow Splitter Accessories ..................
11 12 13 14 15 15 16 17 18 18 19 20 21
QuickSplit Makeup-Flow Splitter Manifolds ........................ 22 QuickSplit Adjustable Flow Splitters.................................... Post-Column Applications Analytical ................................................................... Semi-Preparative ...................................................... Preparative ............................................................... Selection Charts ....................................................... Pre-Column Applications Analytical ................................................................... Adjustable Flow Splitter Accessories .............................
24 26 27 27 28 30 31
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QuickSplit
TM
Flow Splitters
Add QuickSplit TM
Injector HPLC Column
210987654321 210987654321 210987654321
Post-Column
Detector A B
here
Mobile Phase
HPLC Pump
Add QuickSplit TM
Pre-Column Detector A HPLC Column A Injector
210987654321 10987654321 210987654321 210987654321 2
here
Waste
10
Mobile Phase
HPLC Pump
QuickSplit Fixed Flow Splitters provide a fixed split ratio with extremely low dead volume. Delay volume on the low flow rate side is as low as 100 nanoliters depending upon the resistor cartridge selected. The split ratio is not affected by changes in solvent viscosity or pressure, and is extremely stable and reproducible. The interchangeable fluid resistors are available in a wide range of values which make it possible to create split ratios from 1:1 to as high as 20,000:1.
The flow path of the QuickSplit Fixed Flow Splitter contains two fluid resistors that form a parallel flow path. Both low and high flow rate streams pass through fixed resistor cartridges. The ratio of these two resistors creates the split ratio. To understand how the QuickSplit Fixed Flow Splitter works it helps to look at a diagram, figure 1, of the fluid resistors in relation to the flow paths and how a split ratio is calculated. Figure 1. Schematic flow diagram of the QuickSplit Fixed Flow Splitter
Low Flow Rate - Q2 Resistor - L2 Input Flow - Q High Flow Rate - Q1 Resistor - L1 L1 = Fixed fluid resistor (resistance value varies depending on cartridge rating) L2 = Fixed fluid resistor (resistance value varies depending on cartridge rating) R = Split ratio = Q1/Q2 = Resistance ratio = L2/L1
Since the flow rate is indirectly proportional to resistance, changing the resistance in either flow path results in a change to the split ratio. Changing resistance is accomplished by exchanging the fixed fluid resistor cartridges with a resistor set that has different resistor ratings. The QuickSplit Fixed Flow Splitter is shipped with resistors installed that deliver the nominal stated split ratio. The split ratios have a tolerance range of +/- 10 %. The exact split ratio is measured at ASI and is stated on the certificate shipped with the splitter. The input flow rate can be adjusted to compensate for the tolerance in split ratios. For instance, a 10 % increase in input flow rate will result in a 10 % increase in flow at both the low and high flow channels. Flow rate and viscosity changes will change the backpressure generated by the splitter, but will not affect the actual split ratio. The QuickSplit Fixed Flow Splitter is shipped configured for either post-column or pre-column applications.
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Post-Column Applications
Post-column splitting is fairly straight forward. Devices contribute to chromatographic dispersion so care must be given to connecting tubing and fittings, especially at low flow rates. The pressure drop specification for all input flow ranges is 500 PSI with water at the corresponding inlet flow rate respectively. To assure a maximum pressure drop of 500 PSI across the splitter, please specify the inlet flow when the splitter is ordered. Splitters are shipped complete with fluid resistors installed.
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Does not come with mounting bracket, please see page 21 for mounting bracket order information.
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Does not come with mounting bracket. Mounting bracket is not available.
* Flow rates higher than 1.0 mL/min. can be used, but may result in a higher pressure drop across the splitter. ** Flow rates higher than 20.0 mL/min. can be used, but may result in a higher pressure drop across the splitter.
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Does not come with mounting bracket. Mounting bracket is not available.
Does not come with mounting bracket, please see page 21 for mounting bracket order information.
* Flow rates higher than the specified inlet flow rate can be used, but may result in a higher pressure drop across the splitter.
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15
25
1200
200
0 5 10 20 30 40 50 60 70 80 90 95
Conditions:
Splitter 620-PO10-CS Split Ratio 15:1 Inlet Flow 400L/min.
% ACN LF SR PSI
25
20
Split Ratio
15
10
0 1 2 3 4 5 6
Conditions:
Splitter 620-PO10-CS Split Ratio 15:1 Inlet Flow 400L/min.
90%H20/10%IPA
50%H20/50%IPA
10%H20/90%IPA
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PSI
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ASI Par t Number Split Ratio = Split Ratio = Custom Custom 630-PO10-CS 640-PO10-CS
* Flow rates higher than 1.0 mL/min. can be used, but may result in a higher pressure drop across the splitter. ** Flow rates higher than 20.0 mL/min. can be used, but may result in a higher pressure drop across the splitter.
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Pre-Column Applications
Pre-column splitting is used for micro, capillary, and nano HPLC applications, where the flow from the pump is split from analytical flow rates down to microliter or nanoliter flows. It is important to note that even though the split ratio created by the splitter valve will remain constant, the split ratio will change when a HPLC column is installed. This is due to the added resistance on the low flow rate channel from the HPLC column. This added resistance must be factored in to make sure the fluid resistors selected for the flow splitter provide the correct split ratio. Please contact ASI if you need assistance. Splitters are shipped complete with fluid resistors installed. When ordering a pre-column flow splitter please provide ASI with the column flow rate and back pressure. If the inlet flow rate or column pressure specification is not provided, ASI will configure pre-column flow splitters assuming a 0.5 mL/min. splitter inlet flow rate and a pressure drop across the column of 1,500 PSI. Adjustments to the low flow rate channel can be made by increasing or decreasing the splitter inlet flow rate.
Please consider Pre-column Adjustable Flow Splitters on page 30 when you need more than one split ratio.
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Does not come with mounting bracket, please see page 21 for mounting bracket order information.
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Fixed FS - Semi-Prep Range 620-23-0125-10 Makeup-Flow Splitter, Inlet Por t - for 620-PO90-02, 04 Fixed FS - Prep Range Makeup-Flow Splitter, Inlet Por t - for 620-PO90-03 Fixed FS - Prep Range Makeup-Flow Splitter, Inlet Por t - for 620-PO90-03 Fixed FS - High-Prep Range Fixed FS - Analytical Range Fixed FS - High-Prep Range 620-23-0188-10
620-23-0188-20
Capillary Resistor
Description Capillary Resistor Custom ASI Par t Number 620-PR00-CP
Flow Rate Range 10 L/min. to 100 L/min. interfaces to 1/16 OD PEEK tubing Flow Rate Range 25 L/min. to 500 L/min. interfaces to 1/16 OD PEEK tubing
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Makeup Inlet
22
3210987654321 3210987654321 3210987654321 3210987654321 3210987654321 3210987654321 3210987654321 3210987654321 3210987654321 3210987654321 3210987654321 3210987654321 3210987654321 3210987654321 3210987654321 21 21 3210987654321 213210987654321 321098765432 1 3210987654321 3210987654321 3210987654321
Delay Coil
R1
R2
$ $
Mobile Phase
Add QuickSplit TM
Inlet
Delay Coil
Fraction Collector
Makeup-Flow Inlet
Detector A B
Mobile Phase
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Since the flow rate is indirectly proportional to resistance, changing the resistance in either flow path results in a change to the split ratio. Changing resistance is accomplished by adjusting the metering valve on the high flow rate channel or exchanging the fixed fluid resistor cartridge in the low flow rate channel with a resistor cartridge which has a different resistance rating. Adjusting the metering valve is analogous to changing the capillary tubing length or diameter on conventional tee type flow splitters. The QuickSplit Adjustable Flow Splitter has a convenient mounting bracket and hand adjustment knob to control the split ratio. A calibrated indicator rod tracks the split ratio setting and each splitter is shipped with calibration data. Split ratios are not affected by changes in solvent viscosities or pressure, which makes this product suitable for gradient applications as well as isocratic. The QuickSplit Adjustable Flow Splitter is shipped configured for either post-column or pre-column applications.
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I SA ASI
R E T TI LP S WO L F E L BA T SUJDA I SA
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Post-Column Applications
Post-column splitting is fairly straight forward. Like pre-column flow splitting, any significant additional pressure (resistance) down stream from the splitter may affect the split ratio. Post-column devices also contribute to chromatographic dispersion so care must given to connecting tubing and fittings, especially at low flow rates. Use the back pressure vs split ratio chart on page 28 and 29 to select a QuickSplit Adjustable Flow Splitter that will provide the desired split ratio range and back pressure. These charts correspond to several flow rates and solvent systems. The back pressure is directly proportional to flow rate and viscosity. The back pressure estimates on these charts only apply to post-column applications. Splitters are shipped complete with the resistor cartridge installed. To assure optimum pressure drop across the splitter, please specify the inlet flow when the splitter is ordered.
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Preparative Splitters
Prep range, 40 mL/min. to 1,000 mL/min. input flow
Description Preparative Adjustable Flow Splitter, Post-Column, Input Flow Range: 40 - 125 mL/min. Preparative Adjustable Flow Splitter, Post-Column, Input Flow Range: 75 - 200 mL/min. Preparative Adjustable Flow Splitter, Post-Column, Input Flow Range: 100 - 1,000 mL/min. Split Ratio Range Custom Custom Custom ASI Par t Number 600-PO30-CS 600-PO40-CS 600-PO60-CS
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10000
600-PO10-03
600-PO10-01
1000
100
600-PO10-06
600-PO10-04
Back pressure vs Split ratio for water at 20 mL/min. 600-PO20 Semi-prep range
10000
600-PO20-01
600-PO20-00
1000
100
600-PO20-03 600-PO20-02
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1000
600-PO10-03
600-PO10-01
100
10
600-PO10-06 600-PO10-04
Back pressure vs Split ratio for 50/50 ACN/water at 0.5 mL/min. 600-PO10 Analytical range
10000
600-PO10-03
600-PO10-01
100
10
600-PO10-06
600-PO10-04
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Pre-Column Applications
Pre-column splitting is used for micro, capillary, and nano HPLC applications, where the flow from the pump is split from analytical flow rates down to microliter or nanoliter flows. It is important to note that even though the split ratio created by the splitter valve will remain constant, the split ratio will change when a HPLC column is installed. This is due to the added resistance on the low flow rate channel from the HPLC column. This added resistance must be factored in to make sure the fluid resistor selected for the flow splitter provides the correct split ratio. Please contact ASI if you need assistance. The charts on page 28 and 29 only estimate the pressure drop across the splitter for post column applications and do not include the HPLC column back pressure. Splitters are shipped complete with the resistor cartridge installed. When ordering a pre-column flow splitter, please provide ASI with the column flow rate and back pressure. If the inlet flow rate or column pressure specification is not provided, ASI will configure pre-column flow splitters assuming a 0.5 mL/min. inlet flow rate and a pressure drop across the column of 1,500 PSI.
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Capillary Resistor
Description Capillary Resistor Custom ASI Par t Number 600-PR00-CP
Flow Rate Range 10 L/min. to 100 L/min. interfaces to 1/16 OD PEEK tubing Flow Rate Range 25 L/min. to 500 L/min. interfaces to 1/16 OD PEEK tubing
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Syringe Pumps
TM
0.900 mL
32
PrimeLine
Isocratic Model 501
TM
HPLC Pumps
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Features
Self-priming The pump will prime itself with any solvent and at any flow rate. Turn on the pump and open the purge valve, the pump will prime itself even from a completely dry start. You will never need to use syringes to prime it. Patented Floating Pump Seal The seal actually floats so that it is always perfectly aligned with the piston. Our tests have proved that the average life with this new patented design is more than 5,000 hours of continuous operation at 6,000 PSI and 10 mL/min. with pure water. Micro, Analytical, Semi-Prep, and Prep Pump Heads
Pump Head Micro Head: Analytical Head: Semi-Prep Head: Prep Head: Flow Rate Range 0.5 L/min. to 4 mL/min. 1.0 L/min. to 10 mL/min. 0.050 mL/min. to 20 mL/min. 0.100 mL/min. to 80 mL/min. Pressure Rating 6,000 PSI Max 6,000 PSI Max 2,500 PSI Max 1,000 PSI Max
Intuitive Software Control The control is designed with dedicated keys that allow even a novice to turn on the pump and create methods. An easy to read 4-line x 20-character LCD display allows the user to monitor several pump parameters from the same screen. The model 501 can be controlled from its own keypad or from a Model 500 gradient controller. When configured as a gradient HPLC system users can program and store up to 60 methods with 20 lines each. Methods may be linked or run independently. Solvent Compressibility Compensation The user may select from several different solvents from the on board library. The control automatically compensates for compressibility of the selected solvent. Easy Maintenance All user serviceable components are easily accessed from the front panel. Once the head assembly is removed, the pistons and seals can be replaced quickly and easily without the use of tools. Pressure Sensor Bonded strain gage with flow through design and digital output Prime/Purge Assembly Allows for quick and easy solvent change
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Specifications
Accuracy: +/- 1 % or +/- 2 L/min. whichever is greater +/- 1 % or +/- 1 L/min. whichever is greater (Micro) Precision: 0.25 % from 0.1 mL/min. to 10 mL/min. at 20 degrees C 0.25 % from 0.05 mL/min. to 4 mL/min. at 20 degrees C (Micro) Pulsation: <1.0% D P/P at >1,000 PSI Dimensions: 10-1/4 W x 14 D x 6-1/2 H Weight: 16 lbs. (7.3 kg) Power input: 85 to 264 VAC, 47 to 63 Hz, 60 watts
Model 500
The Model 500 has been designed to convert the Model 501 from an isocratic pump to a gradient HPLC system. Full operation and gradient control programming is achieved through the keypad on the front panel of the Model 500. The Model 500 includes a high pressure integral static mixer, connecting tubing, and all the accessories necessary to quickly convert the Model 501 to gradient operation.
Specifications
Accuracy: +/- 1 % or +/- 2 L/min. whichever is greater +/- 1 % or +/- 1 L/min. whichever is greater (Micro) Precision: 0.25 % from 0.1 mL/min. to 10 mL/min. at 20 degrees C 0.25 % from 0.05 mL/min. to 4 mL/min. at 20 degrees C (Micro) Pulsation: <1.0% D P/P at >1,000 PSI Programming: 60 methods with 20 lines each, methods can be linked to create complex gradient programs. Remote Start/Stop: Controlled by external contact closure Dimensions: 10-1/4 W x 14 D x 6-1/2 H Weight: 16 lbs. (7.3 kg) Power input: 85 to 264 VAC, 47 to 63 Hz, 60 watts
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Specifications
Programming Control: Gradient Profile: Number of Programmable Files: Maximum Program Steps: Maximum Time per Step: Remote Control: Concentration Range Setting: Flow Rate Accuracy: Gradient Flow Rate Settings: Alphanumeric keypad Step and linear profiles at multiple levels 20 files with the ability to link programs 20 650 minutes in 0.1 steps Contact closure and RS232 0-100% in 1.0% steps See pump specifications previous page 10 L/min. to 2.0 mL/min. (Micro) 100 L/min. to 10.0 mL/min.
Linear Profile
Step Profile
0
-1 10 20 30 40 50 60 70
Minutes
Minutes
HPLC System Configuration: ASI Model 500G Micro Head Detection: UV214 Mixer: ASI HyperShear In-line 25L
HPLC Conditions: MP: A = H2O, B = H2O doped with 0.05% red dye Flow Rate: 50L/min. Step Gradient: 0 to 100% B in 60 min., 10% steps Linear Gradient: Same, 4 min. T0 hold
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mVolts
10.0
7.5
5.0
2.5
0.0
-0.8 1 2 3 4 5 6 7
Minutes
Minutes
HPLC System Configuration: ASI Model 500G Micro Head Detection: UV214 Mixer: ASI HyperShear In-line 150L
m Volts
HPLC Conditions: MP: A = H2O, B = H2O doped with 0.05% red dye Flow Rate: 200L/min. Isocratic 35% B Sample: Methyl and Ethyl Parabens
mVolts
1.50
1.00
0.75
0.50
0.25 5 10 15 20 25 30
Minutes
Minutes
HPLC System Configuration: ASI Model 500G Micro Head Detection: UV214 Mixer: ASI HyperShear In-line 25L
HPLC Conditions: MP: A = H2O, B = H2O doped with 0.05% red dye Flow Rate: 20L/min. Gradient 5 to 95% B in 20 min. Sample: Methyl and Ethyl Parabens
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38
Pump Head
Pistons
Spring Housing
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* Please specify your local required line voltage for the above items Spring Housing/Pump Head Assembly Wash Seal Kit, Isocratic Wash Seal Kit, Gradient Wash Seal Assembly, 2/Pack Wash Seal Assembly, 10/Pack Solvent Inlet Line Assembly Transfer Tube Interconnect Tube Cross Over Tube Static Mixer 150 L Static Mixer 250 L Injection Valve Mounting Bracket Injection Valve 7725i Pressure Tansducer Stainless Steel Nuts 10/32, 10/Pack Stainless Steel Ferrules, 10/Pack Finger tight Fittings 10/32, 10/Pack Piston Seal Assembly, Teflon 2/Pack Piston Seal Assembly, UHMW 2/Pack Piston Seal Assembly, Teflon 10/Pack Piston Seal Assembly, UHMW 10/Pack Piston Seal Wiper, 2 mL Ceramic Piston Inlet Housing Outlet Housing Inlet/Outlet Car tridge Solvent Filters, 10 micron, 5/Pack A500-1000 A500-1023K A500-1033K A500-1023-02 A500-1023-10 500-2135-01 500-1280-01 500-1285-01 500-3112-01 412-0150 420-0250 500-2117 A500-1016 A500-4012 900-0622 910-0622 800-0631 A500-1009-T-2 A500-1009-U-2 A500-1009-T-10 A500-1009-U-10 500-1127-02 A500-1117 500-1131 500-1132 A500-1133 850-0621
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ASI HPLC Pumps PrimeLineTM HPLC Pumps & Replacement Parts continued
Analytical HPLC Pumps
Description Model 501 Model 500 Model 500G Gradient System Par t Number 501-0000 500-0000 500G-0000
* Please specify your local required line voltage for the above items Spring Housing/Pump Head Assembly Wash Seal Kit, Isocratic Wash Seal Kit, Gradient Wash Seal Assembly, 2/Pack Wash Seal Assembly, 10/Pack Solvent Inlet Line Assembly Transfer Tube Interconnect Tube Cross Over Tube Static Mixer 500 L Static Mixer 350 L (standard) Mixer Adapter Injection Valve Mounting Bracket Injection Valve 7725i Pressure Tansducer Stainless Steel Nuts 10/32, 10/Pack Stainless Steel Ferrules, 10/Pack Finger tight Fittings 10/32, 10/Pack Piston Seal Assembly, Teflon 2/Pack Piston Seal Assembly, UHMW 2/Pack Piston Seal Assembly, Teflon 10/Pack Piston Seal Assembly, UHMW 10/Pack Piston Seal Wiper, 10 mL Sapphire Piston Inlet Housing Outlet Housing Inlet/Outlet Car tridge Solvent Filters, 10 micron, 5/Pack A500-1001 A500-1005K A500-1015K A500-1005-02 A500-1005-10 500-2135-01 500-1280-01 500-1285-01 500-3112-01 420-0500 420-0350 500-3111 500-2117 A500-1016 A500-4012 900-0622 910-0622 800-0631 A500-1006-T-2 A500-1006-U-2 A500-1006-T-10 A500-1006-U-10 500-1127-10 A500-1004 500-1167 500-1196 A500-1050 850-0621
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HyperShear
TM
HPLC Mixers
42
HyperShear
TM
HPLC Mixers
ASI manufactures a wide range of Mixers to solve the most demanding HPLC mixing problems. ASI HyperShear HPLC Mixers incorporate a highly efficient cross-flow shearing mechanism which produces vortex shear mixing over a wide flow range. This mixing technology typically delivers between 25 % to 200 % better mixing efficiency compared to conventional stir bar or tortuous path mixers. HyperShear HPLC Mixers are available in both static and dynamic formats with volumes ranging from 0.5 L to 1.5 mL. Most mixers are available in biocompatible PEEK.
Conditions: Gradient Program: CH3CN/H2O = 50/50 --> (15 min.) 90/10 Flow Rate: 0.1mL/min. Temp.: 40C Sample Size: 1L Sample: Solvent front Detection Wavelength: 254nm
Table of Contents
HyperShear Static Mixers Micro Flow Series, Mixing Volumes 0.5 L to 25 L .................. 44 Low Flow Series, Mixing Volumes 50 L to 250 L ................... 48 Analytical Flow Series, Mixing Volumes 350 L and 500 L ...... 52 High Flow Series, Mixing Volumes 800 L to 1.5 mL ................ 54 Combo Micro Series, Mixing Volumes 1 L to 100 L ............... 56 Static Mixer Application Notes .............................................. 58 Comparison Data - LEE, Agilent & Shimadzu ....................... 60 HyperShear Dynamic Mixers ....................................................... 64
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Static Mixers
In-Line Assemblies
Port Size: 10-32 CPI ( Standard HPLC Fittings for 1/16 Tube)
44
Static Mixers
Binary Tee Complete Assembly - Cartridge and Housing
Description Binary Tee Mixer Assembly SS 0.5 L Binary Tee Mixer Assembly SS 1 L Binary Tee Mixer Assembly SS 2 L Binary Tee Mixer Assembly SS 5 L Binary Tee Mixer Assembly SS 10 L Binary Tee Mixer Assembly SS 25 L ASI Part Number 402-000.5 402-0001 402-0002 402-0005 402-0010 402-0025
Binary/Ternary Assemblies Port Size: 10-32 CPI FLOWLOCK OUTPUT PORTS (TWO OR THREE)
Cartridges / Housings
Description Mixer Car tridge SS 0.5 L Mixer Car tridge SS 1 L Mixer Car tridge SS 2 L Mixer Car tridge SS 5 L Mixer Car tridge SS 10 L Mixer Car tridge SS 25 L In-Line Micro Flow Series SS Housing Binary Tee Micro Flow Series SS Housing Ternary Tee Micro Flow Series SS Housing ASI Par t Number 400-000.5 400-0001 400-0002 400-0005 400-0010 400-0025 401-0000 402-0000 403-0000
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Static Mixers
Port Size: 10-32 CPI ( Standard HPLC Fittings for 1/16 Tube)
AS I
FLOWLOCK INPUT / OUTPUT ONE EACH END 0.5L, 1L, 2L, 5L, 10L or 25L Cartridge
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Static Mixers
Binary Tee Complete Assembly - Cartridge and Housing
Description Binary Tee Mixer Assembly PEEK 0.5 L Binary Tee Mixer Assembly PEEK 1 L Binary Tee Mixer Assembly PEEK 2 L Binary Tee Mixer Assembly PEEK 5 L Binary Tee Mixer Assembly PEEK 10 L Binary Tee Mixer Assembly PEEK 25 L ASI Par t Number 402-000.5B 402-0001B 402-0002B 402-0005B 402-0010B 402-0025B
AS I
Cartridges / Housings
Description Mixer Car tridge PEEK 0.5 L Mixer Car tridge PEEK 1 L Mixer Car tridge PEEK 2 L Mixer Car tridge PEEK 5 L Mixer Car tridge PEEK 10 L Mixer Car tridge PEEK 25 L In-Line Micro Flow Series PEEK Housing Binary Tee Micro Flow Series PEEK Housing Ternary Tee Micro Flow Series PEEK Housing ASI Par t Number 400-000.5B 400-0001B 400-0002B 400-0005B 400-0010B 400-0025B 401-0000B 402-0000B 403-0000B
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Static Mixers
Port Size: 10-32 CPI ( Standard HPLC Fittings for 1/16 Tube)
48
Static Mixers
Binary Tee Complete Assembly - Cartridge and Housing
Description Binary Tee Mixer Assembly SS 50 L Binary Tee Mixer Assembly SS 150 L Binary Tee Mixer Assembly SS 250 L ASI Part Number 412-0050 412-0150 412-0250
Cartridges / Housings
Description Mixer Cartridge SS 50 L Mixer Cartridge SS 150 L Mixer Cartridge SS 250 L In-Line Low Flow Series SS Housing Binary Tee Low Flow Series SS Housing Ternary Tee Low Flow Series SS Housing ASI Part Number 410-0050 410-0150 410-0250 411-0000 412-0000 413-0000
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49
Static Mixers
Port Size: 10-32 CPI ( Standard HPLC Fittings for 1/16 Tube)
50
Static Mixers
Binary Tee Complete Assembly - Cartridge and Housing
Description Binary Tee Mixer Assembly PEEK 50 L Binary Tee Mixer Assembly PEEK 150 L Binary Tee Mixer Assembly PEEK 250 L ASI Part Number 412-0050B 412-0150B 412-0250B
ASI
Cartridges / Housings
Description Mixer Cartridge PEEK 50 L Mixer Cartridge PEEK 150 L Mixer Cartridge PEEK 250 L In-Line Low Flow Series PEEK Housing Binary Tee Low Flow Series PEEK Housing Ternary Tee Low Flow Series PEEK Housing ASI Part Number 410-0050B 410-0150B 410-0250B 411-0000B 412-0000B 413-0000B
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Static Mixers
In-Line Assemblies
Port Size: 10-32 CPI ( Standard HPLC Fittings for 1/16 Tube) 350L or 500L Cartridge
52
Static Mixers
Binary Complete Assembly, Stainless Steel - Cartridge and Housing
Description Binary Tee Mixer Assembly SS 350 L Binary Tee Mixer Assembly SS 500 L ASI Part Number 422-0350 422-0500
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53
Static Mixers
In-Line Assemblies
Port Size: 10-32 CPI ( Standard HPLC Fittings for 1/16 Tube)
800uL, 1.0mL OR 1.5mL CARTRIDGE or 1.5mL Cartridge 800L, 1.0mL
ASI ASI
2.68
1.43
54
Static Mixers
Binary Complete Assembly, Stainless Steel - Cartridge and Housing
Description Binary Tee Mixer Assembly SS 800 L Binary Tee Mixer Assembly SS 1.0 mL Binary Tee Mixer Assembly SS 1.5 mL ASI Part Number 432-0800 432-1000 432-1500
Binary/Ternary Assemblies Port Size: 10-32 CPI 800uL, 1.0mL OR 1.5mL CARTRIDGE or 1.5mL Cartridge 800L, 1.0mL
ASI ASI
2.60
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Static Mixers
Order Instruction
You can choose any 2, 3 or 4 cartridge combination from 0.5 L, 1 L, 2 L, 5 L, 10 L and 25 L mixer cartridges to create the desired volume to fit your application. The minimum volume you can create will be 2 x 0.5 L cartridge combination and the maximum volume will be 4 x 25 L cartridge combination. You will be able to create almost the exact volume you need within that range. Example) For a 4 mixer assembly if you choose 1 x 5 L, 1 x 10 L and 2 x 25 L combination, you will get 65 L volume mixer. You can specify as below when you order: In-Line Complete Assembly SS: 491-0.5-10-25-25 In-Line Complete Assembly PEEK: 491-0.5-10-25-25B
In-Line Assemblies Port Size: 10-32 CPI ( Standard HPLC Fittings for 1/16 Tube) FLOWLOCK INPUT / OUTPUT ONE EACH END
56
Static Mixers
In-Line Complete Assembly - 2, 3 or 4 Cartridge Combination and Housing Stainless Steel
Description In-Line Combo Micro 2 Mixer Assembly SS In-Line Combo Micro 3 Mixer Assembly SS In-Line Combo Micro 4 Mixer Assembly SS ASI Par t Number 471-x-x 481-x-x-x 491-x-x-x-x
m Volts mVolts
-1
HPLC System Configuration: HPLC Conditions: ASI Model 500G Micro Head MP: A = H2O, B = H2O doped with 0.05% red dye Detection: UV214 Flow Rate: 50L/min. Gradient 0 to 100% B in 10% Steps Varian Star Data Acquisition
10 20 30 40 50 60 70
-2
Minutes Minutes
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Static Mixers
58
Static Mixers
Single-pump Low Pressure Mixing Gradient Systems
Linear Gradients
These systems generally require more mixing volume to perform linear gradients than multipump high pressure systems. The following will explain why this is the case. In a low pressure system the composition can only be changed once every pump stroke. Since the pump stroke volume of most pumps is 100 L, and it takes a mixer volume that is about 3 times the batch volume to provide adequate mixing, we need 350 L of mixer volume, at least, to do adequate mixing. More insoluble combinations may require even more mixing volume. In general, choose the largest size mixer cartridge that will still provide an acceptable delay volume. For most applications this will be at least 350 L.
Table 1.
Flow 0-5 5-10 10-20 20-150 150-500 500+ Mixer Cartridge Volume micro liter/min. 5 micro liter 10 25 50 150 250
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mVolts
-0.50 -0.75 -1.00 -1.25 -1.50
mVolts
-0.25 -0.50 -0.75 -1.00
C
Minutes
HPLC System Configuration: ASI Model 500G Gradient System ABI Model 785 UV/VIS @254 on-column Varian Star Data Acquisition
HPLC Conditions: MP: A = H2O, B = H2O/Acetone Flow Rate: 50L/min. 50% B Pressure: 1,700 PSI with ASI resistor cartridge
HPLC Conditions: Above Isocratic Flow Rate: 50L/min. 100% A One inlet port plugged Injection: 600nL Acetone
60
-2.3
-2.4
-2.5
No Mixer
-2.6
Minutes
HPLC System Configuration: Agilent Binary 1100 Pump Packed bed mixer (approximate volume: 500L) replaced with union and/or ASI HyperShear In-Line Static Mixer Varian Star Data Acquisition
HPLC Conditions: MP: A = H2O, B = ACN doped with 0.01% Acetone Flow Rate: 250L/min. Pressure: 2,000 PSI with ASI resistor cartridge Gradient: 0.0 = off%B 7.5 = 20%B 12.4 = 20%B 2.5 = 10%B 12.5 = 0.0%B and hold 7.4 = 10%B
mVolts
-2.2
-2.3
-2.4
No Mixer or BP In-Line ASI HyperShear Mixer - 50 L In-Line ASI HyperShear Mixer - 150 L In-Line ASI HyperShear Mixer - 250 L In-Line ASI HyperShear Mixer - 350 L In-Line ASI HyperShear Mixer - 500 L Agilent Packed Bed
-2.5
-2.6
-2.7
Minutes
HPLC System Configuration: Above Agilent Binary 1100 Pump Packed bed mixer (approximate volume: 500L) replaced with union and/or ASI HyperShear In-Line Static Mixer Varian Star Data Acquisition Varian Star Data Acquisition
HPLC Conditions: MP: A = H2O, B = IPA doped with 0.01% Acetone Flow Rate: 1.0mL/min. Pressure: 2,000 PSI with ASI resistor cartridge Gradient: Above
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50
Noise (mm)
40 30 20
In-Line ASI HyperShear Mixer - 100 L
10 0 40 50 60 70 80 90 100
Composition (%B)
18
16
14
13
12
11
10 5 10 15
Minutes
HPLC System Configuration: Shimadzu: LC-10ADvp Mixer: Connected at Shimadzu Tee Detector: Knauer 2501 @254
HPLC Conditions: MP: A = H2O, B = H2O + 35% 2-Propanol + 0.003% Acetone Flow Rate: 250L/min. Pressure: 2,000 PSI with ASI resistor cartridge
62
80
90
A S I 350ul M ixer
HPLC Conditions: MP: A = H2O, B = H2O + 35% 2-Propanol + 0.003% Acetone Flow Rate: 1.0mL/min. Pressure: 2,000 PSI with ASI resistor cartridge
3.3
3.2
3.1
3.0
2.9
2.8
2.7
2.6
2.5 1 2 3 4
Minutes
Minutes
HPLC System Configuration: Shimadzu: LC-10ADvp Mixer: Connected at Shimadzu Tee Detector: Knauer 2501 @254
HPLC Conditions: MP: A = H2O, B = H2O + 35% 2-Propanol + 0.003% Acetone Flow Rate: 1.0mL/min. Pressure: 2,000 PSI with ASI resistor cartridge
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Dynamic Mixers
64
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Features
Rupture Proof Reactor Cartridge Design
Unlike conventional TFE tube reactors, the Model 310 PCR reactor will not rupture at high temperatures and pressures. Rated to 3,000 PSI at 150 C.
Convenient Access
Pull-out oven compartment allows easy access to reactor cartridges.
Specifications
Cartridge Volumes: Maximum Pressure: Temperature Control: Oven Temperature Range: Module Dimensions: Wetted Materials: Power Requirements: 0.15 mL, 0.5 mL and 1.0 mL 3,000 PSI @ 150 C Solid state controller with LED display 10 C above ambient to 150 C 12 W x 9 D x 6 H Teflon, 316 SS and PEEK 120 VAC/220 VAC, 50-60 Hz Also available 100 VAC
Courtesy Mulan Labs Peak ID Aldicarb sulfoxide (Standak) Aldicarb sulfone Oxamyl (Vydate) Methomyl (Lannate) 3-Hydroxy carbofuran 5 6 7 8 9
1. 2. 3. 4. 5.
6. Aldicarb (Temik) 7. Propoxur (Baygon) 8. Carbofuran (Furadan) 9. Carbaryl (Sevin) 10. Methiocarb (Mesurol) 10
Min.
66
Reactor Cartridges
Description Reactor Cartridge, 0.15 mL Reactor Cartridge, 0.15 mL Biocompatible Reactor Cartridge, 0.5 mL Reactor Cartridge, 0.5 mL Biocompatible Reactor Cartridge, 1.0 mL Reactor Cartridge, 1.0 mL Biocompatible ASI Part Number 310-0150 310-0150B 310-0500 310-0500B 310-1000 310-1000B
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FlatLine
TM
Pulse Damper
The ASI FlatLine Pulse Damper combines performance and reliability in a simple, easy to use housing. Standard 10-32 inlet and outlet ports allow quick connection into virtually any HPLC system. Solid core technology provides reliable long term operation without the down time associated with ruptured or leaking membrane dampers. Custom sizes and additional features like integral prime/purge valve available for the OEM market.
Pulse Damper
Description Pulse Damper ASI Par t Number 590-0001
68
mVolts
C
Minutes
HPLC System Configuration: HPLC Pump Amplified Ext. Pressure Transducer Varian Star Data Aquisition
HPLC Conditions: MP: A = H2O Flow Rate: 1.0mL/min. Isocratic Pressure: 2,300 PSI with restrictor
HPLC System Configuration: HPLC Pump ABI Model 785 UV/VIS @254 oncolumn Varian Star Data Aquisition
HPLC Conditions: MP: A = H2O Flow Rate: 1.0mL/min. Isocratic Pressure: 2,300 PSI with restrictor Injection: 10L Acetone
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TM
70
TM
Table of Contents
ASI Self-priming Check Valves ......................................... 72 ASI Replacement Piston Seals ......................................... 74 ASI Replacement Pistons ................................................. 75 Parts by Pump Brand ABI/Kratos ...................................................................... 76 Agilent ............................................................................ 78 Beckman ........................................................................ 81 Bio-Rad .......................................................................... 83 Eldex .............................................................................. 85 Gilson/Rainin .................................................................. 87 Hitachi ............................................................................ 90 Jasco .............................................................................. 92 LDC/Milton Roy .............................................................. 95 LKB ................................................................................ 97 Perkin-Elmer ................................................................... 99 Shimadzu ....................................................................... 102 Spectra-Physics/TSP ..................................................... 106 SSI/Lab Alliance ............................................................. 110 Varian ............................................................................. 113 Waters ............................................................................ 117 Bischoff, Chrompack, Dionex, ESA, Knauer & ISCO ..... 122
Installing ASI Check Valves............................................... 125 Maintenance and Trouble Shooting Tips .......................... 126 Trouble Shooting Guide .................................................... 129
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1.005 1.000 Flowrate mL/min. 0.995 0.990 0.985 0.980 0.975 1 3 5 7 9 11 13 15 17 R N un umber
Run Number
Data Certified by: Baseline Services, Mercerville, NJ May 21, 1997, Bodman Chromatography Aston, PA May 21, 1997
Rugged Construction
The valve will not crush, crack or leak due to high pressure. We designed the ASI cartridge so that loads are transmitted through the valve casing rather than through the seat, as in conventional valves. The result is a valve that can withstand up to a 15,000 PSI continuous operating pressure, and will never fail no matter how much you tighten the housing (go ahead and try it its guaranteed!).
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UHMW-PE Compound
This material is based on ultra-high molecular weight polyethylene, and is compounded with other proprietary polymers to provide better lubricity and solvent resistance than pure UHMWPE. This material is a self-lubricating compound that exhibits excellent wear characteristics, low coefficient of friction, and good resistance to cold-flow (extrusion). It is often used for dry bearings and seals, where lubrication by oil or other fluids is not permitted. It is resistant to most HPLC solvents except for methylene chloride and Toluene. UHMW-PE seals should only be used intermittently when using these solvents in 100 % concentration. ASI offers two different formulations of this material. One is a gold color and the other is white. The gold material is slightly stiffer than the white material, while the white material exhibits a slightly lower coefficient of friction. The formulation that we feel is most suitable for a specific pump model is the only formulation of UHMW-PE that we offer for that pump model. There are many different UHMW-PE formulations that appear the same color but they are not all the same. We have subjected our materials to thousands of hours of testing to prove them out, and we are confident of their superior performance.
Teflon Compound
This material is Teflon (PTFE) with a filler added to it for the purpose of increasing resistance to cold flow and improving wear characteristics. It is absolutely inert to any hplc solvent, but does not have the high resistance to wear and cold-flow that the UHMW-PE compounds have. It is more flexible that UHMW-PE, and therefore will conform better with pistons that are not aligned well, or which are worn flat. The color of our formulation is black. There are dozens of Teflon compounds, many of which are black, but they are not the all same. Some offer an extremely low coefficient of friction but wear rapidly, while others last longer but can rapidly wear the sapphire piston (such as ceramic filled Teflon). The selection of the Teflon compound that we use is based on thousands of hours of testing of compounds from several different suppliers, and we are confident that it offers the best performance.
Conclusion
In general we recommend using our UHMW-PE compound. It generates less wear material than Teflon, tends to act as a better bearing to help align the piston, and has a much longer service life than Teflon. Always inspect the piston for signs of scoring or wear when replacing seals. If your piston is worn or scratched- replace it- because nothing will destroy a seal faster than a worn or scratched piston. Refer to the section on pistons for advice on detecting a worn piston.
74
Please refer to the Maintenance and Trouble Shooting Tips on piston seals for more information (page 128).
Please refer to the Maintenance and Trouble Shooting Tips on pistons for more information (page 127).
Piston QC Tests and Instrumentation Piston diameter Piston length Geometry of ends Roundness Surface finish Groove (if any) Visual inspection Digital micrometer Caliper Shadowgraph 20X Talyrond Talysurf Shadowgraph 20X Binocular 25X
After HIP
Before HIP
Pressure (MPa)
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ABI/Kratos
ABI/Kratos
ASI Check Valves are a High Performance Upgrade for Your ABI/Kratos Pump
76
ABI/Kratos
* If you wish to specify ceramic ball & seat, add a C to end of part number.
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Agilent
Agilent
ASI Check Valves are a High Performance Upgrade for Your Agilent Pump
78
Agilent
Agilent 1090
Description Inlet Check Valve (Car tridge & Housing) Inlet Car tridge Inlet Housing Outlet Check Valve (Car tridge & Housing) Outlet Car tridge Outlet Housing 79835-25211 & 79835-67101 OEM Par t Number 79835-25211 & 79835-67101 ASI Par t Number 250-1410* 250-1390* 250-1400 250-1415* 250-1395* 250-1405
* If you wish to specify ceramic ball & seat, add a C to end of part number.
Agilent 1090
Description Piston Seal Piston Seal 10/Pack OEM Part Number 5062-2494 ASI Part Number 200-1367 200-1368 Material Teflon Teflon
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Agilent
Agilent 1090
Description Piston OEM Part Number 3980-0672 ASI Part Number 260-1340 Material Sapphire Rod
80
Beckman
Beckman
ASI Check Valves are a High Performance Upgrade for Your Beckman Pump
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81
Beckman
* If you wish to specify ceramic ball & seat, add a C to end of part number.
82
Bio-Rad
Bio-Rad
ASI Check Valves are a High Performance Upgrade for Your Bio-Rad Pump
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83
Bio-Rad
* If you wish to specify ceramic ball & seat, add a C to end of part number.
84
Eldex
Eldex
ASI Check Valves are a High Performance Upgrade for Your Eldex Pump
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85
Eldex
* If you wish to specify ceramic ball & seat, add a C to end of part number.
86
Gilson/Rainin
Gilson/Rainin
ASI Check Valves are a High Performance Upgrade for Your Gilson/Rainin Pump
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87
Gilson/Rainin
* If you wish to specify ceramic ball & seat, add a C to end of part number.
88
Gilson/Rainin
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89
Hitachi
Hitachi
ASI Check Valves are a High Performance Upgrade for Your Hitachi Pump
90
Hitachi
Hitachi L7100
Description Inlet Check Valve (Cartridge & Housing) Inlet Cartridge Inlet Housing Outlet Check Valve (Cartridge & Housing) Outlet Cartridge Outlet Housing AN0-0835 OEM Part Number AN0-0836 ASI Part Number 250-1680* 250-1660* 250-1670 250-1685* 250-1665* 250-1675
* If you wish to specify ceramic ball & seat, add a C to end of part number.
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91
Jasco
Jasco
ASI Check Valves are a High Performance Upgrade for Your Jasco Pump
92
Jasco
Jasco BIP-1
Description Inlet Check Valve (Car tridge & Housing) Inlet Car tridge Inlet Housing Outlet Check Valve (Car tridge & Housing) Outlet Car tridge Outlet Housing 6260-H102A OEM Par t Number 6260-H101A ASI Par t Number 250-0150* 250-0130* 250-0140 250-0155* 250-0135* 250-0145
Jasco PU-1580
Description Inlet Check Valve (Car tridge & Housing) Inlet Car tridge Inlet Housing Outlet Check Valve (Car tridge & Housing) Outlet Car tridge Outlet Housing 6778-H110A OEM Par t Number 6778-H109A ASI Par t Number 250-0121* 250-0101* 250-0111 250-0126* 250-0106* 250-0116
* If you wish to specify ceramic ball & seat, add a C to end of part number.
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Jasco
94
LDC/Milton Roy
LDC/Milton Roy
ASI Check Valves are a High Performance Upgrade for Your LDC/Milton Roy Pump
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95
LDC/Milton Roy
* If you wish to specify ceramic ball & seat, add a C to end of part number.
206234
200-1281 200-1286
801892001
200-1287
UHMW-PE
Replacement Kit
Piston Seal 200-1281 Back-up Washer 2 Bushings O-Ring included
801892001
200-1288
Teflon
96
LKB
LKB
ASI Check Valves are a High Performance Upgrade for Your LKB Pump
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97
LKB
* If you wish to specify ceramic ball & seat, add a C to end of part number.
98
Perkin-Elmer
Perkin-Elmer
ASI Check Valves are a High Performance Upgrade for Your Perkin-Elmer Pump
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99
Perkin-Elmer
* If you wish to specify ceramic ball & seat, add a C to end of part number.
100
Perkin-Elmer
0990-7331
200-1510 200-1515
Low Pressure Piston Seal* Low Pressure Piston Seal10/Pack* Low Pressure Piston Guide* Wash Seal for Series 10 Wash Seal for Series 10 10/Pack
0990-7330
200-1520 200-1525
0254-2313
Perkin-Elmer Series 4, 200, 400, 410, 620, Model 250, Integral 4000
Only units built after 12/89 for series 400, 410, 620
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101
Shimadzu
Shimadzu
ASI Check Valves are a High Performance Upgrade for Your Shimadzu Pump
102
Shimadzu
* If you wish to specify ceramic ball & seat, add a C to end of part number.
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103
Shimadzu
* If you wish to specify ceramic ball & seat, add a C to end of part number.
104
Shimadzu
Shimadzu LC-6A
Description Piston Seal Piston Seal 10/Pack Piston Seal Insertion Tool OEM Part Number 228-11999-00 ASI Part Number 200-1440 200-1445 200-1441 Material Teflon Teflon
Shimadzu LC-6A
Description Piston OEM Part Number 228-12904-93 ASI Part Number 260-1310 Material Sapphire Rod
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105
Spectra-Physics/TSP
Spectra-Physics/TSP
ASI Check Valves are a High Performance Upgrade for Your Spectra-Physics/TSP Pump
106
Spectra-Physics/TSP
* If you wish to specify ceramic ball & seat, add a C to end of part number.
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Spectra-Physics/TSP
Spectra-Physics 8700
Description Piston Seal Piston Seal 10/Pack OEM Part Number A1703-020 ASI Part Number 200-2510 200-2511 Material UHMW-PE UHMW-PE
200-1287
UHMW-PE
Replacement Kit
Piston Seal 200-1281 Back-up Washer 2 Bushings O-Ring included
200-1288
Teflon
108
Spectra-Physics/TSP
Spectra-Physics 8700
Description Piston OEM Part Number A1593-010 ASI Part Number 260-1105 Material Sapphire Rod
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SSI/Lab Alliance
SSI
ASI Check Valves are a High Performance Upgrade for Your SSI Pump
110
SSI/Lab Alliance
* If you wish to specify ceramic ball & seat, add a C to end of part number.
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111
SSI/Lab Alliance
902029
200-1346 200-1347
120680
200-1341
UHMW-PE
112
Varian
Varian
ASI Check Valves are a High Performance Upgrade for Your Varian Pump
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113
Varian
* If you wish to specify ceramic ball & seat, add a C to end of part number.
114
Varian
Varian ProStar 210, 218 / Rainin SD200, SD300
Description Inlet Check Valve 5, 10 mL/min. (Car tridge & Housing) Inlet Check Valve 25 mL/min. (Car tridge & Housing) Inlet Car tridge 5, 10 mL/min. Inlet Car tridge 25 mL/min. Inlet Housing 5, 10 and 25 mL/min. Outlet Check Valve 5, 10 mL/min. (Car tridge & Housing) Outlet Check Valve 25 mL/min. (Car tridge & Housing) Outlet Car tridge 5, 10 mL/min. Outlet Car tridge 25 mL/min. Outlet Housing 5, 10 and 25 mL/min. OEM Par t Number Rainin: R007101616 ASI Par t Number 250-1610*
Rainin: R007101616
Rainin: R007101617
250-1615*
Rainin: R007101617
* If you wish to specify ceramic ball & seat, add a C to end of part number.
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115
Varian
116
Waters
Waters
ASI Check Valves are a High Performance Upgrade for Your Waters Pump
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117
Waters
Direct Replacement
Outlet Check Valve (Car tridge & Housing) Outlet Car tridge Outlet Housing
Direct Replacement
Direct Replacement
Waters M45, 45G, 510, 515, 590, 1515, 1525, 6000, 6000A, LCM1
Description Inlet Check Valve (Cartridge & Housing) Inlet Cartridge Inlet Housing Outlet Check Valve w/Adapter Seal (Cartridge & Housing) Outlet Cartridge Outlet Housing Adapter Seal for Outlet CV 5/Pack Replacement Filter 5/Pack 025216/700000253 OEM Part Number 033679/700000253 ASI Part Number 250-1120* 250-1100* 250-1110 250-1125* 250-1105* 250-1115 250-1135-5 250-1130
* If you wish to specify ceramic ball & seat, add a C to end of part number.
118
Waters
Waters M501, 600, 600E, 610
Description Inlet Check Valve (Cartridge & Housing) Inlet Cartridge Inlet Housing Outlet Check Valve w/Adapter Seal (Cartridge & Housing) Outlet Cartridge Outlet Housing Adapter Seal for Outlet CV 5/Pack Replacement Filter 5/Pack 025216/700000253 OEM Part Number 033679/700000253 ASI Part Number 250-1120* 250-1100* 250-1110 250-1127* 250-1105* 250-1115 250-1137-5 250-1130
Waters Extended Flow 225 L Head #3 M510 EF, 590 EF, 6000 EF, 6000A EF, LCM1
Description Inlet Check Valve (Cartridge & Housing) Inlet Cartridge Inlet Housing Outlet Check Valve w/Adapter Seal (Cartridge & Housing) Outlet Cartridge Outlet Housing Adapter Seal for Outlet CV 5/Pack Replacement Filter 5/Pack 025216 OEM Part Number 60307 ASI Part Number 250-1920* 250-1900* 250-1910 250-1925* 250-1905* 250-1915 250-1135-5 250-1130
Waters Extended Flow 225 L Head #3 M600 EF, 600E EF, 610 EF, 650 EF
Description Inlet Check Valve (Cartridge & Housing) Inlet Cartridge Inlet Housing Outlet Check Valve w/Adapter Seal (Cartridge & Housing) Outlet Cartridge Outlet Housing Adapter Seal for Outlet CV 5/Pack Replacement Filter 5/Pack 025216 OEM Part Number 60307 ASI Part Number 250-1920* 250-1900* 250-1910 250-1927* 250-1905* 250-1915 250-1137-5 250-1130
* If you wish to specify ceramic ball & seat, add a C to end of part number.
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119
Waters
Waters Extended Flow 225 L Head #3 M510 EF, 590 EF, 600 EF, 600E EF, 610 EF, 650 EF, 6000 EF, 6000A EF, LCM1
Description Piston Seal Piston Seal 10/Pack Piston Seal Piston Seal 10/Pack 026644 OEM Par t Number 026644 ASI Par t Number 200-1208 200-1209 200-1206 200-1207 Material UHMW-PE UHMW-PE Teflon Teflon
120
Waters
Waters Extended Flow 225 L Head #3 M510 EF, 590 EF, 600 EF, 600E EF, 610 EF, 650 EF, 6000 EF, 6000A EF, LCM1
Description Piston OEM Par t Number 060304 ASI Par t Number 260-1110 Material Sapphire Rod
052675
270-0755
PM Kit
2 Piston Seals 200-1202 2 Inlet Car tridge 250-1100 2 Outlet Car tridge 250-1105 2 Pistons 260-1125 4 SST Solvent Filters 850-1250 included
052675
270-0765
270944
270-0944
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121
Other Brands
Chrompack CP 5000
Description Inlet Check Valve (Car tridge & Housing) Inlet Car tridge Inlet Housing Transducer Check Valve (Car tridge & Housing) Transducer Car tridge Transducer Housing OEM Par t Number ASI Par t Number 250-1210* 250-1190* 250-1200 250-1217* 250-1197* 250-1207
* If you wish to specify ceramic ball & seat, add a C to end of part number.
122
Other Brands
* If you wish to specify ceramic ball & seat, add a C to end of part number.
TELEDYNE ISCO
Description Swagelok Inlet Check Valve (Car tridge & Housing) Swagelok Outlet Check Valve (Car tridge & Housing) Swagelok Inlet/Outlet Car tridge Inlet/Outlet Car tridge, Vari Pump Inlet/Outlet Car tridge Analytical, SST Inlet/Outlet Car tridge Analytical Iner t, Titanium OEM Par t Number 309-0090-12 309-0090-13 309-0090-11 & 60-3985-044 209-0093-34 & 60-5055-005 69-2253-321 69-2253-322 ASI Par t Number 250-0590KC 250-0595KC 250-0570KC 250-0570KC 250-1960 250-1960T
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123
Other Brands
Chrompack CP 5000
Description Piston Seal Piston Seal 10/Pack Piston Seal Piston Seal 10/Pack Flush Seal Flush Seal 10/Pack OEM Par t Number ASI Par t Number 200-1210 200-1215 200-1211 200-1212 200-1218 200-1219 Material UHMW-PE UHMW-PE Teflon Teflon UHMW-PE UHMW-PE
A1514
200-0182
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Inlet Check Valve 1.1 Disconnect solvent intake line and remove inlet valve. 1.2 Install inlet cartridge and housing with the arrow on the cartridge pointing up, in the flow direction. 1.3 Firmly tighten housing and reconnect inlet fitting.
Important: It is absolutely essential to use solvent inlet filters with at least a 10 micron rating or finer. Failure to use an inlet filter will seriously compromise the valve reliability.
Outlet Check Valve 1.1 Disconnect the solvent outlet line and remove the old check valve. 1.2 Install outlet cartridge and housing with the arrow on the cartridge pointing up. 1.3 Firmly tighten housing and reconnect outlet fitting.
Priming the Pump 1.1 Open the purge valve in order to eliminate any pressure in the pump head. If there is no purge valve, then loosen the fittings at the outlet check valve. 1.2 Operate the pump at 4.0 mL or higher (the higher the flow rate the faster the pump will prime). 1.3 The pump should now draw solvent and prime without further operator assistance. When no more air is seen venting from the outlet fittings or purge waste outlet, tighten the outlet fittings and close the purge valve.
Note: Running the seals dry while priming the pump will not cause damage to the seals. ASI piston seals are made from UHMW-PE or Teflon blends that are self-lubricating materials. However, filling the intake lines with as much solvent as possible prior to priming will save time.
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Check Valves
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Diagnosing Valve Problems: distinguishing between inlet and outlet valve failure
Most valve problems are due to the inlet valve, since the outlet valve usually has a filter to protect it. If valve problems are suspected, the following test will help verify that the inlet valve is indeed the problem. Set the solvent bottle at the same level as the pump and introduce a small air bubble into the intake line. With the pump running under pressure, monitor progress of the bubble up the line. If the air bubble progresses towards the pump without any backward motion, then both inlet and outlet valves are working normally. If the air bubble moves back and forth in-sync with the pump stroke, then the inlet valve is failing to close properly. Please refer to the Trouble Shooting Guide (page 129) on check valves. If the air bubble does not move at all, then the outlet valve is suspect. Please see page 131, Failure to Prime. An excellent reference for general HPLC trouble shooting can be found in Basic HPLC and CE of Biomolecules, by Robert Cunico, Karen Gooding, and Tim Wehr. This book is available from ASI, please see page 134.
Pistons
It is hard to believe that sapphire, one of the hardest materials known to man, could ever be worn out or scratched by a soft material like Teflon or UHMW-PE. Unfortunately it does wear out. As the seal gets used, small particles of salt crystals, metal fragments, and other contaminates become embedded in the sealing surface of the seal. Over time these contaminates abrade the sapphire or ceramic plunger and form flat spots or longitudinal scratches. These wear spots will destroy any seal in a very short time. It is extremely important to inspect the sapphire or ceramic plunger whenever you replace a seal. If there are any signs of scratches or glazed spots, replace the piston. Failure to do so will result in a shredded seal and a pump head full of seal wear material. It is very difficult to see worn spots on a sapphire or ceramic piston. Hold the piston up to a bright light and inspect with a 10x magnifier or microscope. Any spot that appears dull, glazed, or scratched is a sure sign of a worn piston.
Another problem that is not discussed as often is the design of the liquid end of the pump. Some pumps are designed so that contact may occur between the piston and a metal or ceramic back-up ring. Such problems are usually due to a failure on the part of the pump designer to account for the accumulation of concentricity, or run-out tolerances between the piston and the metal back-up washers that support the seal. If you observe premature seal failure even after replacing your piston, then re-inspect the piston. If signs of scoring, or a glazed spot, appear on the new piston, then you may have a serious hardware design flaw that has nothing to do with your piston or seal. Contact ASI technical service for advice.
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Service Life
There are two ways that we define service life: one is when the leak rate becomes excessive (more than 1 % of set point flow rate); the other is when the seal begins to shed so much wear material that the valves and other hydraulic components begin to fail from contamination. We have run a number of life tests here at ASI comparing UHMW-PE to Teflon. In general, they both last equally long if you consider only the leak rate. The UHMW-PE wears less, but because it is a stiffer material it will not continue to conform to the piston when the inside sealing surface begins to wear away. On the other hand, Teflon wears much faster, but it is more compliant and so it continues to seal despite being badly worn. However, if you consider the shed rate of wear material as the criterion, then UHMW-PE is the clear winner because it sheds far less material than the Teflon compounds. Due to the importance and expense of the hydraulic components in the HPLC system, we firmly believe that when a seal generates an excessive amount of wear material its useful service life has been exceeded. Accordingly, the UHMW-PE compounds have a much greater service life than Teflon.
Seal Compliance
Teflon is a softer and more compliant material than UHMW-PE, so it will conform better to a worn or out-ofround piston. Also, if the piston is worn or scratched, it may leak whereas a Teflon seal might still work for a while (but dont count on that for long replace that worn piston ASAP!). If your newly installed UHMWPE seals do leak when they are first installed, run the pump at 2,000 PSI or more for 30 minutes with IPA or Water, and the leak will stop as the seal conforms to the seal cavity and piston. If the leak doesnt stop after 30 minutes, then it was either damaged during installation or the piston is worn or scratched and must be replaced.
Solvent Compatibility
Teflon is absolutely inert to any HPLC solvent, period. UHMW-PE compounds may exhibit reduced life when used with very strong organic solvents like pure methylene chloride and toluene. However, it is important to bear in mind that solvent compatibility is a rather minor issue when compared to other factors such as what pump you have, the condition of the piston, and whether the seal was damaged during installation.
Installation
If the seal is badly worn, then the pump head will be contaminated with seal wear material. Remove the check valves and seal from the pump head and sonicate the head in 20 % nitric acid for 30 minutes. Rinse thoroughly, then sonicate for 10 minutes in DI water. Blow dry with oil free compressed gas or air. The inlet valve should be flushed with 50 mL of HPLC grade isopropanol or water, and the outlet valve filter inspected (if there is no filter on the outlet, then flush with 50 mL of HPLC grade IPA or water). Carefully inspect the piston for worn spots or scratches. Please refer to piston section (page 127). Wet the seal and pump head with isopropanol prior to reassembly. IPA serves both as a lubricant and surface wetting agent, which will reduce the amount of air trapped in the head. Install the new seal, using an installation tool if available. Use great caution not to damage the lip of the seal during installation. Run the pump with IPA at about 2,000 PSI for 30 minutes to set the seal. If the seal leaks after the first 30 minutes: 1. Check that the seal lip was not damaged during installation. 2. Carefully examine the piston for wear or scratches. It is difficult to detect a damaged or worn piston. Use a magnifying glass to identify any glazed or frosted spots, axial grooves or scratches. When in doubt, replace the piston.
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Problem
Erratic Pressure
Cause
Dirty inlet valve
Remedy
Remove inlet valve and flush with 50 mL of clean HPLC grade solvent.
Replace with new valve (an inlet cartridge can be substituted for an outlet if no outlet valves are available). If there is no filter on the outlet, then it may be cleaned in the same manner as an inlet. Replace with new filter.
Note: This problem may not be easy to detect! On the intake side of the pump
there is a slight vacuum, so air will leak into the pump rather than solvent leaking out. There will be no visible sign of a leak. To detect this problem, make sure that there is no air in the intake lines, then open the outlet fitting and watch for air bubbles coming out (place a drop of solvent at the outlet fitting to observe air bubbles). If you continue to observe air bubbles after 60 seconds, then air is probably entering the head from the inlet fitting, a leaky pump seal, or an insufficiently tightened inlet housing.
Note: If your piston is worn, you can sometimes get a Teflon seal to work for a short time, until a new piston can be obtained. Teflon will generally conform to and seal with a worn piston better than UHMW-PE, but not for long. Also, Teflon will generate copious amounts of wear material when used with a worn piston. Replace the worn piston ASAP.
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Cause
Air in pump head
Remedy
Purge pump for 30 seconds, then operate at 1,000 PSI or higher. The air will dissolve in the solvent and be expelled within about 30 minutes.
Note: This symptom is normal after replacing a pump seal or piston. Wet the seal
and inside of the pump head with IPA to reduce the amount of time it takes to eliminate air from the head.
Degas solvent. Replace solvent inlet filter. Make sure solvent bottle still has solvent!
Contaminated solvent
Always use 10 micron or finer solvent filter. Replace seal. Inspect piston and replace if worn.
Note: If the seal is badly worn, then the pump head will be contaminated with
seal wear material. Remove the check valves and seal from head and sonicate the head in 20 % nitric acid for 30 minutes. Rinse thoroughly, then sonicate for 10 minutes in DI water. Wet seal and pump head with IPA prior to reassembly. The inlet valve should be flushed with 50 mL of HPLC grade IPA or Water, and the outlet valve filter inspected (if there is no filter on the outlet, then flush with 50 mL HPLC solvent).
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Cause
Excess back pressure in pump head
Remedy
Open purge valve, or open fittings at outlet check valve.
Verify that arrow faces up for both inlet and outlet valve.
Note: The outlet valve filter should last at least 2 years in normal service. However, if piston seals are wearing out frequently, then wear material from the seal may cause premature clogging of the outlet frit, as well as contaminating the inlet valve. Replace the outlet filter, and inspect the sapphire piston for wear or score marks.
Purge pump for 30 seconds, then operate at 1,000 PSI or higher. The air will dissolve in the solvent and be expelled within about 30 minutes.
Remove inlet valve and flush with 50 mL of clean HPLC grade solvent. Replace with new valve (an inlet cartridge can be substituted for an outlet if no outlet valves are available). If there is no filter on the outlet, then it may be cleaned in the same manner as an inlet.
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Cause
Leaky fitting
Remedy
Tighten fitting. Replace ferrule if badly deformed.
Note: If a slight amount of additional tightening does not slow stop the leak, then replace the ferrule. Over-tightening the fitting can damage the seat, strip the threads, or worse, cause the nut to shear off. Never exceed 15 in-lbs of torque.
Note: It is not always obvious by visual inspection if a piston is worn or scratched. Use a magnifying glass to look for a glazed appearance, or axial grooves and scratches. The piston is badly worn if any such conditions are visible.
Build-up of salts on piston Use the piston flush option if available. Always run DI water through the pump before shutting down for the day when running buffers. Use a Teflon seal.
Note: The UHMW-PE blend that is used by ASI is resistant to almost all HPLC
solvents. However, there are a few solvents for which Teflon is more suitable. These are 100 % methylene chloride and 100 % toluene. Refer to catalog section on seals.
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Table of Contents
In-Line Check Valves ......................................................... 134 Reference Manual for HPLC ............................................. 134 Fittings and Unions ........................................................... 135 Filters .................................................................................. 135 Tubing ................................................................................. 137 High Pressure Metering Valve ........................................... 137
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Valve Specifications
ASI Par t Number Internal Volume Cracking Pressure Maximum Operating Pressure Cv*
*Cv of 1.0 is defined as one gallon per minute of 60 F water resulting from a 1 PSI pressure drop. 1 gallon = 3,785 mL.
Description In-Line Check Valve with 1/8" Ball Car tridge Replacement 1/8" Ball Car tridge In-Line Check Valve with 1/8" Ball Car tridge Ultra High Pressure Replacement 1/8" Ball Car tridge Ultra High Pressure In-Line Check Valve with 3/16" Ball Car tridge Replacement 3/16" Ball Car tridge
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Fittings, Unions
316 Stainless Steel Compression Fittings and Unions
Universal fittings and unions are compatible with most HPLC fittings such as Parker, Swagelok, Valco, Upchurch, Beckman, and Waters, when initially assembled with new ferrules. All components are manufactured from 316 stainless steel, and are cleaned and passivated. Unions come complete with 1/16 compression fittings.
Description ZDV Straight Union 0.040" Thru ZDV Straight Union 0.020" Thru 10-32 Compression Screw 1/16" Tube 10/Pack 10-32 Compression Screw 1/16" Tube 25/Pack Ferrule for 1/16" Tube 10/Pack Ferrule for 1/16" Tube 25/Pack ASI Part Number 920-0624 920-0622 900-0622 900-0623 910-0622 910-0623
Filters
Solvent Inlet Filters
It is essential to use a solvent filter at the pump intake to insure reliable operation of the check valves and other pump system components. We recommend a 2 micron filter for most analytical applications. For flow rates in excess of 10 mL per minute, we recommend a 10 micron filter to avoid pump cavitation. ASI filters are designed to slip inside either 1/16 ID or 1/8 ID tubing, and are made from 316 stainless steel.
Description 10 micron Solvent Filter for 1/16" ID 10 micron Solvent Filter for 1/16" ID 5/Pack 10 micron Solvent Filter for 1/8" ID 10 micron Solvent Filter for 1/8" ID 5/Pack 20 micron Solvent Filter for 1/8" ID 20 micron Solvent Filter for 1/8" ID 5/Pack ASI Par t Number 850-0620 850-0621 850-1250 850-1251 850-1248 850-1249
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Precolumn Filters
ASI column inlet filters are designed to protect the column from injector valve and pump seal wear material. The 0.094 diameter filter cartridge offers a relatively high filtering capacity with only moderate dispersion, and is recommended for conventional 4.6 mm columns. The 0.062 diameter filter cartridge offers moderate capacity with low dispersion, and is recommended for most microbore columns. Both cartridges are replaceable and interchangeable with each other.
Description Precolumn Filter, 0.5 micron x 0.094" Filter Precolumn Filter, 0.5 micron x 0.062" Filter 0.5 micron x 0.094" Replacement Filter Cartridge 5/Pack 0.5 micron x 0.062" Replacement Filter Cartridge 5/Pack ASI Part Number 850-1350 850-1355 850-1360 850-1365
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Tubing
1/16 OD Stainless Steel Capillary
ASI Capillary tubing is made from 316 stainless steel and is available in 25 ft. lengths; other lengths upon request. The tubing ID should be passivated after cutting as follows: 20 % nitric acid for 30 minutes, followed by distilled water rinse.
Description SS Tubing 1/16" OD x 0.010" ID x 25 ft SS Tubing 1/16" OD x 0.020" ID x 25 ft ASI Part Number 800-0010 800-0020
PEEK Tubing
PEEK can be substituted for stainless steel tubing when contact with metal is a concern. It is inert to most HPLC solvents, will withstand intermittent operation up to 5,000 PSI, and continuous operation at 4,000 PSI. PEEK tubing should not be used at these pressures with DSMO, THF, or methylene chloride.
Description PEEK Tubing 1/16" OD x 0.005" ID x 5 ft PEEK Tubing 1/16" OD x 0.010" ID x 5 ft PEEK Tubing 1/16" OD x 0.020" ID x 5 ft ASI Part Number 820-0631 820-0632 820-0630
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Notes
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The following trademarks and registered trademarks are found in this catalog.
ABI Agilent Beckman Bio-Rad Dionex Eldex Gilson Hitachi Jasco Kel-F Perkin-Elmer Rainin Shimadzu Spectra-Physics Swagelok Teflon ISCO Valco Varian
Perkin-Elmer Corp. Agilent Technologies, Inc. Beckman Coulter, Inc. Bio-Rad Laboratories, Inc. Dionex Corp. Eldex Laboratories, Inc. Gilson Medical Electronics, Inc. Hitachi, Ltd. Japan Spectroscopic Co., Ltd. M. W. Kellogg Co. Perkin-Elmer Corp. Rainin Instrument Co., Inc. Shimadzu Corp. Spectra-Physics, Inc. Crawford Fitting Company E.I. du Pont de Nemours & Co. Teledyne ISCO, Inc. Valco Instruments Co. Inc. Varian Associates Corp.
Warranty The warranty on ASI pumps, syringe pumps and PCR is one year for parts and labor. Defective ASI check valves, piston seals, pistons and the other consumable parts will be replaced free of charge for a period of 60 days from the ship date. Please contact customer service to get a Return Authorization Number (RA#).
Please note: The products through your local distributor should be returned to them according to their specific return policies.
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