Labor Time Guide: Section Index

SECTION INDEX
Labor Time Guide
A. GENERAL INFORMATION
1. ENGINE (Diesel)
ENGINE (Gasoline)
FOREWORD
2. SUSPENSION
3. DRIVE LINE & AXLE

This LTG (Labor Time Guide) has been prepared for
the purpose of implementing the terms of the current
Dealer Sales and Service Agreement and is intended
solely for the purpose of computing the compensation payable by SsangYong Motor Co.,Ltd. to the authorized SsangYong dealers for the performance of
warranty, policy and campaign adjustment and other
work authorized and performed for the account of
SsangYong Motor Co., Ltd.
This use of this guide for any other purpose is neither
intended not authorized by SsangYong Motor Co.,
Ltd.
Please read the introduction of this guide thoroughly
to acquaint with SsangYong warranty system.
4. BRAKES
5. TRANSMISSION & TRANSFER CASE
6. STEERING
7. H.V.A.C (Heating, Ventilation &
Air Conditioning)
8. RESTRAINTS
All time allowances in this guide are subject to change

at any time by SsangYong Motor Co., Ltd. based on
time studies by the company related to improved
methods, techniques or equipment or other advances
in the industry.
9. BODY & ACCESSORIES
10. PAINT
11. OTHERS
PYUNGTAEK, KOREA
SECTION
GENERAL INFORMATION
1. INTRODUCTION ............................................................................... 5
2. HOW TO READ THIS MANUAL ...................................................... 6
3. HOW TO USE THIS MANUAL ......................................................... 9
4. PAINT REPAIR ...............................................................................10
5. DEFECT CODE ..............................................................................11
6. ABBREVIATION .............................................................................13
7. MAIN GROUP CODE......................................................................14
GENERAL INFORMATION - A
1. INTRODUCTION
1-1. PAGE LAYOUT
This Labor Time Guide is designed for convenient and accurate use. In order to provide easy location of
operations, the layout has been structured in reading sequence with the corresponding illustration.
1-2. TYPES OF OPERATION

Major Operation
The Labor Operation Codes consist of seven digits. All operation numbers having 0 in the seven digit of
operation number are classified as major operations. A major operation time allowance is sufficient to
do the work described as a single operation.
Supplementary Operation (Adds)

All operation numbers having an alphabetical letter in the seventh digit of the operation number are
classified as Supplementary operations.
These operations cannot be used as single operation and must be used as additions to the major
operation.
1-3. TIME ALLOWANCES

The time allowances published in this guide have been determined by performing the operation a sufficient number of times to establish an average time or to determine that a fair and equitable time has
been developed. Standard technicians hand tools and dealer essential and available tools are used in
performing time studies. No power operated tools are used for time studies.
Procedures outlined in Service Manuals, other Service Publications and standard shop practices are
used as a guide when performing the work necessary to establish time allowances.
The time allowance includes the actual time required to perform the operation plus an additional allowance to provide for operating variables.
Time allowances include time to remove and reinstall manufacturer optiones and accessories but do not
include time to remove and reinstall special or aftermarket equipment.
Repair diagnosis time is include in all published labor time operations when it is required to perform
the operation.
It is the responsibility of the dealers qualified service staff to assist technicians in customer problem
analysis and symtom diagnosis.
A - GENERAL INFORMATION
2. HOW TO READ THIS MANUAL

1
1B - DIESEL ENGINE MECHANICAL
131
NO.
Operation
Code
KYRON ACTYON
REMARK
D27DT
D20DT
GASKET, CYLINDER HEAD - REPLACE
1312300
5.0
3.0
HEAD, CYLINDER - REPLACE
1312500
5.0
5.0
HEAD, CYLINDER - OVERHAUL
1312600
7.6
7.5
VALVE (ONE CYLINDER) - REPLACE
1312700
7.6
7.0
C - Valves (each additional)
131270C
0.1
0.1
Operation Description
3B
3A
1) Section
Refer to the main group code in this chapter.
2) Illustration Number
The illustration number corresponds to the reference number on the illustration.
3) Operation Description
3A. Major Operation
The description corresponding to each operation number names the parts or component concerned, and
describes what kind of operation is to be performed.
3B. Supplementary Operation
The description corresponding to each operation number names the parts or component concerned, and
describes the additional operation for removing and reinstalling optional equipment such as power steering,
air conditioning, etc., when major operation is performed on the vehicle with optional equipment.
4) Operation Code
The operation code consist of seven digits.
Main group code

Basic code
Auxiliary code
Main Group Code
The main group code consists of 3 digits which indicates the area of the vehicle where the repair was
performed.
Basic Code
The basic code is a 3-digit serial number to each specific operation.
Auxiliary Code
The Auxiliary Code indicates the type of repairs as shown below :
Description
Auxiliary Code
0
Major operation
A
B
.
.
Supplementary operation
.
R
Major Operation
The numeric code 0 represents a major operation.
Supplementary Operation (ADD)
The numerical code A~R represents supplementary work of where time is required additionally for the
incidental repair work of the parts or components related to the originally intended repair.
5) Operation Times
The operation times in this manual are provided in hours and tenths of hours (e.g. 1.1 hours for 1hour and
6 minutes).
Enter the operation time on the warranty claim in the same manner.
6) Model Code
This code represents the vehicle model.
Vehicle model
KYRON
ACTYON
7) Engine Type
This designation represents engine types.
D20DT : Direct Injection Diesel Engine
D27DT : Direct Injection Diesel Engine
G23D : M161 Gasoline Engine
G32D : M162 Gasoline Engine
3. HOW TO USE THIS MANUAL

The operation time in this manual are provided in hours and tenths of hours (e.g. 1.1 hours for 1hour and 6 minutes).
Enter the operation time on the warranty claim in this manner.
Example : (When supplementary work is performed in addition to the intended repair)
Model : KYRON & ACTYON
Major operation : Valve replacement
Supplementary Work : Valves (Each Additional)
Step 1 : First find ENGINE MECHANICAL CYLINDER HEAD in MAIN GROUP INDEX and then the page
(Engine 1C-15) for valve from among them.
Step 2 : On page Engine 1C-15, note the operation code for Valve. (Replacement)
1312700 VALVE - REPLACE
7.0
131270C VALVES (EACH ADDITIONAL)
0.1
Operation Time Total
NO.
7.1
Operation
Code
KYRON
ACTYON
D27DT
D20DT
REMARK
1312300
5.0
3.0
1312500
5.0
5.0
1312600
7.6
7.5
1312700
7.6
7.0
131270C
0.1
0.1
Major Operation :
VALVE - REPLACE
1312700
7.0
Supplementary Work :
131270C
0.1
Operation Code
1312700 & 131270C
Operation Time Total
7.0 + 0.1 = 7.1
4. PAINT REPAIR
4-1. INSTRUCTION
The time allowances herein for painting operations are established on the basis of techniques and
material required for quality work both in appearance and durability.
The basis for determining the paint time allowances is a Paintable Surface.
1. After dents have been removed from sheet metal parts and the parts welded they are stored to
their neutral shape.
2. Welding and soldering joints, overlapping seams formed by partial replacement and surfaces
smoothed with fillers are ground down using P80-120 grain sandpaper.
3. And when the painter does not need to apply more than 3 coats of knife-edge putty to the surfaces to be painted.
4-2. LABOR TIME
The time allowances for paint work consider all cases such as material preparation time, actual working
process, and material allowances, which are necessary for a proper and professional paint job. It shall
be noted material allowances are converted to hours and included in the operation time, also.
According to the character of paint process and size of area to be painted, the kinds and quantity of the
material will be varied in the course of paint.
The material allowances consist of mixed paint and additional material such as masking tape, sanding
paper, cleaning solvent and etc. needed for the operation of each step.
INCLUDES ; moving the vehicle / mixing all materials / color blending / equipment cleaning / color spray
sample / repainting time on clear coat / masking / sanding / cleaning / spraying / removing
of the masking and polishing.
EXCLUDES ; removal and reinstallation of body attaching parts.
4-3. REPAIR TYPE
Description
Type
COLOR COAT
PAINT EXPOSED SURFACES

Top-coat entire surface, including small dents that have been straightened(without filling in). Its
operation should be used when correcting painting conditions such as thin paint, color mismatch
or surface scratches not extending beyond the prime coat.
REFINISH
PAINT NEW PART

This operation involves sanding out a defect to expose a local area of bare metal, prime locally and
then apply color coat.
This applies to those paint repairs that require a repair to the prime coat before the color coat is applied.
POLISHING
POLISH THE SURFACES
4-4. HOW TO USE OPERATION CODE ON PARTIAL PAINTING

Use the operation code of the relevant part and enter P on PF column in Ssangyong Claim Report.
For example, in case of partial painting on hood in CHAIRMAN model, make out Ssangyong Claim Report as follows;
PF
P
10
OPERATION CODE
9836080
HOUR
3.1
5. DEFECT CODE
5-1. NATURE CODE
N01
Hard start, no start
N41
Sponge pedal
N02
Poor idle
N42
Unstable steering
N03
Surge, hesitate, stumble
N43
Excessive shock
N04
Engine noise, engine knoking noise
N44
Poor release
N05
Choke malfunction
N45
Unusual tire wear
N06
Engine stalled (general)
N46
Misaligned or mismatched
N07
Excessive fuel consumption
N47
Weak
N08
Excessive oil consumption
N48
Hard to turn
N09
Overheated
N49
Impossible to turn
N10
Shift shock
N50
Vehicle bouncing
N11
Engine run-on
N51
Deteriorated
N12
Flooded, overflowing
N52
Distorsion, rainbow, waving
N13
Poor acceleration, uneven acceleration
N53
Color mismatched
N14
Abnormal combustion
N54
Defective chrom plate, defective painting
N15
Lack of engine power
N55
Rust, corrosion, perforation
N16
Percolation
N56
Glazed
N17
Improper exhaust gas (black smoke, white smoke)
N57
Loose, poor fit
N18
Backfire, afterfire
N58
Bubbles
N19
Vapor lock
N59
Vehicle vibration
N20
Blocked
N60
Excessive vibration
N21
Shuddering, pulsation, vibration, chattering
N61
Dead battery
N22
Slippage (slipping)
N62
Inaccurate (meter, gauge, etc.)
N23
Difficult engagement
N63
Poor sound (horn, radio, etc.)
N24
Difficult disengagement
N64
Overcharged, discharged
N25
Abnormal shifts
N65
Electrical failures
N26
Impossible shifts
N66
Blown fuse
N27
Squeaking, squealing, abnormal(wind)noise
N67
Warning light on
N28
Dragging
N68
Intermittent operation
N29
Pulls
N69
Pulls to left or right
N30
Stalled while driving
N70
Poor AM reception / interference
N31
Stalled while idling
N71
Oil leak, oil entering
N32
Stalled between shifts
N72
Water leak, water entering
N33
Stalling during sudden braking
N73
Leaks-other (air, fuel, refrigerant, vacuum)
N34
Fails to reach normal operating temperature
N74
Poor FM reception / interference
N35
RPM too low
N75
Radio / CD does not operate properly
N36
RPM too high
N76
Tape deck does not operate properly
N37
Jumping-out
N77
Improper memory
N38
Improper synchronizing
N78
Improper volume control
N39
Oil diluted
N80
Head lamp improperly aimed
N40
Misfire
N82
Loosening, failing-off, sagged
11
N83
Gas leak, gas entering
N92
Inoperative
N84
Improper opening and/or closing
N93
High/low operating effort
N85
Grabbed
N94
Special policy
N86
Poor maneuverability
N95
Glass cracked
N87
Insufficient brake
N96
Glass broken
N88
Brake judder
N97
Glass chipped
N90
Color rainbow, color waving
N98
Glass scratched
N91
Interference or hitting
N99
Undefined
5-2. CAUSE CODE
12
R01
Scored, scratched or chipped
R19
Improperly machined
R02
Frozen (temperature)
R20
Faulty casting
R03
Peeling, comimg-off
R21
Improper clearance, back lash, free play
R04
Rusty, corroded
R22
Lack of lubricants
R05
Split, cut or torn
R23
Improper welding or soldering, welding or soldering omitted
R06
Broken or cracked
R24
Improper tightening, fit or assembly
R07
Porous, pin holes, cavity
R25
Sticks, binds, seized
R08
Bent, kinky, twisted, distorted, wraped or wrinkled
R26
Foreign material, clogged
R09
Stripped - bolts, holes, nuts
R27
Improper sealing, sealer omitted or skipped
R10
Soiled
R28
Improper adjustment
R11
Weakened, loss of tension or resilience

(spring, cushion, etc.)
R31
Incorrect part
R12
Abnormal wear
R32
Improperly installed
R13
Out of balance
R33
Improperly routed
R14
Out of round
R34
Missing part
R15
Loose or improper connection
R35
Flaw in material
R16
Open circuit or short circuit
R36
Contaminants
R17
Burnt or burned - out
R99
Undefined
R18
Grounded or shorted
5-3. PAINT CODE
P01
Oversprayed, drip
P19
Atmospheric fallout
P02
Undersprayed, bare
P20
Polishing mark, sanding mark
P03
Color mismatched
P21
Touch up
P04
Low Gloss
P22
Dust, dirt
P05
Mottled, cloudy
P23
Poor welding
P06
Sags or runs
P24
Rust
P07
Pin hole
P25
Blistered
P11
Peeling, scaling
P26
Chipped
P12
Orange peel
P27
Cracked
P13
Slow drying
P30
Surface scratch
P14
Thin no paint
P31
Scab corrosion
P15
Wavy
P32
Dent
P16
Tape mark, touch mark
P33
Rust perforation
P17
Chemical damage
P34
Discolored, faded
P18
Acid rain
P99
Undefined
6. ABBREVIATION
A/C
Air conditioning
MAP
Manifold absolute pressure
ABD
Antilock brake differential
MAT
Manifold air temperature
ADJ
Adjust
M/T
Manual transaxle
Assembly
OH
Overhaul
A/T
Auto transaxle
PLA
Plating
CC
Color coat print
POL
Polishing
CHK
Check
RAD
Radiator
CLN
Clean
REF
Refinish paint
ASSY
DOHC
Double overhead camshaft
REKES
Remote keyless entry system
RI
Reinstall
RP
Replacement
ECS
Electrical control system
EGR
Exhaust gas recirculation
IAC
Idle air control
TPS
Throttle position sensor
I/P
Instrument panel
T/C
Transfer case
L.C.R.V
Load conscious reducing valve
T.O.D
Torque on demand
13
7. MAIN GROUP CODE

The first 3 digits of 7 digit code classify the units to be serviced into main groups.
SECTION
1. DIESEL ENGINE
1B -DSL
1D -DSL
1E -DSL
1F -DSL
1G -DSL
14
MAIN GROUP CODE
SUB - SECTION
Diesel Engine Mechanical
Engine Cooling
Engine Electrical
Engine Controls
Engine Intake & Exhaust
111
Engine Unit
113
Belt System
121
Engine Block
122
Crankshaft & Piston
123
Oil Pan & Pump
131
Cylinder Head
132
Cam Support & Shaft
133
Timing Cover & Chain Drive
136
Injeceion Pipe
138
Engine & Transaxle Mount
139
Vacuum System
141
Radiator
143
Cooling Fan
145
Radiator Hose & Pipe
148
Thermostat & Water Pump
154
Alternator Unit
156
Starter
157
Battery
158
Fuse & Relay
170
Fuel Filter & Line
171
Fuel Tank
172
Fuel Line
182
Accelerator Control
190
Common Rail System
191
Air Intake System
193
Intake Manifold
194
Exhaust Manifold
196
Exhaust Pipe Line
197
Turbo Charger Assembly
198
Sensors
PAGE
(20p)
(35p)
(39p)
(43p)
(47p)
SECTION
1. GASOLINE
ENGINE
MAIN GROUP CODE
SUB - SECTION
1C -GSL
1D -GSL
1E -GSL
1F -GSL
1G -GSL
Gasoline Engine
111
Engine Unit
Mechanical
113
Belt System
121
Engine Block
122
Crankshaft & Piston
123
Oil Pan & Pump
131
Cylinder Head
132
Cam Support & Shaft68
133
Timing Cover & Chain Drive
138
Engine & Transaxle Mount
139
Vacuum System
141
Radiator
143
Cooling Fan
144
Oil Cooler
145
Radiator Hose & Pipe
148
Thermostat & Water Pump
151
Ignition Cable
154
Alternator Unit
156
Starter
157
Battery
158
Fuse & Relay
171
Fuel Tank
172
Fuel Line & Oil Line
173
Canister & Fuel Vacuum
181
Fuel Injection
182
Accelerator Control
186
Emission Control
191
Air Intake System
193
Intake Manifold
194
Exhaust Manifold
196
Exhaust Pipe Line
Engine Cooling
Engine Electrical
Engine Controls
Engine Intake & Exhaust
PAGE
(56p)
(72p)
(77p)
(82p)
(89p)
15
SECTION
2. SUSPENSION
SUB - SECTION
2C
2D
Front Suspension
Rear Suspension
MAIN GROUP CODE

213
Knuckle & Hub
214
Front Shock Absorber
215
Control Arm
231
Rear Axle & Stabilizer
232
Rear Shock Absorber
PAGE
(94p)
(100p)
2E
Tires & Wheel
241
Wheels
(106p)
3. DRIVE LINE &

AXLE
3A
Drive Line & Axle
321
Axle Shaft Parts
(110p)
323
Propeller Shaft
4. BRAKES
4A
425
Brake Pipe
428
Brake Pedal & Mount
5. TRANSMISSION
& TRANSFER
CASE
Master Cylinder & Booster
431
Master Cylinder & Booster
(116p)
4D
Front Brake
445
Front Brake
(117p)
4E
Rear Brake
456
Rear Brake
(118p)
4F
Anti-Lock Brake System
462
Rear Brake
(120p)
4G
Parking Brake
478
Parking Brake
(122p)
5A
Auto Transmission Controls
519
Auto Transmission Controls
(127p)
5B
BTR M74 Auto Transmission
541
BTR M74 I
(128p)
542
BTR M74 II
543
BTR M74 III
544
BTR M74 IV
551
Auto Transmisson I
556
Auto Transmisson II
557
Auto Transmisson III
558
Auto Transmisson IV
559
Auto Transmisson V
561
Manual Transmission
563
Transmission Gear
566
Gear Shift Cover & Fork
569
Shift Control
581
Clutch Parts
582
Hydraulic Clutch
583
Clutch Pedal
5E
5F
Auto Transmission
Manual Transmission
Clutch
(134p)
(141p)
(147p)
5G
Transmission Case
591
Transfer Case (Part Time)
(150p)
6A
Power Streering Gear
621
Power Steering Gear
(155p)
623
Power Steering Pipe Line
641
Steering Wheel
643
Steering Column
647
Tie Rod
6E
16
(114p)
4B
5D
6. STEERING
Hydraulic Brake
Streering Wheel & Column
(157p)
SECTION
7. H.V.A. C
(Heating,
Ventilation &
Air Conditioning)
Air Distribution
713.
Evaporator
714.
Blower
732.
Compressor
733.
Compressor Mount
734.
A/C Hose & Pipe Line
735.
A/C Control Switch & Sensor
812.
Rear Seat Belt
822.
Rear Seat Belt
S.R.S (Supplemental Inflatable

Restraints)
832.
Air Bag System
833.
Immobilizer
9A
Body Wiring System
911.
Wiring Harness
(178p)
9B
Lighting System
916.
Front Lamp
(180p)
918.
Rear Lamp
921.
Washer System
923.
Wiper System
8A
8B
9. BODY &
ACCESSORIES
PAGE
711.
7A
7B
8. RESTRAINTS
MAIN GROUP CODE
SUB - SECTION
9D
H.V.A.C (Air Distribution)
H.V.A.C (Control)
Seat Belts
Wiper & Washer System
(162p)
(166p)
(173p)
(175p)
(184p)
9E
Inst. Driver System
925.
Instrument Cluster
(186p)
9F
Audio & Anti-theft System
928.
Electrical Parts
(188p)
929.
STICS & Auto Cruise
931.
Instrument Panel
932.
Switch
933.
Instrument Parts
934.
Console
935.
Front Door Trim
936.
Rear Door Trim
938.
Pillar Trim
939.
Floor Carpet & Panel
941.
Front Seat
942.
Rear Seat
9G
9H
Interior Trim
Seats
(192p)
(206p)
9L
Glass & Mirrors
946.
Glass & Out Side Mirrors
(208p)
9M
Exterior Parts
951.
Emblem & Lettering
(210p)
952.
Mud Guard
956.
Front Bumper
957.
Rear Bumper
9O
Bumpers & Fascias
(212p)
17
SECTION
9. BODY &
ACCESSORIES
SUB - SECTION
9P
9Q
9R
9S
10. PAINT
11. OTHERS
18
10A
11
Doors
Roof
Body Front End
Body Rear End
Paint Exterior
Others
MAIN GROUP CODE
PAGE
961a
Front Door & Lock
961b
Front Window Lifter
961c
Front Weatherstrip
963a
Rear Door & Lock
963b
Rear Window Lifter
963c
Rear Weatherstrip
965
Electric Door Lock
966
Fuel Filler Lock
967
Trunk Lid Lock & Tailgate Lock
968
Car Lock
971
Headlining & Roof Panel
972a
Sunshade & Inside Mirror
972b
Sun Roof
973.
Hood Panel
974
Front Panel
975
Fender Panel
976
Dash Panel & Cowl
977
Grille
978
Trunk Lid Panel & Spoiler
979
Side Trim
10a
KYRON
(240p)
10a
ACTYON
(241p)
Others
(245p)
11
(214p)
(226p)
(230p)
(236p)
SECTION
DIESEL ENGINE
1B. (DSL) DIESEL ENGINE MECHANICAL ........................................20
111.
113.
121.
122.
123.
131.
132.
133.
136.
138.
139.
ENGINE UNIT ................................................................................................. 20

BELT SYSTEM ............................................................................................... 21
ENGINE BLOCK ............................................................................................. 22
CRANKSHAFT & PISTON ............................................................................. 24
OIL PAN & PUMP .......................................................................................... 26
CYLINDER HEAD ........................................................................................... 28
CAM SUPPORT & SHAFT ............................................................................ 30
TIMING COVER & CHAIN DRIVE ................................................................. 31
INJECEION PIPE ............................................................................................ 32
ENGINE & TRANSAXLE MOUNT .................................................................. 33
VACUUM SYSTEM ........................................................................................ 34
1D. (DSL) ENGINE COOLING..............................................................35

141.
143.
145.
148.
RADIATOR ...................................................................................................... 35
COOLING FAN ............................................................................................... 36
RADIATOR HOSE & PIPE ............................................................................. 37
THERMOSTAT & WATER PUMP ................................................................. 38
1E. (DSL) ENGINE ELECTRICAL ........................................................39

154.
156.
157.
158.
ALTERNATOR UNIT ....................................................................................... 39

STARTER ........................................................................................................ 40
BATTERY ........................................................................................................ 41
FUSE & RELAY .............................................................................................. 42
1F. (DSL) ENGINE CONTROLS ..........................................................43

170.
171.
172.
182.
FUEL FILTER & LINE .................................................................................... 43

FUEL TANK .................................................................................................... 44
FUEL LINE ...................................................................................................... 45
ACCELERATOR CONTROL .......................................................................... 46
1G. (DSL) ENGINE INTAKE & EXHAUST ...........................................47

190.
191.
193.
194.
196.
197.
198.
COMMON RAIL SYSTEM .............................................................................. 47

AIR INTAKE SYSTEM .................................................................................... 48
INTAKE MANIFOLD ....................................................................................... 49
EXHAUST MANIFOLD .................................................................................... 50
EXHAUST PIPE LINE ..................................................................................... 51
TURBO CHARGER ASSEMBLY ................................................................... 52
SENSORS ....................................................................................................... 53
1B (DSL) - DIESEL ENGINE MECHANICAL
1B - DIESEL ENGINE MECHANICAL

111
NO.
1
20
ENGINE UNIT
DSL
KYRON
ACTYON
Operation
Code
D20DT
D27DT
D20DT
ENGINE ASSEMBLY (M/T) - OVERHAUL
1110100
16.3
16.4
16.3
ENGINE ASSEMBLY (A/T) - OVERHAUL
1110300
17.3
17.3
17.3
ENGINE ASSEMBLY (M/T) - REPLACE
1110800
7.6
7.6
7.6
ENGINE ASSEMBLY (A/T) - REPLACE
1110900
8.5
8.5
8.5
REMARK
DSL
BELT SYSTEM
1G
1F
1E
1D
113
1B
DIESEL ENGINE MECHANICAL - 1D
NO.
KYRON
ACTYON
Operation
Code
D20DT
D27DT
D20DT
REMARK
BELT, PULLEY - REPLACE
1132210
0.4
0.4
0.4
PULLEY ASSEMBLY, IDLER - REPLACE
1132500
0.4
0.5
0.4
BELT TENSIONER, ABSORBER ASSEMBLY - REPLACE
1132530
0.5
0.6
0.5
PULLEY, COOLING FAN - REPLACE
1132600
0.4
0.4
0.4
SEALING, CRANKSHAFT (FRONT) - REPLACE
1132700
1.3
1.3
1.3
TENSIONER ASSY, BELT - REPLACE
1132800
0.6
0.6
0.6
TIMING CASE - REPLACE
1132900
11.3
11.3
11.3
TIMING GASKET - REPLACE
1132910
14.3
11.3
14.3
21
121
22
ENGINE BLOCK
DSL
ACTYON
D27DT
D20DT
OIL LEVEL INDICATOR AND/OR O-RING - REPLACE
1210200
0.2
0.2
0.2
TUBE, OIL LEVEL INDICATOR - REPLACE
1210300
0.4
0.4
0.4
PLUG, EXPANSION - REPLACE
1210700
4.1
4.1
4.1
121070A
0.1
0.1
0.1
A - Replace each additional

4
PLUG, CYLINDER BLOCK DRAIN - REPLACE
1210800
0.3
0.3
0.3
BLOCK, CYLINDER - REPLACE
1211100
15.4
15.2
15.4
BALL, PLUG OIL CHANNEL - REPLACE
1211200
1.0
1.0
1.0
SEMI BLOCK (SHORT BLOCK), CYLINDER - REPLACE
1211110
16.8
16.8
16.8
SEALING, CRANKSHAFT (REAR) - REPLACE
M/T
1211300
3.1
3.1
3.1
A/T
1211310
3.5
3.6
3.5
REMARK
1D
D20DT
1E
KYRON
Operation
Code
1F
1G
NO.
1B
23
122
24
CRANKSHAFT & PISTON
DSL
D20DT
D27DT
D20DT
1220600
15.4
14.8
15.4
122060A
0.1
0.1
0.1
REMARK
BEARING, CRANKSHAFT THRUST - REPLACE
1220610
15.4
14.8
15.4
BEARING, GROOVED BALL (M/T) - REPLACE
1220900
5.4
5.4
5.4
FLYWHEEL (M/T) - REPLACE
1221700
3.5
3.3
3.5
122170A
3.7
3.8
3.7
FLYWHEEL (A/T) - REPLACE
1221900
6.6
6.8
6.6
A - Flywheel ring gear (AT)
122190A
0.8
0.8
0.8
1222200
15.0
14.7
15.0
122220A
0.2
0.2
0.2
1222300
15.0
14.6
15.0
122230A
0.2
0.2
0.2
SNAP RING, PISTON - REPLACE
1222400
14.6
14.6
14.6
PISTON - REPLACE
1222500
14.6
15.0
14.6
122250A
0.1
0.1
0.1
1222600
14.6
14.6
14.6
122260A
0.2
0.2
0.2
CONNECTING, ROD - REPLACE
1222700
14.6
15.0
14.6
122270A
0.1
0.1
0.1
1222800
14.6
14.6
14.6
122280A
0.1
0.1
0.1
A/T
1222900
15.4
14.4
15.4
M/T
1222910
14.5
13.8
14.5
A - Flywheel ring gear (M/T)

5
RING, PISTION REPLACE

PIN, PISTON - REPLACE

10
11
12
BUSHING, CONNECTING ROD - REPLACE
BEARING, CONNECTING ROD - REPLACE

13
CRANKSHAFT - REPLACE
1D
ACTYON
1E
BEARING, CRANKSHAFT MAIN (ONE) - REPLACE
KYRON
Operation
Code
1F
1G
NO.
1B
25
123
26
OIL PAN & PUMP
DSL
KYRON
ACTYON
Operation
Code
D20DT
D27DT
D20DT
PLUG AND/OR GASKET, OIL PAN DRAIN - REPLACE
1231300
0.3
0.3
0.3
PAN AND/OR GASKET, OIL (A/T) - REPLACE
1231510
4.2
4.2
2.1
3.5
2.4
PUMP, ENGINE OIL - REPLACE
1231700
2.4
SPROCKET, OIL PUMP - REPLACE
1232600
2.9
3.8
2.9
CHAIN, OIL PUMP ROLLER - REPLACE
1232670
6.5
6.5
6.5
OIL JET - REPLACE
1232680
2.1
3.6
2.1
TENSIONER, OIL PUMP ROLLER CHAIN - REPLACE
1232690
11.8
11.8
11.8
PLATE, OIL BUFFLE - REPLACE
1234100
3.8
9*
GUIDE TUBE, OIL LEVEL - REPLACE
1235000
0.4
0.4
0.4
10*
GAUGE, OIL LEVEL - REPLACE
1235100
0.2
0.2
0.2
1E
1D
REMARK
1F
1G
NO.
1B
27
131
28
CYLINDER HEAD
DSL
D20DT
D27DT
D20DT
1312300
5.3
4.9
5.3
GASKET, CYLINDER HEAD - OVERHAUL
1312310
7.0
7.0
7.0
1312500
5.3
4.9
5.3
1312600
7.8
7.9
7.8
1312700
5.2
5.7
5.2
131270A
0.1
0.1
0.1
1312810
3.0
2.8
3.0
131281A
0.1
0.1
0.1
1312900
2.8
3.0
2.8
131290A
0.1
0.1
0.1
1313800
1.3
1.2
1.3
131380A
0.1
0.1
0.1
1315600
2.6
2.6
2.6
131560A
0.1
0.1
0.1
A - Valves (each additional)

4
VALVE GUIDE - REPLACE

SPRING CAP AND/OR SEAL, VALVE - REPLACE

BOLT, CYLINDER HEAD (ONE) - REPLACE

CAP, CAMSHAFT BEARING - REPLACE

FINGER FOLLOWER
1314000
3.2
3.2
3.2
ADJUSTER, CAMSHAFT - REPLACE
1314100
2.2
3.3
2.2
10
VALVE COTTER - REPLACE
1314200
2.8
3.0
2.8
131420A
0.1
0.1
0.1
1314300
2.8
3.0
2.8
131430A
0.1
0.1
0.1
1314400
6.7
6.3
6.7
131440A
0.3
0.3
0.3
1314500
1.2

11
RETAINER, VALVE SPRING - REPLACE

12
SEAL, VALVE GUIDE - REPLACE

13
BOLT WASHER, CYLINDER HEAD - REPLACE
1D
REMARK
1E
ACTYON
1F
KYRON
Operation
Code
1G
NO.
1B
29
132
NO.
CAM SUPPORT & SHAFT
DSL
KYRON
ACTYON
Operation
Code
D20DT
D27DT
D20DT
REMARK
COVER, CYLINDER HEAD - REPLACE
1322110
1.3
1.6
1.3
CAMSHAFT - REPLACE
1322300
2.9
2.9
2.9
132230A
2.4
2.4
2.4

3
CAP AND/OR GASKET, OIL FILLER - REPLACE
1322700
0.2
0.2
0.2
OIL, SEPERATOR ASSY - REPLACE
1322800
0.2
0.2
0.2
BRACKET, OIL SEPERATOR - REPLACE
1322900
0.2
0.2
0.2
HOSE, BLOW BY INLET - REPLACE
1323000
0.2
0.2
0.2
HOSE, BLOW BY INLET - RECLAMPING
1323001
0.2
0.2
0.2
HOSE, BLOW BY OUTLET - REPLACE
1323100
0.2
0.2
0.2
HOSE, OIL RETURN - REPLACE
1323200
0.2
0.2
0.2
30
DSL
TIMING COVER & CHAIN DRIVE
1G
1F
1E
1D
133
1B
NO.
KYRON
ACTYON
Operation
Code
D20DT
D27DT
D20DT
REMARK
BELT OR CHAIN, TIMING - REPLACE
1332500
6.5
6.5
6.5
SPROCKET, CAMSHAFT TIMING - REPLACE
1333300
2.4
2.4
2.4
133330A
0.3
0.3
0.3

3
CHAIN TIGHTENER - REPLACE
1337300
0.4
0.4
0.4
RAIL ASSY, SLIDING - REPLACE
1332600
5.4
5.4
5.4
RAIL ASSY, GUIDE UPER - REPLACE
1332700
2.4
2.4
2.4
31
136
NO.
1
32
INJECEION PIPE
DSL
KYRON
ACTYON
Operation
Code
D20DT
D27DT
D20DT
PLUG, PRE - HEATING - REPLACE
1365800
0.1
0.1
0.1
136580A
0.1
0.1
0.1
REMARK
DSL
ENGINE & TRANSAXLE MOUNT
1G
1F
1E
1D
138
1B
NO.
1
MOUNT, ENGINE (FRONT) - REPLACE
BRACKET, ENGINE MOUNT (FRONT) - REPLACE
KYRON
ACTYON
Operation
Code
D20DT
D27DT
D20DT
One
1380200
0.5
0.5
0.5
Two
1380210
1.0
1.0
1.0
One
1380400
0.6
0.6
0.6
Two
1380410
0.9
0.9
0.9
REMARK
STOPPER, ENGINE MOUNTING - REPLACE
1380420
0.3
0.3
0.3
CROSS MEMBER, REAR ENGINE MOUNTING - REPLACE
1380440
0.3
0.3
0.3
CROSS MEMBER, FRONT AXLE MOUNTING - REPLACE
1380600
0.3
0.3
0.3
33
139
NO.
DSL
VACUUM SYSTEM
KYRON
ACTYON
Operation
Code
D20DT
D27DT
D20DT
REMARK
VACUUM PUMP ASSEMBLY - REPLACE
1390100
1.9
1.9
1.9
O-RING, VACUUM PUMP ASSY
1390110
0.7
0.7
0.7
34
DSL
RADIATOR
1G
1F
1E
1D
141
1B
1D - ENGINE COOLING
NO.
KYRON
ACTYON
Operation
Code
D20DT
D27DT
D20DT
REMARK
COOLANT - REPLACE
1410100
0.5
0.5
0.5
COCK OR PLUG, RADIATOR DRAIN - REPLACE
1410300
1.0
1.0
1.0
RADIATOR ASSEMBLY - REPLACE
1410500
1.3
1.3
1.3
COOLING SYSTEM - FLUSH
1411700
0.5
0.5
0.5
35
1D (DSL) - ENGINE COOLING
143
NO.
COOLING FAN
DSL
KYRON
ACTYON
Operation
Code
D20DT
D27DT
D20DT
REMARK
SHROUD, RADIATOR FAN - REPLACE
1430700
0.5
0.5
0.5
COOLING FAN-SHROUD
1431710
0.3
0.3
0.3
BLADE, FAN - REPLACE
1431600
0.5
0.5
0.5
CLUTCH, FAN - REPLACE
1431700
0.5
0.5
0.5
COOLING FAN PULLEY
1431730
0.7
0.7
0.7
36
DSL
RADIATOR HOSE & PIPE
1G
1F
1E
1D
145
1B
NO.
KYRON
ACTYON
Operation
Code
D20DT
D27DT
D20DT
REMARK
RESERVOIR, RADIATOR COOLANT - REPLACE
1450400
0.3
0.3
0.3
HOSE, MAKE UP - REPLACE
1450600
0.3
0.3
0.3
HOSE, UPPER ENGINE COOLANT - REPLACE
1450700
0.3
0.3
0.3
HOSE, LOWER ENGINE COOLANT - REPLACE
1450800
0.5
0.5
0.5
HOSE AND/OR TUBE, DEAERATION - REPLACE
1451400
0.3
0.3
0.3
145140A
0.1
0.1
0.1
1450420
0.2
0.2
0.2

6
CAP ASSY - RESERVOIR TANK - REPLACE
37
1D (DSL) - ENGINE COOLING
148
NO.
THERMOSTAT & WATER PUMP
DSL
KYRON
ACTYON
Operation
Code
D20DT
D27DT
D20DT
REMARK
THERMOSTAT AND/OR GASKET DIESEL - REPLACE
1480400
0.8
0.8
0.8
PORT AND/OR GASKET, COOLANT OUTLET - REPLACE
1480600
1.2
1.4
1.2
WATER PUMP AND/OR GASKET - REPLACE
1481200
1.5
1.9
1.5
WATER PUMP ASSY- REPLACE
1481250
1.5
1.5
1.5
WATER PUMP ASSY- REPLACE
1481260
1.5
1.5
1.5
PULLEY, WATER PUMP - REPLACE
1481270
0.4
0.4
0.4
38
DSL
ALTERNATOR UNIT
1G
1F
1E
1D
154
1B
1E - ENGINE ELECTRICAL
NO.
KYRON
ACTYON
Operation
Code
D20DT
D27DT
D20DT
REMARK
PULLEY AND/OR FAN, ALTERNATOR - REPLACE
1540100
0.6
0.8
0.6
ALTERNATOR ASSEMBLY - REPLACE
1541700
0.7
0.7
0.7
ALTERNATOR ASSEMBLY - OVERHAUL
1541900
1.5
1.5
1.5
BRACKET, ALTERNATOR MOUNTING - REPLACE
1544100
0.9
0.9
0.9
39
1E (DSL) - ENGINE ELECTRICAL
156
NO.
STARTER
DSL
KYRON
ACTYON
Operation
Code
D20DT
D27DT
D20DT
REMARK
MOTOR ASSEMBLY, STARTER DIESEL - REPLACE
1561000
0.5
0.5
0.5
SWITCH, STARTER MOTOR MAGNETIC - REPLACE
1562700
0.8
0.8
0.8
40
DSL
BATTERY
1G
1F
1E
1D
157
1B
NO.
KYRON
ACTYON
Operation
Code
D20DT
D27DT
D20DT
REMARK
BATTERY - REPLACE
1570300
0.2
0.2
0.2
RETAINER AND/OR BOLTS, BATTERY - REPLACE
1570500
0.2
0.2
0.2
CARRIER, BATTERY - REPLACE
1571100
0.3
0.3
0.3
CABLE - BATTERY GROUND
1571200
0.3
0.3
0.3
41
1E (DSL) - ENGINE ELECTRICAL
158
NO.
1
FUSE & RELAY
DSL
KYRON
ACTYON
Operation
Code
D20DT
D27DT
D20DT
Fog Lamp
1580200
0.2
0.2
0.2
Enable (ABS)
1580500
0.2
0.2
0.2
Window Wiper Motor
1580900
0.2
0.2
0.2
Head Lamp
1581100
0.2
0.2
0.2
Other Relays
1581500
0.2
0.2
0.2
Turn Signal
1582100
0.2
0.2
0.2
Preheating Time
1582200
0.2
0.2
0.2
REMARK
RELAY - REPLACE
COVER, FUSE BOX - REPLACE
1582300
0.1
0.1
0.1
BOX, REALY & FUSE - REPLACE
1582700
0.4
0.4
0.4
FUSE - REPLACE
1583700
0.2
0.2
0.2
CONTROL UNIT - P/WINDOW AUTO DOWN - REPLACE
1584700
0.5
0.5
0.5
BOX, IP FUSE - REPLACE
1585700
0.5
0.5
0.5
42
DSL
FUEL FILTER & LINE
1G
1F
1E
1D
170
1B
1F - ENGINE CONTROLS
NO.
KYRON
ACTYON
Operation
Code
D20DT
D27DT
D20DT
REMARK
FILTER ASSY, FUEL - REPLACE
1700100
0.3
0.3
0.3
BRACKET, FUEL FILTER - REPLACE
1700200
0.3
0.3
0.3
PUMP, FUEL PRIMING - REPLACE
1700300
0.2
0.2
0.2
HOSE, PRIMING PUMP TO FILTER - REPLACE
1700400
0.2
0.2
0.2
HOSE, FUEL RETURN - REPLACE
1700500
0.3
0.3
0.3
HOSE, SUPPLY PIPE TO PRIMING PUMP - REPLACE
1700600
0.5
0.5
0.5
TUBE ASSY, FUEL FILTER TO PUMP - REPLACE
1700700
0.3
0.3
0.3
TUBE ASSY, FUEL FILTER - REPLACE
1700800
0.3
0.3
0.3
WATER SEPERATOR - REPLACE
1700910
0.2
0.2
0.2
10
WATER SEPERATOR - HOSE
1700920
0.1
0.1
0.1
43
1F (DSL) - ENGINE CONTROLS
171
NO.
FUEL TANK
DSL
KYRON
ACTYON
Operation
Code
D20DT
D27DT
D20DT
REMARK
AIR BLEEDING, FUEL
1710400
0.6
0.6
0.6
NECK, FUEL TANK FILLER - REPLACE
1710500
0.6
0.6
0.6
TANK, FUEL - REPLACE
1710900
1.1
1.1
1.1
TANK, FUEL - OVERHAUL
1710910
1.5
1.5
1.5
UNIT - GASKET
1711700
0.4
0.4
0.4
5*
HOSE, AIR BLEEDER - REPLACE
1712000
0.6
0.6
0.6
PROTECTOR, FUEL TANK - REPLACE
1712200
0.3
0.3
0.3
HOSE, AIR VENT - REPLACE
1713500
0.6
0.6
0.6
CAP, FUEL TANK - REPLACE
1713600
0.1
0.1
0.1
GROMMET - FUEL FILLER - REPLACE
1713610
0.2
0.2
0.2
44
DSL
FUEL LINE
1G
1F
1E
1D
172
1B
NO.
KYRON
ACTYON
Operation
Code
D20DT
D27DT
D20DT
REMARK
HOUSING, OIL FILTER - REPLACE
1720200
1.0
1.1
1.0
COVER, OIL FILTER HOUSING - REPLACE
1720230
0.3
0.3
0.3
FILTER AND/OR O-RING, OIL - REPLACE
1720240
0.3
0.3
0.3
GASKET, OIL FILTER HOUSING - REPLACE
1720250
1.1
1.1
1.1
PIPE, FUEL RETURN - REPLACE
1720700
0.7
0.7
0.7
PIPE, FUEL SUPPLY - REPLACE
1720760
0.7
0.7
0.7
COOLER ASSY, OIL - REPLACE
1720950
1.0
0.9
1.0
COOLER GASKET, OIL - REPLACE
1720960
0.8
0.8
0.8
HOSE, COIL COOLER - REPLACE
1720970
0.6
0.5
0.6
45
1F (DSL) - ENGINE CONTROLS
182
NO.
1
46
ACCELERATOR CONTROL
MODULE, ACCELERATOR PEDAL - REPLACE
DSL
KYRON
ACTYON
Operation
Code
D20DT
D27DT
D20DT
1820600
0.3
0.3
0.3
REMARK
DSL
COMMON RAIL SYSTEM
1G
1F
1E
1D
190
1B
1G - ENGINE INTAKE & EXHAUST
NO.
KYRON
ACTYON
Operation
Code
D20DT
D27DT
D20DT
1900100
0.2
0.2
0.2
REMARK
PIPE ASSY, FUEL - REPLACE
190010A
0.1
0.1
0.1
PIPE, HIGH PRESSURE PUMP - REPLACE
1900200
0.2
0.2
0.2
HOSE, FUEL RETURN - REPLACE
1900300
0.3
0.3
0.3
PUMP ASSY, FUEL - REPLACE
1900400
2.8
3.8
2.8
BRACKET, FUEL PUMP - REPLACE
1900500
0.8
0.7
0.8
HOLDER, INJECTOR - REPLACE
1900600
0.3
0.3
0.3
190060A
0.2
0.2
0.2
SPROCKET, PUMP - REPLACE
1900410
1.5
2.5
1.5
BEARING HOUSING, PUMP - REPLACE
1900420
1.5
2.7
1.5
BEARING SHAFT, PUMP - REPLACE
1900430
2.9
10
GASKET, FUEL PUMP - REPLACE
1900440
2.8
3.8
2.8
11
HOUSING BOLT - REPLACE
1900450
3.0
3.0
3.0
12
COMMON RAIL - REPLACE
1900000
0.5
0.5
0.4
13
INJECTOR ASSY, FUEL - REPLACE
1900150
0.1
0.1
0.1
190015A
0.2
0.2
0.2
47
1G (DSL) - ENGINE INTAKE & EXHAUST
191
NO.
AIR INTAKE SYSTEM
DSL
KYRON
ACTYON
Operation
Code
D20DT
D27DT
D20DT
REMARK
AIR CLEANER - REPLACE
1910300
0.4
0.4
0.4
FILTER, AIR CLEANER - REPLACE
1910500
0.2
0.2
0.2
METER, AIR METER - REPLACE
1911320
0.2
0.2
0.2
SNORKEL ASSY - REPLACE
1910400
0.2
0.2
0.2
HOUSING, AIR CLEANER UPR - REPLACE
1910410
0.2
0.2
0.2
HOUSING, AIR CLEANER LWR - REPLACE
1910420
0.3
0.3
0.3
HOSE, TURBO CHARGER- REPLACE
1910430
0.2
0.2
0.2
48
DSL
INTAKE MANIFOLD
1G
1F
1E
1D
193
1B
NO.
KYRON
ACTYON
Operation
Code
D20DT
D27DT
D20DT
REMARK
MANIFOLD, INTAKE DIESEL - REPLACE
1930250
1.7
2.0
1.7
VALVE AND/OR GASKET, EGR - REPLACE
1930700
0.4
0.3
0.4
ELECTRIC SWITCH VALVE - REPLACE
1930710
0.5
0.5
0.5
HOSE, EGR VACUUM OUTLET - REPLACE
1930730
0.2
0.2
0.2
GASKET, INTAKE MANIFOLD - REPLACE
1933100
1.7
2.0
1.7
BRACKET, INTAKE MANIFOLD - REPLACE
1935000
0.5
0.5
0.5
PIPE ASSY, EGR - REPLACE
1935100
0.4
0.4
0.4
GASKET, EGR PIPE - REPLACE
1935200
0.3
0.3
0.3
PIPE ASSY, EGR (LH) - REPLACE
1935300
0.3
0.3
0.3
10
PIPE ASSY, EGR (RH) - REPLACE
1935400
0.3
0.3
0.3
11
MODULATOR, VACUUM M - REPLACE
1935500
0.3
0.3
0.3
49
194
NO.
EXHAUST MANIFOLD
DSL
KYRON
ACTYON
Operation
Code
D20DT
D27DT
D20DT
REMARK
MANIFOLD AND/OR GASKET, EXHAUST - REPLACE
1940400
1.1
1.1
1.1
NUT, EXHAUST MANIFOLD - REPLACE
1940900
0.3
0.3
0.3
50
DSL
EXHAUST PIPE LINE
1G
1F
1E
1D
196
1B
NO.
KYRON
ACTYON
Operation
Code
D20DT
D27DT
D20DT
REMARK
HANGER AND/OR CLAMP, EXHAUST SYSTEM-REPLACE
1960300
0.2
0.2
0.2
PIPE, FRONT EXHAUST - REPLACE
1960900
0.2
HEAT SHIELD, CENTER MUFFLER - REPLACE
1961420
0.4
0.4
0.4
MUFFLER - REPLACE
1962100
0.5
0.5
0.5
EXHAUST SYSTEM (COMPLETE) - REPLACE
1962500
1.2
1.2
1.2
PIPE, TAIL - REPLACE
1962600
0.3
0.3
0.3
CONVERTER - REPLACE
1961500
0.3
0.3
0.3
EXHAUST PIPE GASKET - REPLACE
1961510
0.2
0.2
0.2
SHIELD - FRONT HEAT, REPLACE
1961520
0.4
0.4
0.4
51
197
NO.
DSL
TURBO CHARGER ASSEMBLY
KYRON
ACTYON
Operation
Code
D20DT
D27DT
D20DT
REMARK
TURBO CHARGER ASSEMBLY - REPLACE
1970100
0.9
0.8
0.9
TUBE-OIL SUPPLY - REPLACE
1970110
0.5
0.5
0.5
TUSE-OIL RETURN - REPLACE
1970120
0.7
0.7
0.7
INTERCOOLER - TURBO
1970510
1.0
0.9
1.0
HOSE AND DUCT 1, 2 - REPLACE
1970520
0.2
0.2
0.2
197052A
0.2
0.2
0.2
GASKET, OIL RETURN - REPLACE
1970130
0.3
0.3
0.3
52
DSL
SENSORS
1G
1F
1E
1D
198
1B
NO.
KYRON
ACTYON
Operation
Code
D20DT
D27DT
D20DT
REMARK
SENSOR, CRANKSHAFT POSITION - REPLACE
1980100
0.4
0.4
0.4
SENSOR ASSY - CAM POSITION
1980200
0.3
0.3
0.3
SENSOR, KNOCK - REPLACE
1980300
0.7
0.7
0.7
198030A
0.1
0.1
0.1
1980400
0.9
0.9
0.9
198050A
0.2
0.2
0.2
SENSOR ASSY - COOLANT

SENSOR, 8P - REPLACE
1980700
0.3
0.3
0.3
ECU, ENGINE - REPLACE
1980600
0.6
0.6
0.6
53
MEMO
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SECTION
GASOLINE ENGINE
1C (GSL) - GASOLINE ENGINE MECHANICAL .................................... 56
111.
113.
121.
122.
123.
131.
132.
133.
138.
139.
ENGINE UNIT ..................................................................................................

BELT SYSTEM ................................................................................................
ENGINE BLOCK ..............................................................................................
CRANKSHAFT & PISTON ...............................................................................
OIL PAN & PUMP ...........................................................................................
CYLINDER HEAD ............................................................................................
CAM SUPPORT & SHAFT ..............................................................................
TIMING COVER & CHAIN DRIVE ...................................................................
ENGINE & TRANSAXLE MOUNT ....................................................................
VACUUM SYSTEM .........................................................................................
56
57
58
60
62
64
66
68
70
71
1D (GSL) - ENGINE COOLING .............................................................. 72

141.
143.
144.
145.
148.
RADIATOR ....................................................................................................... 72
COOLING FAN ................................................................................................ 73
OIL COOLER ................................................................................................... 74
RADIATOR HOSE & PIPE .............................................................................. 75
THERMOSTAT & WATER PUMP ................................................................... 76
1E (GSL) - ENGINE ELECTRICAL ......................................................... 77

151.
154.
156.
157.
158.
IGNITION CABLE .............................................................................................

ALTERNATOR UNIT ........................................................................................
STARTER ........................................................................................................
BATTERY ........................................................................................................
FUSE & RELAY ..............................................................................................
77
78
79
80
81
1F (GSL) - ENGINE CONTROLS ........................................................... 82

171.
172.
173.
181.
182.
186.
FUEL TANK .....................................................................................................

FUEL LINE & OIL LINE ...................................................................................
CANISTER & FUEL VACUUM ........................................................................
FUEL INJECTION ............................................................................................
ACCELERATOR CONTROL ............................................................................
EMISSION CONTROL .....................................................................................
82
83
84
85
86
88
1G (GSL) - ENGINE INTAKE & EXHAUST ............................................ 89

191.
193.
194.
196.
AIR INTAKE SYSTEM .....................................................................................

INTAKE MANIFOLD ........................................................................................
EXHAUST MANIFOLD .....................................................................................
EXHAUST PIPE LINE ......................................................................................
89
90
91
92
1C (GSL) - GASOLINE ENGINE MECHANICAL

111
NO.
1
56
ENGINE UNIT
GSL
Operation
Code
KYRON
ACTYON
G32D
G23D
ENGINE ASSEMBLY (M/T) - OVERHAUL
1110100
26.0
24.2
ENGINE ASSEMBLY (A/T) - OVERHAUL
1110300
26.0
23.2
ENGINE ASSEMBLY (M/T) - REPLACE
1110800
8.0
7.7
ENGINE ASSEMBLY (A/T) - REPLACE
1110900
8.7
8.7
REMARK
GSL
BELT SYSTEM
1G
1F
1E
1D
113
1B
GASOLINE ENGINE MECHANICAL - 1G
NO.
Operation
Code
KYRON
ACTYON
G32D
G23D
REMARK
POLY-BELT - REPLACE
1132210
0.5
0.5
PULLEY, AUTO TENSIONER - REPLACE
1132410
0.5
0.5
TIGHTENER ASSEMBLY, BELT - REPLACE
1132550
1.2
1.2
SHOCK ABSORBER, TENSIONER - REPLACE
1132560
0.5
57
121
58
ENGINE BLOCK
GSL
ACTYON
G32D
G23D
OIL LEVEL INDICATOR AND/OR O-RING - REPLACE
1210200
0.2
0.2
TUBE, OIL LEVEL INDICATOR - REPLACE
1210300
0.3
0.3
PLUG, EXPANSION - REPLACE
1210700
4.4
4.1
121070A
0.1
0.1

4
PLUG, CYLINDER BLOCK DRAIN - REPLACE
1210800
0.5
0.5
PLUG, OIL GALLERY - REPLACE
1210900
BLOCK, CYLINDER - REPLACE
1211100
26.0
23.2
SEMI BLOCK (SHORT BLOCK), CYLINDER - REPLACE
1211110
21.5
19.2
REMARK
1D
KYRON
1E
Operation
Code
1F
1G
NO.
1B
59
122
60
CRANKSHAFT & PISTON
GSL
Operation
Code
KYRON
ACTYON
G32D
G23D
SEAL (S), CRANKSHAFT REAR MAIN (A/T) - REPLACE
1220200
6.3
6.3
SEAL (S), CRANKSHAFT REAR MAIN (M/T) - REPLACE
1220400
5.4
5.4
COVER, CRANKSHAFT SEALING (A/T) - REPLACE
1220410
6.3
6.3
COVER, CRANKSHAFT SEALING (M/T) - REPLACE
1220420
5.4
5.4
DAMPER, CRANKSHAFT VIBRATION - REPLACE
1220500
2.8
2.8
BEARING, CRANKSHAFT MAIN (ONE) - REPLACE
1220600
9.7
9.7
122060A
0.1
0.1

5
BEARING, CRANKSHAFT THRUST - REPLACE
1220610
10.3
10.3
BEARING, CONNECTING ROD (ONE) - REPLACE
1220800
10.8
10.8
122080A
0.1
0.1
1221100
13.8
13.8
D - Replace one piston ring
122110D
0.4
0.4
E - Replace all piston rings
122110E
1.2
1.2
F - Replace one connecting rod
122110F
0.5
0.5
G - Replace all connecting rods
122110G
1.2
1.2
1221200
18.0
17.0
D - Replace one piston ring
122120D
0.4
0.4
E - Replace all piston rings
122120E
1.2
1.2
F - Replace one connecting rod
122120F
0.6
0.6
G - Replace all connecting rods
122120G
1.2
1.2
1221500
19.5
19.5
122150A
0.1
0.1
1221540
19.5
19.5
122154A
0.1
0.1
FLYWHEEL (M/T) - REPLACE
1221700
5.3
5.3
A - Flywheel ring gear
122170A
0.8
0.8
FLYWHEEL (A/T) - REPLACE
1221900
6.3
6.3
A - Flywheel ring gear
122190A
0.8
0.8
13
BEARING, PILOT - REPLACE
1222100
5.6
5.6
14
BEARING, GROOVED BALL(M/T)-REPLACE
1222110
5.6
5.6

7
CRANKSHAFT (M/T) - REPLACE
CRANKSHAFT (A/T) - REPLACE
PISTON, ROD AND/OR RINGS (ONE) - REPLACE

10
BUSHING, CONNECTING ROD - REPLACE

11
12
1D
1E
REMARK
1F
1G
NO.
1B
61
123
62
OIL PAN & PUMP
GSL
Operation
Code
KYRON
ACTYON
G32D
G23D
PLUG AND/OR GASKET, OIL PAN DRAIN - REPLACE
1231300
0.2
0.2
PAN AND/OR GASKET, OIL - REPLACE
1231500
5.0
5.0
PAN AND/OR GASKET, OIL (AUTO) - REPLACE
1231510
5.0
5.0
SWITCH AND/OR GASKET, OIL LEVEL - REPLACE
1231600
0.3
0.3
PUMP, ENGINE OIL - REPLACE
1231700
4.0
4.0
PUMP, ENGINE OIL - OVERHAUL
1231710
5.7
5.7
SWITCH, OIL PRESSURE GAUGE - REPLACE
1231900
0.4
0.4
OIL SEAL, CRANKSHAFT (FRONT) - REPLACE
1232300
3.9
3.7
SPROCKET, OIL PUMP - REPLACE
1232600
5.6
5.6
STRAINER ASSEMBLY, OIL - REPLACE
1232610
5.6
5.6
CHAIN, OIL PUMP ROLLER - REPLACE
1232670
5.6
5.6
10
TENSIONER, OIL PUMP ROLLER CHAIN - REPLACE
1232690
5.6
5.6
11
VALVE, OIL PRESSURE RELIEF - REPLACE
1232700
5.6
5.6
12
SHAFT, OIL PUMP DRIVE - REPLACE
1232800
5.6
5.6
13
PLATE, OIL BAFFLE - REPLACE
1234100
5.6
5.6
1E
1D
REMARK
1F
1G
NO.
1B
63
131
64
CYLINDER HEAD
GSL
Operation
Code
KYRON
ACTYON
G32D
G23D
1312300
6.0
5.6
1312500
6.3
6.3
1312600
8.6
8.4
1312700
8.6
8.4
131270A
0.1
0.1
1312800
6.3
6.3
131280A
0.3
0.3
1312810
6.6
6.6
131281A
0.1
0.1

4
GUIDE, VALVE - REPLACE

SEAL, VALVE GUIDE - REPLACE

SPRING CAP AND/OR SEAL, VALVE - REPLACE
1312900
6.6
6.6
LIFTER, VALVE - REPLACE
1313600
2.0
2.0
131380A
0.1
0.1
1314700
1.4
0.9
131470A
0.1
0.1
1313800
1.2
1.2
131380A
0.1
0.1
1315600
1.2
1.2

8
PLUG, CYLINDER HEAD CORE HOLE - REPLACE

BOLT, CYLINDER HEAD (ONE) - REPLACE

10
CAP, CAMSHAFT BEARING - REPLACE
1E
1D
REMARK
1F
1G
NO.
1B
65
132
66
CAM SUPPORT & SHAFT
GSL
Operation
Code
KYRON
ACTYON
G32D
G23D
COVER AND/OR GASKET, CYLINDER HEAD - REPLACE
1322110
0.5
0.5
COVER, CYLINDER HEAD FRONT - REPLACE
1322210
4.1
4.1
CAMSHAFT - REPLACE
1322300
2.2
2.2
PIN, CAMSHAFT - REPLACE
1322610
0.7
0.7
CAP OR SEAL, OIL FILLER - REPLACE
1322700
0.2
0.2
SEALING, SPARK PLUG HOLE - REPLACE
1322710
0.3
0.3
SEALING, VENTILATION - REPLACE
1322720
0.3
0.3
1E
1D
REMARK
1F
1G
NO.
1B
67
133
68
TIMING COVER & CHAIN DRIVE
GSL
Operation
Code
KYRON
ACTYON
G32D
G23D
PULLEY, CRANKSHAFT - REPLACE
1332100
4.0
2.0
COVER AND/OR GASKET, TIMING - REPLACE
1332200
5.8
5.8
BELT OR CHAIN, TIMING - REPLACE
1332500
5.6
5.2
SPROCKET, CRANKSHAFT TIMING - REPLACE
1333100
16.0
14.0
HUB OR VIBRATION DAMPER - REPLACE
1333140
3.4
3.4
SPROCKET, CAMSHAFT TIMING - REPLACE
1333300
2.7
2.7
ADJUST ASSEMBLY - REPLACE
1333400
3.0
3.0
MAGNET, CAMSHAFT ADJUST - REPLACE
1333430
0.2
0.2
SENSOR, CRANKSHAFT POSITION - REPLACE
1333700
0.6
0.6
10
SENSOR, CAMSHAFT POSITION - REPLACE
1333800
0.4
0.4
11
RAIL, CLAMPING SLIDING - REPLACE
1336500
1.5
1.5
12
RAIL, SLIDING - REPLACE
1336700
5.6
5.2
13
RAIL, UPPER SLIDING - REPLACE
1336900
1.2
1.2
14
CHAIN TIGHTENER - REPLACE
1337300
0.5
0.5
15
WASHER, CHAIN TIGHTENER - REPLACE
1337500
0.5
0.5
1E
1D
REMARK
1F
1G
NO.
1B
69
138
NO.
1
ENGINE & TRANSAXLE MOUNT
Operation
Code
KYRON
ACTYON
G32D
G23D
One
1380200
0.5
0.5
Two
1380210
1.0
0.8
One
1380400
0.5
0.5
Two
1380410
0.8
0.8
MOUNT, ENGINE (FRONT) - REPLACE
BRACKET, ENGINE MOUNT (FRONT) - REPLACE
GSL
REMARK
STOPPER ENGINE MOUNTING - REPLACE
1380420
0.5
0.5
CROSS MEMBER, ENGINE MOUNTING REAR - REPLACE
1380440
0.6
0.6
CROSS MEMBER, FRONT AXLE MOUNTING - REPLACE
1380600
0.6
0.6
INSULATOR, HEAT SHIELD - REPLACE
1384500
0.3
0.3
70
GSL
VACUUM SYSTEM
1G
1F
1E
1D
139
1B
NO.
Operation
Code
KYRON
ACTYON
G32D
G23D
REMARK
VALVE, PURGE CONTROL - REPLACE
1391300
0.5
0.5
VACUUM HOSE AND/OR TUBE - REPLACE
1391310
0.5
0.5
71
1D (GSL) - ENGINE COOLING

141
NO.
RADIATOR
GSL
Operation
Code
KYRON
ACTYON
G32D
G23D
REMARK
COOLANT - REPLACE
1410100
0.5
0.5
COCK OR PLUG, RADIATOR DRAIN - REPLACE
1410300
1.0
1.0
RADIATOR ASSEMBLY - REPLACE
1410500
1.6
1.6
COOLING SYSTEM - FLUSH
1411700
0.6
0.6
72
GSL
COOLING FAN
1G
1F
1E
1D
143
1B
NO.
Operation
Code
KYRON
ACTYON
G32D
G23D
REMARK
DEFLECTOR AND/OR SEAL (LOWER) - REPLACE
1430500
0.8
0.8
SHROUD, RADIATOR FAN (ONE PIECE) - REPLACE
1430700
0.5
0.5
BLADE, FAN - REPLACE
1431600
0.7
0.7
CLUTCH, FAN - REPLACE
1431700
0.7
0.7
PULLEY, FAN BELT IDLE - REPLACE
1431900
0.5
0.5
BRACKET, COOLING FAN - REPLACE
1431910
4.1
73
144
NO.
OIL COOLER
GSL
Operation
Code
KYRON
ACTYON
G32D
G23D
REMARK
OIL COOLER REINFORCEMENT
1443010
3.6
OIL COOLER ASSEMBLY - REPLACE
1443020
3.8
OIL COOLER GASKET - REPLACE
1443030
3.9
PIPE, OIL COOLANT - REPLACE
1443040
0.7
0.7
RING, OIL COOLANT - REPLACE
1443050
0.7
0.7
OUTLET HOSE OIL COOLANT - REPLACE
1443060
0.7
0.7
74
GSL
RADIATOR HOSE & PIPE
1G
1F
1E
1D
145
1B
NO.
Operation
Code
KYRON
ACTYON
G32D
G23D
REMARK
HOSE, OVERFLOW - REPLACE
1450300
0.3
0.3
RESERVOIR, RADIATOR COOLANT - REPLACE
1450400
0.4
0.4
BRACKET, RADIATOR COOLANT, RESERVOIR - REPLACE
1450410
0.5
0.5
HOSE, MAKE UP - REPLACE
1450600
0.6
0.6
HOSE, UPPER ENGINE COOLANT - REPLACE
1450700
0.4
0.4
HOSE, LOWER ENGINE COOLANT - REPLACE
1450800
0.6
0.6
CHOSE AND/OR TUBE, DEAERATION - REPLACE
1451400
0.3
0.3
145140A
0.1
0.1
HOSE, INLET HEATER - REPLACE
1453100
1.0
1.0
HOSE, OUTLET HEATER - REPLACE
1453200
1.0
1.0
10
CAP ASSY - RESERVOIR TANK - REPLACE
1450420
0.1
0.1
75
148
NO.
THERMOSTAT & WATER PUMP
GSL
Operation
Code
KYRON
ACTYON
G32D
G23D
REMARK
THERMOSTAT AND/OR GASKET - REPLACE
1480500
0.5
0.5
PORT AND/OR GASKET, COOLANT OUTLET - REPLACE
1480600
1.0
1.0
FLANGE, WATER PUMP - REPLACE
1481250
0.5
0.5
PULLEY, WATER PUMP - REPLACE
1481270
0.3
0.3
IMPELLER, WATER PUMP - REPLACE
1481280
4.2
4.2
SEAL, WATER PUMP MECHANICAL - REPLACE
1481700
3.2
3.2
WATER PUMP - REPLACE
1482100
4.2
4.2
SENSOR, WATER PUMP TEMPERATURE - REPLACE
1482200
0.2
0.2
PORT, COOLING WATER DUTLET - REPLACE
1482210
0.8
0.8
PIPE, HOT WATER INLET - REPLACE
1482220
0.9
0.9
10
76
GSL
IGNITION CABLE
1G
1F
1E
1D
151
1B
1E (GSL) - ENGINE ELECTRICAL
NO.
1
Operation
Code
KYRON
ACTYON
G32D
G23D
WIRES, SPARK PLUG(ONE OR TWO) DOHC - REPLACE
1510200
0.2
0.2
WIRES, SPARK PLUG(ALL) DOHC - REPLACE
1510500
0.3
0.3
PLUGS, SPARK(ONE OR TWO) DOHC - REPLACE
1510900
0.5
0.4
PLUGS, SPARK(ALL) DOHC - REPLACE
1511200
0.7
0.5
COIL, IGNITION CONTROL DOHC - REPLACE
REMARK
1511400
0.3
0.3
151140A
0.1
0.1
PLUG, COUPLING - REPLACE
1511600
0.3
0.3
151160A
0.1
0.1
COVER, PROTECTION - REPLACE
1512000
0.2
77
154
NO.
ALTERNATOR UNIT
Operation
Code
KYRON
ACTYON
G32D
G23D
1540100
0.5
0.5
Front
1540300
0.8
0.8
Rear
1540500
0.8
0.8
ALTERNATOR ASSEMBLY - REPLACE
1541700
0.8
0.8
ALTERNATOR ASSEMBLY - OVERHAUL
1541900
1.5
1.5
BRACKET, ALTERNATOR MOUNTING - REPLACE
1544100
1.2
1.2
PULLEY AND/OR FAN, ALTERNATOR - REPLACE
BEARING, ALTERNATOR-REPLACE
78
GSL
REMARK
GSL
STARTER
1G
1F
1E
1D
156
1B
NO.
Operation
Code
KYRON
ACTYON
G32D
G23D
REMARK
MOTOR ASSEMBLY, STARTER DOHC - REPLACE
1560900
1.0
1.0
SWITCH, STARTER MOTOR MAGNETIC - REPLACE
1562700
1.2
1.2
79
157
NO.
BATTERY
GSL
Operation
Code
KYRON
ACTYON
G32D
G23D
REMARK
BATTERY - REPLACE
1570300
0.2
0.2
RETAINER AND/OR BOLTS, BATTERY - REPLACE
1570500
0.2
0.2
CARRIER, BATTERY - REPLACE
1571100
0.3
0.3
CABLE - BATTERY GROUND
1571200
0.2
0.2
80
GSL
FUSE & RELAY
1G
1F
1E
1D
158
1B
NO.
1
Operation
Code
KYRON
ACTYON
G32D
G23D
Fog Lamp
1580200
0.2
0.2
Enable (ABS)
1580500
0.2
0.2
Window Wiper Motor
1580900
0.2
0.2
Head Lamp
1581100
0.2
0.2
Other Relays
1581500
0.2
0.2
Turn Signal
REMARK
RELAY - REPLACE
1582100
0.2
0.2
COVER, FUSE BOX - REPLACE
1582300
0.2
0.2
BOX, RELAY & FUSE - REPLACE
1582700
0.6
0.6
FUSE - REPLACE
1583700
0.2
0.2
CONTROL UNIT P/WINDOW AUTO DOWN - REPLACE
1584700
0.4
0.4
81
1F (GSL) - ENGINE CONTROLS

171
NO.
FUEL TANK
GSL
Operation
Code
KYRON
ACTYON
G32D
G23D
REMARK
PUMP, FUEL AND/OR GAUGE, ORING - REPLACE
1710300
0.7
0.7
AIR BLEEDING, FUEL
1710400
0.5
0.5
NECK, FUEL TANK FILLER - REPLACE
1710500
0.7
0.7
TANK, FUEL - REPLACE
1710900
1.3
1.3
GROMMET, FUEL FILLER - REPLACE
1711300
PROTECTOR, FUEL TANK - REPLACE
1712200
0.3
0.3
VALAE, ROLLOVER - REPLACE
1712410
HOSE, AIR VENT - REPLACE
1713500
0.7
0.7
CAP, FUEL TANK - REPLACE
1713600
0.2
0.2
82
GSL
FUEL LINE & OIL LINE
1G
1F
1E
1D
172
1B
NO.
Operation
Code
KYRON
ACTYON
G32D
G23D
REMARK
HOUSING, OIL FILTER - REPLACE
1720200
2.7
2.7
COVER, OIL FILTER HOUSING - REPLACE
1720230
0.2
0.2
FILTER, OIL - REPLACE
1720240
0.5
0.5
GASKET, OIL FILTER - REPLACE
1720250
2.7
2.7
FILTER, FUEL ELEMENT - REPLACE
1720300
0.2
0.2
BRACKET, FUEL FILTER - REPLACE
1720310
VALVE, 2WAY CHECK - REPLACE
1720330
0.5
0.5
HOSE, FUEL RETURN OR SUPPLY - REPLACE
1720340
0.3
0.3
PIPE, FUEL VAPOR - REPLACE
1720600
1.0
1.0
10
PIPE, FUEL RETURN - REPLACE
1720700
0.7
0.7
11
PIPE, FUEL SUPPLY - REPLACE
1720760
0.7
0.7
12
ANOTHER HOSE, FUEL - REPLACE
1720870
0.3
0.3
172087A
0.3
0.3
1721300
0.3
0.3
172130A
0.3
0.3
1723400
A - Additional another hose, fuel

13
HOSE, FUEL(TANK TO PIPE) - REPLACE

A - Additional hose, fuel (tank to pipe)
14
HOSE, 2WAY CHECK VALVE INLET - REPLACE
83
173
NO.
CANISTER & FUEL VACUUM
GSL
Operation
Code
KYRON
ACTYON
G32D
G23D
REMARK
HOSE OR PIPE,2WAY CHECK VALVE TO CANISTER - REPLACE
1731410
0.3
0.3
CANISTER, FUEL VAPOR - REPLACE
1731500
0.4
0.4
PIPE,CANISTER TO PURGE CONTROL VALVE - REPLACE
1731910
0.3
0.3
SOLENOID,EVAP EMISSION PURGE - REPLACE
1732700
0.3
0.3
84
GSL
FUEL INJECTION
1G
1F
1E
1D
181
1B
NO.
Operation
Code
KYRON
ACTYON
G32D
G23D
REMARK
BODY, THROTTLE DOHC - REPLACE
1810300
0.8
0.8
REGULATOR AND/OR GASKETS DOHC - REPLACE
1810900
0.3
0.3
INJECTOR, FUEL (ONE OR ALL) DOHC - REPLACE
1811200
1.1
1.1
RAIL, FUEL DOHC - REPLACE
1811400
1.0
1.0
RING SEAL, CONNETOR ASSY FUEL SUPPLY
1811500
0.3
0.3
PIPE ASSY, FUEL RETURN - REPLACE
1811600
0.5
0.5
CONNECTOR ASSY, FUEL PRESSURE- REPLACE
1811700
0.3
0.3
85
182
86
ACCELERATOR CONTROL
GSL
Operation
Code
KYRON
ACTYON
G32D
G23D
CABLE, ACCELERATOR CONTROL - REPLACE
1820300
0.4
0.4
PEDAL, ACCELERATOR - REPLACE
1820500
0.4
0.4
MODULE, ACCELERATOR PEDAL - REPLACE
1820600
0.3
0.3
SPRING, THROTTLE RETURN - REPLACE
1820700
0.2
0.2
PAD, ACCELERATOR PEDAL - REPLACE
1821100
0.2
0.2
BRACKET, ACCELERATOR PEDAL MOUNT - REPLACE
1821230
0.4
0.4
LEVER, ACCELERATOR CONTROL - REPLACE
1822310
0.3
0.3
SPRING, ACCELERATOR CONTROL - REPLACE
1822330
0.2
0.2
BRACKET, ACCELERATOR CONTROL LEVER BEARING REPLACE
1822340
0.5
0.5
10
ROD, CONNECTING - REPLACE
1822350
0.3
0.3
11
LEVER, REVERSING - REPLACE
1822380
0.4
0.4
12
LEVER, SLOTTED GATE - REPLACE
1822400
0.4
0.4
1E
1D
REMARK
1F
1G
NO.
1B
87
186
NO.
1
EMISSION CONTROL
GSL
Operation
Code
KYRON
ACTYON
G32D
G23D
SENSOR, KNOCK - REPLACE
1861300
0.8
0.8
A - Additional sensor, knock
186130A
0.8
0.8
REMARK
ECU (ENGINE) - REPLACE
1862110
0.8
0.8
SENSOR, AIR TEMPERATURE - REPLACE
1862120
0.8
0.8
88
AIR INTAKE SYSTEM
GSL
1G
1F
1E
1D
191
1B
1G (GSL) - ENGINE INTAKE & EXHAUST
NO.
Operation
Code
KYRON
ACTYON
G32D
G23D
REMARK
AIR CLEANER - REPLACE
1910300
0.5
0.5
BRACKET, AIR CLEANER HOUSING MOUNTING-REPLACE
1910350
0.7
0.7
FILTER, AIR CLEANER - REPLACE
1910500
0.2
0.2
DUCT AND/OR HOSE, OUTSIDE AIR - REPLACE
1910700
0.3
0.3
SENSOR, MAP - REPLACE
1910900
0.4
0.4
HOUSING, INLET AIR - REPLACE
1911310
0.5
0.5
METER, AIR MASS - REPLACE
1911320
0.2
0.2
DUCT INT AIR - REPLACE
1910800
0.3
0.3
89
193
NO.
GSL
INTAKE MANIFOLD
Operation
Code
KYRON
ACTYON
G32D
G23D
REMARK
MANIFOLD, INTAKE LOWER - REPLACE
1930220
1.3
1.3
GASKET, UPPER INTAKE MANIFOLD - REPLACE
1930210
0.7
0.7
MANIFOLD, INTAKE UPPER - REPLACE
1930230
2.3
2.3
FLAP, RESONANCE - REPLACE
1932200
1.6
PACKING - REPLACE
1932400
1.6
SENSOR ASSY, MAP - REPLACE
1932700
0.2
ADAPTOR, MAP SENSOR - REPLACE
1932800
0.3
90
GSL
EXHAUST MANIFOLD
1G
1F
1E
1D
194
1B
NO.
Operation
Code
KYRON
ACTYON
G32D
G23D
REMARK
MANIFOLD AND/OR GASKET EXHAUST DOHC-REPLACE
1940300
1.4
0.8
SENSOR, OXYGEN DOHC - REPLACE
1940600
0.2
0.2
COVER, EXHAUST MANIFOLD UPPER - REPLACE
1940810
0.6
0.5
COVER, EXHAUST MANIFOLD LOWER - REPLACE
1940830
0.4
0.4
91
196
NO.
EXHAUST PIPE LINE
GSL
Operation
Code
KYRON
ACTYON
G32D
G23D
REMARK
HANGER AND/OR CLAMP, EXHAUST SYSTEM - REPLACE
1960300
0.2
0.2
PIPE, FRONT EXHAUST - REPLACE
1960900
0.6
0.6
SHIELD, CONVERTER - REPLACE
1961300
0.5
0.5
HEAT SHIELD, FRONT - REPLACE
1961400
0.5
0.5
HEAT SHIELD, CENTER MUFFLER - REPLACE
1961420
0.5
0.5
CONVERTER - REPLACE
1961500
0.6
0.6
MUFFLER - REPLACE
1962100
0.5
0.5
EXHAUST SYSTEM (COMPLETE) - REPLACE
1962500
1.5
1.5
PIPE, TAIL - REPLACE
1962600
0.5
0.5
10
GASKET
1962700
0.2
0.2
196270A
0.2
0.2
A - Additional - Gasket
92
SECTION
SUSPENSION
2C. FRONT SUSPENSION ................................................................. 94
213. KNUCKLE & HUB ............................................................................................ 94
214. FRONT SHOCK ABSORBER ........................................................................... 96
215. CONTROL ARM ............................................................................................... 98
2D. REAR SUSPENSION ................................................................. 100

231. REAR AXLE & STABILIZER ........................................................................... 100
232. REAR SHOCK ABSORBER ........................................................................... 104
2E. TIRES & WHEEL ....................................................................... 106

241. WHEELS ........................................................................................................ 106
2C - FRONT SUSPENSION
213
KNUCKLE & HUB
REAR KNUCKLE & HUB MULI LINKS
94
WHEEL ALIGNMENT
HUB AND RBRAKE DISC - REPLACE
VALVE, LOCKING HUB SOLENOID - REPLACE
KNUCKLE ASSEMBLY, STEERING - REPLACE
ACTYON
2130300
1.0
1.0
Right
2130470
0.5
0.5
Left
2130480
0.5
0.5
Both
2130490
1.0
1.0
Right
2130710
0.8
0.8
Left
2130720
0.8
0.8
Both
2130730
1.6
1.6
2130950
0.2
0.2
Right
2131100
0.8
0.8
Left
2131200
0.8
0.8
Both
2131300
1.6
1.6
Right
2131400
1.2
1.2
Left
2131410
1.2
1.2
Both
2131420
2.0
2.0
Right
2132100
0.6
0.6
Left
2132200
0.6
0.6
Both
2132300
1.2
1.2
SEAL, KNUCKLE OIL - REPLACE
SHIELD, DISC BRAKE - REPLACE
HOSE, VACUUM, LOCKING HUB - REPLACE
2133750
0.3
0.3
O-RING, WHEEL END HUB - REPLACE
2136100
0.5
0.5
10
Additional
2136200
0.1
0.1
11
Opposite
2136300
0.4
0.4
2137100
0.8
0.8
12
REMARK
BEARING, FRONT HUB INNER AND/OR OUTER - REPLACE
KYRON
2D
Operation
Code
2E
NO.
2C
FRONT SUSPENSION - 2C
HUB ACTUATOR, FRT LOCKING - REPLACE
13
Additional
2137200
0.2
0.2
14
Opposite
2137300
0.7
0.7
15
HOSE, LOCKING HUB AOTUATOR - REPLACE
2138100
0.3
0.3
16
2138200
0.3
0.3
17
2138300
0.2
0.2
95
214
96
FRONT SHOCK ABSORBER
KYRON
ACTYON
Right
2140100
0.8
0.8
REMARK
SPRING, FRONT COIL - REPLACE
Left
2140200
0.8
0.8
Both
2140300
1.5
1.5
Right
2141500
0.8
0.8
Left
2141600
0.8
0.8
Both
2141700
1.5
1.5
Right
2142330
0.8
0.8
Left
2142340
0.8
0.8
Both
2142350
1.5
1.5
Right
2142360
0.8
0.8
Left
2142370
0.8
0.8
Both
2142380
1.5
1.5
Right
2143100
0.8
0.8
Left
2143200
0.8
0.8
Both
2143300
1.5
1.5
Right
2140600
0.6
0.6
2D
Operation
Code
2E
NO.
2C
SEAT AND/OR INSULATOR - REPLACE
BUMPER, STOPPER - REPLACE
BOOT, DAMPER STRUT - REPLACE
SHOCK ABSORBER - REPLACE
SHOCK ABSORBER & SPING ASSEMBLY - REPLACE
Left
2140610
0.6
0.6
Both
2140620
1.0
1.0
Right
2145100
0.7
0.6
Left
2145200
0.7
0.6
Both
2145300
1.4
1.2
YOKE, FRT SHOCK ABSORBER - REPLACE
97
215
98
CONTROL ARM
KYRON
ACTYON
Right
2150100
0.3
0.3
Left
2150200
0.3
0.3
Both
2150300
0.5
0.5
2150500
0.5
0.5
Right
2151800
0.3
0.3
Left
2151810
0.3
0.3
Both
2151820
0.5
0.5
Right
2154000
0.4
0.4
Left
2154100
0.4
0.4
Both
2154200
0.8
0.8
Right
2154230
0.5
0.5
Left
2154240
0.5
0.5
Both
2154250
1.0
1.0
Right
2154260
1.0
1.0
Left
2154270
0.9
0.9
Both
2154280
0.9
0.9
Right
2154500
1.0
1.0
Left
2154600
1.0
1.0
Both
2154700
2.0
2.0
LINK AND/OR BUSHING, FRONT STABILIZER - REPLACE
STABILIZER, FRONT - REPLACE
CAM BOLT, FRONT LOWER ARM MOUNTING - REPLACE
REMARK
2D
Operation
Code
2E
NO.
2C
ARM ASSEMBLY, FRONT UPPER CONTROL - REPLACE
BUSHING, FRONT UPPER CONTROL ARM - REPLACE
BUSHING, FRONT LOWER CONTROL ARM - REPLACE
ARM ASSEMBLY, FRONT LOWER CONTROL - REPLACE
OIL, FRONT AXLE - REPLACE
2154900
0.3
0.3
BUSHING, STABILIZER SUPPORT
2155100
0.3
0.3
10
CLAMP, STABILIZER BUSHING
2156100
0.3
0.3
11
BUSHING, STABILIZER - REPLACE

Right
2157100
0.1
0.1
Left
2157200
0.3
0.3
Both
2157300
0.4
0.4
99
2D - REAR SUSPENSION
231-1
5 - LINK SYSTEM
100
REAR AXLE & STABILIZER
2C
REAR SUSPENSION - 2D
ACTYON
2310100
0.7
0.7
Right
2310300
0.3
0.3
Left
2310310
0.3
0.3
Both
2310320
0.5
0.5
AXLE ASSEMBLY, REAR - REPLACE
2310900
2.4
2.4
AXLE ASSEMBLY, REAR - OVERHAUL
2310910
5.9
5.9
BREATHER AIR - REPLACE
2310930
0.3
0.3
CAP, HUB - REPLACE

Right
2312100
0.2
0.2
Left
2312200
0.2
0.2
Both
2312300
0.3
0.3
Right
2314100
0.3
0.3
Left
2314200
0.3
0.3
Both
2314300
0.6
0.6
ZRight
2315100
1.1
1.1
Left
2315200
1.1
1.1
Both
2315300
2.2
2.2
STABILIZER, REAR - REPLACE
DAMPER, STABILIZER - REPLACE
REMARK
2D
KYRON
2E
Operation
Code
NO.
LINK AND/OR BUSHING, REAR STABILIZER - REPLACE
KNUCKLE, REAR (DISC) - REPLACE
COVER, DIFFERENTIAL BEARING - REPLACE
2315310
3.0
3.0
HOUSING, REAR AXLE - REPLACE
2316300
2.9
2.9
10
SHAFT, REAR AXLE - REPLACE

Right
2316410
0.7
0.7
Left
2316420
0.7
0.7
Both
2316430
1.4
1.4
11
GASKET, REAR DIFFERENTIAL CARRIER - REPLACE
2316630
0.8
0.8
12
NUT, LOCK - REPLACE
2316710
0.6
0.6
13
FLANGE, PINION - REPLACE
2316720
0.4
0.4
14
BEARING, PINION - REPLACE
2316730
3.0
3.0
15
BEARING, REAR AXLE SHAFT - REPLACE

Right
2316810
1.3
1.3
Left
2316820
1.3
1.3
Both
2316830
2.6
2.6
16
SEAL, DRIVE PINION GEAR OIL - REPLACE
2316850
3.0
3.0
17
RING, DIFFERENTIAL BEARING COVER - REPLACE
2316860
0.8
0.8
101
231-2
IRS
102
REAR AXLE & STABILIZER
19
20
KYRON
ACTYON
Right
2316900
1.0
1.0
REMARK
SEAL, REAR AXLE OIL - REPLACE
Left
2317000
1.0
1.0
Both
2317100
2.0
2.0
Right
2317110
3.2
3.2
Left
2317120
3.2
3.2
Both
2317130
5.9
5.9
Right
2317140
3.2
3.2
Left
2317150
3.2
3.2
Both
2317160
5.9
5.9
2D
18
Operation
Code
2E
NO.
2C
SEAL, REAR AXLE OIL INNER - REPLACE
SEAL, REAR AXLE OIL OUTER - REPLACE
21
SHIM, BEARING COVER - REPLACE
2317210
2.9
2.9
22
COVER, REAR AXLE CASE - REPLACE
2317700
0.5
0.5
23
CASE, DIFFERENTIAL - REPLACE
2317760
4.0
4.0
24
GEAR SET - REPLACE
2317780
0.4
0.4
25
OIL, REAR AXLE - REPLACE
2310920
0.4
0.4
26
SHAFT, REAR DRIVE AXLE
2318100
0.6
103
232
IRS
5 - LINK SYSTEM
104
REAR SHOCK ABSORBER
IRS
5-LINK
Right
2320100
0.8
0.8
0.8
Left
2320300
0.8
0.8
0.8
Both
2320400
1.6
1.6
1.6
Right
2320700
0.8
0.8
0.8
Left
2320800
0.8
0.8
0.8
Both
2320900
1.6
1.6
1.6
Right
2321100
0.3
0.3
0.3
Left
2321200
0.3
0.3
0.3
Both
2321300
0.6
0.6
0.6
Right
2321410
1.1
1.1
1.1
Left
2321510
1.1
1.1
1.1
Both
2321610
2.0
2.0
2.0
Right
2321630
1.1
1.1
1.1
Left
2321640
1.1
1.1
1.1
Both
2321650
2.0
2.0
2.0
2323500
0.2
0.2
0.2
Right
2323510
0.4
0.4
0.4
Left
2323511
0.4
0.4
0.4
Both
2323512
0.6
0.6
0.6
Right
2323530
0.4
0.4
0.4
Left
2323531
0.4
0.4
0.4
Both
2323532
0.6
0.6
0.6
Right
2324100
0.2
0.2
0.2
Left
2324200
0.2
0.2
0.2
Both
SEAT AND/OR INSULATOR - REPLACE
SHOCK ABSORBER, REAR - REPLACE
BUMPER, SHOCK - REPLACE
RUBBER RING, REAR S/ABS - REPLACE
ROD AND/OR BUSH, LATERAL - REPLACE
ARM & BUSH ASSEMBLY, REAR UPPER - REPLACE
REMARK
SPRINGS, REAR COIL - REPLACE
ACTYON
2D
KYRON
Operation
Code
2E
NO.
2C
ARM & BUSH ASSEMBLY, REAR ROWER - REPLACE
BUMPER, REAR SUSPENSION - REPLACE
2324300
0.3
0.3
0.3
10
REAR SPRING SEAT
2327100
0.3
0.3
0.3
11
REAR UPPER ARM
2328100
0.5
0.5
0.5
12
COVER, LATERAL LOD - REPLACE
2329100
0.2
13
BUSHING, LATERAL LOD - REPLACE
2329200
0.4
14
BUSHING, LOWER ARM - REPLACE
2329300
0.5
0.5
0.5
15
BUSHING, UPPER ARM - REPLACE
2329400
0.5
0.5
0.5
105
2E - TIRES & WHEEL
2E - TIRES & WHEEL

241
106
WHEELS
2C
TIRES & WHEEL - 2E
ACTYON
2410700
0.3
0.3
A - Each additional
241070A
0.2
0.2
WHEEL (ONE) - REPLACE
2411100
0.4
0.4
241110A
0.3
0.3
2411300
0.3
0.3
241130A
0.2
0.2
STEM, VALVE (ONE) - REPLACE
2411500
0.5
0.5
BOLT, WHEEL - REPLACE
2411700
0.2
0.2
241170A
0.1
0.1
2411900
0.2
0.2
241190A
0.1
0.1
2411800
0.4
0.4
WHEEL - BALANCE

3
TIRE (ONE) - REPLACE

6
CAP, WHEEL - REPLACE

WINCH ASSY - SPARE TIRE - REPLACE
REMARK
2D
KYRON
2E
Operation
Code
NO.
107
MEMO
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SECTION
DRIVE LINE & AXLE

3A. DRIVE LINE & AXLE .................................................................. 110
321. AXLE SHAFT PARTS ..................................................................................... 110
323. PROPELLER SHAFT ..................................................................................... 112
3A - DRIVE LINE & AXLE

321
110
AXLE SHAFT PARTS
NO.
1
3A
DRIVE LINE & AXLE - 3A
Operation
Code
KYRON
ACTYON
AXLE ASSEMBLY, FRONT DRIVE - REPLACE
3211100
2.1
2.1
AXLE ASSEMBLY, FRONT - OVERHAUL
3211310
5.0
5.0
Right
3211510
0.8
0.8
Left
3211520
0.8
0.8
Both
3211530
1.6
1.6
SHAFT ASSY, FRONT AXLE - REPLACE
BEARING, OUTER PINION - REPLACE
3211730
2.0
2.0
BEARING, INNER PINION - REPLACE
3211740
5.0
5.0
GEAR SET (PINION, RING, SIDE), FRONT AXLE - REPLACE
3211750
5.0
5.0
COVER, FRONT AXLE HOUSING - REPLACE
3211760
2.2
2.2
BRACKET, FRONT AXLE MOUNTING - REPLACE

Right
3211770
0.9
0.9
REMARK
Left
3211780
0.9
0.9
Both
3211790
1.8
1.8
Right
3211830
0.7
0.7
Left
3211840
0.7
0.7
Both
3211850
1.2
1.2
Right
3211860
0.7
0.7
Left
3211870
0.7
0.7
Both
3211880
1.2
1.2
3212100
0.3
0.3
5.0
5.0
3211320
0.6
0.6
Right
3211610
1.9
1.9
Left
3211620
1.9
1.9
Both
3211630
3.8
3.8
BEARING BALL AND/OR SEAL, SHAFT OIL - REPLACE
SHAFT, INNER - REPLACE
10
HOSE, AIR BENT - REPLACE
11
PINION GEAR, FRONT AXLE - REPLACE
12
OIL, FRONT AXLE - REPLACE
13
BOOT SET, OUTER - REPLACE
14
OIL SEAL (PINION), FRONT AXLE - REPLACE
3211640
0.4
0.4
15
RING GEAR, FRONT AXLE - REPLACE
3211650
5.0
5.0
111
323
PROPELLER SHAFT
KYRON
NO.
1
112
ACTYON
Operation
Code
KYRON
ACTYON
Front
3230110
0.3
0.3
Rear
3230120
0.4
0.4
One
3230310
0.7
0.7
Two
3230320
1.0
1.0
One
3230330
0.7
0.7
Two
3230340
1.0
1.0
One
3230510
0.7
0.7
Two
3230520
1.2
1.2
One
3230530
0.7
0.7
Two
3230540
1.2
1.2
SHAFT, PROPELLER - REPLACE
JOINT, UNIV, PROPELLER FRONT - REPLACE
JOINT, UNIV, PROPELLER REAR - REPLACE
YOKE, JOINT, FRONT - REPLACE
YOKE, JOINT, REAR - REPLACE
REMARK
SECTION
BRAKES
4A. HYDRAURIC BRAKE ............................................................... 114
425. BRAKE PIPE ................................................................................................ 114
428. BRAKE PEDAL & MOUNT .......................................................................... 115
4B. MASTER CYLINDER & BOOSTER ........................................ 116

431. MASTER CYLINDER & BOOSTER ............................................................ 116
4D. FRONT BRAKE ........................................................................ 117

445. FRONT BRAKE ............................................................................................ 117
4E. REAR BRAKE .......................................................................... 118

456. REAR BRAKE .............................................................................................. 118
4F. ANTI-LOCK BRAKE SYSTEM ................................................. 120

462. REAR BRAKE .............................................................................................. 120
4G. PARKING BRAKE .................................................................... 122

478. PARKING BRAKE ........................................................................................ 122
4A - HYDRAURIC BRAKES
4A - HYDRAURIC BRAKE
425
BRAKE PIPE
NON - ABS
ABS/ESP
NO.
1
Operation
Code
KYRON
ACTYON
Right Front
4250100
0.5
0.5
Lef Front
4250200
0.5
0.5
Both Front
4250300
0.9
0.9
Right Rear
4250400
0.4
0.4
Left Rear
4250500
0.4
0.4
Both Rear
4250600
0.7
0.7
Right
4250800
0.5
0.5
Left
4251100
0.5
0.5
4251500
0.5
0.5
Right
4253800
0.7
0.7
Left
4253810
0.7
0.7
Both
4253820
1.2
1.2
HOSE, BRAKE - REPLACE
PIPE, REAR BRAKE - REPLACE
PIPE, MASTER CYLINDER TO MODULATOR VALVE FRONT

-REPLACE
114
PIPE, FRONT BRAKE - REPLACE
REMARK
BRAKE PEDAL & MOUNT
4G
4F
4E
4D
4B
428
4A
HYDRAURIC BRAKES - 4A
NO.
Operation
Code
KYRON
ACTYON
PEDAL AND/OR BUSHING, BRAKE - REPLACE
4280100
0.5
0.5
SPRING, BRAKE PDEAL RETURN - REPLACE
4280300
0.5
0.5
PAD, BRAKE PEDAL - REPLACE
4280500
0.2
0.2
SWITCH, STOP LAMP - REPLACE
4280700
0.2
0.2
BRACKET, BRAKE PEDAL - REPLACE
4281300
0.5
0.5
REMARK
115
4B - MASTER CYLINDER & BOOSTER
4B - MASTER CYLINDER & BOOSTER

431
MASTER CYLINDER & BOOSTER
Operation
Code
KYRON
ACTYON
CYLINDER, BRAKE MASTER - OVERHAUL
4310100
1.4
1.4
CYLINDER, BRAKE MASTER - REPLACE
4310200
0.6
0.6
VALVE, BOOSTER CHECK - REPLACE
4310210
0.2
0.2
SEAL, BOOSTER MOUNTING - REPLACE
4310220
0.3
0.3
BRAKE SYSTEM - BLEED
4310230
1.2
1.2
BOOSTER, VACUUM POWER BRAKE - REPLACE
4310600
0.8
0.8
RESERVOIR, BRAKE MASTER CYLINDER - REPLACE
4310800
0.4
0.4
HOSE, BRAKE BOOSTER VACUUM - REPLACE
4312100
0.2
0.2
NO.
1
REMARK
MASTER CYLINDER & BOOSTER - 4B
FRONT BRAKE
4G
4F
4E
4D
4B
445
4A
4D - FRONT BRAKE
NO.
1
Operation
Code
KYRON
ACTYON
Both
4450100
0.6
0.6
Right
4450110
0.4
0.4
Left
4450120
0.4
0.4
Right
4450300
0.6
0.6
Left
4450400
0.6
0.6
Both
4450500
1.2
1.2
REMARK
PADS, DISC BRAKE (FRONT) - REPLACE
CALIPER ASSEMBLY, FRONT - REPLACE
117
4E - REAR BRAKES
4E - REAR BRAKE
456
REAR BRAKE
KYRON / ACTYON
KYRON
118
ACTYON
Right
4563800
0.8
0.8
REMARK
4563900
0.8
0.8
4564100
1.4
1.4
Right
4564300
0.6
0.6
Left
4564400
0.6
0.6
Both
4564500
1.2
1.2
Right
4565100
0.5
0.5
Left
4565200
0.5
0.8
Both
4565300
1.0
1.0
Right
4566300
0.6
0.6
Left
4566400
0.6
0.6
Both
4566500
1.2
1.2
Right
4566700
1.3
1.3
Left
4566800
1.3
1.3
Both
4566900
2.3
2.3
4D
Left
Both
4B
PLATE, BRAKE BACKING - REPLACE
SLIDING CALIPER, REAR - REPLACE
4E
KYRON
DISC, REAR BRAKE - REPLACE
4F
Operation
Code
PAD, REAR BRAKE - REPLACE
4G
NO.
4A
REAR BRAKES - 4E
HUB, REAR - REPLACE
BACK PLATE (IRS), RR BRAKE - REPLACE
4566910
1.9
ABS IMPULSERING (REAR) - REPLACE
4566920
0.8
0.8
119
4F - ANTI-LOCK BRAKE SYSTEM
4F - ANTI-LOCK BRAKE SYSTEM

462
120
ABS SYSTEM
KYRON
ACTYON
Right Front
4620100
0.5
0.5
REMARK
0.4
0.4
4620300
0.9
0.9
Right Rear
4620400
0.4
0.4
Left Rear
4620500
0.3
0.3
Both Rear
4620600
0.7
0.7
HYDRAULIC MODULATOR ASSEMBLY (ABS, ABD) - REPLACE
4620800
0.8
0.8
ECU (ABS) - REPLACE
4620900
0.9
0.9
ABS IMPULSERING - REPLACE

Right Front
4620910
1.0
1.0
Left Front
4620920
1.0
1.0
Both Front
4620930
1.9
1.9
Right Rear
4620940
1.5
1.5
Left Rear
4620950
1.5
1.5
Both Rear
4620960
2.8
2.8
SENSOR, ACCEL - REPLACE
4620970
0.8
0.8
ESP SENSOR CLUSTER - REPLACE
4620980
0.4
0.4
4D
4620200
4E
Left Front
Both Front
4B
SENSOR, WHEEL SPEED, FRONT AND/OR REAR - REPLACE
4F
Operation
Code
4G
NO.
4A
ANTI-LOCK BRAKE SYSTEM - 4F
121
4G - PARKING BRAKES
4G - PARKING BRAKE
478
KYRON
KYRON / ACTYON
122
PARKING BRAKE
PARKING BRAKE - ADJUST
4780100
0.3
0.3
GRIP, PARKING BRAKE HANDLE - REPLACE
4780200
0.4
0.4
CABLE, PARKING BRAKE - REPLACE

Front
4780500
0.6
0.6
Rear Both
4780600
0.7
0.7
SPRING, TENSION - REPLACE
4780700
0.4
0.4
BODY, PARKING BRAKE - REPLACE
4781600
0.6
PEDAL, PARKING BRAKE - REPLACE
4780810
0.5
DAMPER, PARKING BRAKE - REPLACE
4780830
0.4
CABLE, RELEASE - REPLACE
4780890
0.6
CONTROL UNIT, PARKING AID - REPLACE
4781000
0.7
0.6
10
SENSOR, PARKING BRAKE AID - REPLACE
4781010
1.0
1.0
11
SHOE ASSY, PARKING BRAKE - REPLACE

Rear Both
4781320
1.5
1.5
Right
4781300
0.9
0.9
Left
4781310
0.9
0.9
12
EQUALIZER, PARKING BRAKE - REPLACE
4781400
0.3
0.3
13
HANDLE, PARKING BRAKE - REPLACE
4781410
0.3
14
SWITCH, PARKING BRAKE - REPLACE
4782000
0.5
0.5
REMARK
4B
ACTYON
4D
KYRON
4E
Operation
Code
4F
4G
NO.
4A
PARKING BRAKES - 4G
123
MEMO
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Labor Time Guide: Section Index

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Labor Time Guide: Section Index

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SECTION INDEX

Labor Time Guide

3. DRIVE LINE & AXLE

5. TRANSMISSION & TRANSFER CASE

All time allowances in this guide are subject to change

9. BODY & ACCESSORIES

1-2. TYPES OF OPERATION

Supplementary Operation (Adds)

1-3. TIME ALLOWANCES

2. HOW TO READ THIS MANUAL

GASKET, CYLINDER HEAD - REPLACE

HEAD, CYLINDER - REPLACE

HEAD, CYLINDER - OVERHAUL

VALVE (ONE CYLINDER) - REPLACE

C - Valves (each additional)

Main group code

3. HOW TO USE THIS MANUAL

131270C VALVES (EACH ADDITIONAL)

Operation Time Total

GASKET, CYLINDER HEAD - REPLACE

HEAD, CYLINDER - REPLACE

HEAD, CYLINDER - OVERHAUL

VALVE (ONE CYLINDER) - REPLACE

C - Valves (each additional)

C - Valves (each additional)

1312700 & 131270C

Operation Time Total

7.0 + 0.1 = 7.1

PAINT EXPOSED SURFACES

PAINT NEW PART

POLISH THE SURFACES

4-4. HOW TO USE OPERATION CODE ON PARTIAL PAINTING

Hard start, no start

Surge, hesitate, stumble

Engine noise, engine knoking noise

Unusual tire wear

Engine stalled (general)

Excessive fuel consumption

Excessive oil consumption

Distorsion, rainbow, waving

Poor acceleration, uneven acceleration

Defective chrom plate, defective painting

Lack of engine power

Rust, corrosion, perforation

Improper exhaust gas (black smoke, white smoke)

Loose, poor fit

Shuddering, pulsation, vibration, chattering

Inaccurate (meter, gauge, etc.)

Poor sound (horn, radio, etc.)

Squeaking, squealing, abnormal(wind)noise

Pulls to left or right

Stalled while driving

Poor AM reception / interference

Stalled while idling

Oil leak, oil entering

Stalled between shifts

Water leak, water entering

Stalling during sudden braking

Leaks-other (air, fuel, refrigerant, vacuum)

Fails to reach normal operating temperature

Poor FM reception / interference

RPM too low