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LRE O S WR P E S U DT A I AM EI C S C NH GIS N E

CRUCIBLE TYPE LOW PRESSURE DIE CASTING MACHINES S 200, S 250, S 300, S 500

REFRACTORY TYPE LOW PRESSURE DIE CASTING MACHINES R 500, R 800, R 1000

FE OS U& N D R EE NS G I R N E
158, 159, G.I.D.C. ESTATE, PANDESARA, SURAT-394 221.(GUJ) INDIA PH. : 91-261- 2890795, 2890525 FAX : 91-261- 2890807 E-mail : sushafe@sify.com www. sushaindia.in

SUSHA

Koci e oaep e u f ot pa t m s h h e ye d tn i o

LRE A M O S EI A WR S C P E D N I S I UC T GN H E
Machine for casting of aluminum metal in permanent mould by low pressure.

MAIN SPECIFICATIONS

MODEL S - 200

MODEL S - 250

MODEL S - 300

MODEL S - 500 R - 500

MODEL R - 800

MODEL R - 1000

FURNACE CRUCIBLE TYPE REFRACTORY TYPE ELECTRIC HEATING FOR CRUCIBLE TYPE REFRACTORY TYPE SPACE BETWEEN TIE BARS BOTTOM PLATE SIZE STROKE OF MOVING PLATE DAYLIGHT CLOSING FORCE HYDRAULIC PUMP MOTOR HYDRAULIC LINE PRESSURE MINIMUM AIR PRESSURE REQUIRED INJECTION PRESSURE TOTAL POWER REQUIRED AIR CONSUMPTION AIR CONNECTION SIZE K.W. K.W. mm mm mm mm Kg Hp/Kw Max.Kg/Cm2 Kg/Cm2 Max.Kg/Cm2 K.W. C.F.M. B.S.P. 24 850 x 650 1000 x 800 600 300 6000 10 / 7.5 100 5.5 1 32 5 1" 24 850 x 650 1000 x 800 700 300 6500 10 / 7.5 100 5.5 1 32 6 1" 36 1000 x 800 1200 x 1000 800 300 7500 10 / 7.5 100 5.5 1 44 6 1" 48 30 1200 x 800 1200 x 1200 800 300 8000 15/11 100 5.5 1 60 6 1" 46 1200 x 800 1500 x 1250 800 450 8000 15 /11 100 5.5 1 72 8 1.1 /2" 58 1400 x 1000 1700 x 1300 800 500 10,000 20/15 100 5.5 1 80 10 1.1/2" Kg. Kg. 200 250 300 500 500 800 1000

Casting Catcher
All control parameters visualized on display Pre defined and actual pressure Vs time graph on screen

Casting Catcher

For twin independent cavity die with refractory furnace, movable furnace

Connectorless refractory holding furnace type machine

Tilting arrangement for furnace maintenance

BENIFITS OF LOW PRESSURE DIE CASTING


Increased yield due to reduced size of feeder, riser and gates. Consistent casting quality due to controlled rate of filling pressure. Precise directional solidification by use of regulated cooling of die. Sand cores can be easily used. The cooling of castings under pressure eliminates shrinkage. Clean metal from lower part of melt bath enters the die.

MAIN FEATURES
P.L.C. control with fault diagnosis and display. All hydraulic clamping. Digital temperature controller for chamber temperature Operator panel and main control panel separate. Four hard chrome guide bars to ensure parallel movement. Hydraulic power pack suitable for non-flamable hydraulic fluid. Safety interlocks for all loose piece movements. High grade furnace insulation for maximum energy conservation. Casting counter. Metal refill indicator. Pressure increment indicator. Easy element replacement. Proportional control for pressurization 10 step. Graphical colour display of machine operation. Thyristor power supply with P.I.D. controller. Casting removing system. Digital pressure indicators. Metal high alarm. Crucible break alarm. Printer facility to give print out of all data and pressure graph related to each casting cycle. Die changing trolly.

OPTIONAL
Molten metal temprature sensor. Loose piece pullout on fix plate upto six pull outs ,two on top moving half & two on bottom also available. Die temperature indicators/controllers upto 10 Nos. Die temperature control by air/water, upto 10 cooling circuits, activation by time base or temperature base for every air/water circulation circuit. Top assembly tilting for ease of feed tube change and furnace maintenance.

FULLY AUTOMATIC PRESSURE CONTROL MODELS


The pressure rise is controlled by electronic pressure regulator, with electronic control management through programmable logic controller. The P.L.C. automatically detects and adjusts the furnace pressure for any air leakage in the system and signals excess leakage then set value. Automatic pressure increment after every cycle or settable number of cycles to compensate for reduced metal level. Very smooth shockless pressure increase gradients for turbulance free metal entry into die.

DIFFERENT MODELS
Connector less. Furnace moving models, crucible as well as refractory type. Two independent riser and two independent moving top half with 6 side pull arrangement for twin die mounting. Fix guide bar design, moving guide bar design or combine design.