STEPLARM
Special shapes Fixing elements Ladder rung profile Load tables Stairtreads COUVRAZED Example applications Production locations Your enquiry
Impressum This catalogue was designed, illustrated and produced by: hardtdesign, Saarbrcken Litho: Mediakreativwerk All content subject to technical development No liability can be accepted for any errors contained in this catalogue
In general
Lubricating
materials
in
industry often have an undesirable side effect: They can easily turn the safest of environment into dangerous ones. This problem is well understood by civil and structural engineers, and by the automotive industries. It is a particular problem for timber scaffolding boards. In the same way certain safety-relevant equipment such as high-water walkways or escape stairways can under adverse circumstances themselves turn into a source of danger. We have several solutions that help to counteract these issues.
Safety tested
As an experienced manufacturer of access and egress systems, such as walkways gratings and escape stairs and handrails, we always keep ourselves up to date with the current regulations and standards governing the construction of our products. Copies of our test reports are available on request. BG-(BIA-) Tested and certified
The Berufsgenossenschaftliche Institut fr Arbeitssicherheit (BIA) (The Professional Trade Association Institute for Safety at Work) tests the slip-resistancy and the deflection of the planks. Test report by MFPA (Material Testing Authority for Fire-Proof Planks): This serves as the basis for the general building supervision authority approvals for non-combustible and inflammable building materials.
Test report by RAL (German Institute for Quality Assessment and Certification Quality Assessment): The quality and testing regulations are valid for structural calculations and the manufacture of metal profile planks according to Quality Assessment RAL-GZ 639.
STEPBLOC
10,2 58 46 30 30
13
14
provides a surface which gives superior gripping properties which offers the highest safety.
b
13 h
Meiser STEPBLOC is available in different heights and widths, and can be tailored to suit
B
Standard dimensions in mm, Special sizes upon request Height h A B Width b 120/124 180/182 240 300/298 360/356 420/414 480/475 30 15 13 to 17 40 15 18 to 30 50 30 18 to 30 75 30 27 to 31
Material type and thickness Raw steel StW 22 hot galvanized, 2, 2.5 mm Steel sendzimir galvanized, Z 275, 2 mm Aluminium AIMg3, 3 mm Stainless steel ( 1.4301) V2A, 2 mm
Specifications Standard Dimensions: Dimensions of up to 4.020 mm are included in our standard range. Special sizes: Planks can be supplied up to 6.000 mm on request. Special sizes: Classification group for slip-resisting property: Classification group for displaced area: (Please note: length of plank is calculated in multiples of 30 mm) upon request.
STEPCLAIR
10,2 45 18 4,5 45
10,2
13
45
13
prominent and recessed openings provides a secure foothold and at the same time allows liquids to
advantage
of
this
apparently less aggressive design is demonstrated in situations in which wheeled trolleys have to be pushed across the surface.
Standard dimensions in mm, Special sizes upon request Height h A B Width b 182 240 298 330 356 414 475 30 15 13 to 17 50 30 18 to 30 75 30 27 to 31 100 30 27 to 34
Material type and thickness Raw steel StW 22 hot galvanized, 2 mm Steel sendzimir galvanized, Z 275, 2 mm Aluminium AIMg3, 3 mm Stainless steel (1.4301), V2A, 2 mm
Specifications
Standard Dimensions:
Special sizes:
Dimensions of up to 4.020 mm are included in our standard range. Special sizes: Planks can be supplied up to 6.030 mm on request. (Please note: length of plank is calculated in multiples of 45 mm) upon request.
STEPHUIT
10,2 45 8 4,5 45
10,2
13
45
b 13
Special Design
Using only the 4.5mm upward facing holes gives the plank a greater fire suppressing quality. Suitable for use in power plants where combustible fuels are in use.
Standard dimensions in mm, Special sizes upon request Height h A B Width b 182 240 298 330 356 414 475 30 15 13 to 17 50 30 18 to 30 75 30 27 to 31 100 30 27 to 34
Material type and thickness Raw steel StW 22 hot galvanized, 2 mm Steel sendzimir galvanized, Z 275, 2 mm Aluminium AIMg3, 3 mm Stainless steel (1.4301) V2A, 2 mm
Specifications
B
L H
Standard Dimensions:
Special sizes:
Dimensions of up to 4.005 mm are included in our standard range. Special sizes: Planks can be supplied up to 6.030 mm on request. (Please note: length of plank is calculated in multiples of 45 mm) upon request.
4,5 8
45
10
ADERSTEP
10,2 45 4,5 45
11
13
10,2 h
13
45
Standard dimensions in mm, Special sizes upon request Height h A B Width b 182 240 298 330 356 414 475 30 15 13 to 17 50 30 18 to 30 75 30 27 to 31 100 30 27 to 34
Material type and thickness Raw steel StW 22 hot galvanized, 2 mm Steel sendzimir galvanized, Z 275, 2 mm Aluminium AIMg3, 3 mm Stainless steel (1.4301) V2A, 2 mm
Specifications
Standard Dimensions:
Special sizes:
Dimensions of up to 4.005 mm are included in our standard range. Special sizes: Planks can be supplied up to 6.030 mm on request. (Please note: length of plank is calculated in multiples of 45 mm) upon request.
12
AIRSTEP
10,2 45 18 45 45
13
13
10,2
ors on which rollers or small containers have to be moved about, Airsteps construction also makes it
b
13
Standard dimensions in mm, Special sizes upon request Height h A B Width b 182 240 298 330 356 414 475 30 15 13 to 17 50 30 18 to 30 75 30 27 to 31 100 30 27 to 34
Material type and thickness Raw steel StW 22 hot galvanized, 2 mm Steel sendzimir galvanized, Z 275, 2 mm Aluminium AIMg3, 3 mm Stainless steel (1.4301) V2A, 2 mm
Specifications
Standard Dimensions:
Special sizes:
Dimensions of up to 4.005 mm are included in our standard range. Special sizes: Planks can be supplied up to 6.030 mm on request. (Please note: length of plank is calculated in multiples of 45 mm) upon request.
14
BOSTEP
10,2 19,33 3x3 12x12
60
13
20
b 13
Specifications
Material type and thickness Raw steel StW 22 hot galvanized, 2, 2.5, 3 mm Steel sendzimir galvanized, Z 275, 2, 2.5, 3 mm Aluminium AIMg3, 3 mm Stainless steel (1.4301) V2A, 2 mm
Standard dimensions in mm, Special sizes upon request Height h A B Width b 182 240 298 356 414 475 50 30 18 to 30 75 30 27 to 31 100 30 27 to 34
Standard Dimensions: Dimensions of up to 4.020 mm are included in our standard range. Special sizes: Planks can be supplied up to 6.000 mm on request. Special sizes: upon request
STEPLARM
10,2 58
15
60
60
Closed corrugated surface, the pattern is similar in form to that of chequer plate.
This style of plank has a proven track record in both the public area for pedestrian traffic
10,2
13
8 46
b 13 h B Standard dimensions in mm, Special sizes upon request Height h A B Width b 182 240 298 356 414 475 50 30 18 to 30 75 30 27 to 31 100 30 27 to 34 Material type and thickness Raw steel StW 22 hot galvanized, 2 mm Steel sendzimir galvanized, Z 275, 2 mm Aluminium AIMg3, 3 mm Stainless steel (1.4301) V2A, 2 mm
Specifications
Standard Dimensions: Dimensions of up to 4.020 mm are included in our standard range. Special sizes: Planks can be supplied up to 6.000 mm on request. Special sizes: upon request
16
STEP PLUS
10,2 4,5 50 50
17
10,2
Slip-resistant surface with upward facing 4.5 mm holes, and downward facing longitudinal slots.
13
19
Due to its construction STEP PLUS is a robust anti-slip plank which makes it particulary
b 13
Material type and thickness Raw steel StW 22 hot galvanized, 2 mm Steel sendzimir galvanized, Z 275, 2 mm Stainless steel (1.4301) V2A, 2 mm
Specifications
Standard Dimensions:
Dimensions of up to 4.020 mm are included in our standard range. (Please note: length of plank is calculated in multiples of 50 mm)
18
FORMSTEP
H=75 H=50 H=40
40
12 9
20 / 25 / 37,5
40
40
B -2
+0
+0
H -1,5
ca. 25
Standard dimensions in mm, Special sizes upon request Height h Height of perforations Edging Width b 120 180 240 300 Specifications 360 420 Classification groups for slip retarding: in galvanized steel: R11 in aluminium: R12 in stainless steel : V2A (1.4301) R11 Classification group for the displaced area: V10 40 20 ca.25 50 25 ca.25 75 37,5 ca.25 100 50 ca.25 Material type and thickness Raw steel StW 22 2, 2.5, 3 mm Aluminium AIMg3, 3 mm Stainless steel (1.4301) V2A, 2 mm
Specifications
Standard Dimensions:
30
19
multiplicity of applications. All designs have been tested for deflection and slip-resistancy. Copies of our test reports are available on request.
1 2 3 4 5 6
20
Fixing elements
1 2 3
Here you can see a selection of the fixing elements that can be used with our products. (other types may be available upon request)
1) Disc
Cast steel unit, with countersunk hole
Connectors
Used to connect the metal planks together laterally (Galvanized finish, available for plank heights of 40, 50 and 75 mm)
2) Olive1
Upper part clip with countersunk hole Available in electrolitically-galvanized cast iron or heavy duty plastic
3) Olive 2
Upper part clip, with recessed hole Available in electrolitically-galvanized cast iron
Joint Connector
Suitable for front connecting (Hot dip galvanized finish, suitable for plank heights of 40, 50, 75 and 100 mm assembly comes with 4 screws M8x16, washers and security nuts)
End Connectors
used as end connection, or in the assembly of stairtreads (Hot dip galvanized finish and stainless steel, suitable for plank heights of 40 and 75 mm, assembly comes with 4 screws M8x16, washers and security nuts)
Universal Fixing
Mostly used for closed planks
Hook Fixing
Used to install onto angles and channels (Unit comes with top clip and threaded hook bolt assembly, available in steel, hot dip galvanized)
Support Clip
Used for installation where additional support is required. (Clip comes assembled with an M8x...DIN 965 (length varies according to plank height) screw to suit plank height, available in steel, hot dip galvanized and stainless steel, for plank heights of 40, 50 and 75 mm)
Fast Fixing
21
25
6,5
slip-resistant tread, even in areas where there is an increased risk of oil and contamination. The highest level of tread safety is achieved with the doublerowed and offset perforations
35
13 20
30
20
495 452
~11
49
50 26 13
40
7,5 13 6,5
6,5
50
30
30
Standard dimensions, Plate thickness 2 mm Variant 1 Variant 2 Variant 3 300 x 25 x 30 mm 300 x 35 x 30 mm 452 x 50 x 40 mm with notching with notching with notching
Specifications The lengths refer to the internal dimension of the notching. All 3 variants can also be obtained in 2000 mm without notching.
22
Load tables
Examples of uniformly-distributed load (kN/m2) Material: Steel StW 22, sheet metal thickness: 2 mm
STEPBLOC
Height 30 mm Width
F
Support width 750 1000 29,11 20,59 15,90 12,90 10,85 9,28 8,00 1,37
1250
1500 (kN/m2)
L H B
Uniformly-distributed load
The values shown are calculated according to their maximum permitted carrying capacity. The uniformly-distributed load is a load which allows a maximum deflection of l/200 (l is the height of the plank). Adjacent plank height at joints must not exceed 4mm in either direction.
Uniformly-distributed loads 16,18 10,20 6,94 11,33 7,05 4,72 8,64 5,28 3,46 6,90 4,13 2,62 5,69 3,31 2,01 4,76 2,66 1,52 3,98 2,12 1,11 Individual load (kN), all widths 1,03 0,82 0,69
Height 40 mm Width Support width 750 1000 49,47 32,55 26,00 22,04 18,33 15,80 13,83 2,24 1250 1500 1750 8,76 5,70 4,52 3,82 3,15 2,68 2,33 0,96 2000 6,61 4,29 3,39 2,86 2,35 1,99 1,72 0,84
F 200
H B
Uniformly-distributed loads (kN/m2) 27,65 17,55 12,06 18,16 11,50 7,88 14,49 9,16 6,27 12,27 7,75 5,30 10,19 6,43 4,38 8,77 5,52 3,75 7,67 4,82 3,27 Individual load (kN), all widths 1,68 1,35 1,12
Individual load
Width
It is assumed that the loading surface is effective across the whole width of the plank B. If this is not the case then the point load values must not be exceeded (see Tables).
Height 50 mm Support width 750 1000 66,43 47,06 36,39 29,61 24,92 21,42 18,58 3,11
a2
1250
1500
B F
Uniformly-distributed loads (kN/m2) 37,12 23,56 16,19 26,18 16,51 11,26 20,12 12,59 8,50 16,25 10,07 6,71 13,56 8,31 5,45 11,54 6,97 4,48 9,88 5,86 3,67 Individual load (kN), all widths 2,34 1,87 1,56
bm a1
Height 75 mm Width Support width 750 1000 141,04 100,52 78,21 63,97 54,07 46,75 40,80 6,59 1250 1500 (kN/m2) 25,34 17,79 13,59 10,88 8,96 7,52 6,31 2,82 19,24 13,43 10,19 8,08 6,58 5,45 4,50 2,47 1750 2000
Uniformly-distributed loads
Point load
Point loads are the loads which most frequently arise. The load is thereby effective in the centre of the plank. a1 is the length of the tread in the longitudinal plank direction. a2 is the width of the tread in the longitudinal plank direction. bm is the jointly-carrying width in the longitudinal plank direction.
79,03 50,33 34,74 56,18 35,66 24,51 43,58 27,55 18,84 35,52 22,35 15,19 29,89 18,70 12,63 25,72 15,99 10,70 22,32 13,76 9,12 Individual load (kN), all widths 4,94 3,95 3,30
Examples of uniformly-distributed load (kN/m2) Material: Steel StW 22, sheet metal thickness: 2 mm
Load tables
23
Uniformly-distributed loads (kN/m2) 9,70 6,09 4,14 7,41 4,64 3,13 5,98 3,73 2,51 5,42 3,37 2,26 5,02 3,12 2,09 4,32 2,67 1,78 3,75 2,31 1,52 Individual load (kN), all widths 0,91 0,73 0,61
Point load Plank width B [mm] 124 182 240 298 356 414 475
max. point load FP in [kN] Tread area 200 x 200 mm Plate thickness 2,0 13,53 9,02 6,77 4,74 3,95 3,38 2,96 2,5 17,03 11,35 8,51 5,96 4,97 4,26 3,72 3,0 21,28 14,19 10,64 7,45 6,21 5,32 4,65
Height 50 mm Width Support width 750 1000 1250 1500 (kN/m2) 8,02 6,15 4,99 4,52 4,18 3,60 3,13 1,33 6,05 4,63 3,75 3,39 3,13 2,69 2,34 1,17 1750 2000
Uniformly-distributed loads 25,31 16,06 11,04 19,54 12,39 8,50 15,92 10,08 6,90 14,46 9,15 6,26 13,43 8,49 5,80 11,62 7,33 5,01 10,16 6,40 4,36 Individual load (kN), all widths 2,34 1,87 1,56
max. point load FP in [kN] Tread area 200 x 200 mm Plate thickness 2,0 1,85 1,38 1,13 1,06 0,79 0,54 0,36 2,5 2,85 2,12 1,74 1,63 1,22 0,84 0,55 3,0 4,14 3,07 2,53 2,36 1,76 1,21 0,79
Height 75 mm Width Support width 750 1000 1250 1500 (kN/m2) 18,34 14,25 11,66 10,59 9,84 8,53 7,47 2,99 13,94 10,82 8,84 8,03 7,46 6,46 5,65 2,62 1750 2000
Uniformly-distributed loads 57,10 36,38 25,13 44,45 28,31 19,54 36,42 23,19 15,99 33,12 21,08 14,53 30,84 19,62 13,52 26,78 17,03 11,73 23,50 14,94 10,28 Individual load (kN), all widths 5,24 4,19 3,49
Height 100 mm Width Support width 750 1000 1250 1500 (kN/m2) 27,95 21,84 17,94 16,34 15,23 13,24 11,63 4,53 21,28 16,62 13,64 12,42 11,57 10,06 8,83 3,97 1750 2000
Uniformly-distributed loads 182 mm 240 mm 298 mm 330 mm 356 mm 414 mm 475 mm 154,43 120,85 99,40 90,62 84,52 73,58 64,75 10,57
86,64 55,27 38,22 67,79 43,23 29,89 55,74 35,53 24,56 50,81 32,38 22,37 47,39 30,20 20,86 41,24 26,27 18,14 36,28 23,10 15,94 Individual load (kN), all widths 7,93 6,34 5,29
24
Load tables
Example of permitted uniformly-distributed load (kN/m2) Material: Steel StW 22, plate thickness: 2 mm
STEP PLUS
Height 30 mm Width
STEP PLUS Material: Steel STW 22
1250
1500
1750
2000
max. point load FP in [kN] Tread area 200 x 200 mm Plate thickness 2,0 14,68 8,81 6,52 4,89 2,5 17,52 10,51 7,79 5,84 3,0 22,46 13,48 9,98 7,49
Uniformly-distributed loads (kN/m2) 11,38 7,16 4,86 8,07 5,06 3,42 7,00 4,38 2,95 6,27 3,91 2,64 Individual load (kN), all widths 0,73 0,59 0,49
Height 50 mm Width Support width 750 1000 1250 1500 1750 2000
Uniformly-distributed loads (kN/m2) 30,62 19,44 13,37 19,84 12,57 8,62 16,19 10,24 7,02 13,74 8,69 5,94 Individual load (kN), all widths 1,94 1,55 1,29
Height 75 mm Width Support width 750 1000 1250 1500 1750 2000
Uniformly-distributed loads (kN/m2) 60,40 38,47 26,56 38,82 24,70 17,03 31,41 19,97 13,76 26,44 16,80 11,56 Individual load (kN), all widths 3,81 3,05 2,54
Height 100 mm Width Support width 750 1000 1250 1500 1750 2000
Uniformly-distributed loads (kN/m2) 106,05 67,65 46,80 69,99 44,63 30,85 56,56 36,03 24,88 47,55 30,30 20,92 Individual load (kN), all widths 6,67 5,33 4,44
Examples of uniformly-distributed load (kN/m2) Material: Steel StW 22, sheet metal thickness: 2 mm
Load tables
25
FORMSTEP
Height 40 mm Width Support width 750 1000 1250 1500 1750 2000
FORMSTEP Material: Steel STW 22
Uniformly-distributed loads (kN/m2) 30,15 19,13 13,15 20,69 13,11 8,99 15,74 9,96 6,82 12,67 8,00 5,46 10,66 6,72 4,58 9,16 5,76 3,91 7,98 5,01 3,40 Individual load (kN), all widths 1,84 1,47 1,22
Point load Plank width B [mm] 120 180 240 300 360 420
max. point load FP in [kN] Tread area 200 x 200 mm Plate thickness 2,0 2,81 1,87 1,38 1,21 0,93 0,70 0,51 2,5 4,33 2,88 2,12 1,85 1,43 1,08 0,78 3,0 6,27 4,18 3,07 2,69 2,07 1,57 1,13
Height 50 mm Width Support width 750 1000 1250 1500 (kN/m2) 13,03 8,93 6,79 5,46 4,57 3,93 3,40 1,42 9,86 6,75 5,12 4,10 3,43 2,94 2,54 1,24 1750 2000
480
Uniformly-distributed loads 40,87 25,99 17,90 28,16 17,88 12,30 21,53 13,65 9,37 17,38 11,00 7,54 14,62 9,25 6,33 12,61 7,97 5,45 11,00 6,93 4,73 Individual load (kN), all widths 2,48 1,98 1,65
Height 75 mm Width Support width 750 1000 1250 1500 (kN/m2) 23,18 16,12 12,38 10,03 8,43 7,28 6,36 2,49 17,63 12,24 9,39 7,60 6,38 5,51 4,80 2,18 1750 2000
Uniformly-distributed loads 72,09 45,95 31,75 50,22 31,99 22,09 38,66 24,61 16,98 31,40 19,98 13,77 26,50 16,84 11,60 22,92 14,56 10,02 20,08 12,75 8,76 Individual load (kN), all widths 4,36 3,49 2,90
Height 100 mm Width Support width 750 1000 1250 1500 (kN/m2) 35,24 24,70 19,07 15,55 13,14 11,38 10,00 3,77 26,83 18,80 14,51 11,82 9,97 8,64 7,58 3,29 1750 2000
Uniformly-distributed loads 120 mm 180 mm 240 mm 300 mm 360 mm 420 mm 480 mm 194,61 136,63 105,71 86,33 73,08 63,40 55,80 8,79
109,20 69,66 48,19 76,64 48,87 33,79 59,28 37,79 26,11 48,39 30,84 21,30 40,95 26,08 18,01 35,52 22,62 15,61 31,25 19,89 13,72 Individual load (kN), all widths 6,59 5,27 4,39
26
STEP PLUS
STEPCLAIR
STEPHUIT
ADERSTEP
AIRSTEP
H 42 27
BOSTEP
52,5
13 13 x 30 l
60,5
Mixed 3Z
Standard dimensions in mm: STEPCLAIR, STEPHUIT, ADERSTEP, AIRSTEP, BOSTEP Height h Width b Specifications 173 195 218 240 Lenghts upon request, Special sizes upon request STEP PLUS can only be obtained in widths of 200, 250 und 300 mm, STEP PLUS is not available in Aluminium. 263 285 308 330 353 375 30 50 75 Material / Sheet metal thickness Raw steel StW 22 hot galvanized, 2 mm Steel sendzimir galvanized, Z 275, 2 mm Aluminium AIMg3, 3 mm Stainless steel (1.4301) V2A, 2 mm
Stairtreads
27
Stairtreads
for
spiral
STEPBLOC and FORMSTEP models are supplied with standard end plates. STEPBLOC
70 mm
55 mm
14 mm
FORMSTEP
15 mm 35 mm
Bore
endplate height 70 mm
Standard dimensions in mm for: STEPBLOC and FORMSTEP Material thickness Width 240 270 300 330 2,0 mm 2,5 mm 3,0 mm
Materials Raw steel StW 22, Aluminium AlMg3 Stainless steel V2A (1.4301)
Specifications
28
COUVRAZED
29
COUVRAZED slip-resistant metal profile planks have been developed by MEISER for areas that require increased safety, especially for working on dangerous and unstable roofs. With their coated aluminium bases these planks guarantee slip reduction by up to 40%. Even the most inexperienced can mount these planks quickly and safely. Another advantage is the weight: They are ultralight weighing a maximum of 15 kg per 3150 mm plank. Have any questions? Please ask us.
510 18 55,5 3
30
Specifications
Material thickness: 3 mm Width: 510 mm Height: 55.50 mm Length: 3150 mm Weight: 15.3 kg The ends are provided with a 30 mm edge for strenghtening purposes
30
Applicational areas
Meiser Planks are exceptionally adaptable and easy to lay. They are suited to a wide range of applications and continue to provide a safe working environment even when in contact with materials such as grease and oil: In building and civil engineering, In systems and automotive manufacturing as floor and platform coverings, In scaffold construction (Walkway Boards), In public pedestrian traffic zones as safety planks, e.g. as high water walkways In stairway construction Meiser metal profile planks can also be used as stairtreads and platform coverings.
Production locations
31
The international presence of our trademark world-wide stands for fundamental know-how and experience. In 5 production plants world-wide, we insure innovation and continuous improvement of our grating products, Planking and both straight and spiral staircases. The name of Meiser stands for high quality which is wholly aimed at our customers.
Oelsnitz
Our trained Customer Service Department will give you advice during the planning of your project, together with all the necessary structural calculations, through to the arranging and scheduling of site measurements and finally the installation on site. We would like you as our customers to benefit from our years of know-how and from our highly trained service advisers.
Limbach
Internet: www.meiser.de
32
Your enquiry
Should you wish us to provide you with a quotation, simply fill in this form and either fax it or post it to our factory, and we will get back to you with our offer.
Material Steel StW 22 Sendzimir galvanized Z 275 Stainless steel (1.4301) Aluminium AIMg3 Type of metal profile plank STEPBLOC STEPCLAIR STEPHUIT ADERSTEP AIRSTEP BOSTEP STEPLARM STEP PLUS FORMSTEP Special Applications COUVRAZED Fixing and safety elements
Your firm Contact person Address Phone Fax Date Area of application E-mail
Distributor
Disc Olive 1 Olive 2 Join connector Double clamp Fixing Connectors End connectors Universal Fixing Hook Fixing Support-Clip Fixing for STEP PLUS Fixing with olives Fast Fixing Stairtreads STEPCLAIR STEPHUIT ADERSTEP AIRSTEP BOSTEP Mixed 3Z STEP PLUS STEPBLOC FORMSTEP