general catalogue

Drilling and Foundation Equipment

CERTIFIED QUALITY SYSTEM

In 1990 Soilmec was awarded the certification of its own Quality System to ISO 9001/UNI 29001 series standards.

Drilling and Foundation Equipment

HYDRAULIC ROTARY RIGS MOUNTED ON CRAWLER UNIT

Self-mounting, easily transportable equipment which reduces cost of mounting and dismounting. Capability of driving casing with rotary and piston/winch or in combination with casing oscillator.

Rotary
SERIES

Model

max diameter mm

max depth m

max torque kN.m

max drilling speed engine power rpm kW

weight tot. t

R-210 R-312/200 R-416 R-516 HD R-620 R-625 R-725 R-825 R-930 R-940 R-1240

1200 1500 1500 2000 1800 2500 2000 2500 3000 3000 2750

40 48 55 61 66 77 77 77 77 92 86

100 130 161 180 201 240 240 240 305 469 469

43 40 36 30 34 42 42 42 25 19 19

116 150 230 230 261 300 330 330 360 400 400

27 35 48 54 63 70 80 85 110 120 140

04

TRUCK MOUNTED HYDRAULIC ROTARY RIGS

This equipment can be mounted on a 3 or more axle truck. The ensuing weight and dimension permit normal circulation on the road. These truckmounted rigs are particularly useful in job-sites where frequent movements of the equipment are required. Model
max diameter mm max depth m max torque kN.m drilling speed rpm engine power kW weight tot. t

T-108 A-210 A-312/200

1800 1200 1500

30 40 50

100 100 130

43 45 40

108 116 150

16* 22* 28*

*w/o truck

CRANE ATTACHMENT RIGS

Equipment for execution of bored piles up to diam. 2500 mm (3000 mm using underreamer) and 102 m max excavation depth. Both rigs can be used together with casing oscillator. R-25 can drive casing directly with the rotary. This equipment can be mounted on any type of crane with min 40/50 ton capacity giving high performance and great reliability. Model
max diameter mm max depth m max torque kN.m drilling speed rpm spin-off speed crane capacity t rpm

RT3-ST mechanical drive R-25 full hydraulic drive

2500 2500

80 102

206 228

0 - 80 0 - 30

130 160

40 50

CFA* ROTARY RIG MOUNTED ON CRAWLER UNIT

*Continuous Flight Auger
Self erecting hydraulic powered equipment mounted on Soilmec crawler unit. A number of conversion kits allow the execution of: - driven and cast-in-situ piles - prefabricated driven piles - vibrated driven piles - bored piles in rock - drains - continuous flight auger
max diameter mm max depth m max torque kN.m drilling speed rpm engine power kW extraction force kN weight tot. t

CFA
SERIES

Model CM-50 CM-70 CM-700 CM-120 CM-1200 R-210 CFA R-312/200 CFA R-416 CFA R-516 HD CFA R-620 CFA R-625 CFA R-725 CFA R-825 CFA R-930 CFA R-1240 CFA

900 1000 1000 1400 1400 750 750 750 1000 1000 1200 1200 1200 1200 1200

25 28 29 30.5 33.5 15.3 19 21 21 22,5 25.5 22 27 28.5 23.5

100 156 165 305 305 100 130 161 180 201 240 240 240 305 469

41 25 25 24 24 43 40 36 30 34 42 42 42 25 19

153 220 250 400 400 116 150 230 230 261 300 330 330 360 400

510 680 680 1160 1160 280 380 520 520 680 732 800 732 1160 1060

38 55 75 105 130 26 35 45 54 63 70 80 85 105 140

08

HYDRAULIC GRABS FOR DIAPHRAGM WALLS

The operation concept of BH grab brings a technological innovation into the field of diaphragm walls excavation. The BH line of grab combines the principles of the rope with kelly-type equipment, as to maintain the advantages offered by the two systems. Model BH-6 BH-8 BH-15
max depth m excavation dimension (width x length) mm weight tot. kg

40 m (60 m on request) 60 m (70 m on request) 60 m (70 m on request)

350/800 x 2000/3000 500/1000 x 2000/3000 500/1200 x 2500/4000

8000 8000 15000

ROPE-TYPE DIAPHRAGM WALL GRAB

Jaws of rectangular or round shape are available. The jaws and rope pulleys can quickly be replaced on site without any problem. The teeth are replaceable. Light chiselling work is possible. Heavy duty ropes and guide pulleys mounted on long life bearings are fitted. Model SWG 2.8-5 SWG 2.8-6 SWG 3.2-6
excavation dimension (width x length) mm weight tot. (with extension) kg

10

SWG 3.6-6 SWG 4.2-6

500 800 x 2800 600 1000 x 2800 800 1200 x 3200 1000 1500 x 3200 600 1000 x 3600 600 1000 x 4200

9450 11 700 10 200 12 700 14 000 17 200 15 200 18 900 16 700 19 800 17 120 21 300

CRANES
Soilmec has developed a full range of multipurpose foundation cranes ranging from 20 to 120 ton capacity.

Cranes
SERIES
Model SM-20 SM-40 SM-60 SM-80 SM-100 SM-120 SM-35 F*

The base carrier is designed with built-in facilities for foundation technologies such as: - hydraulic vibrohammer - casing oscillator - hammer grab - hydraulic rotary

max load capacity ton

nominal pull line winch kN

engine power kW

weight t

max boom length m

21,5 t @ 3,0 m 40 t @ 3,0 m 60 t @ 3,5 m 80 t @ 3,3 m 100 t @ 3,5 m 120 t @ 3,5 m 17,5 t @ 5,0 m

100 160 240 240 350 350 130

116 180 300 300 450 450 180

26 43 60 80 100 120 43

21 30 36 36 60 60 21

12

* special model with self-erecting boom

MICROPILES - ANCHORING - JET GROUTING

Base unit versions: - crawler - skid - wheels - decauville - trucks Hydraulic equipment for the execution of: - injection - tie-backs - micropiles - soil investigation corings - jet grouting - anchors Drilling systems: - down the hole hammer - top hammer - air/air + water - with casing - continuous flight auger - jet grouting

Drilling
SERIES
Model SM-101 SM-103 SM-401 SM-405 SM-405-5/8

max diameter mm

winch line-pull max installed power kN kW

max hoist kN

max torque kN.m

weight t

160 60 - 225 60 - 415 60 - 415 60 - 315 60 - 415 60 - 315

8 8 35.5 35.5 35.5 39 24

45 51 119 129 129 129 116

50 61 89 110 90 141 100

7.2 9.2 14 16.9 16.9 25 23.3

3.5 5.3 13 16 21 30 35

14

SM-525 CM-40JM

EQUIPMENT FOR TUNNEL CONSOLIDATION

The following drilling techniques can be applied: - rotation (with or without casing) - rotopercussion - by means of Top Hammers The demand for faster execution of tunnel excavation has led SOILMEC engineers - (with or without casing) - rotopercussion to design tunnelling equipment with a longer rotary stroke capable of installing - by means of Down reinforcing elements over 50 m long, with a minimum idling time. - the Hole Hammers - (with Tubex System or without casing)

Tunnel
SERIES
Model

Each drill guide is mounted on two slew rings and two hydraulic rams (back and front). A sliding frame allows the slew ring to be set at different heights to center The following consolidation methods can be used: the tunnel axis. The drill guide perform a 180 rotation.
- grouting - nailing Rigs such as SM-575 feature articulated telescopic rams in order to perform short - forepoling working radius. The are easily convertible for vertical drilling. - draining - jet grouting
max power installed kW working radius at 0 mm

weight t

SM-475T SM-500T SM-505DT SM-575T

90 116 2 x 78 126 126 + (2x90)

1880 2550 1700 4960 4160 5142 1528 5037 3600 6600

12,5 21 64 30 119

16

SM-605DT

CASING OSCILLATORS
Hydraulic equipment for casing driving and extraction: - VRM hydraulic casing oscillator - VRM/KL compact type All the accessories required for cased pile are available as: - casing mm 500 3000 - hammer grab mm 500 3000 Model VRM 100 KL VRM 130 KL VRM 150 KL VRM 200 KL VRM 2000 VRM 2500 VRM 3000
diameter mm max extraction force kW max closing force kN max torque kN.m

1000 1300 1500 2000 2000 2500 3000

770 1790 1790 1790 265 515 725

500 1560 1560 1560 190 217 478

630 1700 1950 2430 3180 7070 8350

EXTRACTORS
Heavy duty equipment of simple design for extraction of diaphragm wall stop-end pipes ranging in diameter 400 to 1200 mm. Model ETB-20 EP-8 for pipes and sheet-piles for sheet-piles

18

VIBRATORS
Hydraulically powered units for driving and extracting casings and sheet piles. Model
eccentricity mon. kg.m frequency cycles/m centrifugal force t max extraction force t engine kW

VTH-1 VS-4 VS-8 VS-16

685 15.2 30.4 60.8

1600 1800 1800 1800

19 600 55 078 110 156 220 312

9.5 20 40 80

135 277 2 x 277

DRILLING TOOLS
A full range of tools designed and engineered on the experience gained in over 40 years. Buckets Augers Rock augers Underreamers Chisels Core barrels

19

CONCRETE PUMPS
Self-propelled and crawler mounted pumping unit engineered to work next to the hydraulic rotary rigs, CFA version. This pump is fitted with a water tank and a built-in air compressor to clean the concrete pipe after piling execution. Model P 4.50 P 4.65 P 6.80 P 6.90 P 6.110 P 7.120K
volumetric output m3/h gate pressure bar weight kg

51 64 79 90 101 120

50 50 50 50 50 50

6900 7500 7900 8500 8800 9000

BENTONITE MUD EQUIPMENT

Bentonite mud equipment is available to meet job site requirements. Model Desander Unit BE 50 BE 70 BE 100 BE 150 BE 200 BE 250 BE 10 BE 24 Feeding capacity Feeding capacity Feeding capacity Feeding capacity Feeding capacity Feeding capacity m3/h m3/h m3/h m3/h m3/h m3/h 50 70 100 140 180 200

Bentonite mixer Automatic Mixing Unit

Bentonite production m3/h 12-10 Output m3/h m3/h m3/h 24 50 12

20

Containerized Bentonite plant

BE-12/50 Feeding capacity Bentonite production

HIGH PRESSURE PUMPS

High pressure triplex pumps are designed to perform mono, bi or triple fluids jet grouting technology. Main shaft and rods are mounted on roller bearings, ensuring long life and high performance. Model
linear size in stroke max output press max delivery nominal power mass (approx.) in bar It./min kW kg

5T-400J 3-31/2-4 7T-500J 3-31/2-4 7T-600J 31/2-4-41/2 7T-800J 3-31/2-4-41/2 7T-1000J 4-41/2-43/4-5

5 7 7 7 7

900 900 800 800 800

450 600 720 800 880

275 400 423 700 907

12000 13000 14000 23000 24000

GROUTING EQUIPMENT
Soilmec can supply a full range of accessories such as grouting units, mixers and stirrers for grouting jobs.
Model Containerized grouting unit Skid mounted Grouting Unit Grouting Pump Grout mixer Stirrer GM 22 GS-1 GP-12 GT-80 GT-30 GA-90 GA-45 Output (GT-30; GA 45; GP-12) Max delivery Max pressure Output Output Tank capacity Tank capacity m3/h m3/h l/min bar m3/h m3/h lt lt 22 5-7 0 - 120 200 5 3 900 450

21

TREVIPARK
Soilmec designs, produces and installs mechanised automatic car park. Trevipark can be located in courtyards and garden areas with entrances at floor level or underground, without compromising the environment of the area concerned. The reduced sizes of the entry- and exitbay makes Treviparks environmental impact negligible. Internal safety of the car is assured by the antiintrusion, fire-fighting, anti-flood and ventilation systems that are computer-controlled. In turn, the computer is connected to the Treviparks control centre operating 24 hours a day. MAIN FEATURES - cars are moved automatically operating with engine switched off. - the car is moved using electro-mechanical equipment - each car is moved by the car-lift from the entry to the parking bay - the trolley collects and deposits the car - the speed of the trolley enables quick car movement to be achieved - the control systems uses the ground breaking technology - the emergency repair and maintenance teams - available everywhere allow a continuous operation of the system

Park

CONSTRUCTION ELEMENTS

22

- The main standard bearing structure is made of: continuous, circular concrete diaphragm wall reinforced precast concrete boxes for the car parking bays - Steel rotating tower provided with car-lift - Automatic trolley for car deposit and retrieval - Electro-mechanical and electronic devices for the automatic movement of the cars

PRETUNNEL
The pretunnel system is based on the construction of a concreted conic vault. The function of this vault is to hold the open hole during drilling and, depending on design thickness, to substitute the final lining of the tunnel. The chain saw is driven at an inclined angle and moved along the valut. The concrete is poured on the back of the saw and a slipform prevents it from leaking into the cutting area. Cutting and casting are done simultaneasly thus reducing operation time.

max drilling depth m

cutting module thickness mm

minimum cutting radius m

vault length m

total power kW

8.5 - 10

450 - 800

5.75 - 7.4

6.5 - 8

720

CDW
The CDW (Continuous Diaphragm Walls) system has been developed to enable the simultaneous excavation and concreting of diaphragm walls. Execution of the wall develops as a continuous working cycle, in such a way that production becomes nearly twice than what is obtainable by traditional means. The method adopted for excavation does not require the use of bentonite mud and therefore provides for a free and clean working area. The speed of execution, the absence of joints and the possibility to use self-hardening cement slurry mixtures makes the CDW system extremely competitive for the execution of hydraulic cut off. A chain saw is driven down into the ground; once design depth is reached, concrete is poured into the hole. The hydrostatic force created by the fresh concrete pushes the saw forward. The excavated unpolluted soil is directly loaded onto the trucks by a conveyor belt.

24

TURBOJET
Turbojet consists in mixing pre-set quantities of binder (grout or lime) into the ground and the mixing of the same with the insitu soil, in order to obtain consolidated columns ranging from 60 to 140 cm of diameter depending on tool size. To improve the mixing quality and achieve high production rate, mechanical disgregation and mixing done by blades and teeth have been combined with high pressure grout. A monitoring device, positioned inside the machine cab, records all the working parameters and provides a real time report of the production. The monitoring system records the following parameters: - drilling and withdrawal speed - rotation speed - torque hydraulic pressure - delivery rate and pressure of the cement grout (mixture)

REVERSE CIRCULATION
Reverse Circulation Drilling technology is also known as air-lifting drilling. Compressed air is fed into drill pipes and it is released just above the drilling tool. Here it reduces the density of drilling mud creating a differential pressure that rises the drilling mud inside the rods. Mud and debris flow upward and are discharged outside into a mud tank. Soilmec RCDS method combines Kelly drilling with Reverse Circulation Drilling. Both techniques are performed by the same rig since the design of RCD components provide for a quick change in less than 3 hours. Drilling starts in Kelly mode, with tools such as bucket, rock auger and core barrel, and continues with traditional RCD tools, once the soil condition has become harder. Model
max diameter mm weight on tool kNm torque kNm pull-up capacity kNm

R 416 R 620 R 625 R 825 R 930 R 940 R 1240

1500 1800 2500 2800 3000 3300 3300

400 + 155 500 + 210 650 + 265 650 + 265 700 + 320 800 + 420 800 + 420

161 201 240 240 305 469 469

450 600 750 750 900 950 1000

25

ECOMAR
In cooperation with Italian Biological and Marine Research Dept. Soilmec has designed the Ecomar, an equipment for the collection of macro-algae and other floating waste in the sea. Ecomar A is a crawler mounted unit capable to work in soft soils. A metallic conveyor belt for the collection of the macroalgae is housed in the front part of the undercarriage. The equipment can also work on the foreshore where it comes the sand and collects macro-algae as well as waste which are deposited in proper tanks. Ecomar 1 is a real ecological barge suitable to work in seas, lakes, lagoons and rivers. The material is collected takes place in the front of the equipment, by three trapping belts that collect and convey the material to a stoking tank.

MODULAR FLOAT
Modular element that can be joined and arranged to form floating/self erecting platforms, ferries, transport barges, floating bridges, wharves.
height m length m width m max load approved R.I.N.A. and AMERICAN BUREAU t/m2

3 / 6 / 9 / 12

26

Head Office: SOILMEC S.p.A. Drilling and Foundation Equipment 5819, via Dismano 47023 Cesena (FC) - Italy tel. +39-0547-319111 fax +39-0547-318548 http:// www.soilmec.it e-mail: soilmec@soilmec.it

SOILMEC LTD New Lodge Polebrook Oundle - Peterborough PE8 5LL - U.K. tel. 0044 1832 274602 fax 0044 1832 274677 e-mail: info@soilmec.co.uk SOILMEC MISR S.A.E. Co. Atia El Swalhy St. El Serag Towers - Tower No. 2 2nd Floor - Office No. 37 Nasr City - Cairo - EGYPT tel. 0020 (2) 2736301/2/3 - 2736678 fax 0020 (2) 2736304 e-mail: eldidi@egyptonline.com SOILMEC (H.K.) Limited Unit 106, 1/F, Mirror Tower 61, Mody Road - Tsim Sha Tsui East Kowloon - HONG KONG tel. +852 2156 0963 / 1 fax +852 2156 0962 http://www.soilmechk.com e-mail: sales@soilmechk.com SOILMEC JAPAN CO LTD DAI-2 TK Bldg. 4F 1-4-3 Nihonbashi Honcho Chuo-Ku - Tokio 103-0023 - JAPAN tel. 0081 3 32738476 fax 0081 3 32738428 e-mail: nagayama@soilmec-j.com e-mail: mizuno@soilmec-j.com

SOILMEC S.P.A. - Beijing Repr. Office Room 1401, Landmark Office Tower A Landmark Building, No. 8 North Dongsanhuan Road Chaoyang District, Beijing 100004 - P.R. CHINA tel. 0086 10 65906155/6/7/8/9 fax 0086 10 65906160 e-mail: soilmeccina@hotmail.com SOILMEC FAR EAST PTE. LTD 72 Joo Koon Circle, Singapore - 629090 tel. 0065 8622633 fax 0065 8612788 e-mail: smfesing@mbox3.singnet.com.sg SOILMEC EMIRATES L.L.C. Off. N. 212, Private Housing Finance Scheme Bldg. Jumeirah Road The Government of Duabi Real Estate Dept. P.O. Box 49986 - Dubai - U.A.E. tel. +971.4.3451881 fax +971.4.3451886 SOILMEC GULF FZCO Warehouse No. RA08NC04 Jebel Ali Dubai - U.A.E. tel. 00971 4 8833666 fax 00971 4 8833667

SOILMEC NETWORK

Drilling and Foundation Equipment

SOILMEC S.p.A. Drilling and Foundation Equipment 5819, via Dismano 47023 Cesena (FC) - Italy tel. +39-0547-319111 fax +39-0547-318548 http:// www.soilmec.it e-mail: soilmec@soilmec.it