Manual System Circuit Integrity e 0111

Manual Functional Integrity
5th Edition
1. Background Information 2. By Installation Type 3. By Cable Type 4. Product Range 5. Assembly Instructions 6. FAQ
Contents
Background Information Contents Testing methods Standards MLAR 11/2005 Calculating required cross-section for functional integrity Core colour-coding Functional integrity Optional installation techniques grouped by installation type Multi-cable support Single clip Horizontal installation Vertical installation Horizontal installation Effective support mount Vertical installation 17 18 19 20 21 22 23 24 25 26 27 28 29 30 38 42 2 4 6 7 8 15 16
Bracket clip WUM Bracket clip In-wall installation Steel-armoured conduit Protective conduits Single clip Bracket clip Protective cable duct / wire mesh cable duct Unlimited functional integrity Cable tray without threaded rod suspension Cable tray Cable ladder Wire mesh cable tray
Optional installation techniques grouped by cable type Low-voltage cable FE180/E30-E60 Low-voltage cable FE180/E90 JE-H(ST)H FE180/E30-E90 / JE-H(ST)H FE180/E30 L JE-H(ST)HRHBd FE180/E30-E90 optofil Safety fibre optic cable Dtwyler product range Overview: Low-voltage cable (N)HXH FE 180/E30-E60 (N)HXH CL FE 180/E30-E60 (N)HXCH FE 180/E30-E60 (N)HXH FE 180/E90 (N)HXCH FE 180/E90
Caution: The optional installation techniques only apply to our pyrofil cable types with Dtwyler pyrosys installation systems. Note: When multiple cables and/or functional integrity classes are combined in a single installation, the lowest values apply!
44 48 50 50 52
54 56 58 60 62 63
2 | www.daetwyler-cables.com
Overview: Installation cable JE-H(ST)HBd FE 180/E30-E90 / JE-H(ST)H FE180/E30 L JE-H(ST)HRHBd FE 180/E30-E90 Overview: Fibre optic cable optofil Safety Cable-clamp assignments Clamps Long tray / multi-cable support Multi-cable support / bushing Cable tray Connection socket / terminal box Concrete plug Special plugs / markings Hermann duct / WUM Assembly instructions SAS Bracket clip Multi-cable support Hermann duct WUM E0 multi-cable support VAD outlet Hercules cover Hercules terminal box Assorted plugs K6x5 plug KDM plug for Hermann clip KDM plug for profile rail KMuF10 / KMuF12 plug LF8 plug HMS mounting screw MMS mounting screw PBD gas concrete plug FAQ FAQ
64 65 66 67 68 69 72 74 75 76 77 78 80 81
102
Caution: The optional installation techniques only apply to our pyrofil cable types with Dtwyler pyrosys installation systems. Note: When multiple cables and/or functional integrity classes are combined in a single installation, the lowest values apply!
www.daetwyler-cables.com | 3
6. FAQ
5. Assembly Instructions
82 84 86 88 90 91 93 94 95 96 98 98 99 99 100 100 101 101
4. Product Range
3. By Cable Type
2. By Installation Type
1. Background Information
Testing methods
1. Background Information 2. By Installation Type 3. By Cable Type 4. Product Range 5. Assembly Instructions 6. FAQ 4 | www.daetwyler-cables.com
Experience, expertise, competency, quality and safety pyrofil for safety

pyrosys from Dtwyler was the first system solution in Europe that was able to entirely fulfil the current requirements of the industrial and services sectors with respect to safe transmission of energy and data in cases of fire. pyrosys is the product of many years of intensive development work in coordination with authoritative standardisation institutes. The high quality of the pyrosys system results from the use of selected raw materials, special material mixtures and unique installation technology. Thus, these systems ensure the highest degree of safety in cases of fire. pyrosys is used in all applications where persons, machines and systems are exposed to hazards from fire and smoke. This is equally true in buildings with a large number of personnel as in facilities with high concentrations of material assets. Safety cables and systems from Dtwyler are required to be extremely reliable in practice. For this reason, Dtwyler tests each product according to stringent quality standards before shipping them. In other words, all processes are integrated in our extensive management system in accordance with ISO 9001 and ISO 14001. Furthermore, we utilise a range of additional applicationspecific test methods to ensure that pyrosys cables and systems exceed our customers requirements and the stringent standards applicable in various countries. Fire behaviour test of single leads or cables - IEC 60332-1 - (EN 50265-2-1) - New: EN 60332-1 - (VDE 0482-265-2-1) - New: VDE 0482-332-1 - (BS 4066-1)
Fire behaviour
Corrosiveness test of fumes - IEC 60754-2 - EN 50267 - VDE 0482-267 - (BS 6425-2)
Fire behaviour test of cable bundles - IEC 60332-3 cat. A/B/C/D - EN 50266-2-4 - VDE 0482-266- - (BS 4066-3)
Smoke density test - IEC 61034 - (EN 50268) - New: EN 61034 - (VDE 0482-268) - New: VDE 0482-1034 - (BS 7622)
Testing methods
Experience, expertise, competency, quality and safety Electrical functionality when exposed to fire
1. Background Information www.daetwyler-cables.com | 5 6. FAQ 5. Assembly Instructions 4. Product Range 3. By Cable Type 2. By Installation Type
Testing for insulation integrity (fire and water) - BS 6387 (cat.W)
Testing for insulation integrity - IEC 60331 (FE) - BS 6387 (cat. C) - (VDE 0472 -814)
Testing for insulation integrity (fire and impact) - EN 50200 - EN 50362 - (BS 6387 (cat.Z))
Testing for functional integrity of electrical cable systems - DIN 4102-12 (E30-E90) - (NBN 713.020 (Rf1, Rf11/2)) Better than standard! This test is the only reliable global standard for ensuring the functional integrity (E30-E90) of an entire electrical cable system together with fastener components under real-life conditions.
Standards
Standards for pyrofil cables

Zero halogen Non-corrosive Fumes Toxicity pyrofil cables contain no halogen and thus reduce potential damage to health or materials to a minimum. IEC 60754-1/2 EN 50267 VDE 0482-267 (BS 6425-2)
Self-extinguishing pyrofil cables consist of high-grade, flame-resistant materials with selfextinguishing properties.
IEC 60332-1 (EN 50265-2-1) New: EN 60332-1 (VDE 0482-265-2-1) New: VDE 0482-332-1 (BS 4066-1) IEC 60332-3 cat. A/B/C/D EN 50266 VDE 0482-266- (BS 4066-3)
Low fire propagation
pyrofil cables feature very low fire propagation, so a local fire source cannot easily propagate along these cables.
Low smoke emission
When exposed to fire, pyrofil cables generate very little smoke. As a result, escape routes for personnel and attack routes for fire brigades will not be compromised.
IEC 61034 (EN 50268) New: EN 61034 - (VDE 0482-268) New: VDE 0482-1034 (BS 7622) IEC 60331 VDE 0472-814 EN 50200 VDE 0482-1 BS 6387 (Cat.C) BS 8434-1/2
Insulation integrity pyrofil cables with insulation integrity (FE180) offer guaranteed functionality of individual cables for a specific duration. (FE stands for flame exposure time)
Functional integrity E30-E90
DIN 4102-12 Both pyrofil cables and certified NBN 713.020 (Rf1, Rf11/2) pyrosys fastening systems offer guaranteed functionality of the entire electrical cable system for a specific duration in the event of a fire. (E30=30 minutes, E60=60 minutes, E90=90 minutes)
MLAR 11/2005
Functional integrity of electrical cable systems in cases of fire
5.1 Basic requirements 5.1.1 In compliance with the stipulated building laws and construction standards, electrical cable systems used in safety systems and equipment must contain intrinsic protection or be protected by additional components in such a manner as to ensure that the safety systems and equipment remain operational for a sufficiently long period of time (functional integrity) in cases of fire. Functional integrity must also be given under of the effects of interaction with additional systems, equipment or their components. 5.1.2 Any additional safety systems and equipment that are required may be connected to electrical terminals used in safety systems and equipment operated in compliance with the stipulated building laws and construction standards. Here, it must be ensured that the safety systems and equipment prescribed by law are not compromised. 5.2 Functional integrity 5.2.1 The functional integrity of a cable is ensured when: a) test requirements of DIN 4102- 12:1998-11 (functional integrity classes E30 to E90) are fulfilled or b) cables are installed on floor slabs below a floor screed with a thickness of at least 30 mm or c) installed in the earth. 5.3 Duration of functional integrity 5.3.1 The functional integrity of a cable system must be ensured for at least 90 minutes for any of the following: a) Water boosting equipment for firefighting water b) Mechanical smoke exhaust systems and smoke control pressure systems for required stairwells in high-rise structures as well as for special structures where these systems are required. An exception here can be made for cable systems installed in stairwells, which require a functional integrity duration of 30 minutes. c) Mechanical hospital beds and other equipment with special functionality and fire brigade elevators. The only exceptions are cable systems used in travel shafts or powerplant rooms. 5.3.2 The functional integrity of a cable system must be ensured for at least 30 minutes for any of the following: a) Safety lighting systems; excepted are cable systems that provide power to safety lighting within a fire compartment on a floor or within a stairwell; the maximum floor space per fire compartment is 1,600 m2. b) Passenger elevators with fire control systems; excepted are cable systems located within travel shafts or powerplant rooms. c) Fire detector systems including associated transmission systems; excepted are cable systems in rooms monitored by automatic fire detectors as well as cable systems in rooms without automatic fire detectors, where short or open circuits in the cable system caused by fires in these rooms will not compromise any of the fire detectors connected to this cable system. d) Alarm and emergency information systems for working personnel and visitors inasmuch as these systems must remain operational in cases of fire; excepted are cable systems that provide power to safety lighting within a fire compartment on a floor or within a stairwell; the maximum floor space per fire compartment is 1,600 m2. e) Natural smoke exhaust systems (smoke discharge via thermal lift); excepted are systems that automatically open when power is interrupted or lost as well as cable systems in rooms monitored by automatic fire detectors where the response of a fire detector causes the system to open automatically. f) Mechanical smoke exhaust systems and smoke control pressure systems in applications differing from section 5.3.1.
6. FAQ
4. Product Range
3. By Cable Type
Calculating the required cross-section

Section 5 - Calculation of required cross-section for pyrofil safety cables with E30 and E90 functional integrity
5.1 General
It is also important to keep in mind that exposure to flames will increase the resistance of a given cable. In Appendix A of test standard DIN 4102-12, this is described as follows: In cases where no extra evidence is available, the conductor temperature in cable systems with integrated functional integrity can be approximated as the fire compartment temperature at the point in time at which functional integrity was lost. This means that after 30 minutes, the conductor temperature is approx. 830 C and after 90 minutes even higher than 1000 C. However, measurements have proven that the values differ considerably. During two measurements, the increase in temperature was measured directly on the conductor in various cables using thermocouples. At the same time, the change in resistance ensuing from the temperature increase was measured in the conductor using a precision measuring bridge. 50% of the length of the cable was located in the testing room and thus exposed directly to the effects of the temperature increase along the uniform temperature time curve. The other half of the cable was located outside of the test room at an ambient temperature of approximately 17 C. After 30 minutes, the conductor temperature was measured to be only approx. 420 C and after 90 minutes it was approx. 870 C. On the basis of this data, tables have been created that allow electrical system planners and electricians to choose the actual cross-section that is required. This ensures that the necessary safety equipment remains functional for the required duration. It is even easier to calculate the required cross-section for fires using the pyrosys line voltage drop calculation tool based on Excel spreadsheets. You can download this software from www.daetwyler-cables.com.
5.2 Table for calculating cross-section of pyrofil cables V 90:10 80:20 70:30 60:40 50:50 F (E30) 1.16 1.32 1.48 1.63 1.79 F (E90) 1.34 1.67 2.01 2.34 2.67 V 40:60 30:70 20:80 10:90 0:100 F (E30) 1.95 2.1 2.26 2.42 2.57 F (E90) 3.01 3.34 3.68 4.01 4.34
=58 (electrical conductivity of copper at 20 C) Explanations for table: V is the ratio of cold to hot cable lengths, with the first number representing the portion of cable not immersed in flames. For this you choose the longest length of cable in a given fire compartment. Since the building is subdivided into multiple fire compartments, the cross-section of zero-halogen cable to be used depends on the ratio of cold to hot lengths, as shown in the table. A fire compartment in this case is a room with a fire resistance duration of 30 or, accordingly, 90 minutes on all sides. An F90 fire compartment usually contains multiple F30 compartments. With longer lengths of cable, one should consider designs where the cable passes through multiple fire compartments. For example, it is preferable to install cable through neighbouring rooms than through a subterranean garage. In the following example, we compare various aspects of the cross-section calculation. A cable is to be installed with a length of 150 m and shall run through three equally large fire compartments, thus resulting in a ratio of cold to hot cable lengths of 3/2 or 60:40. The reason for this is that a fire can only break out in one fire compartment and it is assumed that the fire will not spread to the other fire compartments. F is the required factor to be multiplied with the determined theoretical cross-section. After calculating the cross-section in this manner, choose the next higher available conductor cross-section.

5.3 Procedure for calculating the cross-section
Example of RWA motor: U = 400 V; cable length l = 150 m; P = 15 kW U = 12 V (corresponds to 3% line voltage drop) cos = 0.87 =58 (electrical conductivity of copper at 20 C) = 56 (electrical conductivity of copper at 30 C) Normal operating conditions When calculating the cross-section, first determine the cross-section relative to the nominal current of the fuse as shown in 5.3.1 and in 5.3.2 for the line voltage drop in accordance with DIN VDE 0100-520. Choose the highest cross-section of the two. 5.3.1 Calculating the cross-section in accordance with DIN VDE 0298-4 First determine the cross-section for normal operating conditions in accordance with DIN VDE 0298-4. Normal conditions are an ambient air temperature of 30 C and a maximum conductor temperature of 90 C. Installation type E on perforated cable trays. Groups of 4 cables, single layer = reduction factor 0.79 Since the load current is 25A, a fuse with IN 32A is normally used. (Note: Pumps or fans should be fitted with suitably dimensioned fuses since long operating pauses or high degrees of contamination can result in increased load and starting currents. For this reason, VdS CEA Directive 4001 prescribes using the following fuses for sprinkler pumps: 9.8.2.1 The fuses in pump control cabinets must be surge-proof and designed to resist the current of a blocked motor for at least 75% of the time until the motor windings fail. They also have to be able to withstand normal current plus 100% for at least 5 h. Modification 2007-07: This can be achieved in the following manner: High performance fuses can be installed in pump control cabinets designed to withstand the starting current for at least 20 s. The nominal current of the protective equipment must be larger than the operating current of the circuit. In the authors opinion, safety systems should not contain a motor overload switch or fault-current circuit breaker. To allow for comparisons with normal cable systems, calculations are made for a fuse with IN 32A as well as for the recommended fuse with IN 50A.
According to DIN VDE 0298-4, the cross-section can be calculated as follows:
Chosen cross-section = 10 mm2
or 16 mm2
According to DIN VDE 0298-4 Table 6, Installation Type E, for three conductors subjected to electrical load 5.3.2 Determining cross-section from line voltage drop calculation in accordance with DIN VDE 0100-520
Ib = 25A
Atheor. = 8.37 mm2
This results in a theoretical cross-section of 8.37 mm2 The reduction factor resulting from grouping the cables and the given installation type is 0.79.
A= 10.60 mm2 An available conductor cross-section of A = 16 mm2 could be used.
6. FAQ
4. Product Range
3. By Cable Type

5.3.3 Fire conditions / functional integrity class E90 For equipment manufacturers, DIN VDE prescribes a line voltage drop of up to 10%. The voltage drop for fire conditions can be set to a higher value. In cases of fire, it is only important that the connected electrical consumers still function. Doubling the voltage drop halves the cross-section! In many cases, it can be helpful to calculate using a higher voltage drop. Even with poor cable configurations, a voltage drop of 4.5% is often sufficient. At the same time, the voltage drop calculation is based on a conductivity value of = 56 at a temperature of 30 C. Reduction factors based on installation type, cable grouping or increased ambient temperatures are not determining factors under fire conditions. Therefore, for fire conditions do not simply multiply the theoretically calculated value for 3% with the factor given in table 5.2! Instead, recalculate the voltage drop while taking into consideration the parameters for the fire conditions. If you use a larger line voltage drop (e.g., 4.5%) and allow for the conductivity of copper at 20 C (= 58), the calculation is as follows:
Atheor. = 5.39 mm2 For 3 equally large fire compartments, the factor = 2.34. This corresponds to a ratio of 60:40. AE90 = 5.39 mm2 2.34 = 12.62 mm2. An available conductor cross-section of A = 16 mm2 could be used. For normal operating conditions, it is thus apparent that the calculated cross-section is also sufficient for maintaining functionality integrity in cases of fire. 5.3.4 Examples for calculating cross-section using line voltage drop Example: Three-phase motor 15 kW, Ib = 25 A, cos = 0.87 U = 400 V U = 12 V (corresponds to 3% line voltage drop) = 56 (electrical conductivity of copper at 30 C) Groups of 4 cables on cable tray, single layer = reduction factor 0.79 acc. to DIN VDE 0298-4 U = 18 V (corresponds to 4.5% line voltage drop) = 58 (electrical conductivity of copper at 20 C), basis for fire case The reduction factor is not required for the fire case.

Normal operating conditions (and an example with correct fuse dimensioning) Acc. to DIN VDE Reduction factor Available Cable length Theoretical 0.79 cross-section 0298-4 Table 6, m cross-section Installation Type mm2 (Uv=3%) E, (basis 32A) mm2 mm2
Selected Acc. to DIN VDE 0298-4 Table 6, cross-section Installation Type mm2 E, (basis 50A) mm2
150
8.37
10.6
V 60:40 F =1.63 Calculated mm2
16
Insert mm2 (10mm2
10
16
16
Insert mm2
pyrofil safety cable, functional integrity E 30, voltage drop 4.5% (3% for comparison) Cable length Theoretical m cross-section (Uv=4.5%) mm2 Theoretical cross-section would be sufficient (Uv=3%) for 35A fuse) mm2
150
5.39
8.79
16
8.37
13.65
16
Insert mm2
pyrofil safety cable, functional integrity E 90, voltage drop 4.5% (3% for comparison) Insert Theoretical V 60:40 Cable length Theoretical mm2 cross-section F =2.34 m cross-section (Uv=3%) Calculated (Uv=4.5%) mm2 mm2 mm2
Note: As apparent in the examples, the cross-section does not necessarily increase as a result of using functional integrity classes E30 or E90. In all cases, it remains as E30 and E90 for a cross-section of 16 mm2. 5.3.5 Calculating cross-section for a fire compartment 5.3.5.1 Functionality integrity class E30 Step 1: Resistance change as a result of temperature increase in conductor First, the required cross-section is calculated for normal opertion as described in sections 5.3.1 and 5.3.2 (16 mm2). RW Resistance following temperature increase in /km RK Resistance of conductor at 20 C T Temperature change in K Temperature coefficient (0.00393 for copper) The temperature change T in the conductor is 400 K during the 30th minute. RW = RK (1+0.00393 T) Example: U = 400 V; l = 150 m; P = 15 kW; U = 18 V (corresponds to 4.5% voltage drop) cos = 0.87 = 58 (electrical conductivity of copper) Ib = 25 A, Atheor. = 5.39 mm2 The resistance for 6 mm2 is given in table 5.3.6 as 3.08 /km A cross-section must be found whose RW for 30 minutes is closest to RK from the previously calculated cross-section.
6. FAQ
The E30 factor is 2.57.
4. Product Range
3. By Cable Type
150
5.39
12.62
16
8.37
19.59
25

Step 2: Calculating the conductor cross-section to use A cross-section must be found in table 5.3.6 where RW for 30 minutes is closest to RK from the previously calculated cross-section. Example for calculated cross-section of 6 mm2. 16 mm2 = 1.15 /km 25 mm2 = 0.727 /km Since the theoretical cross-section was determined to be 5.39 mm2 for cold conditions, a cross-section of 16 mm2 will be sufficient in our example. 5.3.5.1 Functionality integrity class E90 Step 1: Resistance change as a result of temperature increase in conductor RW Resistance following temperature increase in /km RK Resistance of conductor at 20 C T Temperature change in K Temperature coefficient (0.00393 for copper) The temperature change T in the conductor is 850 K during the 90th minute. RW = RK (1+0.00393 T) Example: U = 400 V; l = 150 m; P = 15 kW; U = 18 V (corresponds to 4.5% voltage drop) cos = 0.87 = 58 (electrical conductivity of copper) Ib = 25 A, Atheor. = 5.39 mm2 The resistance for 6 mm2 is given in table 5.3.6 as 3.08 /km A cross-section must be found whose RW for 90 minutes is closest to RK from the previously calculated cross-section.
The E90 factor is 4.34. Step 2: Calculating the conductor cross-section to use A cross-section must be found in table 5.3.6 where RW for 90 minutes is closest to RK from the previously calculated cross-section. Example for calculated cross-section of 6 mm2. 25 mm2 = 0.727 /km 35 mm2 = 0.524 /km Since the theoretical cross-section was determined to be 5.39 mm2 for cold conditions, a cross-section of 25 mm2 will be sufficient in our example. In this (rather extreme) example, the required cross-section increases by an entire dimension. By cleverly planning the cable routes to pass through multiple fire compartments or possibly with a larger line voltage drop, it is possible to reduce the required cross-section.

5.3.6 Conductor resistances for the pyrofil safety cable Single-core cable in acc. with Multicore cable in acc. with VDE 0295 VDE 0295 Conductor Max. resistance Conductor Max. resistance Conductor Max. resistance cross-section for 20 C in /km cross-section for 20 C in /km cross-section for 20 C in /km mm2 mm2 mm2 1,5 12,1 16 1,15 120 0,153 2.5 7.41 25 0.727 150 0.124 4 4.61 35 0.524 185 0.0991 6 3.08 50 0.387 240 0.0754 10 1.83 70 0.268 300 0.0601 95 0.193
Installation in E / I 90 channel Example: U = 400 V; cable length l = 150 m; P = 15 kW U = 12 V (corresponds to 3% line voltage drop) cos = 0.87 = 58 (electrical conductivity of copper at 20 C) = 56 (electrical conductivity of copper at 30 C) Calculating the cross-section in accordance with DIN VDE 0298-4 First determine the cross-section for normal operating conditions in accordance with DIN VDE 0298-4. Normal conditions are an ambient air temperature of 30 C and a maximum conductor temperature of 70C for PVC cables. Installation type A2 on perforated cable trays. Groups of 4 three-phase current cables in installation duct = reduction factor 0.65 Since the load current is 25A, a fuse with IN 32A is normally used. (Note: Pumps or fans should be fitted with suitably dimensioned fuses since long operating pauses or high degrees of contamination can result in increased load and starting currents. For this reason, VdS CEA Directive 4001 prescribes using the following fuses for sprinkler pumps: 9.8.2.1 The fuses in pump control cabinets must be surge-proof and designed to resist the current of a blocked motor for at least 75% of the time until the motor windings fail. They also have to be able to withstand normal current plus 100% for at least 5 h. Modification 2007-07: This can be achieved in the following manner: High performance fuses can be installed in pump control cabinets designed to withstand the starting current for at least 20 s. The nominal current of the protective equipment must be larger than the operating current of the circuit. In the authors opinion, safety systems should not contain a motor overload switch or fault-current circuit breaker. To allow for comparisons with normal cable systems, calculations are made for a fuse with IN 32A as well as for the recommended fuse with IN 50A. According to DIN VDE 0298-4, the cross-section can be calculated as follows:
Chosen cross-section 35 mm2
or 70 mm2
According to DIN VDE 0298-4 Table 6, Installation Type E, for three conductors subjected to electrical load The line voltage drop no longer needs to be calculated for an ambient temperature of 150 C.
6. FAQ
4. Product Range
3. By Cable Type

1,52 2,11
1,52 2,11
The easiest way to perform this calculation is using our pyrosys software.
www.daetwyler-cables.com
Core colour-coding
Core colour-coding in accordance with CENELEC and SEV standards.
Core colour-coding in accordance with DIN VDE 0293 - 308 : 01/2003 (CENELEC HD 308 10/2001) No. of cores 1(-0) Conductor function L N Brown (L) Blue (N) Black (L) Grey (L) Yellow-green (PE) 1(-J) PE 2(-0) LN 2(-J) LPE 3(-0) 3L 3(-J) LNPE 4(-0) 3LN 4(-J) 3LPE 5(-0) 5(-J) 4LN 3LNPE 1. Background Information 6. FAQ www.daetwyler-cables.com | 15 5. Assembly Instructions 4. Product Range 3. By Cable Type 2. By Installation Type
Ring group 1 Ring group 2 Ring group 3 Ring group 4
L = external conductor N = neutral conductor PE = protective conductor
Core markings for cables 6 conductors External conductor = black with white printed digits Protective conductor = yellow-green
Conductors marked in acc. with VDE 0815 for industrial electronics cable JE-H(ST)HBd Pair 1 2 3 4 1. For two-pair cables Conductor a 2. For more than two-pair cables Conductor b
Each bundle is assigned to a ring group. All conductors in a bundle are marked with coloured rings and the order of the specific coloured rings in groups, or they are marked by a printed bundle number. When counting the groups, start with the innermost one.
Bundle markings Bundle number Ring colour Ring group for bundle 4 conductors 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
II
II
8 conductors or 4 pairs Tape coil
II III IV
II III IV
II III IV
II III IV
II III IV
Functional integrity
1. Background Information 2. By Installation Type 3. By Cable Type 4. Product Range 5. Assembly Instructions 6. FAQ Installation spacing (cm) Cable weight (kg/m)
Functional integrity
Vertical installation: In order to install cable systems vertically while maintaining functional integrity, DIN 4102-12 prescribes the following measures: The placement and classification of functionally integral cables installed separately beneath a ceiling applies to both horizontal and vertical cable lines along walls and ceilings. For cables installed horizontally on a wall using profile rails and clips, the clips used to install each separate cable must be fastened in such a manner to prevent clip slippage. If the cable installation is entirely vertical (e.g., rising lines or separately installed cables), you must install effective support mounts (spacing A 3 3500 mm). (e.g., Dtwyler pyrosysWUM) For vertical cable systems, the same placement and classification applies as with separately installed cables along a ceiling using single clips. A certified bracket clip can be used as alternative means of fastening the cables. The spacing of the bracket clips is the same as the spacing used to install cables separately using single clips.
Multi-cable supports
Other comparable systems offer only a fraction of the capacity of a Hermann clip!
30 pcs. Dtwyler pyrofil Keram (N)HXH FE180/E30-E60 3x1.5 mm2 cable in a Hermann clip 15 pcs. Dtwyler pyrofil Keram (N)HXH FE180/ E30-E60 3x1.5 mm2 cable in a Hermann clip S Furthermore: When installing a Hermann clip in acc. with MLAR 03/2000 for cables without functional integrity above a fireproof ceiling, it is possible to install a linear cable weight of 15 kg/m with a clip spacing of 600 mm.
pyrosys-E0 multi-cable support For wall and ceiling installations in acc. with MLAR 11/2005
Interior Exterior dimensions dimensions Units / mm x mm x mm mm x mm x mm pcs. approx. 80 x 45 x 33 approx. 55 x 35 x 33 approx. 87 x 60 x 33 approx. 63 x 45 x 33 25 50
Item no.
Name
3800 086 E0 - multi-cable supports 3800 087 E0 S - multi-cable supports
To speed up installation times for the E0 multi-cable support, we recommend using the Dtwyler pyrosys SWM-SM 50 setting tool.
System description: For fire-safe installation of multiple cables or lines along ceilings or walls above fireproof ceilings in accordance with MLAR 11/2005 (not for functional integrity!). Excerpt from MLAR 11/2005 3.5.3.: The special requirements pertaining to fireproof fasteners for lines installed in the area between floor slabs and suspended ceilings must be observed.
30 6
40 4.5
50 3.6
60 3
70 2.6
80 2.3
Multi-cable support of type E30-E90 for Hermann clip S For horizontal wall and ceiling installations
Dtwyler pyrofil Keram
Spacing Functional (mm) integrity Note: Max. load capacity 3 kg/m 800 800 800 800 800 800 600 800 600 E30-E60 E30-E60 E30-E60 Max. load capacity 3 kg/m E90 E90 E30-E60 E30-E90 E30-E60 E30-E90 Max. load capacity 3 kg/m *
Up to 15 cables (N)HXH 3x1.5 mm2

The cable with the highest weight must be placed in the multi-cable support beneath the cables with a lower weight.
FE180/E90 (N)HXH (N)HXCH FE180/E30-E90 JE-H(ST)HBd JE-H(ST)HBd JE-H(ST)HRHBd JE-H(ST)HRHBd
* JE-H(ST)HBd FE180/E30L classified in same manner as with E30.
Multi-cable support of type E30-E90 for Hermann clip (large) For horizontal wall and ceiling lines
Dtwyler pyrofil Keram FE180/E30-E60 (N)HXH (N)HXCH (N)HXH CL FE180/E90 (N)HXH (N)HXCH FE180/E30-E90 JE-H(ST)HBd JE-H(ST)HBd JE-H(ST)HRHBd JE-H(ST)HRHBd Spacing Functional (mm) integrity Note: Max. load capacity 6 kg/m 800 800 800 800 800 800 600 800 600 E30-E60 E30-E60 E30-E60 Max. load capacity 6 kg/m E90 E90 E30-E60 E30-E90 E30-E60 E30-E90 Max. load capacity 3 kg/m * 4. Product Range 6. FAQ www.daetwyler-cables.com | 17 5. Assembly Instructions
Up to 30 cables (N)HXH 3x1.5 mm2

The cable with the highest weight must be placed in the multi-cable support beneath the cables with a lower weight.
3. By Cable Type
FE180/E30-E60 (N)HXH (N)HXCH (N)HXH CL
Single clips
1. Background Information 2. By Installation Type 3. By Cable Type 4. Product Range
1) Installation of single-core cables in three-phase cable groups with no restrictions on weight.
Separate installation of cables using single clips of type SAS or TSD (stainless steel tunnel clip) for horizontal wall and ceiling installations.
Dtwyler pyrofil Keram FE180/E30-E60 (N)HXH (N)HXH (N)HXCH (N)HXH CL (N)HXH CL FE180/E90 (N)HXH (N)HXCH Spacing Functional (mm) integrity Note: 1.200 600 600 1.200 600 600 600 E30 E60 E30-E60 E30 E60 E90 E90 E90 E90 (1.200 mm E30-E60) * (1.200 mm E30-E60)
From 1.5 mm2 to 16 mm2 From 1.5 mm2 to 16 mm2
FE180/E30-E90 JE-H(ST)HBd 600 JE-H(ST)HRHBd 600
Bundle installation using single clips of type SAS or TSD (stainless steel tunnel clip) for horizontal wall and ceiling lines.
Dtwyler pyrofil Keram FE180/E30-E60 (N)HXH (N)HXCH (N)HXH CL FE180/E90 (N)HXH (N)HXCH FE180/E30-E90 JE-H(ST)HBd 600 JE-H(ST)HRHBd 600 E90 E90 600 600 E90 E90 1.200 600 1.200 E30 E30 E30 Spacing Functional (mm) integrity Note: Max. load capacity 2.5 kg/m
1)
5. Assembly Instructions 6. FAQ
Max. load capacity 2.5 kg/m

1)
Max. load capacity 2.5 kg/m (1.200 mm E30-E60) * (1.200 mm E30-E60)
Single clips
Separate installation using single clips of type SAS or TSD (stainless steel tunnel clip) for vertical installations.
Dtwyler pyrofil Keram FE180/E30-E60 (N)HXH (N)HXH (N)HXCH (N)HXH CL (N)HXH CL
Note: For vertical installations >3.5 m between fire bulkheads on floor slabs, the cable system must be installed using an effective support mount (e.g., Dtwyler pyrosys WUM).
Spacing Functional (mm) integrity Note: 1.200 600 600 1.200 600 600 600 E30 E60 E30-E60 E30 E60 E90 E90 E90 E90 (1.200 mm E30-E60) * (1.200 mm E30-E60)
FE180/E90 (N)HXH (N)HXCH
Bundle installation using single clips of type SAS or TSD (stainless steel tunnel clip) for vertical lines.
Dtwyler pyrofil Keram FE180/E30-E60 (N)HXH (N)HXCH (N)HXH CL
Spacing Functional (mm) integrity Note: Max. load capacity 2.5 kg/m 1.200 600 1.200 600 600 E30 E30 E30 E90 E90 E90 E90
1)
FE180/E90 (N)HXH (N)HXCH

1)

Note: For vertical installations >3.5 m between fire bulkheads on floor slabs, the cable system must be installed using an effective support mount (e.g., Dtwyler pyrosys WUM).
6. FAQ
4. Product Range
3. By Cable Type
Bracket clips
1. Background Information 2. By Installation Type 3. By Cable Type
Bracket clips with troughs can also be used.
Separate installation of cables using bracket clips without troughs of types B to D for horizontal wall and ceiling installations.
Dtwyler pyrofil Keram FE180/E30-E60 (N)HXH (N)HXH (N)HXCH (N)HXCH (N)HXH CL FE180/E90 (N)HXH (N)HXCH Spacing Functional (mm) integrity 1.200 600 800 600 1.200 E30 E60 E30 E60 E30 Note:
800 800
E90 E90 E90 E90 (1.200 mm E30-E60) * (1.200 mm E30-E60)
optofil Safety fibre optic cable ZGGFR 600 30 minutes 2-12 fibres wbGGFR 600 30 minutes 24-60 fibres * JE-H(ST)HBd FE180/E30L classified in same manner as with E30.
4. Product Range 5. Assembly Instructions 6. FAQ
Separate bundle installation using bracket clip of types B to D for horizontal wall and ceiling lines.
Dtwyler pyrofil Keram FE180/E30-E60 (N)HXH (N)HXCH (N)HXH CL FE180/E90 (N)HXH (N)HXCH Spacing Functional (mm) integrity Note: Max. load capacity 2.5 kg/m 1.200 800 1.200 800 800 E30 E30 E30 E90 E90 E90 E90
1)

1)
Bracket clips with troughs can also be used.
* JE-H(ST)HBd FE180/E30L classified in same manner as with E30. 20 | www.daetwyler-cables.com
WUM
pyrosysWUM Effective support mount in accordance with DIN 4102-12
With riser lines, this classification only applies when effective support mounts (spacing 3,500 mm) are installed for the cables.
Dtwyler pyrosysWUM
6. FAQ
4. Product Range
3. By Cable Type
Bracket clips
Separately installed cables with bracket clips without troughs Type: Bracket clips B to D for vertical installations
Dtwyler pyrofil Keram FE180/E30-E60 (N)HXH (N)HXH (N)HXCH (N)HXCH (N)HXH CL FE180/E90 (N)HXH (N)HXCH Spacing Functional (mm) integrity Note: 1.200 600 600 600 1.200 E30 E60 E30 E60 E30
600 600
E90 E90 E90 E90 (1.200 mm E30-E60) * (1.200 mm E30-E60)
Bundle installation with single or bracket clip without trough Type: Bracket clips B to D for vertical installations
Dtwyler pyrofil Keram FE180/E30-E60 (N)HXH (N)HXCH (N)HXH CL FE180/E90 (N)HXH 1) Installation of single core cables in (N)HXCH
three-phase cable groups with no FE180/E30-E90 restrictions on weight.
Spacing Functional (mm) integrity Note: Max. load capacity 2.5 kg/m 1.200 600 1.200 600 600 E30 E30 E30 E90 E90 E90 E90
1)

1)
JE-H(ST)HBd 800 JE-H(ST)HRHBd 800

Note: For vertical installations >3.5 m between fire bulkheads on floor slabs, the cable system must be installed using an effective support components (e.g., Dtwyler pyrosysWUM).
In-wall installation
In-wall installation of separate cables horizontally / vertically along wall or ceiling.
(Mineral-based wall covering on cable 15 mm) Dtwyler Spacing Functional pyrofil Keram (mm) integrity Note: FE180/E30-E60 (N)HXH (N)HXH (N)HXCH (N)HXH CL (N)HXH CL FE180/E90 (N)HXH (N)HXCH FE180/E30-E90 JE-H(ST)HBd JE-H(ST)HRHBd E30 E60 E30 E30 E60 E90 E90 E30-E90 E30-E90 * 1. Background Information 6. FAQ 5. Assembly Instructions 4. Product Range 3. By Cable Type 2. By Installation Type
In-wall installation of bundled cables horizontally / vertically along wall or ceiling.

(Mineral-based wall covering on cable 15 mm) Dtwyler Spacing Functional pyrofil Keram (mm) integrity Note: FE180/E30-E60 (N)HXH (N)HXCH (N)HXH CL FE180/E90 (N)HXH (N)HXCH FE180/E30-E90 JE-H(ST)HBd JE-H(ST)HRHBd E30 E30 E30 2 cables From 1.5 mm2 to 16 mm2 2 cables From 1.5 mm2 to 16 mm2 2 cables From 1.5 mm2 to 16 mm2
E90 E90 E30-E90 1) E30-E90 1) *
1) Single-layer, parallel without restriction
Steel-armoured conduit
Max. unfastened line length between ends of conduit: 1.200 mm
Separately installed cables in steel armoured conduit without troughs Types Stapa DN to M with single clips SAS / TSD or bracket clips B to D for horizontal wall and ceiling installations.
( M63; Filling factor 60 %) Dtwyler Spacing Functional pyrofil Keram (mm) integrity Note: FE180/E30-E60 (N)HXH (N)HXH CL
Max. line length without fasteners between ends of conduit: 600 mm
1.200 1.200
E30 E30 E30-E60 E30-E60
No restrictions No restrictions *
FE180/E30-E90 JE-H(ST)HBd 1.200 JE-H(ST)HRHBd 1.200
Separately installed cables in steel armoured conduits without troughs Types Stapa DN to M with single clips SAS / TSD or bracket clips B to D for horizontal wall and ceiling installations.
( M63; Filling factor 60 %) Dtwyler Spacing Functional pyrofil Keram (mm) integrity Note: FE180/E30-E60 (N)HXH (N)HXH CL Max. load capacity 2.5 kg/m 1.200 1.200 E30 E30 E30-E60 E30-E60 Max. load capacity 2.5 kg/m *
Protective conduit
Separately installed cables in zero-halogen protective conduits with single clips for horizontal wall and ceiling installations.
Installation using single clip of type SAS / TSD Dtwyler pyrofil Keram FE180/E30-E60 (N)HXH (N)HXH (N)HXCH (N)HXH CL (N)HXH CL FE180/E90 (N)HXH (N)HXCH Spacing Functional (mm) integrity Note: 1.200 600 600 1.200 600 600 600 E30 1) E60 E30-E60 E30 E60 E90 E90 E90 E90 (1.200 mm E30-E60) 1) * (1.200 mm E30-E60) 1) 1. Background Information 6. FAQ www.daetwyler-cables.com | 25 5. Assembly Instructions 4. Product Range 3. By Cable Type 2. By Installation Type
1) Also in aluminium protective conduit
Bundle installation in zero-halogen protective conduit with single clips for horizontal wall and ceiling lines.
Bundled installation using single clip of type SAS / TSD Dtwyler pyrofil Keram FE180/E30-E60 (N)HXH (N)HXCH (N)HXH CL FE180/E90 (N)HXH (N)HXCH Spacing Functional (mm) integrity Note: Max. load capacity 2.5 kg/m 1.200 600 1.200 600 600 E30 1) E30 E30 Max. load capacity 2.5 kg/m E90 E90 E90 E90 Max. load capacity 2.5 kg/m (1.200 mm E30-E60) 1) * (1.200 mm E30-E60) 1)
1) Also in aluminium protective conduit
Protective conduit
1. Background Information 2. By Installation Type
Bracket clamps with troughs can also be used. 1) Also in aluminium protective conduit
Separately installed cables in zero-halogen protective conduits with bracket clips for horizontal wall and ceiling installations.
Installation using bracket clip of types B to D Dtwyler pyrofil Keram FE180/E30-E60 (N)HXH (N)HXH (N)HXCH (N)HXH CL (N)HXH CL FE180/E90 (N)HXH (N)HXCH Spacing Functional (mm) integrity Note: 1.200 600 600 1.200 600 800 800 E30 1) E60 E30-E60 E30 E60 E90 E90 E90 E90 Max. load capacity 2.5 kg/m (1.200 mm E30-E60) 1) * (1.200 mm E30-E60) 1)
3. By Cable Type 4. Product Range 5. Assembly Instructions 6. FAQ
Bundle installation in zero-halogen protective conduit with bracket clips for horizontal wall and ceiling lines.
Bundled installation using bracket clip of types B to D Dtwyler pyrofil Keram FE180/E30-E60 (N)HXH (N)HXCH (N)HXH CL FE180/E90 (N)HXH (N)HXCH
1) Also in aluminium protective conduit Bracket clamps with troughs can also be used.
Spacing Functional (mm) integrity Note: Max. load capacity 2.5 kg/m 1.200 800 1.200 800 800 E30 1) E30 E30 Max. load capacity 2.5 kg/m E90 E90 E90 E90 Max. load capacity 2.5 kg/m (1.200 mm E30-E60) 1) * (1.200 mm E30-E60) 1)
Protective / wire mesh cable duct

Bundle installation in protective cable duct (LLK 60.100 + holding piece LHS 100) for horizontal wall and ceiling lines.
Dtwyler pyrofil Keram FE180/E30-E60 (N)HXH (N)HXH CL FE180/E30-E90 JE-H(ST)HBd 500 JE-H(ST)HRHBd 500 E30 E30 500 500 E30 E30 Spacing Functional (mm) integrity Note: Max. load 3.1 kg/m ceiling installation; 7 kg/m wall installation From 1.5 mm2 to 16 mm2 From 1.5 mm2 to 16 mm2 Max. load 3.1 kg/m ceiling installation; 7 kg/m wall installation * 1. Background Information 6. FAQ 5. Assembly Instructions 4. Product Range 3. By Cable Type 2. By Installation Type
Bundle installation in protective cable duct (LLK 26.030) for horizontal wall and ceiling lines.
Dtwyler pyrofil Keram Spacing Functional (mm) integrity Note: E30 E30-E60 Max. load 0.3 kg/m *
Bundle installation in wire mesh cable duct Lanz Oensingen AG CH, G-duct with G-post or hooked rail for horizontal wall and ceiling lines.
Dtwyler pyrofil Keram FE180/E30-E60 (N)HXH (N)HXCH (N)HXH CL Spacing Functional (mm) integrity Note: 1.250 1.250 1.250 E30 E30 E30 E30 E30-E60 E30 E30 E30 E30 E30-E60 G- 50x75 mm 3 kg/m From 1.5 mm2 to 16 mm2 From 1.5 mm2 to 16 mm2 From 1.5 mm2 to 16 mm2 G- 50x75 mm 3 kg/m * G-75x100mm7.5kg/m No restrictions No restrictions No restrictions G-75x100mm7.5kg/m *
FE180/E30-E90 JE-H(ST)HBd 1.250 JE-H(ST)HRHBd 1.250 FE180/E30-E60 (N)HXH (N)HXCH (N)HXH CL * For JE-H(ST)HBd FE180/ E30L in classified in same manner as E30. 1.250 1.250 1.250
Unlimited functional integrity

Functional integrity with no restrictions Standard installation techniques are not practical and are more expensive
Dtwyler pyrofil Keram cable types for high- and low-voltage applications with integrated functional integrity in accordance with DIN 4102-12 allow for installation techniques that fulfil nearly all requirements in contemporary building applications. They are also highly affordable. Cables with integrated functional integrity are used in applications requiring special protection against fire and hazards to persons and property, and where building safety laws and provisions must be complied with. The highly limited standard installation techniques are not able to comply with the demands in construction work and architecture. As a result, costly and time-intensive building site approvals are required on a case-by-case basis together with even more expensive correctional measures. The installation itself is costly in terms of materials and time when performed in the normal manner. Dtwyler pyrofil Keram cable types for high- and low-voltage applications with functional integrity in accordance with DIN 4102-12 allow for installation techniques that fulfil nearly all requirements in contemporary building applications. They are also highly affordable.
Installation type Standard installation techniques in accordance with DIN 4102-12 (Nov. 1998) Cable ladder With threaded rod suspension Support spacing: up to 1.200 mm Width: up to 400 mm Load capacity: up to 20 kg/m Cable tray With threaded rod suspension Support spacing: up to 1.200 mm Width: up to 300 mm Load capacity: up to 10 kg/m Bracket clips With trough Fastener spacing up to 600 mm Single clips Line spacing: up to 300 mm
Installation techniques with Dtwyler pyrofil Keram cable in acc. with DIN 4102-12 Withoutthreadedrodsuspension Support spacing: up to 1.500 mm Width: up to 400 mm Load capacity: up to 20 kg/m Withoutthreadedrodsuspension Support spacing: up to 1.500 mm Width: up to 400 mm Load capacity: up to 20 kg/m Without trough Fastener spacing up to 1.2 m (E30); 800 mm (E60 + E90) Bundling up to 2.5 kg/m Fastener spacing up to 1.2 m (E30); 600 mm (E60 + E90) Bundling up to 2.5 kg/m
Savings Fastening system Approx.20%
More than 50% for cable loads larger than 10 kg/m Approx. 60 % for separately installed cables, more than 90 % for cable bundles Approx. 50 - 60 % for separately installed cables, more than 90 % for cable bundles More than 90%
(Bundled lines only on cable tray / cable ladder)
Conduit / duct Not possible
Bundle lines in multi-cable support Fastener spacing up to 800 mm (E30); 600 mm (E60 + E90) Up to 3 or 6 kg/m cable weight. Installation in zero-halogen plastic conduit / aluminium protective conduit / steel-armoured conduit / sheet steel ducts
pyrosys cable tray

pyrosys cable tray without threaded rod suspension for horizontal wall and ceiling lines.
Ceiling structures without threaded rod Dtwyler pyrofil Keram Spacing Functional (mm) integrity Note: Width 400 mm, load capacity 20 kg/m FE180/E30-E60 (N)HXH (N)HXCH FE180/E90 (N)HXH (N)HXCH 1.500 1.500 1.500 1.500 E30-E60 E30-E60 E90 E90 E30-E90 E30-E60 * 3. By Cable Type 6. FAQ 5. Assembly Instructions 4. Product Range 1. Background Information 2. By Installation Type
Wall structures without threaded rod
NEW in the pyrosys product range

Feel free to ask us for more details.
____m cable tray system without threaded rod suspension E30-E90 q 60 x 100 q 60 x 200 q 60 x 300 q 60 x 400
q with ceiling fastener post length: ___________ mm or q wall structure Name: Company: Street: ________________________________________ ________________________________________ ________________________________________
Postcode / Location: ________________________________________ Telephone: Fax: E-mail: ________________________________________ ________________________________________ ________________________________________ www.daetwyler-cables.com | 29
Cable tray
1. Background Information 2. By Installation Type Ceiling without threaded rod 3. By Cable Type 4. Product Range 5. Assembly Instructions Ceiling without threaded rod 6. FAQ * JE-H(ST)HBd FE180/E30L classified in same manner as with E30. 30 | www.daetwyler-cables.com Ceiling with threaded rod Standard in acc. with DIN 4102-12
Cable tray for horizontal ceiling installations

Dtwyler - pyrosys
Load capacity kg/m Fastener spacing m JE-H(ST)HRH E30-E90 JE-H(ST)H E30-E90 * (N)HXH E30-E60 (N)HXH CL E30-E60 (N)HXH E90 (N)HXH E30-E60 (N)HXH CL E30-E60 (N)HXH E90 (N)HXCH E30-E60 (N)HXCH E90
PUK - Berlin
JE-H(ST)HRH E30-E90 JE-H(ST)H E30-E90 * (N)HXCH E30-E60 (N)HXCH E90
Width mm
Dtwyler pyrofil Keram 400 30 1,50 400 20 1,50 300 25 1,50 300 20 1,50 500 20 1,50 500 10 1,20 400 20 1,50 400 10 1,25 400 10 300 10 1,2 1,2 E30 E90 E30 E90 E30 E90 E30 E60 E30 E90 E30 E90 E30 E90 E30 E60
Dtwyler pyrofil Keram E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E60 E30 E60 E30 E60 E30 E60 E30 E60 E30 E90 E30 E90 E30 E90
Legrand - NL-Boxtel
Load capacity kg/m Fastener spacing m JE-H(ST)H E30-E90 * (N)HXH E30-E60 (N)HXH CL E30-E60 (N)HXH E90 (N)HXCH E30-E60 (N)HXCH E90
400 20 1,50
Dtwyler pyrofil Keram E30 E30 E30 E90 E90 E90 300 20 1,50 E30 E30 E30 E90 E90 E90
Width mm
Cable tray
1. Background Information 6. FAQ www.daetwyler-cables.com | 31 5. Assembly Instructions 4. Product Range 3. By Cable Type 2. By Installation Type
Niedax - Linz/Rhein
JE-H(ST)HRH E30-E90 JE-H(ST)H E30-E90 * (N)HXH E30-E60 (N)HXH CL E30-E60 (N)HXH E90 (N)HXCH E30-E60 (N)HXCH E90
Rico - Kirchheim/Teck
Optofil-Safety 2-12 Fibers ZGGFR 24-60 Fibers wbGGFR (N)HXH E30-E60 (N)HXH CL E30-E60 (N)HXH E90 JE-H(ST)HRH E30-E90 JE-H(ST)H E30-E90 * (N)HXCH E30-E60 (N)HXCH E90
OBO - Menden
Optofil-Safety 2-12 Fibers ZGGFR 24-60 Fibers wbGGFR (N)HXH E30-E60 (N)HXH CL E30-E60 (N)HXH E90 JE-H(ST)HRH E30-E90 JE-H(ST)H E30-E90 * (N)HXCH E30-E60 (N)HXCH E90
E30 E90 E30 E90 E30 E90 E30 E90
Dtwyler pyrofil Keram E30 E30 E30 E90 E30 E30 E30 E90 E60 E30 E30 E30 E90 E60 E60 E30 E30 E30 E90 E60
Dtwyler pyrofil Keram E30 E30 E30 E30 E90 E90 E30 E30 E30 E30 E90 E90 E60 E30 E30 E30 E30 E90 E90 E60 E60 E30 E30 E30 E30 E90 E90 E60
Dtwyler pyrofil Keram E30 E30 E30 E30 E90 E90 E30 E30 E30 E30 E90 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E30 E30 E30 E30 E30 E90 E30 E30 E60 E30 E30 E90 E30 E30 E90 E30 E30 E90 E30 E30 E90 E30 E30 E90 E30 E30 E90 E90
E30 E90 E30 E90 E30 E90 E30 E90
E30 E90 E30 E90 E30 E90 E30 E90
E30 E30 E30 E30 E90
E30 E30 E30 E30 E90 30 Min.
E30 E90 E30 E90 E30 E90 E30 E90
E30 E90 E30 E90 E30 E90 E30 E90
E30 E30 E30 E30 E30 E30 E30 E30 30 E90 E90 Min.
Cable tray
1. Background Information 2. By Installation Type Ceilings without threaded rod Standard in acc. with DIN 4102-12 3. By Cable Type 4. Product Range Standard in acc. with DIN 4102-12 5. Assembly Instructions 6. FAQ * JE-H(ST)HBd FE180/E30L classified in same manner as with E30. 32 | www.daetwyler-cables.com
Cable tray for horizontal ceiling installations

Wilden - Cologne
Load capacity kg/m Fastener spacing m JE-H(ST)HRH E30-E90 JE-H(ST)H E30-E90 * (N)HXH E30-E60 (N)HXH CL E30-E60 (N)HXH E90 (N)HXCH E30-E60 (N)HXCH E90
Vergokan - B-Oudenaarde
Width mm
Dtwyler pyrofil Keram 500 10 1.20 400 20 1.50 400 10 1.25 400 10 1.20 300 10 1.2 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E30 E90 E30 E90 E30 E60 E30 E60 E30 E90
Dtwyler pyrofil Keram E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E30 E30 E30 E90
Legrand - NL-Boxtel
MFK - Kirchheim/Teck
Width mm
300 10
1.2
Dtwyler pyrofil Keram E30 E30 E30 E30 E90 E90 E90 E90
E90 E30 E90 Stago - NL-LB Hoorn Dtwyler pyrofil Keram E90 E30 E90
(N)HXCH E30-E60 (N)HXCH E90 JE-H(ST)H E30-E90 *
(N)HXH E30-E60 (N)HXH CL E30-E60 (N)HXH E90
E30 E30 E30 E30 Dtwyler pyrofil Keram E30 E30 E30 E30 E90 E90 E60 E30 E90 Dtwyler pyrofil Keram E30 E90 E30 E90 E30 E60
JE-H(ST)HRH E30-E90 (N)HXH E30-E60 (N)HXH CL E30-E60 (N)HXH E90 (N)HXCH E30-E60 (N)HXCH E90 JE-H(ST)H E30-E90 * JE-H(ST)HRH E30-E90 (N)HXH E30-E60 (N)HXH CL E30-E60 (N)HXH E90 (N)HXCH E30-E60 (N)HXCH E90 JE-H(ST)H E30-E90 * JE-H(ST)HRH E30-E90
E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E60 E30 E60 E30 E90
Tolmega - F-Bethune Baks - PL - Karczew
Cable tray
www.daetwyler-cables.com | 33 4. Product Range
6. FAQ
3. By Cable Type
Cable tray
1. Background Information 2. By Installation Type 3. By Cable Type 4. Product Range 5. Assembly Instructions 6. FAQ Wall without threaded rod Wall without threaded rod Wall with threaded rod Standard in acc. with DIN 4102-12
Cable tray for horizontal wall installations

Dtwyler - pyrosys
Load capacity kg/m Fastener spacing m JE-H(ST)HRH E30-E90 JE-H(ST)H E30-E90 * (N)HXH E30-E60 (N)HXH CL E30-E60 (N)HXH E90 (N)HXH E30-E60 (N)HXH CL E30-E60 (N)HXH E90 (N)HXCH E30-E60 (N)HXCH E90
PUK - Berlin
Width mm
Dtwyler pyrofil Keram 400 30 1,50 400 20 1,50 300 25 1,50 300 20 1,50 200 10 1,50 500 20 1,50 500 10 1,20 400 20 1,50 400 10 1,25 400 10 1,20 300 10 1,20 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E60 E30 E60 E30 E90 E30 E90 E30 E90 E30 E60
Dtwyler pyrofil Keram E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E60 E30 E60 E30 E60 E30 E30 E30 E30 E90 E30 E90 E30 E90
Legrand - NL-Boxtel
Load capacity kg/m Fastener spacing m JE-H(ST)H E30-E90 * (N)HXH E30-E60 (N)HXH CL E30-E60 (N)HXH E90 (N)HXCH E30-E60 (N)HXCH E90
400 20 1,50
Dtwyler pyrofil Keram E30 E30 E30 E90 E90 E90 300 20 1,50 E30 E30 E30 E90 E90 E90
Width mm
Cable tray
1. Background Information 6. FAQ * JE-H(ST)HBd FE180/E30L classified in same manner as with E30. www.daetwyler-cables.com | 35 5. Assembly Instructions 4. Product Range 3. By Cable Type 2. By Installation Type
Niedax - Linz/Rhein
Optofil-Safety 2-12 Fasern ZGGFR 24-60 Fasern wbGGFR (N)HXH E30-E60 (N)HXH CL E30-E60 (N)HXH E90 JE-H(ST)HRH E30-E90 JE-H(ST)H E30-E90* (N)HXH E30-E60 (N)HXH CL E30-E60 (N)HXH E90 (N)HXCH E30-E60 (N)HXCH E90
Optofil-Safety 2-12 Fasern ZGGFR 24-60 Fasern wbGGFR (N)HXH E30-E60 (N)HXH CL E30-E60 (N)HXH E90 JE-H(ST)HRH E30-E90 JE-H(ST)H E30-E90* (N)HXCH E30-E60 (N)HXCH E90
OBO - Menden
E30 E90 E30 E90 E30 E90 E30 E90 E30 E90
Dtwyler pyrofil Keram E30 E30 E30 E90 E60 E60 E30 E30 E30 E90 E60 E30 E30 E30 E90 E60 E60 E30 E30 E30 E90 E60 E30 E30 E30 E90 E60
E30 E90 E30 E90 E30 E90 E30 E90 E30 E90
Dtwyler pyrofil Keram E30 E30 E30 E90 E60 E60 E30 E30 E30 E90 E60 E30 E30 E30 E90 E60 E60 E30 E30 E30 E90 E60 E30 E30 E30 E90 E60
Dtwyler pyrofil Keram E30 E30 E30 E30 E90 E90 E30 E30 E30 E30 E90 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E30 E30 E30 E30 E30 E30 E90 E30 E30 E30 E30 E30 E30 E30 E30 E90 E30 E60 E30 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90
E30 E90 E30 E90 E30 E90 E30 E90
E30 E90 E30 E90 E30 E90 E30 E90
E30 E30 E30 E30 E90
E30 E30 E30 E30 E90 30 Min.
E30 E90 E30 E90 E30 E90 E30 E90
E30 E90 E30 E90 E30 E90 E30 E90
E30 E30 E30 E30 E90
E30 E30 E30 E30 E90 30 Min.
Cable tray
1. Background Information 2. By Installation Type 3. By Cable Type 4. Product Range
Width mm
Cable tray for horizontal wall installations

Wilden - Cologne
Width mm
Dtwyler pyrofil Keram 400 20 1.50 Wall without threaded rod 400 10 1.20 500 10 1.20 400 20 1.50 400 10 1.25 Wall with threaded rod Standard in acc. with DIN 4102-12 400 10 1.20 300 10 1.20 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E30 E30 E30 E90 E30 E90 E30 E90
Dtwyler pyrofil Keram E30 E30 E30 E60 E60 E60 E30 E30 E30 E60 E60 E60 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E30 E30 E30 E90
Legrand - NL-Boxtel
5. Assembly Instructions 6. FAQ
Standard in acc. with DIN 4102-12
300 10 1.20
E30 E60
E30 E90 E30 E60 Stago - NL-LB Hoorn Dtwyler pyrofil Keram E30 E90
(N)HXCH E30-E60 (N)HXCH E90 JE-H(ST)H E30-E90 *
E30 E60
E30 E90 E30 E30 E90 E30 E90 E30 E90 E30 E30 E90 E30 E90 E30 E90 Dtwyler pyrofil Keram E30 E90 E30 E90 E30 E90 E30 E30 E60 E30 E90 E30 E90 E30 E90 E30 E60 E30 E30 E90 E30 E60 E30 E60 E30 E90 Dtwyler pyrofil Keram
JE-H(ST)HRH E30-E90 (N)HXH E30-E60 (N)HXH CL E30-E60 (N)HXH E90 (N)HXCH E30-E60 (N)HXCH E90 JE-H(ST)H E30-E90 * JE-H(ST)HRH E30-E90 (N)HXH E30-E60 (N)HXH CL E30-E60 (N)HXH E90 (N)HXCH E30-E60 (N)HXCH E90 JE-H(ST)H E30-E90 * JE-H(ST)HRH E30-E90
Tolmega - F-Bethune Baks - PL - Karczew
Cable tray
6. FAQ
3. By Cable Type
Cable ladder
1. Background Information 2. By Installation Type Ceiling without threaded rod 3. By Cable Type Ceiling with threaded rod Standard in acc. with DIN 4102-12 4. Product Range 5. Assembly Instructions 6. FAQ * JE-H(ST)HBd FE180/E30L classified in same manner as with E30. 38 | www.daetwyler-cables.com Ceiling with threaded rod Standard in acc. with DIN 4102-12
Cable ladder for horizontal ceiling installations

Niedax - Linz/Rhein
Load capacity kg/m Fastener spacing m JE-H(ST)HRH E30-E90 JE-H(ST)H E30-E90 * (N)HXH E30-E60 (N)HXH CL E30-E60 (N)HXH E90
JE-H(ST)HRH E30-E90 JE-H(ST)H E30-E90 * (N)HXH E30-E60 (N)HXH CL E30-E60 (N)HXH E90
Width mm
(N)HXCH E30 (N)HXCH E90
Dtwyler pyrofil Keram 400 25 2.00 400 10 1.75 400 20 1.50 600 20 1.50 500 20 1.50 500 10 1.20 400 20 1.50 400 20 1.20 E30 E90 E30 E90 E30 E90 E30 E90 E30 E30 E90 E30 E60 E30
E30
E30 E90
E30 E60
E30
E30 E90
E30 E90
E30 E90 E30 E90
E30 E90 E30 E90
E30 E90
E30 E90
PUK - Berlin
Width mm
Dtwyler pyrofil Keram 400 20 1.20 E30 E90 E30 E90 E30 E90 E30 E90
E30 E90 E30 E90 E30 E90 E30 E90
E30 E90 E30 E90

(N)HXCH E30 (N)HXCH E90 JE-H(ST)H E30-E90 *
OBO - Menden
Stago -NL-LB Hoorn Vergokan - B-Oudenaarde
Dtwyler pyrofil Keram E30 E30 E30 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90
JE-H(ST)HRH E30-E90 (N)HXH E30-E60 (N)HXH CL E30-E60 (N)HXH E90 (N)HXCH E30 (N)HXCH E90 JE-H(ST)H E30-E90 *
E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E30 E30 E30 E30 E90 Wilden - Cologne Dtwyler pyrofil Keram Legrand - NL-Boxtel Tolmega - F-Bethune E30 E60 E30 E60 E30 E60 E30 E60 E30 E90
JE-H(ST)HRH E30-E90
E30 E90 E30 E30

(N)HXH E30-E60 (N)HXH CL E30-E60 (N)HXH E90 (N)HXCH E30 (N)HXCH E90 JE-H(ST)H E30-E90 *
JE-H(ST)H E30-E90 *
E30 E90 Baks - PL - Karczew Dtwyler pyrofil Keram E30
JE-H(ST)HRH E30-E90
E30 E90
E30 E90
E30 E90
JE-H(ST)H E30-E90 *
E30 E90
JE-H(ST)HRH E30-E90
Lanz - CH-Oensingen
JE-H(ST)H E30-E90 *
Dtwyler pyrofil Keram E30 E30 E30 E90 E60 E90
Cable ladder
JE-H(ST)HRH E30-E90
JE-H(ST)HRH E30-E90
6. FAQ
3. By Cable Type
Cable ladder
1. Background Information 2. By Installation Type Wall without threaded rod 3. By Cable Type 4. Product Range 5. Assembly Instructions 6. FAQ * JE-H(ST)HBd FE180/E30L classified in same manner as with E30. 40 | www.daetwyler-cables.com Wall with threaded rod Standard in acc. with DIN 4102-12 Wall with threaded rod Standard in acc. with DIN 4102-12
Cable ladder for horizontal wall intallations

Niedax - Linz/Rhein
Width mm
Dtwyler pyrofil Keram 500 20 1.50 400 25 2.00 400 20 1.50 400 10 1.75 200 10 1.50 600 10 1.50 500 20 1.50 500 10 1.20 400 20 1.20 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90
Dtwyler pyrofil Keram E30 E30 E90 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90
E30 E90
E30 E90
PUK - Berlin
Width mm
Dtwyler pyrofil Keram 400 20 1.20 E30 E90 E30 E90 E30 E90 E30 E90
E30 E90 E30 E90 E30 E90 E30 E90
E30 E90 E30 E30 E90 E30 E90

(N)HXCH E30 (N)HXCH E90 JE-H(ST)H E30-E90 *
OBO - Menden
Stago -NL-LB Hoorn Vergokan - B-Oudenaarde
Dtwyler pyrofil Keram E30 E30 E30 E30 E90 E30 E30 E90 E30 E90 E30 E90
JE-H(ST)HRH E30-E90 (N)HXH E30-E60 (N)HXH CL E30-E60 (N)HXH E90 (N)HXCH E30 (N)HXCH E90 JE-H(ST)H E30-E90 *
E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E90 E30 E30 E30 E30 E90 Wilden - Cologne Dtwyler pyrofil Keram Legrand - NL-Boxtel Tolmega - F-Bethune E30 E60 E30 E60 E30 E60 E30 E90
JE-H(ST)HRH E30-E90
E30 E90 E30 E30

(N)HXH E30-E60 (N)HXH CL E30-E60 (N)HXH E90 (N)HXCH E30 (N)HXCH E90 JE-H(ST)H E30-E90 *
JE-H(ST)H E30-E90 *
E30 E90 Dtwyler pyrofil Keram Baks - PL - Karczew E30 E30 E30 E30
JE-H(ST)HRH E30-E90
E30 E90
E30 E90
E30 E90
JE-H(ST)H E30-E90 *
E30 E90
JE-H(ST)HRH E30-E90
Lanz - CH-Oensingen
JE-H(ST)H E30-E90 *
Cable ladder
JE-H(ST)HRH E30-E90
JE-H(ST)HRH E30-E90
6. FAQ
3. By Cable Type
Wire mesh cable tray

1. Background Information 2. By Installation Type Ceiling with threaded rod 3. By Cable Type PUK - Berlin
Wire mesh tray for horizontal wall and ceiling installations

PUK - Berlin
Cablofil Germany - Meinerzhagen

Width mm
400 20 1.50 400 10 1.25 300 10 1.20
Cablofil Germany - Meinerzhagen

Width mm
400 20 1.50 Wall with threaded rod 400 10 1.25
4. Product Range 5. Assembly Instructions 6. FAQ
(N)HXH E30-E60 (N)HXH CL E30-E60 (N)HXH E90 (N)HXH E30-E60 (N)HXH CL E30-E60 (N)HXH E90 (N)HXCH E30-E60 (N)HXCH E90 JE-H(ST)H E30-E90 *
(N)HXCH E30-E60 (N)HXCH E90
Dtwyler pyrofil Keram E30 E30 E30 E60 E60 E90 E30 E30 E30 E60 E60 E90 E30 E30 E30 E60 E60 E90
JE-H(ST)HRH E30-E90
JE-H(ST)H E30-E90 *
JE-H(ST)HRH E30-E90
Niedax Linz/Rhein
Dtwyler
30 min.
Optofil Safety 2-12 fibres ZGGFR 24-60 fibres wbGGFR
Wire mesh cable tray
www.daetwyler-cables.com | 43 4. Product Range 3. By Cable Type 2. By Installation Type 1. Background Information
6. FAQ
Low-voltage cable E30-E60

Dtwyler pyrofil Keram (N)HXH FE180/E30-E60 All dimensions
Dtwyler pyrofil Keram (N)HXH CL FE180/E30-E60 All dimensions
Installation spacing
Dtwyler pyrosys fastener Single clips SAS / TSD bracket clips B to D on profile rail (also with conduit) Horizontal E30 1.2 m Vertical E30 1.2 m Comment Bundle up to 2.5 kg/m In three-phase cable groups (for 1 x n mm2), no restrictions Horizontal also possible with copper or aluminium conduits From 1.5 mm2 to 16 mm2
Single clips SAS / TSD bracket clips B to D on profile rail (also with conduit) In-wall installation In-wall installation
E60 60 cm
E60 60 cm
E30 mineral-based wall covering on cable 15 mm, parallel installation of multiple cables E30 mineral-based wall covering on cable 15 mm, from 1.5 mm2 to 16 mm2 Horizontal E30 - E60 80 cm E30 - E60 80 cm Comment max. 3 kg/m (e.g., up to 15 cables 3 x 1.5 mm2) max. 6 kg/m (e.g., up to 30 cables 3 x 1.5 mm2)
Dtwyler pyrosys fastener Hermann clip S, small Hermann clip, large

Dtwyler pyrosys fastener Aluminium pipe with single clip SAS / TSD bracket clip B to D on profile rail Zero-halogen plastic conduit with single clip SAS / TSD bracket clip B to D on profile rail Steel-armoured conduit with single clip SAS / TSD bracket clip B to D on profile rail Horizontal E30 1.2 m E30 1.2 m E60 60 cm E30 1.2 m Comment Bundles up to 2.5 kg/m Bundles up to 2.5 kg/m Separately installed cables 1.5 mm2 to 16 mm2 M63, filling factor 60% max. 2.5 kg/m Max. line length w/o fasteners between ends of conduit: 1.2 m max. 3 kg/m to 16 mm2 max. 7.5 kg/m Max. 16 mm2 max. load 3.1 kg/m ceiling installations; 7 kg/m wall installations Max. load 20 kg/m Wall and ceiling installations 1. Background Information 6. FAQ www.daetwyler-cables.com | 45 5. Assembly Instructions 4. Product Range 3. By Cable Type 2. By Installation Type
G-duct 50 x 75 mm with G-post or E30 1.25 m hooked rail G-duct 75 x 100 mm with G-post or E30 1.25 m hooked rail Protective cable duct 60 x 100 mm E30 50 cm Cable tray 60 x 400 mm w/o threaded rod suspension E30 - E60 1.5 m
Cable support systems Also without threaded rod Wire mesh cable tray Tray Ladder
Manufacturer-dependent, see pages 3043 400 mm 500 mm 600 mm 1.50 m 1.50 m 2.00 m max. 20 kg/m max. 30 kg/m max. 25 kg/m
Installation of single-core cable in three-phase groups without restrictions on cross-section, diameter and weight.
If a Hermann clip is used to hold multiple cables with varying cross-sections, the cable with the largest cross-section must be installed below the smaller ones. When installed horizontally, the installation is the same for walls and ceilings. However, riser lines (directly fastened using only single or bracket clips) require the installation of an appropriate fireproof bulkhead or WUM (see page 81) at a spacing of every 3.50 m. Any certified steel fastening bolts or certified fireproof plugs from other manufacturers can be used.

Dtwyler pyrofil Keram (N)HXH CL FE180/E30-E60 All dimensions
Dtwyler pyrosys fastener Single clip SAS or TSD (also with conduit) Bracket clips B to D on profile rail (also with conduit) Bracket clips B to D on profile rail (also with conduit) In-wall installation In-wall installation Horizontal E30 60 cm E30 80 cm E60 60 cm E30 2 cables Vertical E30 60 cm E30 60 cm E60 60 cm E30 2 cables Comment Bundles up to 2,5 kg/m Horizontal also possible with copper conduits From 1.5mm2 to 16 mm2
Mineral-based wall covering on cable 15 mm E30 mineral-based wall covering on cable 15 mm, from 1.5 mm2 to 16 mm2
Horizontal E30 - E60 80 cm E30-E60 80 cm
Comment max. 3 kg/m max. 6 kg/m

Dtwyler pyrosys fastener Zero-halogen plastic conduit with single clip SAS / TSD Zero-halogen plastic conduits with bracket clips Bto D on profile rail G-duct 50 x 75 mm G-duct 75 x 100 mm Protective cable duct 60 x 100 mm Horizontal Comment 1. Background Information 6. FAQ www.daetwyler-cables.com | 47 5. Assembly Instructions 4. Product Range 3. By Cable Type 2. By Installation Type
Bundles up to 2,5 kg/m E30 60cm E60 Separately installed cables from 1.5 mm2 to 16 mm2 E30 80 cm
E30 1.25 m E30 1.25 m E30 50 cm
Cable tray 60 x 400 mm w/o E30 - E60 threaded rod suspension 1.5 m
G-duct with G-post or hooked rail, max. 3 kg/m to 16 mm2 G-duct with G-post or hooked rail, max. 7.5 kg/m Max. 16 mm2 max. load 3.1 kg/m ceiling installations; 7 kg/m wall installations Max. load 20 kg/m Wall and ceiling installations
Low-voltage cable E90

Dtwyler pyrofil Keram (N)HXH FE180/E90 All dimensions
Dtwyler pyrofil Keram (N)HXCH FE180/E90 All dimensions
Dtwyler pyrosys fastener Single clip SAS or TSD (also with conduit) Bracket clips B to D on profile rail (also with conduit) In-wall installation Horizontal 60 cm 80 cm 1 cable Vertical 60 cm 60 cm 1 cable Comment Bundles up to 2,5 kg/m In three-phase cable groups (for 1 x n mm2), no restrictions Horizontal also possible with copper conduits Mineral-based wall covering on cable 15 mm
Horizontal 80 cm 80 cm
Comment max. 3 kg/m (e.g., up to 15 cables 3 x 1.5 mm2) max. 6 kg/m (e.g., up to 30 cables 3 x 1.5 mm2)
Low-voltage cable E90

Dtwyler pyrosys fastener Zero-halogen plastic conduit with single clip SAS / TSD Zero-halogen plastic conduits with bracket clips Bto D on profile rail Cable tray 60 x 400 mm w/o threaded rod suspension Horizontal 60 cm 80 cm Comment Bundles up 2,5 kg/m In three-phase cable group (for 1 x n mm2) no restrictions 1. Background Information 6. FAQ www.daetwyler-cables.com | 49 5. Assembly Instructions 4. Product Range 3. By Cable Type 2. By Installation Type
1.5 m
Max. load 20 kg/m Wall and ceiling installations
JE-H(ST)H E30-E90
pyrofil Keram
Dtwyler pyrofil Keram JE-H(ST)HBd FE180/E30-E90 Colour: Red, with inscription for fire detector cable
Dtwyler pyrofil Keram JE-H(ST)HBd FE180/E30 L Colour: Red, with inscription for fire detector cable
Dtwyler pyrofil Keram JE-H(ST)HBd FE180/E30-E90 Colour: Orange
Dtwyler pyrofil Keram JE-H(ST)HBd FE180/E30 L Colour: Orange
Dtwyler pyrofil Keram JE-H(ST)HRHBd FE180/E30-E90 Colour: Red, with inscription for fire detector cable
Dtwyler pyrosys fastener Single clip SAS / TSD (also with conduit) Bracket clips B to D on profile rail (also with conduit) In-wall installation Horizontal E30 1.2 m E90 60 cm E30 1.2 m E90 80 cm Vertical E30 1.2 m E90 60 cm E30 1.2 m E90 80 cm Comment Bundle up to 2.5 kg/m Horizontal also possible with copper or aluminium conduits
Mineral-based wall covering on cable 15 mm, parallel installation of multiple cables Horizontal E30 80 cm E90 60 cm E30 80 cm E90 60 cm Comment max. 3 kg/m max. 3 kg/m
JE-H(ST)H E30-E90
pyrofil Keram
Dtwyler pyrosys fastener Aluminium pipe with single clip SAS / TSD bracket clip B to D on profile rail Zero-halogen plastic conduit with single clip SAS / TSD Zero-halogen plastic conduits with bracket clips Bto D on profile rail Steel-armoured conduit with single clip SAS / TSD bracket clip B to D on profile rail G-duct 50 x 75 mm with G-post or hooked rail G-duct 75 x 100 mm with G-post or hooked rail Protective cable duct 60 x 100 mm Protective cable duct 26 x 30 mm Cable tray 60 x 400 mm w/o threaded rod suspension Horizontal E30 1.2 m Comment Bundles up to 2.5 kg/m
E30 1.2 m E90 60 cm E30 1.2 m E90 80 cm E30 1.2 m
Bundles up to 2.5 kg/m Bundles up to 2.5 kg/m
E30 1.25 m E30 1.25 m E30 50 cm E30 50 cm E60 1.5 m * E90 1.5 m 1)
M63, filling factor 60% max. 2.5 kg/m Max. line length w/o fasteners between ends of conduit: 60 cm max. 3 kg/m max. 7.5 kg/m Max. load 3.1 kg/m ceiling installations, 7 kg/m wall installations Max. load 0.3 kg/m Wall and ceiling installations Max. load 20 kg/m Wall and ceiling installations
1) Only with Dtwyler pyrofil Keram JE-H(ST)HBd FE180/E30-E90
* JE-H(ST)HBd FE180/E30L classified in same manner as with E30. Cable support systems Also without threaded rod Wire mesh cable tray Tray Ladder Manufacturer-dependent, see pages 3043 400 mm 500 mm 600 mm 1.25 m 1.50 m 2.00 m max. 10 kg/m max. 20 kg/m max. 25 kg/m
When installed horizontally, the installation is the same for walls and ceilings. However, riser lines (directly fastened using only single or bracket clips) require the installation of an appropriate fireproof bulkhead or WUM (see page 81) at a spacing of every 3.50 m. Any certified steel fastening bolts or certified fireproof plugs from other manufacturers can be used.
optofil Safety fibre optic cable

Functional integrity for 30 min. according to DIN 4102-12 (E30)
1. Background Information 2. By Installation Type 3. By Cable Type 4. Product Range 5. Assembly Instructions 6. FAQ 52 | www.daetwyler-cables.com U-DQ(ZN)BH nxm Name optofil wbGGFR Safety optofil wbGGFR Safety optofil wbGGFR Safety optofil wbGGFR Safety 2 x 12 3 x 12 4 x 12 5 x 12 Fibre Qty. 24 36 48 60 Item no. E9/125 G.652.D 190 223 190 224 190 225 190 226 Item no. G50/125 OM2 187 294
Dtwyler optofil ZGGFR Safety
U-DQ(ZN)BH 1xm Name optofil ZGGFR Safety 1 x 12
Fibre Qty. 12
Item no. E9/125 G.652.D 190 222
Item no. G50/125 OM2 187 293
Item no. G62.5/125 OM1 187 305
Dtwyler optofil wbGGFR Safety
optofil Safety fibre optic cable

Functional integrity for 30 min. according to DIN 4102-12 (E30)
1. Background Information 6. FAQ www.daetwyler-cables.com | 53 5. Assembly Instructions 4. Product Range 1.20 m 1.20 m max. 10 kg/m max. 10 kg/m 3. By Cable Type Horizontal 60 cm Vertical Comment Manufacturer-dependent, see pages 3043 300 mm 300 mm 2. By Installation Type
Performance
Fibre optic safety cable in metal-free central-core design with up totwelve fibres or up to 60 fibres. The optimized fibre coating and flame-retardant stabilisers allow the functional integrity to be maintained for more than 30 minutes.
Application
Safety applications in tunnels, subways, banks, insurance buildings, large-scale industry LAN backbone Indoor and outdoor applications Can be installed using conduit systems, cable trays Dado trunking and vertical shafts Conductors can be split using cable terminals
Dtwyler pyrosys fastener Bracket clip on profile rail
Cable support systems Also w/o threaded rod Wire mesh cable tray Tray
Low-voltage cable
(N)HXH FE180/E30-E60 pyrofil Keram
(N)HXH CL FE 180/E30-E60 pyrofil Keram
(N)HXCH FE180/E30-E60 pyrofil Keram
(N)HXH FE180/E90 pyrofil Keram
(N)HXCH FE180/E90 pyrofil Keram
Technical data
Nominal voltage 0.6/1 kV Testing voltage 4000 V, 50 Hz Operating temperature -5 C to +90 C
Application
Safety cable with improved properties in cases of fire and with integrated functional integrity. These can be installed indoors. When installed outdoors, they must be protected against direct sunlight (orange sheath). It is only permitted to install them directly into the earth or water when a protective conduit is used. These cables fulfil the requirements for functional integrity E30-E60 or E90 in accordance with DIN 4102-12. Functional integrity is guaranteed for operating voltages up to 400 V.
Low-voltage cable
Application in acc. with DIN VDE 0266 (valid independently of functional integrity)
Permissible application areas:
Cables compliant with this standard may only be installed indoors, in the air or in concrete. These cables are not intended for installations in the earth or water. However, it is permissible to install them in protective conduits as long as measures are implemented to prevent water from gathering in the conduits.
Cable end seal: The cable ends must be fitted with waterproof seals during shipping, storage and installation
Installation
General: Cables must be installed and operated in such a manner as to ensure that their properties are not compromised. Amongst other aspects, observe the following points: a) Operating conditions such as grouping of cables, effects from external heat sources and protection against direct sunlight must be taken into consideration when choosing the cable type. b) Stray currents and corrosion c) Vibrations (machine foundations, bridges), vibrations d) To prevent mechanical damage, choose an installation procedure suitable for the type of external sheathing. e) Protection against external agents, e.g., chemical solvents f) Loads from short-circuit surge currents (dynamic) Cables must be protected against mechanical damage after installation. The interior diameter of cable conduits and ducts must be at least 1.5 times larger than the cable diameter. Lowest permissible installation temperature The lowest permissible installation temperature is -5 C. This temperature applies for the cable itself but not for the surroundings. If the temperature of the cables is too low, warm them up. Make sure that the temperature does not drop below the lowest permissible temperature during the entire installation process. Tensile load: When pulling copper cables using a cable tensioning device, the maximum tension is 50 N/mm2 per conductor. (except for concentric conductors.) Bending radius: During the installation, the bending radius must not fall below the following values: 15-times cable diameter for single-core cables 12-times cable diameter for multicore cables When bent only once in the proper manner using the bending template and by heating the cable to 30 C, it is permissible to reduce the bending radius by 50%. Assembly: In horizontal installations, never exceed a spacing of 80 cm for fasteners or supports. In vertical installations, never exceed a fastener spacing of 150 cm. When installing single-core cables, use clips made of plastic or non-magnetic metals. Steel clips may only be used if the magnetic circuit is not closed or when the cable is bundled triangularly. To maintain functional integrity, only use system-certified fasteners compliant with DIN 4102-12. Fasten cables and groups of cables so that they will not become damaged by pressure points resulting from thermal expansion. We recommend testing new cable systems after the initial installation using DC voltages of 5.6 kV and 8 kV for a period of at least 15 min. but for no longer than 30 min.
6. FAQ
4. Product Range
3. By Cable Type
Application
(N)HXH FE180/E30-E60
pyrofil Keram
Low-voltage cable 0.6/1kV

Based on DIN VDE 0266 Zero halogen content, improved fire properties Insulation integrity FE180 in accordance with DIN VDE 0472-814, IEC 60331 Functional integrity E30-E60* in acc. with DIN 4102-12
Item no.
No. cores x cross-section n x mm2
Cu number kg/km 38 58 96 154 240 336 480 672 912 1152 1440 1776 2304 29 48 77 115 192 307 480 43 72 115 173 288 461 720 1008 1440 2016 874 1162 1680 2352
Weight kg/km 90 113 158 227 329 428 565 783 1054 1281 1606 1983 2607 178 217 272 337 459 661 950 200 250 319 403 560 811 1184 1529 2026 2844 1361 1692 2311 3171
Diameter approx. mm 7.1 7.6 8.4 9.8 11.3 12.4 13.9 15.7 18.1 19.2 21.4 23.6 26.8 11.0 11.0 11.8 12.8 13.8 15.4 18.2 11.5 12.4 13.5 14.6 16.3 19.3 22.6 24.9 28.2 32.7 23.9 25.9 29.9 34.0
Fire load kWh/m 0.21 0.23 0.27 0.34 0.43 0.48 0.58 0.68 0.91 0.97 1.20 1.46 1.81 0.48 0.54 0.62 0.70 0.83 1.09 1.42 0.53 0.60 0.68 0.77 0.91 1.19 1.56 1.80 2.24 2.88 1.73 1.93 2.52 3.07
(N)HXH FE180/E30-E60 pyrofil Keram 171 289 1x4 RE 171 290 1x6 RE 171 291 1 x 10 RE 171 370 1 x 16 RM 171 377 1 x 25 RM 171 386 1 x 35 RM 171 394 1 x 50 RM 171 429 1 x 70 RM 170 842 1 x 95 RM 170 845 1 x 120 RM 170 850 1 x 150 RM 170 855 1 x 185 RM 170 858 1 x 240 RM 186 280 2 x 1.5 RE 186 921 2 x 2.5 RE 186 922 2x4 RE 186 923 2x6 RE 186 924 2 x 10 RE 186 952 2 x 16 RM 187 221 2 x 25 RM 186 925 3 x 1.5 RE 186 926 3 x 2.5 RE 186 927 3x4 RE 186 928 3x6 RE 186 929 3 x 10 RE 186 953 3 x 16 RM 186 955 3 x 25 RM 186 957 3 x 35 RM 186 959 3 x 50 RM 186 961 3 x 70 RM 186 954 3 x 25 + 1 x 16 RM 186 956 3 x 35 + 1 x 16 RM 186 958 3 x 50 + 1 x 25 RM 186 960 3 x 70 + 1 x 35 RM
*) The functional integrity depends on the installation technique used.
pyrofil Keram
1. Background Information Item no. No. cores x cross-section n x mm2 Cu number kg/km 3216 4128 4992 6240 58 96 154 230 384 614 960 1344 1920 2688 3648 4608 5760 72 120 192 288 480 768 1200 1680 2400 101 168 173 288 274 456 346 576 432 720 Weight kg/km 4276 5303 6417 8040 234 296 381 490 695 1009 1485 1929 2600 3618 4860 5890 7417 278 353 456 589 832 1223 1806 2384 3187 331 426 513 675 715 953 901 1205 1057 1446 Diameter approx. mm Fire load kWh/m (N)HXH FE180/E30-E60 pyrofil Keram 186 962 3 x 95 + 1 x 50 RM 186 963 3 x 120 + 1 x 70 RM 186 964 3 x 150 + 1 x 70 RM 186 965 3 x 185 + 1 x 95 RM 186 930 4 x 1.5 RE 186 931 4 x 2.5 RE 186 932 4x4 RE 186 933 4x6 RE 186 934 4 x 10 RE 186 967 4 x 16 RM 186 968 4 x 25 RM 186 969 4 x 35 RM 186 970 4 x 50 RM 186 971 4 x 70 RM 186 972 4 x 95 RM 186 973 4 x 120 RM 186 974 4 x 150 RM 186 935 5 x 1.5 RE 186 936 5 x 2.5 RE 186 937 5x4 RE 186 938 5x6 RE 186 939 5 x 10 RE 186 975 5 x 16 RM 186 976 5 x 25 RM 186 977 5 x 35 RM 186.978 5 x 50 RM 171 272 7 x 1.5 RE 171.273 7 x 2.5 RE 171 279 12 x 1.5 RE 171 280 12 x 2.5 RE 171 283 19 x 1.5 RE 171.284 19 x 2.5 RE 171 285 24 x 1.5 RE 171.286 24 x 2.5 RE 171 287 30 x 1.5 RE 171 288 30 x 2.5 RE 39.3 4.18 42.6 4.74 46.6 5.63 52.0 6.99 12.4 0.61 13.4 0.69 14.6 0.78 15.8 0.90 17.8 1.07 21.1 1.40 24.8 1.86 27.4 2.15 31.5 2.79 36.2 3.38 41.7 4.68 44.6 5.19 50.0 6.52 13.4 0.71 14.5 0.81 15.8 0.93 17.2 1.05 19.3 1.25 23.1 1.67 27.2 2.22 30.5 2.66 34.8 3.41 14.4 0.81 15.6 0.92 18.3 1.20 20.0 1.37 21.2 1.63 23.2 1.83 24.6 1.99 27.0 2.27 26.0 2.28 28.8 2.68 www.daetwyler-cables.com | 57 6. FAQ 5. Assembly Instructions 4. Product Range 3. By Cable Type 2. By Installation Type
(N)HXH CL FE 180/E30-E60
pyrofil Keram

Item no.
Cu number kg/km 29 48 77 115 192 307 480 672 960 1344 1824 2304 2880 3552 43 72 115 173 288 461 720 1080 1440 2016 2736 3456 4320 58 96 154 230 384 614 960
Weight kg/km 336 385 453 531 673 910 1239 1536 1956 2640 3475 4118 5086 6268 363 425 509 607 785 1074 1491 1865 2404 3314 4369 5221 6460 410 484 585 709 940 1296 1820
Diameter approx. mm 15 16 17 18 19 22 25 27 30 35 39 42 46 51 15 16 17 19 20 23 27 29 32 37 42 45 50 16 17 19 20 22 25 29
Fire load kWh/m 0.94 1.02 1.13 1.25 1.43 1.79 2.22 2.64 3.04 3.79 4.89 5.47 6.62 8.13 1 1.1 1.22 1.35 1.54 1.93 2.41 2.73 3.29 4.22 5.42 6.04 7.3 1.11 1.22 1.36 1.51 1.76 2.2 2.78
(N)HXH CL FE 180/E30-E60 pyrofil Keram 2x1.5 RE 2x2.5 RE 2x4 RE 2x6 RE 2x10 RE 2x16 RM 2x25 RM 2x35 RM 2x50 RM 2x70 RM 2x95 RM 2x120 RM 2x150 RM 2x185 RM 3x1.5 RE 3x2.5 RE 3x4 RE 3x6 RE 3x10 RE 3x16 RM 3x25 RM 3x35 RM 3x50 RM 3x70 RM 3x95 RM 3x120 RM 3x150 RM 4x1.5 RE 4x2.5 RE 4x4 RE 4x6 RE 4x10 RE 4x16 RM 4x25 RM
(N)HXH CL FE 180/E30-E60
pyrofil Keram
1. Background Information 6. FAQ 5. Assembly Instructions 4. Product Range 3. By Cable Type 2. By Installation Type
Item no.
Cu number kg/km 1344 1920 2688 3648 4608 72 120 192 288 480 768 1200 1680 2400 3360 4560 86 144 230 346 576 101 168 269 403 672 115 192 307 144 240 384 173 288 461 202 336 231 384 303 504 389 648 432 720
Weight kg/km 2296 3037 4157 5498 6595 466 556 675 825 1095 1536 2171 2808 3686 5053 6792 521 624 769 943 1269 532 643 798 987 1343 604 732 916 701 857 1079 763 948 1205 847 1062 926 1154 1092 1381 1311 1681 1407 1847
Diameter approx. mm 31 36 41 46 50 17 18 20 21 23 27 31 35 39 45 52 18 20 21 23 25 18 20 21 23 25 20 21 23 22 23 25 22 24 26 23 25 24 26 26 28 29 32 30 33
Fire load kWh/m 3.16 4.02 5.05 6.52 7.26 1.25 1.38 1.54 1.72 1.98 2.53 3.23 3.85 4.83 6.05 8.14 1.39 1.54 1.74 1.94 2.26 1.38 1.53 1.71 1.9 2.2 1.53 1.69 1.91 1.78 1.98 2.24 1.9 2.13 2.42 2.07 2.34 2.24 2.52 2.58 2.89 3.06 3.45 3.25 3.81
(N)HXH CL FE 180/E30-E60 pyrofil Keram 4x35 RM 4x50 RM 4x70 RM 4x95 RM 4x120 RM 5x15 RE 5x25 RE 5x4 RE 5x6 RE 5x10 RE 5x16 RM 5x25 RM 5x35 RM 5x50 RM 5x70 RM 5x95 RM 6x1.5 RE 6x2.5 RE 6x4 RE 6x6 RE 6x10 RE 7x1.5 RE 7x2.5 RE 7x4 RE 7x6 RE 7x10 RE 8x15 RE 8x25 RE 8x4 RE 10x1.5 RE 10x2.5 RE 10x4 RE 12x1.5 RE 12x2.5 RE 12x4 RE 14x1.5 RE 14x2.5 RE 16x1.5 RE 16x2.5 RE 21x1.5 RE 21x2.5 RE 27x1.5 RE 27x2.5 RE 30x1.5 RE 30x2.5 RE
pyrofil Keram

Item no.
Cu number kg/km
Weight kg/km 224 273 355 436 622 248 308 404 504 727 1148 1437 1796 2408 3381 4513 5576 7094 8300 11065 286 358 473 621 868 1254 1752 2218 3049 4198 5610 6954 8512 10619 13852 393 1252
Diameter approx. mm 12.7 13.5 15.0 16.0 17.7 13.2 14.1 15.7 16.8 18.6 23.9 25.0 27.3 30.8 36.0 41.1 44.5 49.2 56.0 61.5 14.1 15.1 16.8 18.1 20.1 23.4 27.2 29.8 34.8 39.5 45.2 49.1 54.3 59.8 67.9 16.1 29.1
Fire load kWh/m 0.60 0.66 0.78 0.86 1.07 0.65 0.72 0.84 0.94 1.15 1.63 1.90 2.20 2.84 3.52 4.66 5.30 6.46 7.90 9.93 0.73 0.82 0.96 1.13 1.33 1.70 2.20 2.56 3.41 4.18 5.58 6.37 7.83 9.55 12.00 0.94 2.67
(N)HXCH FE180/E30-E60 pyrofil Keram 186 943 2 x 1.5 RE/1.5 52 186 944 2 x 2.5 RE/2.5 80 187 232 2x4 RE/4 123 187 234 2x6 RE/6 182 187 236 2 x 10 RE/10 312 186 945 3 x 1.5 RE/1.5 66 186 946 3 x 2.5 RE/2.5 104 187 233 3x4 RE/4 161 187 235 3x6 RE/6 240 187 237 3 x 10 RE/10 408 187 238 3 x 16 RM/16 643 187 239 3 x 25 RM/16 902 187 240 3 x 35 RM/16 1190 187 241 3 x 50 RM/25 1723 187 242 3 x 70 RM/35 2410 186 985 3 x 95 RM/50 3296 186 986 3 x 120 RM/70 4236 186 987 3 x 150 RM/70 5100 187 243 3 x 185 RM/95 6383 186 988 3 x 240 RM/120 8242 186 947 4 x 1.5 RE/1.5 81 186 948 4 x 2.5 RE/2.5 128 186 949 4x4 RE/4 200 186 950 4x6 RE/6 297 186 951 4 x 10 RE/10 504 186 989 4 x 16 RM/16 796 186 990 4 x 25 RM/16 1142 186 991 4 x 35 RM/16 1526 186 992 4 x 50 RM/25 2203 186 993 4 x 70 RM/35 3082 186 994 4 x 95 RM/50 4208 186 995 4 x 120 RM/70 5388 186 996 4 x 150 RM/70 6540 186 997 4 x 185 RM/95 8159 186 998 4 x 240 RM/120 10546 187.244 7 x 1.5 RE/2.5 133 187 245 30 x 1.5 RE/6 499 60 | www.daetwyler-cables.com
(N)HXH FE 180/E90
pyrofil Keram
1. Background Information Fire load kWh/m 0.35 0.43 0.49 0.58 0.67 0.85 0.91 1.11 1.32 1.63 1.91 0.48 0.54 0.62 0.70 0.83 1.19 1.54 1.79 2.35 2.86 3.67 4.11 0.53 0.60 0.68 0.77 0.91 1.29 1.75 2.02 2.51 3.09 3.95 4.39 5.32 6. FAQ 10.2 11.7 12.8 14.3 16.1 18.5 19.6 21.8 24.0 27.2 29.6 11.0 11.8 12.8 13.8 15.4 19.0 22.0 24.2 28.0 31.6 36.2 38.6 11.5 12.4 13.5 14.6 16.3 20.2 24.0 26.4 29.8 33.9 38.9 41.5 46.0 5. Assembly Instructions 4. Product Range 3. By Cable Type 2. By Installation Type

Based on DIN VDE 0266 Zero halogen content, improved fire properties Insulation integrity FE180 in accordance with DIN VDE 0472-814, IEC 60331 Functional integrity E90 in accordance with DIN 4102-12
Item no.
Cu number kg/km 154 240 336 480 672 912 1152 1440 1776 2304 2880 29 48 77 115 192 307 480 672 960 1344 1824 2304 43 72 115 173 288 461 720 1008 1440 2016 2736 3456 4320
Weight kg/km 243 347 449 589 810 1090 1318 1648 2029 2658 3166 178 217 272 337 459 714 1011 1287 1742 2346 3130 3729 200 250 319 403 560 878 1299 1664 2189 2997 4007 4812 5988
Diameter approx. mm
(N)HXH FE180/E90 pyrofil Keram 186 141 1 x 16 RM 186 142 1 x 25 RM 186 143 1 x 35 RM 186 144 1 x 50 RM 186 145 1 x 70 RM 186 146 1 x 95 RM 186 147 1 x 120 RM 186 148 1 x 150 RM 186 149 1 x 185 RM 186 150 1 x 240 RM 186 151 1 x 300 RM 187 246 2 x 1.5 RE 187 247 2 x 2.5 RE 187 248 2x4 RE 187 249 2x6 RE 187 250 2 x 10 RE 187 254 2 x 16 RM 187 255 2 x 25 RM 187 256 2 x 35 RM 187 257 2 x 50 RM 187 258 2 x 70 RM 187 259 2 x 95 RM 187 260 2 x 120 RM 186 174 3 x 1.5 RE 186 177 3 x 2.5 RE 186 182 3x4 RE 186 186 3x6 RE 186 189 3 x 10 RE 186 152 3 x 16 RM 186 153 3 x 25 RM 186 154 3 x 35 RM 186 207 3 x 50 RM 187 261 3 x 70 RM 187 262 3 x 95 RM 187 263 3 x 120 RM 187 264 3 x 150 RM
(N)HXH FE 180/E90
pyrofil Keram
Item no.
Cu number kg/km 5328 6912 1162 1680 2352 3216 4128 4992 6240 58 96 154 230 384 614 960 1344 1920 2688 3648 4608 5760 7104 9216 72 120 192 288 480 768 1200 1680 2400 3360 101 168 269 144 240 173 288 346
Weight kg/km 7363 9632 1833 2457 3362 4488 5532 6666 8315 234 296 381 490 695 1089 1618 2083 2752 3804 5092 6133 7662 9425 12334 278 353 456 589 832 1361 1960 2547 3392 4667 331 426 563 457 593 513 675 901
Diameter approx. mm 50.7 57.6 27.4 31.3 35.6 40.7 44.0 48.0 53.4 12.4 13.4 14.6 15.8 17.8 22.1 26.3 29.0 32.8 37.6 43.1 46.0 51.2 56.5 64.1 13.4 14.5 15.8 17.2 19.3 24.8 28.8 32.0 36.5 41.5 14.4 15.6 17.1 17.8 19.4 18.3 20.0 24.6
Fire load kWh/m 6.44 8.10 2.13 2.69 3.34 4.24 4.82 5.70 7.00 0.61 0.69 0.78 0.90 1.07 1.54 2.05 2.36 2.97 3.55 4.75 5.27 6.49 7.85 9.85 0.71 0.81 0.93 1.05 1.25 1.86 2.42 2.86 3.68 4.51 0.81 0.92 1.05 1.09 1.24 1.20 1.37 1.99
(N)HXH FE180/E90 pyrofil Keram 187 265 3 x 185 RM 187 266 3 x 240 RM 187 267 3 x 35 + 1 x 16 RM 187 268 3 x 50 + 1 x 25 RM 187 269 3 x 70 + 1 x 35 RM 187 270 3 x 95 + 1 x 50 RM 187 271 3 x 120 + 1 x 70 RM 187 272 3 x 150 + 1 x 70 RM 187 273 3 x 185 + 1 x 95 RM 186 175 4 x 1.5 RE 186 178 4 x 2.5 RE 186 183 4x4 RE 186 187 4x6 RE 186 190 4 x 10 RE 186 155 4 x 16 RM 186 156 4 x 25 RM 186 157 4 x 35 RM 186 158 4 x 50 RM 186 159 4 x 70 RM 186 160 4 x 95 RM 187 274 4 x 120 RM 186 161 4 x 150 RM 187 275 4 x 185 RM 187 276 4 x 240 RM 186 176 5 x 1.5 RE 186 179 5 x 2.5 RE 186 184 5x4 RE 186 188 5x6 RE 186 191 5 x 10 RE 186 162 5 x 16 RM 186 163 5 x 25 RM 186 164 5 x 35 RM 186 165 5 x 50 RM 187 277 5 x 70 RM 185 271 7 x 1.5 RE 186 180 7 x 2.5 RE 186 185 7x4 RE 172 260 10 x 1.5 RE 187 253 10 x 2.5 RE 185 272 12 x 1.5 RE 186 181 12 x 2.5 RE 185.273 24 x 1.5 RE
(N)HXH FE 180/E90
pyrofil Keram
1. Background Information Diameter approx. mm Fire load kWh/m 6. FAQ 5. Assembly Instructions 4. Product Range 3. By Cable Type 2. By Installation Type

Based on DIN VDE 0266 Zero halogen content, improved fire properties Insulation integrity FE180 in accordance with DIN VDE 0472-814, IEC 60331 Functional integrity E90 in accordance with DIN 4102-12
Item no.
Cu number kg/km 66 104 161 240 408 643 902 1190 1723 2410 3296 4236 5100 6383 8242 81 128 200 297 504 796 1142 1526 2203 3082 4208 5388 6540 8159 10546 133 200 205 334 413 696 499 840
Weight kg/km 248 308 404 504 727 1166 1496 1820 2493 3350 4570 5620 6850 8350 11100 286 358 473 621 868 1400 1895 2376 3249 4426 5809 7134 8703 10827 14139 393 491 595 798 901 1205 1252 1692
(N)HXCH FE180/E90 pyrofil Keram 186 071 3 x 1.5 RE/1.5 186 195 3 x 2.5 RE/2.5 186 197 3x4 RE/4 187 278 3x6 RE/6 187 279 3 x 10 RE/10 187 251 3 x 16 RM/16 187 406 3 x 25 RM/16 172 417 3 x 35 RM/16 187 408 3 x 50 RM/25 187 409 3 x 70 RM/35 187 410 3 x 95 RM/50 187 411 3 x 120 RM/70 187 412 3 x 150 RM/70 187 413 3 x 185 RM/95 187 414 3 x 240 RM/120 186 072 4 x 1.5 RE/1.5 186 196 4 x 2.5 RE/2.5 186 198 4x4 RE/4 186 199 4x6 RE/6 186 200 4 x 10 RE/10 186 131 4 x 16 RM/16 186 132 4 x 25 RM/16 186 133 4 x 35 RM/16 186 134 4 x 50 RM/25 186 135 4 x 70 RM/35 186 136 4 x 95 RM/50 186 137 4 x 120 RM/70 186 138 4 x 150 RM/70 186 139 4 x 185 RM/95 186 140 4 x 240 RM/120 186 073 7 x 1.5 RE/2.5 187 280 7 x 2.5 RE/2.5 187 415 12 x 1.5 RE/2.5 172 454 12 x 2.5 RE/4 187 402 24 x 1.5 RE/6 187 403 24 x 2.5 RE/10 187 404 30 x 1.5 RE/6 187 405 30 x 2.5 RE/10
13.2 0.65 14.10 0.72 15.7 0.84 16.80 0.94 18.6 1.15 24.4 1.64 25.8 1.95 28.2 2.25 32.5 2.90 36.1 3.42 42.0 4.50 45.4 5.02 50.7 6.00 55.0 7.10 62.1 9.08 14.1 0.73 15.1 0.82 16.8 0.96 18.1 1.13 20.1 1.33 24.5 1.81 28.1 2.28 30.8 2.60 35.9 3.49 40.5 4.25 46.4 5.53 50.1 6.25 55.3 7.58 60.8 9.18 69.2 11.60 16.1 0.94 17.3 1.05 20.2 1.38 22.6 1.63 27.4 2.32 30.6 2.69 29.1 2.67 32.2 3.11 www.daetwyler-cables.com | 63
Installation cable
JE-H(ST)HBd FE180/E30-E90 pyrofil Keram
JE-H(ST)HBd FE180/E30 L pyrofil Keram
JE-H(ST)HBd FE180/E30-E90 pyrofil Keram
JE-H(ST)HBd FE180/E30 L pyrofil Keram
JE-H(ST)HRHBd FE 180/E30-E90 pyrofil Keram
Technical data
Nominal voltage max = 225 V Testing voltage 500 V, 50 Hz conductor/conductor 2000 V, 50 Hz conductor/shield Operating temperature -5 C to +70 C
Application
Safety cables are used whenever extra protection is required against fires and to reduce hazards for humans and property, and also when strict safety regulations must be complied with. They may be installed indoors. These cables comply with functional integrity requirements E30-E90* in accordance with DIN 4102-12. Functional integrity is guaranteed for operating voltages up to 110 V, e.g., for signal and control applications, BMA, Ela und RWA. When installed outdoors, they must be protected against direct sunlight (orange sheath; BMK: red sheath). Permissible operating temperature at conductor +70 C.
JE-H(ST)HBd FE180/E30-E90
pyrofil Keram
Installation cable max = 225 V

Compliant with DIN VDE 0815, zero halogen content, improved fire properties Insulation integrity FE180 in accordance with DIN VDE 0472-814, IEC 6033, functional integrity E30-E90* in accordance with DIN 4102-12. Item no. No. cores x cross-section n x 2 x mm Cu number kg/km Weight kg/km Diameter approx. mm Fire load kWh/m
JE-H(ST)HBd FE180/E30-E90 pyrofil Keram 188 092 1 x 2 x 0.8 188 097 2 x 2 x 0.8 188 099 4 x 2 x 0.8 188 102 8 x 2 x 0.8 188 104 12 x 2 x 0.8 188 106 16 x 2 x 0.8 188 108 20 x 2 x 0.8 188 111 32 x 2 x 0.8 188 113 40 x 2 x 0.8 188 115 52 x 2 x 0.8 JE-H(ST)HBd FE180/E30 L pyrofil Keram 188 376 1 x 2 x 0.8 188 318 2 x 2 x 0.8 188 325 4 x 2 x 0.8 15 25 45 85 126 166 206 326 407 529 15 25 45 40 56 96 218 270 337 403 570 739 906 40 56 96 5.5 6.0 8.7 13.7 14.6 16.0 18.0 21.8 25.3 27.6 5.5 6.0 8.7 0.095 0.123 0.210 0.520 0.580 0.690 0.800 1.020 1.380 1.590 0.095 0.123 0.210
Fire detector cable max = 225 V

Compliant with DIN VDE 0815, zero halogen content, improved fire properties Insulation integrity FE180 in accordance with DIN VDE 0472-814, IEC 60331, functional integrity E30-E90* in accordance with DIN 4102-12. Item no. No. cores x cross-section n x 2 x mm Cu number kg/km Weight kg/km 40 56 96 218 270 337 403 570 739 906 40 56 96 Diameter approx. mm 5.5 6.0 8.7 13.7 14.6 16.0 18.0 21.8 25.3 27.6 5.5 6.0 8.7 Fire load kWh/m 0.095 0.123 0.210 0.520 0.580 0.690 0.800 1.020 1.380 1.590 0.095 0.123 0.210
JE-H(ST)HBd FE180 E30-E90 BMK red pyrofil Keram 188 093 1 x 2 x 0.8 15 188 098 2 x 2 x 0.8 25 188 101 4 x 2 x 0.8 45 188 103 8 x 2 x 0.8 85 188 105 12 x 2 x 0.8 126 188 107 16 x 2 x 0.8 166 188 109 20 x 2 x 0.8 206 188 112 32 x 2 x 0.8 326 188 114 40 x 2 x 0.8 407 188 116 52 x 2 x 0.8 529 JE-H(ST)HBd FE180 E30 L BMK red pyrofil Keram 188 377 1 x 2 x 0.8 15 188 374 2 x 2 x 0.8 25 188 375 4 x 2 x 0.8 45
JE-H(ST)HRHBd FE180/E30-E90
pyrofil Keram
Fire detector cable with steel-wire braiding

(max. 225 V) Based on DIN VDE 0815 Zero halogen content, improved fire properties Insulation integrity FE180 in accordance with DIN VDE 0472-814, IEC 60331 Functional integrity E30-E60* in acc. with DIN 4102-12
Item no.
No. cores x cross-section n x 2 x mm
Cu number kg/km
Weight kg/km 117 179 404 466 640 877 1118 1318
Diameter approx. mm 9.0 11.7 18.0 18.9 22.3 26.5 30.4 32.7
Fire load kWh/m 0.26 0.39 0.93 1.01 1.32 1.72 2.28 2.57
JE-H(ST)HRHBd FE180 E30-E90 pyrofil Keram 188 119 2 x 2 x 0.8 15 188 120 4 x 2 x 0.8 25 188 127 8 x 2 x 0.8 85 188 128 12 x 2 x 0.8 126 188 129 20 x 2 x 0.8 206 188 346 32 x 2 x 0.8 326 188 347 40 x 2 x 0.8 407 188 348 52 x 2 x 0.8 529
Fibre optic cable

optofil ZGGFR Safety
1. Background Information www.daetwyler-cables.com | 67 6. FAQ 5. Assembly Instructions 4. Product Range 3. By Cable Type 2. By Installation Type
optofil wbGGFR Safety
Application
Fibre optic safety cable for indoor and outdoor applications, metal-free central core design with up to 12 fibres and 5 bundles. The optimised fibre coating and flame-retardant stabilisers enable functional integrity for more than 30 minutes using Dtwyler pyrosys installation systems.
optofil Safety
optofil ZGGFR Safety

Safety cables for indoor and outdoor applications metal-free, watertight along longitudinal axis, anti-rodent, flame-retardant compliant with IEC 60332.1 and IEC 60332.3 C, functional integrity for 30 min. according to DIN 4102-12 (E30)
U-DQ(ZN)BH 1xm Name optofil ZGGFR Safety 1 x 12
Fibre Qty. 12
Item no. E9/125 G.652.D 190 222
Item no. G50/125 OM2 187 293
Item no. G62.5/125 OM1 187 305
optofil wbGGFR Safety

Safety cables for indoor and outdoor applications metal-free, watertight along longitudinal axis, anti-rodent, flame-retardant compliant with IEC 60332.1 and IEC 60332.3 C, functional integrity for 30 min. according to DIN 4102-12 (E30)
U-DQ(ZN)BH nxm Name optofil wbGGFR Safety optofil wbGGFR Safety optofil wbGGFR Safety optofil wbGGFR Safety 2 x 12 3 x 12 4 x 12 5 x 12
Fibre Qty. 24 36 48 60
Item no. E9/125 G.652.D 190 223 190 224 190 225 190 226
Item no. G50/125 OM2 187 294
Application
Safety applications in tunnels, subways banks, insurance buildings, large-scale industry LAN backbone Indoor and outdoor applications Can be installed using conduit systems, cable trays Dado trunking and vertical shafts Conductors can be split using cable terminals 68 | www.daetwyler-cables.com
Clip assignments
Clips assigned for separate cables and cable groups
(The chosen clip is based on average values (no guarantee))
Dtwyler pyrofil Keram (N)HXH FE180/E30-E60 and E90 No. cores x cross-section n x mm2
3 x 1.5 3 x 2.5 4 x 1.5 4 x 2.5 5 x 1.5 5 x 2.5 5x4 5x6 5 x 10 5 x 16 RE RE RE RE RE RE RE RE RE RM
Dtwyler pyrosys clips for separate cables and cable groups Single clip SAS 1-fold SAS 12 D SAS 14 D SAS 14 D SAS 14 D SAS 14 D SAS 16 D SAS 16 D SAS 18 D SAS 20 D SAS 24 D 2+3-fold SAS 24 D SAS 24 D SAS 24 D SAS 26 D SAS 26 D SAS 28 D SAS 38 D SAS 38 D SAS 38 D SAS 47 D 4-fold SAS 38 D SAS 38 D SAS 38 D SAS 38 D SAS 38 D SAS 38 D SAS 47 D SAS 47 D SAS 55 D SAS 60 D Bracket clips B to D 1-fold B 12 D B 14 D B 14 D B 14 D B 14 D B 16 D B 16 D B 18 D B 22 D B 26 D 2+3-fold B 26 D B 26 D B 26 D B 30 D B 30 D B 30 D B 34 D B 38 D B 42 D B 50 D 4-fold B 30 D B 34 D B 34 D B 34 D B 34 D B 38 D B 42 D B 46 D B 50 D B 58 D
Groups of 4 single-core cables in three-phase cable group L1,L2,L3,NPE

Note: When installing single-core cables, use clips made from non-magnetic metals. Steel clips may only be used if the magnetic circuit is not closed or when the cable is bundled triangularly. To maintain functional integrity, only use system-certified fasteners compliant with DIN 4102-12.
Single clip SAS

1-fold SAS 8 D SAS 20 D SAS 20 D SAS 22 D SAS 24 D SAS 28 D 2+3-fold SAS 14 D SAS 38 D SAS 38 D SAS 47 D SAS 47 D SAS 55 D 4-fold SAS 18 D SAS 47 D SAS 55 D SAS 55 D SAS 60 D
Bracket clips B to D
1-fold B 12 D B 22 D B 22 D B 22 D B 26 D B 30 D 2+3-fold B 16 D B 38 D B 42 D B 46 D B 50 D B 54 D 4-fold B 18 D B 46 D B 50 D B 54 D B 64 D B 70 D
6. FAQ
1x4 1 x 95 1 x 120 1 x 150 1 x 185 1 x 240
RE RM RM RM RM RM
4. Product Range
Dtwyler pyrofil Keram (N)HXH FE180/E30-E60 No. cores x cross-section n x mm2
Dtwyler pyrosys clips for separate cables and cable groups
3. By Cable Type
Clip assignments
Dtwyler pyrofil Keram (N)HXH FE180/E90 No. cores x cross-section n x mm2

1 x 25 1 x 35 1 x 50 1 x 70 1 x 95 1 x 120 1 x 150 1 x 185 1 x 240 1 x 300 RM RM RM RM RM RM RM RM RM RM
Dtwyler pyrosys clips for separate cables and cable groups Single clip SAS
1-fold SAS 12 D SAS 14 D SAS 16 D SAS 18 D SAS 20 D SAS 20 D SAS 22 D SAS 24 D SAS 28 D SAS 30 D 2+3-fold SAS 24 D SAS 26 D SAS 28 D SAS 38 D SAS 38 D SAS 47 D SAS 47 D SAS 47 D SAS 55 D SAS 60 D 4-fold SAS 30 D SAS 38 D SAS 38 D SAS 47 D SAS 47 D SAS 55 D SAS 55 D SAS 60 D
1-fold B 12 D B 14 D B 16 D B 18 D B 22 D B 22 D B 22 D B 26 D B 30 D B 30 D 2+3-fold B 26 D B 26 D B 30 D B 34 D B 38 D B 42 D B 46 D B 50 D B 58 D B 64 D 4-fold B 30 D B 34 D B 38 D B 42 D B 50 D B 50 D B 58 D B 64 D B 70 D B 76 D
Dtwyler pyrofil Keram (N)HXH FE180/E30-E60 No. cores x cross-section n x mm2 4 x 25 RM/16 4 x 35 RM/16 4 x 50 RM/25 4 x 70 RM/35 4 x 95 RM/50 4 x 120 RM/70 4 x 150 RM/70 4 x 185 RM/95 4 x 240 RM/120 7 x 1.5 RE/2.5 30 x 1.5 RE/6
Dtwyler pyrosys clips for separately installed lines Single clip SAS
SAS 28 D SAS 30 D SAS 38 D SAS 47 D SAS 47 D SAS 55 D SAS 55 D SAS 60 D SAS 18 D SAS 30 D
B B B B B B B B B B B 30 D 30 D 38 D 42 D 46 D 50 D 58 D 64 D 70 D 18 D 30 D
Clip assignments
Dtwyler pyrofil Keram (N)HXCH FE180/E90 No. cores x cross-section n x mm2 4 x 25 RM/16 4 x 35 RM/16 4 x 50 RM/25 4 x 70 RM/35 4 x 95 RM/50 4 x 120 RM/70 4 x 150 RM/70 4 x 185 RM/95 4 x 240 RM/120
Dtwyler pyrosys clips for separately installed lines Single clip SAS
SAS 30 D SAS 38 D SAS 38 D SAS 47 D SAS 47 D SAS 55 D SAS 60 D
B B B B B B B B B 30 D 34 D 38 D 42 D 50 D 54 D 58 D 64 D 70 D
Dtwyler pyrofil Keram JE-H(ST)HBd FE180/E30-E90 No. cores x diameter n x 2 x mm 1 x 2 x 0.8 2 x 2 x 0.8 4 x 2 x 0.8 8 x 2 x 0.8 12 x 2 x 0.8 16 x 2 x 0.8 20 x 2 x 0.8 32 x 2 x 0.8 40 x 2 x 0.8 52 x 2 x 0.8
Dtwyler pyrosys clips for separate cables and cable groups Single clip SAS 1-fold SAS 6 D SAS 6 D SAS 8 D SAS 14 D SAS 16 D SAS 16 D SAS 18 D SAS 22 D SAS 26 D SAS 28 D 2+3-fold SAS 12 D SAS 12 D SAS 18 D SAS 28 D SAS 30 D SAS 38 D SAS 38 D SAS 47 D SAS 55 D SAS 55 D Bracket clips B to D 1-fold B 12 D B 12 D B 12 D B 14 D B 16 D B 16 D B 18 D B 22 D B 26 D B 30 D 2+3-fold B 12 D B 12 D B 18 D B 30 D B 30 D B 34 D B 38 D B 46 D B 54 D B 58 D
Dtwyler pyrofil Keram JE-H(ST)HRHBd FE180/E30-E90 No. cores x diameter n x 2 x mm 2 x 2 x 0.8 4 x 2 x 0.8
Dtwyler pyrosys clips for separate cables and cable groups Single clip SAS SAS 10 D SAS 12 D SAS 18 D SAS 24 D Bracket clips B to D B 12 D B 12 D B 18 D B 26 D
Clamps
Single clip E30-E90 - type SAS

Fastener spacing 1200 / 600 mm 1) also for installed groups 1) Depending on type of cable Item no. Name Clip type Cable [mm] Information Units
Single clip of type SAS, fastening spacing 600 mm 1300 016 Single clips SAS 6 D 5- 6 100 pcs. 1300 017 Single clips SAS 8 D 7- 8 100 pcs. 1300 018 Single clips SAS 10 D 9 - 10 100 pcs. 1300 019 Single clips SAS 12 D 11 - 12 100 pcs. 1300 020 Single clips SAS 14 D 13 - 14 100 pcs. 1300 021 Single clips SAS 16 D 15 - 16 100 pcs. 1300 022 Single clips SAS 18 D 17 - 18 100 pcs. 1300 023 Single clips SAS 20 D 19 - 20 100 pcs. 1300 024 Single clips SAS 22 D 21 - 22 100 pcs. 1300 025 Single clips SAS 24 D 23 - 24 100 pcs. 1300 026 Single clips SAS 26 D 25 - 26 100 pcs. 1300 027 Single clips SAS 28 D 27 - 28 100 pcs. 1300 028 Single clips SAS 30 D 29 - 30 100 pcs. 1300 251 Single clips SAS 38 D 29 - 38 25 pcs. 1300 252 Single clips SAS 47 D 38 - 47 20 pcs. 1300 234 Single clips SAS 55 D 47 - 55 20 pcs. 1300 250 Single clips SAS 60 D 55 - 60 20 pcs. Single clip of type SAS V4A material 1.4571 (fastened using KDM stainless steel plugs, available on request) NEW Single clip SAS 19 D V4A 15 - 19 50 pcs. NEW Single clip SAS 24 D V4A 19 - 24 50 pcs. NEW Single clip SAS 29 D V4A 24 - 29 50 pcs. NEW Single clip SAS 38 D V4A 29 - 38 25 pcs. NEW Single clip SAS 47 D V4A 38 - 47 20 pcs. NEW Single clip SAS 55 D V4A 47 - 55 20 pcs. NEW Single clip SAS 63 D V4A 55 - 63 20 pcs.
E30-E90 single clip of type SAS, pre-assembled with fireproof plug of type K6x5
Fastener spacing 1200 / 600 mm 1) also for groups of cables 1) Depending on type of cable Item no. Name Clip type Cable [mm] Information Units
Single clip of type SAS, pre-assembled with fireproof plug of type K6x5, 30 mm 1300 956 Single clip SAS 8 D - K6x5 7 - 8 Pre-assembled with type K6x5, 30 mm 100 pcs. 1300 957 Single clip SAS 12 D - K6x5 11 - 12 Pre-assembled with type K6x5, 30 mm 100 pcs. 1300 958 Single clip SAS 14 D - K6x5 13 - 14 Pre-assembled with type K6x5, 30 mm 100 pcs. 1300 959 Single clip SAS 16 D - K6x5 15 - 16 Pre-assembled with type K6x5, 30 mm 100 pcs.
Clamps
Bracket clip E30-E90 - type B w/o trough (LW)
Fastener spacing 1200 / 800 / 600 mm 1) also for groups of cables 1) Depending on type of cable Item no. 1300064 1300 043 1300 044 1300 045 1300 046 1300 047 1300 048 1300 049 1300 050 1300 051 1300 052 1300 053 1300 054 1300 055 1300 056 1300 057 1300 058 1300 059 1300 060 1300 061 1300 062 1300 063 Name Profile rail Bracket clips Bracket clips Bracket clips Bracket clips Bracket clips Bracket clips Bracket clips Bracket clips Bracket clips Bracket clips Bracket clips Bracket clips Bracket clips Bracket clips Bracket clips Bracket clips Bracket clips Bracket clips Bracket clips Bracket clips Bracket clips Clip type Cable [mm] Information Accessories Units 1 pc.=2m 100 pcs. 100 pcs. 100 pcs. 100 pcs. 100 pcs. 100 pcs. 100 pcs. 100 pcs. 100 pcs. 100 pcs. 100 pcs. 50 pcs. 50 pcs. 50 pcs. 50 pcs. 50 pcs. 50 pcs. 50 pcs. 50 pcs. 25 pcs. 25 pcs. 1. Background Information www.daetwyler-cables.com | 73 6. FAQ 5. Assembly Instructions 4. Product Range 3. By Cable Type 2. By Installation Type
2970 / 25LD / 2m B 12 D 6 - 12 B 14 D 10 - 14 B 16 D 12 - 16 B 18 D 14 - 18 B 22 D 18 - 22 B 26 D 22 - 26 B 30 D 26 - 30 B 34 D 30 - 34 B 38 D 34 - 38 B 42 D 38 - 42 B 46 D 42 - 46 B 50 D 46 - 50 B 54 D 50 - 54 B 58 D 54 - 58 B 64 D 58 - 64 B 70 D 64 - 70 B 76 D 70 - 76 B 82 D 76 - 82 B 90 D 82 - 90 B 100 D 90 - 100 B 110 D 100 - 110
Troughs / multi-cable supports

*) Depending on type of cable
Trough (LW) E30-E90

For laying several cables independently or in bundles in parallel on ceilings and walls. Circuit integrity is achieved for pyrofil Keram cable types (N)HXH/(N)HXCH FE180/E30-E60, (N)HXH/(N)HXCH FE180/E90, JE-H(St)H FE180/E30-E90, JE-H(St)HRH FE180/E30-E90 (800 mm). Cable [mm] Information 8 - 13 13 - 19 19 - 23 23 - 31 31 - 36 36 - 40 40 - 43 43 - 47 47 - 51 Units 100 pcs. 100 pcs. 100 pcs. 100 pcs. 100 pcs. 100 pcs. 100 pcs. 50 pcs. 50 pcs.
Bracket clip of type B with trough Item no. 1300 065 1300 066 1300 067 1300 068 1300 069 1300 070 1300 071 1300 072 1300 073 Name Trough Trough Trough Trough Trough Trough Trough Trough Trough Clip type LW 16 D LW 22 D LW 26 D LW 34 D LW 38 D LW 42 D LW 46 D LW 50 D LW 54 D
Multi-cable support of type E30-E90 for Hermann clip

For wall and ceiling installations Fastener spacing 800 mm/ 600 mm* For laying multiple cables on ceilings or walls. Circuit integrity is achieved for pyrofil Keram cable types (N)HXH/(N)HXCH FE180/E30-E60, (N)HXH/(N)HXCH FE180/E90, JE-H(St)H FE180/E30-E90, JE-H(St)HRH FE180/E30-E90.
Multi-cable support E30-E90 Type Hermann clip Item no. 1300 964 1300 346 1301 280 1301 279 Name Hermann clip Hermann clip Herrmann clip S Herrmann clip S
Multi-cable support E30-E90 Type Hermann clip S Information For wall and ceiling installations For wall and ceiling installations For wall and ceiling installations For wall and ceiling installations incl. KDM plug In wire-mesh box w/o plug incl. KDM plug In wire-mesh box w/o plug
Multi-cable supports /bushing

pyrosys-E0 multi-cable support For wall and ceiling installations in acc. with MLAR 11/2005
Interior dimensions Exterior dimensions Units / mm x mm x mm mm x mm x mm pcs. 1. Background Information 6. FAQ 5. Assembly Instructions 4. Product Range Units 1 pcs. 1 pc. 1 pc. 1 pc. 1 pc. 1 pc. 1 pc. 1 pc. 1 pc. 1 pc. 1 pc. 1 pc. 1 pc. 1 pc. 3. By Cable Type 2. By Installation Type
Item no.
Name
3800 086 E0 - multi-cable approx. 80 x 45 x 33 approx. 87 x 60 x 33 25 supports 3800 087 E0 S - multiapprox. 55 x 35 x 33 approx. 63 x 45 x 33 50 cable supports To speed up installation times for the E0 multi-cable support, we recommend using the Dtwyler pyrosys SWM-SM 50 setting tool.
System description: For fire-safe installation of multiple cables or lines along ceilings or walls above fireproof ceilings in accordance with MLAR 11/2005 (not for functional integrity!). Excerpt from MLAR 11/2005 3.5.3.: The special requirements pertaining to fireproof fasteners for lines installed in the area between floor slabs and suspended ceilings must be observed.
Installation spacing (cm) Cable weight (kg/m)
30 6
40 4,5
50 3,6
60 3
70 2,6
80 2,3
Cable joint E30-E90

For connection of two pyrofil Keram cable types (N)HXH/(N)HXH CL/(N)HXCH FE180/E30-E60, (N)HXH/(N)HXCH FE180/E90. The cable joint provides the relevant circuit integrity of the cables. Cable joint Item no. 1300 310 1300 311 1300 312 1300 313 1300 314 1300 315 1300 316 1300 317 1300 318 1300 319 1300 320 1300 321 1300 322 1300 323 Name pyrosys joint SMH4 pyrosys joint SMH4 pyrosys joint SMH4 pyrosys joint SMH4 pyrosys joint SMH4 pyrosys joint SMH4 pyrosys joint SMH4 pyrosys joint SMHC4 pyrosys joint SMHC4 pyrosys joint SMHC4 pyrosys joint SMHC4 pyrosys joint SMHC4 pyrosys joint SMHC4 pyrosys joint SMHC4 Dimensions [n x mm2] 4 x 1.5 -4 x 4 4 x 6 -4 x 10 4 x 16 - 4 x25 4 x 35 -4 x 50 4 x 70 -4 x 95 4 x 120 - 4 x150 4 x 185 - 4 x 240 4 x 1.5/1.5- 4 x 4/4 4 x 6/6 - 4 x10/10 4 x 16/16- 4 x 25/16 4 x 35/16- 4 x 50/25 4 x 70/35 - 4 x95/50 4 x 120/70- 4 x 150/70 4 x 185/95- 4 x 240/120
Cable tray
pyrosys cable tray E30-E90
Ceiling structures without threaded rod
Wall structures without threaded rod
NEW in pyrosys product range

Feel free to ask us for more details.
____m cable tray system without threaded rod suspension E30-E90 q 60 x 100 q 60 x 200 q 60 x 300 q 60 x 400
q with ceiling fastener post length: ___________ mm or q wall structure Name: Company: Street: ________________________________________ ________________________________________ ________________________________________
Postcode / Location: ________________________________________ Telephone: Fax: E-mail: ________________________________________ ________________________________________ ________________________________________
Connection / terminal boxes

Connecting socket - E30-E90
1. Background Information Fuse 2A Dimensions [n x mm2] Units External dimension (mm) 100 x 100 x 50 1 pc. External dimension (mm) 100 x 100 x 50 1 pc. External dimensions (mm) 40 x 20 x 20 1 pc. 3. By Cable Type 6. FAQ www.daetwyler-cables.com | 77 5. Assembly Instructions 4. Product Range Hercules cover AHD E30-E90 Units 1 set 1 set 1 set 1 set 1 set 1 set 1 set - empty w/o base with support rail 35 x 7.5 mm 1 row with support rail 35 x 7.5 mm 2 rows with support rail 35 x 7.5 mm 3 rows with LSA+ trough for 6 strips with LSA+ trough for 11 strips with LSA+ trough for 13 strips 2. By Installation Type
VAD2 E30 - E90 Item no. no. 301 372 301 373 660 301 Name VAD 2 E30-E90 / 5x6 VAD 2 E30-E90 / 3x10 Fuse element 2A for VAD2
High-current terminal box of type Hercules E30-E90
Hercules terminal box E30-E90 Item no. no. Type 301 382 301 375 301 376 301 377 301 378 301 379 301 380 AHD 263013 E90 HS 263013 E30-E90 HS 353013 E30-E90 HS 523013 E30-E90 HI 263013 E30-E90 HI 353013 E30-E90 HI 523013 E30-E90 Interior dimension [mm] Information 260x 300 x 130 260 x 300 x 130 350 x 300 x 130 520 x 300 x 130 260 x 300 x 130 350 x 300 x 130 520 x 300 x 130
Concrete plugs
1. Background Information 2. By Installation Type 3. By Cable Type 4. Product Range 5. Assembly Instructions 6. FAQ 78 | www.daetwyler-cables.com K 6x5
New: 30 mm seat depth
Fireproof plug
KDM
New: 30 mm seat depth
KMu 40 mm or 60 mm seat depth
Item no. no. 1300 953 1300 954 1300 954 1301 094 1300 005 1300 006 1300 197 1300 448
Name K6x5 plug set KDM plug set KDM plug set KMu LF8 plug set, KMuF10 plugs KMuF10 plugs K6x80 plug K6x110/50 plugs
Information / Fastening of pyrosys SAS single clips Single/spacer clips & Hermann clip Profile rails Threaded rod M8 Cable tray / cable ladder) Cable tray, cable ladder, threaded rod M12) On insulated ceilings and walls up to 75 mm On insulated ceilings and walls up to 105 mm 200 plugs incl. drill bit 200 plugs incl. drill bit 200 plugs incl. drill bit 100 pcs. 50 pcs. 50 pcs. 100 pcs. 100 pcs.
Concrete plugs
Accessories Fireproof plug
1. Background Information SDS 1 new: 32 mm SDS 2 42 mm Information / Fastening of Required for pyrosys K6x5 plug and KDM Required for pyrosys KMu LF8 plug Required for pyrosys KMuF10 and KMuF12 plug Required for pyrosys KDM plug (drill hammer) Required for pyrosys KMuF10 plug Required for pyrosys KMuF12 plug Required for pyrosys K6x5 plug (drill hammer) Required for pyrosys pre-assembled clip Required for pyrosys KMu LF8 plug (drill hammer) Required for pyrosys Hermann clip (drill hammer) www.daetwyler-cables.com | 79 6. FAQ 5. Assembly Instructions 4. Product Range 3. By Cable Type SDS Duo set Consists of: 1. SDS Duo adapter hv60 2. 3x Duo tapered drill bit 6 mm 3. 1x knock-out wedge 2. By Installation Type SWM-SM Item no. 1300 962 1300 007 1300 009 1300 961 1300 013 1300 014 1300 462 1300 963 1300 007 1300 860 Name SDS1 drill bit Drill bit SDS2 SDS drill bit SWM-SM setting tool SMu10H setting tool SMu12H setting tool EWA6x5 SM setting tool SMu 6 SM setting tool SMu 8 SM setting tool SWM-SM 50 setting tool SMu 6 SM
Special plugs / markings

Accessories - special plugs
MMS-P 7.5/45 40 mm seat depth
HMS 5/40 30 mm seat depth
Gas concrete plugs ID tag PBD M 6x10
Item no.
Name
Information / Fastening of
Gas concrete plugs for spacer clips, Profile rail, Hermann clip, light cable support Gas concrete plugs for heavy cable suppors Recommended for pyrosys PBD 6x10 (hand drill) Recommended for pyrosys PBD plug 6x10 (hand drill) Recommended for pyrosys PBD 6x10 (hand drill) Recommended for pyrosys PBD plug 10x10 (hand drill) Cable system For pyrosys SAS single clips For pyrosys profile rails, 2970/2 SLD, Hermann clips Cable system
Gas concrete plugs 1301 301 PBD M6x10 plug 1301 306 plug PBD M10x10 Accessories 1301 313 EWP 6x10 setting tool 1301 307 EWP 10x10 setting tool 1301 302 EWP 6x10 SDS setting tool 1301 314 EWP 10x10 SDS setting tool 1300 479 ID tag Installation bolts 1301 218 HMS 5/40 installation bolts NEW Installationbolts MMS-P 7.5/45 ID tag 1300 479 ID tag
Hermann duct / WUM

pyrosys Hermann duct
Cable duct system for exposure to fire from inside to outside, for prevention of fire propagation on cabling systems in floors and stairwells in accordance with MLAR 03/2000. Installation with screw set directly onto multi cable support (Hermann clamp). Spacing of fixation 600 mm. 1. Background Information Information L = 1200 mm L = 600 mm L = 400 mm Bend 90 right Bend 90 left Bend 45 right Bend 45 left For profile rails 2970 SLD 300 mm 400 mm 500 mm 300 mm 400 mm 500 mm www.daetwyler-cables.com | 81 6. FAQ 5. Assembly Instructions 4. Product Range For Hermann duct I 30 For Hermann duct I 30 Cable models For Hermann duct I 30 Cable models 3. By Cable Type 2. By Installation Type
Item no. 1301 158 1301 159 1301 160 1301 161 1301 164 1301 162 1301 163 1301 167 1301 166 1301 157
Name Hermann duct Hermann duct Hermann duct Hermann duct Hermann duct Hermann duct Hermann duct Hermann duct Hermann duct Hermann duct
Type pyrosys HSK I 30/1200 pyrosys HSK I 30/600 pyrosys HSK I 30/400 pyrosys HSK I 30/B90 pyrosys HSK I 30/B90 pyrosys HSK I 30/B45 pyrosys HSK I 30/B45 pyrosys HSK I 30/cross pyrosys HSK I 30/T-piece pyrosys HSK I 30/End piece
Accessories 1300 964 Hermann clip 1300 465 Fire-protection colour
pyrosys SZ pyrosys S100 SM-K
1300 467
Fire-stop mastic
pyrosys WUM - (effective support mount)
Effective support measure for vertical installation of Pyrofil cables with circuit integrity in accordance with DIN 4102-12, using the pyrosys C-shaped rail 2970 SLD. Meandering cable laying is not necessary if the pyrosys WUM is used at intervals of up to 3.5 m. Item no. 1301 276 1301 278 1301 277 1301 275 1301 274 1301 273 External dimensions (Width) 100 x 370 x 135 mm 100 x 470 x 135 mm 100 x 570 x 135 mm 200 x 470 x 185 mm 200 x 570 x 185 mm 200 x 670 x 185 mm
Name WUM 300 E30 WUM 400 E30 WUM 500 E30 WUM 300 E90 WUM 400 E90 WUM 500 E90
SAS
Assembly instructions
1. Background Information 2. By Installation Type 3. By Cable Type 4. Product Range 5. Assembly Instructions 6. FAQ 82 | www.daetwyler-cables.com Using pyrosys K6x5 plugs By using drill bit SDS1, the hole for pyrosys K6x5 plugs is drilled to an exact depth of 32 mm. To achieve this depth, drill the hole as far as it will go. (also refer to assembly instructions for K6x5 plug on page 98) Using pyrosys HMS 5/40 installation bolts Hole diameter 4.0 mm. The hole depth is at least 40 mm. (also refer to assembly instructions for installation bolt on page 100) Blow out the drilled holes with compressed air to clean them.
SAS single clip

The pyrosys K6x5 plugs can be used to fasten Dtwyler pyrosys SAS clips to concrete. Tools: drill hammer, pyrosys SDS 1 drill bit, pyrosys Smu 6 SM setting tool The pyrosys HMS 5/40 installation bolts can be used to fasten the Dtwyler pyrosys SAS clips to concrete, sand-lime bricks and solid bricks. Tools: Drill with 4 mm concrete / masonry drill bit and power screwdriver with T-Drive T20
Using pyrosys HMS 5/40 installation bolts Insert the installation bolt into the clip. The shape of the bolt head prevents it from pressing against the cable in the clip. (for clip sizes SAS8 and larger)
SAS
Using pyrosys K6x5 plugs The pyrosys SMu 6 SM setting tool is required for the installation. The pyrosys K6x5 plug is screwed into the pyrosys SAS clip prior to the installation. Make sure that the plug bolts do not protrude into the cable area. Insert the clip with the bolted plug into the drilled hole. Place the setting tool onto the SDS 1 drill bit. Use the drill hammer to drive the plug deeper into the drilled hole and splay it apart. (also refer to assembly instructions for K6x5 plug on page 98) Using pyrosys HMS 5/40 installation bolts Insert using T-drive T20 (also refer to assembly instructions for HMS installation bolts on page 100)
Depending on the cable type, a fastener spacing of up to 1.200 mm is required to maintain the functional integrity of the pyrosys SAS clips.
DIN VDE 0100-520 522.6.: Cable and line systems must be chosen and installed in such a manner to minimise any physical damage (such as impact, penetration or pressure) that occurs during installation, operation and maintenance. DIN VDE 0276 - 604 5.5 Cable fasteners: Reference value for clip spacing with non-armoured cables: 20 times the cable diameter. The spacing should not exceed 80 cm horizontally and 1.5 m vertically.
The cable system must be fitted with a permanent ID tag.
Bracket clips
Assembly Instructions
C-rail for bracket clip

The pyrosys KDM plugs can be used to fasten Dtwyler pyrosys 2870/2 SLD C-rails to concrete. Tools: drill hammer, pyrosys SDS 1 drill bit, pyrosys SWM-SM or SWM-SM 50 setting tool The pyrosys MMS-P 7.5/45 installation bolts can be used to fasten Dtwyler pyrosys 2870/2 SLD C-rails to concrete, sand-lime bricks and solid bricks. Tools: Drill with 6 mm concrete / masonry drill bit and power screwdriver with T-Drive T40 Fastening points for pyrosys SL2870/2 SLD C-rail. The required number of fastening points also depends on the load to be fastened and the extraction force of the plug type. A hole spacing of maximum 250 mm is required to maintain functional integrity. No functional integrity cables may be fastened outside of the plug groups.
Depending on the cable type, a fastener spacing of up to 1.200 mm is required to maintain the functional integrity of the pyrosys bracket clips.
Using pyrosys KDM plugs By using drill bit SDS1, the hole for pyrosys KDM plugs is drilled to an exact seat depth of 32 mm. To achieve this depth, drill the hole as far as it will go. (also refer to assembly instructions for KDM plug on page 99) Using pyrosys MMS-P 7.5/45 installation bolts Hole diameter 6.0 mm. The minimum hole depth is 55 mm. (also refer to assembly instructions for MMS plug on page 101) Blow out the drilled holes with compressed air to clean them.
Bracket clips
Assembly Instructions
1. Background Information 6. FAQ 5. Assembly Instructions 4. Product Range For horizontally fastened cables, the clips must be secured against slippage in cases of fire. (e.g., using a sliding nut)
DIN VDE 0100-520 522.6.: Cable and line systems must be chosen and installed in such a manner to minimise any physical damage (such as impact, penetration or pressure) that occurs during installation, operation and maintenance. DIN VDE 0276 - 604 5.5 Cable fasteners: Reference value for clip spacing with non-armoured cables: 20 times the cable diameter. The spacing should not exceed 80 cm horizontally and 1.5 m vertically.
Using pyrosys MMS-P 7.5/45 installation bolts Screw in using T-drive 40 (also refer to assembly instructions for MMS plug on page 101)
3. By Cable Type
Using pyrosys KDM plugs The pyrosys SWM-SM or SWM-SM 50* setting tool is required for the installation. Insert the pyrosys KDM plug through the rail into the drilled hole. Do not remove the pre-assembled nut and washer! Place the setting tool onto the SDS 1 drill bit. Use the drill hammer to drive the plug deeper into the drilled hole and splay it apart. (also refer to assembly instructions for KDM plug on page 99) * is also suitable for fastening Dtwyler pyrosys Hermann clip
Hermann clip / Hermann clip S

The pyrosys KDM plug can be used to fasten Dtwyler pyrosys Hermann clips to concrete. Tools: drill hammer, pyrosys SDS 1 drill bit, pyrosys SWM-SM 50 setting tool The pyrosys MMS-P 7.5/45 installation bolts can be used to fasten Dtwyler pyrosys Hermann clips to concrete, sand-lime bricks and solid bricks. Tools: Drill with 6 mm concrete / masonry drill bit, power screwdriver with T-Drive T40 and drill bit extension of at least 110 mm for ceiling installations The universal pyrosys Hermann clip can be installed on walls or ceilings. The cover is always situated on the side and the rounded cable support surface always faces downwards. An assembly opening is provided on the clip to allow for ceiling installations.
Using pyrosys KDM plugs By using drill bit SDS1, the hole for pyrosys KDM plugs is drilled to an exact seat depth of 32 mm. To achieve this depth, drill the hole as far as it will go. (also refer to assembly instructions for KDM plug on page 98) Using pyrosys MMS-P 7.5/45 installation bolts Hole diameter 6.0 mm. The minimum hole depth is 55 mm. (also refer to assembly instructions for HMS installation bolts MMS on page 101) Blow out the holes with compressed air to clean them. Using pyrosys KDM plugs The pyrosys SWM 50 SM setting tool is required for the installation. Insert the pyrosys KDM plug through the fastening hole into the drilled hole. Do not remove the pre-assembled nut and washer! Place the setting tool onto the SDS 1 drill bit. Use the drill hammer to drive the plug deeper into the drilled hole and splay it apart. (also refer to assembly instructions for KDM plugs on page 98) Using pyrosys MMS-P 7.5/45 installation bolts Screw in using T-drive 40 (also refer to assembly instructions for HMS installation bolts MMS on page 101)
1. Background Information 6. FAQ 5. Assembly Instructions 4. Product Range The pyrosys Hermann clip: Unsurpassed performance Enormous savings through minimum of material and time expenditures Does not require anti-slippage element
Furthermore: When installing a Hermann clip in acc. with MLAR 03/2000 for cables without functional integrity above a fireproof ceiling, it is possible to install a linear cable weight of 15 kg/m with a clip spacing of 600 mm.
Cables can be easily inserted through the large opening into the Hermann clip. Make sure to install cables with higher weight below those with lower weight.
3. By Cable Type
After installing the cable, close the Hermann clip using the integrated folding mechanism. Cables can be easily re-inserted into the clip at any time. Depending on the cable type, a fastener spacing of up to up to 800 mm is required to maintain the functional integrity of the pyrosys bracket clips.
Hermann duct
Hermann duct HSK I30 (1200 or 600 or 400 mm)

Hermann ducts are fastened to the Hermann clips using a standard fastener set.
Assembling Hermann clips with: pyrosys KDM plug or pyrosys installation bolts MMS-P 7.5x45 as described on pages 8687
Fastener spacing as stipulated in test certificate: 600 mm Substrate as stipulated in test certificate: KDM/L Concrete MMS 7.5x45 solid sand-lime bricks porous sand-lime bricks, solid clinker and concrete Drilled hole as stipulated in test certificate: KDM Drill bit SDS 1 MMS 7.5x45 hole 6.0x55mm Ceiling installation Only one fastening point per Hermann clip!
Assemble the fastening set as a support for the Hermann duct on the Hermann clip
Hermann duct
Easy insertion of cable through large opening
Easy to close using integrated folding mechanism Cables can be easily re-inserted into the clip at any time. Cable load of up to 15 kg/m
Place the Hermann duct above the cable group and the Hermann clip.
Fasten the Hermann duct to the Hermann clip
Its easy, fast, clean and affordable due to the following features: Prefabricated and ready to use Easy to assemble in a matter of seconds Weighs only 3 kg/m Only one person required to install Can be expanded at any time Easy to open and close again Certified by IBMB MPA Braunschweig (Brunswick) General test certificate from building authorities No.: P-3015 / 6930 MPA BS www.daetwyler-cables.com | 89
WUM
D i e W U M w i rd b e r di e G e w in d e b o l z e n a u fg e s t l p t . . .
WUM (effective support mount)

Application Effective support mount in accordance with DIN 4102-12 for vertical installations of pyrofil safety cables with integrated functional integrity onto pyrosys 2970 SLD profile rails. A meander-shaped cable line can be avoided if pyrosys WUM are installed at a spacing of up to 3.5 m.
1. Riser lines consisting of Dtwyler pyrosys 2970/2 SLD C-rails must be fastened to walls using Dtwyler pyrosys fireproof plugs in accordance with the general test certificates from building authorities. 2. Dtwyler pyrofil safety cable with integrated functional integrity are fastened onto walls using Dtwyler pyrosys bracket clips of types B to D onto Dtwyler 2970/2 SLD C-rails. The threaded bolts are fastened using sliding nuts onto Dtwyler pyrosys 2970/2 SLD C-rails. Use the same spacing as the holes provided on the WUM. (There is only one fastening point for WUM 300 located in the centre) Cut cable feedthroughs into the WUM
and fill the inside with mineral wool.
Push the WUM onto the threaded bolts
and fasten it there using a nut and washer tightened by about 2 turns.
The cable inlets are sealed using mineral wool and Dtwyler pyrosys S100 SM-K fire-stop mastic. The gap between the WUM and the wall is also filled with S100 SM-K fire-stop mastic.
E0 multi-cable support
1. Background Information 6. FAQ www.daetwyler-cables.com | 91 5. Assembly Instructions 4. Product Range Using pyrosys KDM plugs By using drill bit SDS1, the hole for pyrosys KDM plugs is drilled to an exact seat depth of 32 mm. To achieve this depth, drill the hole as far as it will go (also refer to assembly instructions for KDM plug). Blow out the drilled holes with compressed air to clean them. The pyrosys SWM 50 SM setting tool is required for the installation. The pyrosys KDM plugs are inserted through the fastening hole into the drilled hole. Do not remove the pre-assembled nut and washer! Place the setting tool onto the SDS 1 drill bit. Use the drill hammer to drive the plug deeper into the drilled hole and splay it apart. 3. By Cable Type 2. By Installation Type
Assembly instructions for multi-cable supports

The pyrosys KDM plug can be used to fasten Dtwyler pyrosys E0 multi-cable supports to concrete. Tools: drill hammer, pyrosys SDS 1 drill bit, pyrosys SWM-SM 50 setting tool. The pyrosys MMS-P 7.5/45 installation bolts can be used to fasten the Dtwyler pyrosys E0 multi-cable supports to concrete, sand-lime bricks and solid bricks. Tools: Drill with 6 mm concrete / masonry drill bit, power screwdriver with T-Drive T40 and drill bit extension of at least 110 mm for ceiling installations. The universal pyrosys E0 multi-cable support can be installed on walls or ceilings. The cover is always situated on the side at the top. For ceiling installations, an assembly opening is situated on the bottom to provide access for the assembly tools.
E0 multi-cable support
Assembly instructions for multi-cable supports

Using pyrosys MMS-P 7.5/45 installation bolts Drill bit diameter 6 mm, drill hole depth > 55 mm, tighten bolts using T-Drive 40 (also refer to assembly instructions for installation bolt MMS). Blow out the drilled holes with compressed air to clean them. Cables can be easily inserted through the large opening into the E0 multi-cable support. For instance, E0 multi-cable supports can hold 30 NYM 3x1.5 mm2 cables. For instance, E0 multi-cable support of type S can hold 15 NYM 3x1.5 mm2 cables. This clip is only intended for compliance with the special requirements with respect to fireproof fasteners above suspended ceilings in accordance with MLAR 11/2005 section 3.5.3 and does not fulfil the functional integrity requirements given in section 5.2.1. After the cables have been installed, close the E0 multi-cable support. Cables can be easily re-inserted into the clip at any time. The load on E0 clips in cases of fire depends on the fastener spacing. Installation spacing (cm) Cable weight (kg/m) (Not for functional integrity!) 30 6 40 4.5 50 3.6 60 3 70 2.6 80 2.3
For higher load requirements, the Dtwyler pyrosys Hermann clip can be used. (for assembly instructions, see page 86) Installation spacing (cm) Cable weight (kg/m) (Not for functional integrity!) 60 15 80 11.25
VAD socket
Assembly instructions pyrosys VAD socket E30-E90
Drill the hole (please check for flat surface!)
Insert the plug
Place the box on top
Place a washer and spacer sleeve onto the plug (max. tightening torque 3 Nm) Install the support rail and terminals, and place the included insulation foil between the rail and the clamp as shown in the diagram. Fasten the rail using the nut and washer. Note: Retain the order of the terminals on the support rails as delivered! Place protective covers (insulation) onto the wall fastening bolts and snap them onto the support rails. The included plugs are certified for use with concrete.
pyrosys Hercules cover

1. Background Information 2. By Installation Type 3. By Cable Type 4. Product Range 5. Assembly Instructions 6. FAQ 94 | www.daetwyler-cables.com 1. 2. 3. 4. 5. 6.
Cable connections using pyrosys AHD E30-E90 Hercules cover
1. 2. 3. 4. 5.
Junction box AHD E30-E90 Hercules cover Cable inlet Anchor screws Fastening bracket
6. 7. 8. 9. 10.
Anchor bolt Lid Wall Fire-stop mastic Lid bolt
Cable connections or junctions can be installed using a conventional junction box (1) made of polycarbonate and terminals made of polyamide 6.6. Cut openings into the bottom of the pyrosys AHD E30-E90 Hercules cover (2) for the cable inlets (3). Drill the plug holes for the fasteners (4). Depending on your space requirements, you can fasten the 4 brackets (5) to the intended anchor bolts (6). Clean the assembly surface, remove the lid from the pyrosys AHD E30-E90 Hercules cover (7) and fasten the enclosure using the correct anchor screws (4) until there is a gap of approx. 5 mm between the enclosure (2) and wall (8). Fill this gap and the cable inlets using pyroplast-S 100 SM-K fire-stop mastic (9). Next, tighten the enclosure into place using the anchor screws (4). Scrape away or smoothen any protruding fire-stop mastic (can be washed away or thinned using water during the workability period). Close the lid on the pyrosys AHD E30-E90 Hercules cover (7) using the correct lid bolts (10). (Do not seal the cover using fire-stop mastic!)
Note: The spacing between the side walls of the pyrosys AHD E30-E90 Hercules cover and the junction boxes must be at least 35 mm and 10 mm between the lids.
pyrosys Hercules terminal box

Cable connections using pyrosys AHD E30-E90 Hercules terminal box
1. 2. 3. 4. 1. 2. 3. 4.
AHD E30-E90 Hercules teminal box Cable inlet Anchor screws Lid
5. Wall 6. Fire-stop mastic 7. Lid screw
5. 6. 7.
Drill the plug holes for the anchor screws (3). Clean the mounting surface, remove the lid from the pyrosys AHD E30-E90 Hercules terminal box (4) and fasten the enclosure using the corresponding anchor screws (4). Drill cable inlets into the enclosure large enough for the diameters of the cables. After inserting the cables, generously fill the gap using pyroplast-S 100 SM-K fire-stop mastic (6) with enough material to cover the entire thickness of the enclosure walls. Scrape away or smoothen any protruding fire-stop mastic (can be washed away or thinned using water during the workability period). Fit conventional terminals or LSA+ onto the standard support rail and connect the wires. Check that the cable inlets (2) are sufficiently sealed using fire-stop mastic (6) and add more if necessary. Close the lid on the pyrosys AHD E30-E90 Hercules terminal box (4) using the correct lid bolts (7). (Do not seal the cover using fire-stop mastic!)
Assorted plugs
Basic information on plugs

Fastening surface: concrete B25 Plug type Application area Single clip SAS K6x5 SDS 1 EWA6x5 SM SAS single clip. pre-assembled SASD-K6x5 SDS 1 SMu 6 SM Tunnel clip TSD KDM SDS 1 SWM-SM C-rail KDM SDS 1 SWM-SM Protective cable duct KDM SDS 1 SWM-SM G-duct KDM SDS 1 SWM-SM Cable rails. light KDM SDS 1 SWM-SM Hermann clip KDM SDS 1 SWM-SM 50 Cable rails. heavy (M10) KMuF10 SDS Duo set SMu 10H hv 60 Cable rails. heavy (M12) KMuF12 SMu 12H Threaded rod suspensions LF8 SDS 2 SMu 6 SM Note: purge the drilled hole with compressed air before inserting the plug.
Drill bit
Setting tool
Load (kN) F90 Centr. tension 0.35 0.35 0.35 0.35 0.35 0.35 0.35 0.35 0.35 0.50 0.22 Tranverse load 0.28 0.28 0.28 0.28 0.28 0.28 0.28 0.28 0.58 0.80
Fastening surface: Concrete B25 or porous sand-lime bricks (KSL), solid sand-lime bricks (KSV) and solid brickwork with strength class 1.2 Drill bit / min. seat Plug type depth (mm) Setting tool Load (kN) F90 Application area Single clip SAS HMS 5/40 4 / 30 Torx 20 Tunnel clip TSD HMS 5/40 4 / 30 Torx 20 C-rail MMS-P 7,5/45 6 / 40 Torx 40 Protective cable duct MMS-P 7,5/45 6 / 40 Torx 40 G-duct MMS-P 7,5/45 6 / 40 Torx 40 Cable rails MMS-P 7,5/45 6 / 40 Torx 40" Hermann clip MMS-P 7,5/45 6 / 40 Torx 40" Note: Clean the drilled hole with compressed air before inserting the plug. Centr. tension 0.15 0.15 0.50 0.50 0.50 0.50 0.50 Tranverse load 0.15 0.15 0.50 0.50 0.50 0.50 0.50
Special fasteners
Fastening surface: Gas concrete with strength class P3.3 Plug type Application area Single clip SAS Tunnel clip TSD C-rail Protective cable duct G-duct Cable rails. light Hermann clip Cable rails. heavy (M10) PBD M6x10 PBD M6x10 PBD M6x10 PBD M6x10 PBD M6x10 PBD M6x10 PBD M6x10 PBD M10x10
Load (kN) F90 Centr. Tranverse tension load EWP 6x10 SDS 0.35 0.35 EWP 6x10 SDS 0.35 0.35 EWP 6x10 SDS 0.35 0.35 EWP 6x10 SDS 0.35 0.35 EWP 6x10 SDS 0.35 0.35 EWP 6x10 SDS 0.35 0.35 EWP 6x10 SDS 0.35 0.35 EWP 10x10 SDS 0.80 0.80
Do not drill! Only use the setting tool for the installation.
Fastening to steel supports As an alternative to using plug fasteners, the profile rails, single clips, multi-cable supports or protective cable ducts can also be fastened using spring steel clips. Spring steel clips may only be loaded to a maximum of 25 N. With respect to functional integrity duration, the steel support must be protected by at least the same degree as the cables. (More detailed information is available in the general test certificates from the building authorities) Fastening to wooden beams As an alternative to using plug fasteners, the profile rails, single clips, multi-cable supports or protective cable ducts can also be fastened to wooden beams using steel woodscrews. With respect to fire requirements, the minimum cross-section dimensions of the wooden beams must be properly dimensioned according to the functional integrity duration of the cable. The screw-in depths and edge spacings must be increased for E30 by 30 mm and by 90 mm for E90. (More detailed information is available in the general test certificates from the building authorities) Fastening to post-and-beam/drywall constructions Unfortunately, this is not possible since the drywalls can break and fall away on the side facing the fire.
K6x5 / KDM plug

1. Background Information 2. By Installation Type Drilling Seating depth: 32 mm Drill bit: SDS1 Purge the drilled hole. Insert the pre-assembled clip and plug into the drilled hole. 3. By Cable Type 4. Product Range 5. Assembly Instructions Drilling Seating depth: 32 mm Drill bit: SDS1 Purge the hole. Insert the plug with a nut and washer through the Hermann clip and into the drilled hole. 98 | www.daetwyler-cables.com Driving in Place the setting tool SWM-SM 50 onto the SDS1 drill bit. Drive the plug into the drilled hole using the drill hammer. 6. FAQ Driving in Place the setting tool SMu 6-SM or SDS1 onto the SDS1 drill bit. Drive the plug into the drilled hole using the drill hammer.
Assembly instructions for K6x5 plugs with single clip of type SAS to D
Assembly instructions for KDM plug with Hermann clip
KDM / KMuF10 / KMuF12 plugs

1. Background Information 6. FAQ 5. Assembly Instructions Drilling Seating depth: 62 mm Drill bit: SDS Duo set hv60 Purge the drilled hole. Insert the plug into the drilled hole. Driving in Use a hammer and setting tool SMu 10H or SMu 12H to drive the plugs until they are flush. www.daetwyler-cables.com | 99 4. Product Range 3. By Cable Type 2. By Installation Type Drilling Seating depth: 32 mm Drill bit: SDS1 Purge the drilled hole. Insert the plug with a nut and washer through the profile rail and into the drilled hole. Driving in Place the setting tool SWM-SM or SWM-SM 50 onto the SDS1 drill bit. Drive the plug into the drilled hole using the drill hammer.
Assembly instructions for KDM plug with 2970/2 SLD profile rail
Assembly instructions for KMuF10 / KMuF12 plugs
LF8 plug / HMS installation bolt

1. Background Information 2. By Installation Type 3. By Cable Type 4. Product Range 5. Assembly Instructions Drilling Seating depth: > 30 mm Drill bit : 4 mm Purge the drilled hole. Insert HMS bolt through SAS clip up to the drilled hole. 100 | www.daetwyler-cables.com 6. FAQ Bolt into place using T-drive 20 Drilling Seating depth: 42 mm Drill bit: SDS2 Purge the drilled hole. Insert the plug into the drilled hole. Driving in Place the setting tool SMu 6-SM onto the SDS2 drill bit. Drive the plug into the drilled hole using the drill hammer
Assembly instructions for LF8 plug
Assembly instructions for HMS installation bolt and single clips of type SAS to D
MMS installation bolt / PBD plug

1. Background Information 6. FAQ 5. Assembly Instructions 1. Use the setting tool and hammering action of the drill hammer to drive the tapered bolts into the gas concrete. Do not pre-drill. 2. Insert the splaying sleeve. www.daetwyler-cables.com | 101 3. Use the setting tool and hammer action of the drill hammer to drive the splaying sleeve into place. 4. Tighten the component into place until the blue marking becomes visible. 4. Product Range 3. By Cable Type 2. By Installation Type Drilling Seating depth: > 40 mm Drill bit : 6 mm Purge the drilled hole. Insert MMS bolt through Hermann clip / profile rail up to the drilled hole. Bolt into place using T-drive 40
Assembly instructions for MMS installation bolt and Hermann clip / profile rail
Assembly instructions for PBD gas concrete plugs
FAQ
Can cables with functional integrity be installed directly in the earth?

The standards pertaining to the installation of cables of these types is given in DIN VDE 0276-604 and DIN VDE 0266. Neither DIN VDE 0276-604 nor DIN VDE 0266 contains provisions for installing these cables directly in the earth or in water. However, it is permitted to install them in cable conduits as long as no water can collect in the conduits.
Are cables with functional integrity also resistant to UV light?

The UV light resistance of a cable chiefly depends on the colour of the external sheathing. Cables that are conceived for outdoors applications and exposure to sunlight are generally fitted with a black sheathing. Dtwyler cables with red or orange sheathing are UV-stabilised but not protected against excessive exposure to sunlight. They should be protected using a duct, conduit (with consideration of the general test certificate) or coated externally using water-soluble dispersion paint.
Is it possible to repair the external sheathing of any of the following halogenfree cables or lines, or cables with functional integrity?
Just as with PVC-insulated cables and lines, zero-halogen cables and lines can be repaired using blow-out patches. Dtwyler pyrofil Keram cables with integrated functional integrity did not exhibit premature failure in tests using connecting joints. Since the cable sheathing, filling material and parts of the conductor insulators are destroyed by fire and only the ceramic coating directly on the copper wire insulates it against fire, the external sheathing of Dtwyler pyrofil Keram cables can be repaired using blow-out patches. Any metallic components of the blow-out patch must be removed after the tubing has shrunk into place. However, it makes sense to use a zero-halogen blow-out patch.
Do zero-halogen cables or lines, or cables with integrated functional integrity have better fire load properties than PCV-insulated cables?
No. Depending on the manufacturer, cable type and standard, there may be fluctuations. When comparing similar types of cables, the fire-load values of zero-halogen cables is even usually quite a bit lower. The largest differences can be observed when comparing various cables with functional integrity. Since ceramics are used in the Dtwyler cables, their fire load characteristics are up to 50% lower than those of comparable cables. The confusion pertaining to the supposed higher fire load properties of zero-halogen cables originated in a VdS data sheet (VdS 2134:1999-01 and its predecessor). Since the zero-halogen sheathing cable NHXMH was not included with this data sheet, readers mistakenly compared the PVC-sheathed cable of type NYM with the zero-halogen cable of type NHXHX with 0.6/1 kV (intended for containment applications in nuclear power plants). The correct comparison here would have been between cables such as NYM 3x1.5 mm2 (fire load: 0.44 kWH/m) and Dtwyler pyrofil NHXMH 3x1.5 mm2 (fire load: 0.33 kWH/m).
FAQ
What is the maximum tensile loading capacity for zero-halogen cables/lines or for cables with functional integrity?
NHXMH According to DIN VDE 0298 -3: 50 N / mm2 core cross-section 50 N / mm2 core cross-section Depending on number of cores, span length and temperature 1. Background Information 6. FAQ 5. Assembly Instructions 4. Product Range 3. By Cable Type 2. By Installation Type
N2XH/CH, (N)HXH/CH E30-E60, (N)HXH/CH E90 According to DIN VDE 0276-604: J-H(St)H...BD, JE-H(St)HBD FE180 E30-90 According to DIN VDE 0891 - 5:
What is the maximum permissible operating temperature at the cable for for zero-halogen cables/lines or cables with functional integrity?
(N)HXSLHX-J According to Dtwyler specifications: -25 C to +90 C moving air According to Dtwyler specifications: -40 C to +90 C stationary air NHXMH, H07Z-U/R, H05 / H07Z-K According to DIN VDE 0298 -3: +05 C to + 70 C moving air According to DIN VDE 0298 -3: -40 C to +70 C stationary air N2XH/CH, (N)HXH/CH E30-E60, (N)HXH/CH E90 According to DIN VDE 0276-604: - 05 C to + 90 C moving air According to Dtwyler specifications: -25 C to +90 C stationary air pyrofil Keram FE 180/E30-CL According to Dtwyler specifications: - 05 C to + 90 C moving air According to Dtwyler specifications: -25 C to +90 C stationary air J-H(St)H..., JE-H(St)H E30-E90 According to DIN VDE 0891 - 5: - 05 C to +50 C moving air According to DIN VDE 0891 - 5: -30 C to +70 C stationary air The installation temperatures are the same as the temperatures for moving air. These temperatures apply for the cable itself but not for the surroundings. If the temperature of the cables is low, warm them up. Make sure that the temperature never drops below the lowest permissible temperature during the entire installation.
How does pyrofil safety cable behave in tunnels or subterranean garages?

Given that the following auxiliary conditions are met, the functionality of our zero-halogen pyrofil cables and lines will not be compromised or negatively affected by the effects of water or water-salt solutions (road salt) nor from acids resulting from automotive exhaust gases: There is no damage to the cable sheath. No water can penetrate into the cable in the longitudinal direction. The cables have been installed in a protected state (e.g., in a closed concrete duct with a sand bed so that the cables are not permanently surrounded by water or situated in pipe systems where water can flow). www.daetwyler-cables.com | 103
FAQ
How is it possible that a terminal lug / crimped connector with the same cross-section as a given conductor is actually too large for the conductor?
For multicore copper cables with diameters larger than 16 mm2, the round copper wires are deformed (compressed) and fill out the intermediary spaces between the cores. Thus, the cable diameter decreases effectively. However, the cable cross-section is not changed and remains equivalent to the sum of the cross-sections of the various copper cores. For this reason, the terminal lugs or crimped connectors should be dimensioned according to the diameter of compressed copper cable or suitable reducers should be used.
Is it possible to install high-current cables together with low-current cables?

According to DIN 4102-12, the functional integrity is not affected by combining high-current and low-current cables in an installation. However, the regulations given in the DIN VDE provisions apply.
Is it permissible to apply coatings to Dtwyler pyrofil safety cables?

Dtwyler pyrofil safety cables can be coated with water-thinnable dispersion paint. For cables with functional integrity or fire detector cables, it is recommended to confer first with the responsible authorities since the orange or red signal colour may be concealed.
Is it permissible to install safety cables directly in concrete?

According to DIN VDE 0276 Part 604 Appendix A Section 3.1 (contains regulations pertaining to the application areas for low voltage cables with improved fire properties), safety cables may only be installed indoors in the air or embedded in concrete. According to HD 604 Part 5 Section 5.1.2, the cable also has to be protected against mechanical damage. Furthermore, we can positively guarantee the functionality of the cables when stored in/under any of the following media/conditions: Storage with air humidity close to 100%. Water bath storage in temperature range + 5 C to max. +50 C.
FAQ
Is the C-conductor of a concentric cable [(N)HXCH] a shield?
The concentric conductor in cables is not a shield in the electrical sense and thus not comparable with telecommunications or IT applications. It only provides a mild shielding effect. This concentric conductor is defined in DIN VDE 0276 Part 604 Section 5 Item 3.3.5. 1. Background Information 6. FAQ 5. Assembly Instructions 4. Product Range 3. By Cable Type 2. By Installation Type
Can zero-halogen cables and lines be fitted with joints?

Zero-halogen cables and lines can be fitted with joints just as with PVC-insulated cables and lines. However, it makes sense to use a zero-halogen joint. Certified Dtwyler pyrosys joints are available for Dtwyler pyrofil Keram cables with functional integrity.
Can zero-halogen cables and lines be connected to PVC-insulated cables and lines?
Seen from a purely electrical viewpoint, yes. However, the resultant cable will not fulfil the requirements in DIN VDE 0482-267 for zero-halogen cabling. It will no longer be possible to guarantee minimal fire propagation in accordance with DIN VDE 0482-266 and minimal smoke density inaccordance with DIN VDE 0482-1034.
What does NHMH or zero-halogen cable without improved behaviour in cases of fire mean? Dtwyler pyrofil: NHXMH
In contrast to NHXMH, NHMH cables do not fulfil the test criteria for minimal fire propagation in accordance with DIN VDE 0482-266-2-4, nor do they comply with the requirements for low smoke density as stipulated by DIN VDE 0482 Part 1034. The danger with this cable type is that it can exhibit a fuse effect and produce dense smoke. NHMH is therefore not suitable for applications requiring compliance with DIN VDE 0100-482 in rooms or locations containing irreplaceable goods of high value nor in areas where people congregate as stipulated in the pertinent VdS loss prevention provision (VdS 2025 Cable and Line Systems).
What is the difference between flame-retardant and minimal flame propagation) or, in other words, what does improved behaviour in cases of fire mean? Dtwyler pyrofil: J-H(St)H, NHXMH, N2XH/CH Dtwyler pyrofil Keram: JE-H(St)H/HRH...BD FE180 E30-E90, (N)HXH/CH E30-E60 / E90
When one speaks of a flame-retardant cable, this means that this cable can, depending on its diameter, self-extinguish any flames within one minute after the fire source moves or is moved away (DIN VDE 0482-332-1). DIN VDE defines this as flame resistant. However, since flame-resistant cables may still have very high fire propagation properties, this laboratory test on its own is not particularly relevant for real-world applications and says nothing of the actual fire properties of the given cable. On the other hand, minimal fire propagation indicates that the fire source will not propagate even after 20 or more minutes of exposure to the fire (DIN VDE 0482-266-2-4). Furthermore, groups of cables containing a specific volume of non-metallic materials (in VDE 0482-266-2-4 = 1.5 l) with a length of 360 cm are tested under real-world conditions.
FAQ
What is the meaning of functional integrity E30 or E90?

This refers to functional integrity as stipulated in DIN 4102 -12. Since functional integrity is only maintained when the functionality of both the cable and installation system remains integral, this test always applies to the entire system. On their own, neither the cable or installation system offer functional integrity. Furthermore, it is essential to use certified plugs and bolts.
Is it permitted to re-use cables with functional integrity following a fire? Dtwyler pyrofil Keram JE-H(St)H/HRH...BD FE180 E30-E90, (N)HXH/CH E30-E60 / E90
All safety cables must be replaced following any type of exposure to a fire. Cable systems with functional integrity must be re-certified from a qualified appraiser. Cables with functional integrity are by no means absolutely fireproof.
What happens when cables with functional integrity are exposed to high-pressure water in sprinkler systems during fire? Dtwyler pyrofil Keram (N)HXCH E90
Dtwyler pyrofil Keram safety cables (N)HXCH E90 of size 16 mm2 and above have been tested in accordance with VdS provision 2344 (1999-02) for this application and have been certified by VdS.
Are cables with functional integrity suitable for applications where the surrounding temperatures are permanently > 100 C?
No. Cables offering functional integrity are not silicon lines and cannot be compared with them. The permissible temperature range with stationary air for conductors is -25 C to + 90 C for (N)HXH FE180/E30-E60 and -30 C to +70 C for JE-H(ST)HBd FE180/E30-E90,
What is the proper method of installing vertical lines of cables with functional integrity that extend across multiple storeys?
According to DIN 4102 Part 12, this type of installation requires that cables are supported at a spacing of up to 3500 mm. This can be done by installing meandering lines, using S90 ceiling fire bulkheads or encasing the lines in pyrosys WUM clips.
FAQ
What does the G number indicate with respect to functional integrity?
For supply lines to sprinkler pump motors, the VdS provision for spinkler systems (VdS CEA 4001 9.8.2.2 f) stipulates an additional test of the functionality of the cable when exposed to water during a fire (VdS provision 2344). If a cable passes this test, it is assigned an approval code that begins with G. Dtwyler pyrofil Keram (N)HXCH E90 16 mm2 and larger: Approval code G-4980024 1. Background Information 6. FAQ www.daetwyler-cables.com | 107 5. Assembly Instructions 4. Product Range 3. By Cable Type 2. By Installation Type
How should cable systems be assessed following flood damage?

With the exception of buried cables with longitudinal waterproofing, we suggest the following recommendations for our cable types: Transverse watertightness: If the cable is submerged in water for approx. 1 month, this is considered to be a short-term exposure. According to DIN VDE, this is not equivalent to being installed under water. With respect to the transverse watertightness, as long as the cable sheath is not damaged, there is no need to suspect that the cable has been compromised. Important: exposure to chemical substances (e.g., oil) from neighbouring rooms must be considered separately. Longitudinal watertightness: As with NYY, our pyrofil cables are not watertight in the longitudinal direction! As a result of the capillary effect, water can penetrate the cable to a point that is even above the effective water level. It is not possible to fully remove this water from the cable. However, the positive results of an insulation measurement that was performed indicate that the cable can still be used. It is not possible to reach any further conclusions with respect to the product life. E30-E90 systems with functional integrity: With respect to transverse watertightness, the same applies as for the cable types given above. With respect to longitudinal watertightness, the functional integrity (JE-H(St)H E30-E90, NHXH/CH E30, NHXH/CH E90) may be heavily compromised. In areas where water collects in cables, the cable may burst open as a result of boiling/vapourising water and thus cause a short circuit. To continue to ensure safety in these functional integrity classes, we recommend replacing the cable. (Furthermore: This hazard also exists in electrical ducts containing conventional cables since fire temperatures of above 100 C are permitted here.)
What does ABP mean?

ABP is a German abbreviation for a General Test Certificate from building authorities. According to building laws and regulations, cable systems with integrated functional integrity must be supplied with a General Test Certificate. Otherwise, approval is required on a case-by-case basis from the highest building authority.
FAQ
What is the bending radius for zero-halogen cables/lines or for cables with functional integrity?
NHXMH N2XH/CH, (N)HXH/CH E30-E60 / E90 According to DIN VDE 0298 -3: 4 x external diam. According to DIN VDE 0276-604: 15 x external diam. (single core), 12 x external diam. (multicore) J-H(St)H, JE-H(St)H E30-E90 According to DIN VDE 0891 - 5: 7.5 x external diam. (N)HXSLHX up to 12 mm Permanently installed - 3 x external diameter (N)HXSLHX larger than 12 mm Permanently installed -4 x external diameter When bent once (N)HXSLHX up to 8 mm Permanently installed -2 x external diameter (N)HXSLHX larger 8 -12 mm Permanently installed - 3 x external diameter (N)HXSLHX larger than 12 mm Permanently installed -4 x external diameter The prerequisite here is that the cable is bent evenly without any kinks.
What is the proper method of installing vertical lines of cables with functional integrity that extend across multiple storeys? Meander-shaped installation or effective support mount
According to DIN 4102-12 Section 8.3, the classification of functional integrity only applies when effective support mounts (spacing 3.500 mm) are installed for the cables. An example of an effective support mount is shown in figure 5. Another method is to use an appropriately classified ceiling fire bulkhead or a tested and certified clip construction. Only authorised test institutes are permitted to evaluate mount designs that differ from the one shown in figure 5. Figure 5 displays a meander-shaped cable installation, with the cable system leading horizontally every 3,500 mm and fastened by two clips at a spacing of max. 300 mm. The cable must run for at least 300 mm in the horizontal direction. The bending radii must be included in the calculation. Using Dtwyler pyrosys WUM (effective support mounts), it is possible to eliminate the need for the horizontal cable routing since this has been certified by a recognised test institute. Installation using only single or bracket clips According to DIN 4102-12 Section 8.3, the only test results that apply to vertical cable systems are those for separately installed cables on ceilings using single clips. A certified bracket clip can be used as alternative means of fastening the cables. The spacing of the bracket clips is the same as the spacing used to install cables separately using single clips. (Using standard installation techniques, this corresponds to a fastener spacing of 300 mm.) Using Dtwyler pyrosys, SAS single clips or bracket clips of type B to D, it is possible to achieve fastener spacings of up to 1.2 m with bundled cable weights of up to 2.5 kg/m. For more information, refer to our Optional Installation Techniques.
FAQ
How does DIN 4102-12 stipulate fastening single-core high-current cables with integrated functional integrity?
The cable is subject to DIN VDE 0266 and this standard refers to DIN VDE 0276-604 for applications. According to section 5.5.3, single-core cables may only be installed separately or in bundled systems (L1,L2,L3). A system of bundled cables can be treated in the same manner as multicore cables. When installing single-core cables, only use clips made of plastic or non-magnetic metals. Steel clips may only be used if the magenetic circuit is not closed. According to DIN 4102-12, only the systems listed in the General Test Certificate may be used. Due to their low melting points, clips made of plastic or aluminium are not approved for applications requiring functional integrity. Our Dtwyler pyrofil Keram (N)HXH/CH E30-E60 / E90 safety cable has been approved for three-phase cable group installations and is expressly listed in the general test certificate. 1. Background Information 6. FAQ www.daetwyler-cables.com | 109 5. Assembly Instructions 4. Product Range 3. By Cable Type 2. By Installation Type
Along escape routes, LAR (German code of practice) stipulates that fire-safe fasteners must be fitted for lines installed between floor slabs and suspended ceilings. Which products are suitable for this application?
Dtwyler pyrosys Hermann clips and pyrosys E0 multi-cable supports combine the simple yet flexible assembly of multi-cable supports with the high requirements of fire-safe installations. For these applications, Hermann clips can be subjected to cable weights of up to 10 kg/m with a fastener spacing of 600 mm. In contrast to functional integrity applications, if the distance is shortened, the cable weight can be increased accordingly. On the other hand, fastener spacings of up to 800 mm are possible with reduced loads. The pyrosys fireproof plugs are used as the fasteners in these applications.
DIN 4102-12 provides information on the thermal effects that cause the electrical resistance to increase in copper lines. How should this be taken into account when dimensioning cables?
For cable systems with integrated functional integrity, DIN 4102-12 stipulates that, if no special measurements are performed, the conductor temperature can be approximated as the fire room temperature for the purpose of choosing an appropriate cable size. (E30: 860 C and E90: 1,000 C) In measurements of the copper conductors in pyrosys cables, Dtwyler has determined that the actual temperatures in the copper conductors are significantly lower. For Dtwyler pyrosys cables we have therefore developed a simple calculation program for the line voltage drop that also takes the fire compartments into consideration. The max. permissible line voltage drop also has a large effect, since during fires it depends only on the electrical consumers and can amount to 5% or more. (Doubling the voltage drop halves the cross-section!) Download: Cross-section calculation program
FAQ
1. Background Information 2. By Installation Type 3. By Cable Type 4. Product Range 5. Assembly Instructions 6. FAQ Typos: Dear reader, after making extensive changes to this manual, very likely a few typos will have crept into this document. We would very glad to receive any feedback from you on typos or other mistakes that you may have found! Subject to change without prior notice. Your Dtwyler team. 110 | www.daetwyler-cables.com
Table with material stabilities at room temperature

Materials 5% + 30% formaldehyde 5% + 30% acetic acid Methanol 20% soda brine NaCl 10% common salt solution Chlorine water 3% Ammonia (gaseous/aqueous) Hydrocarbon Water resistance (water bath storage at 70 C) Water resistance (water bath storage at 23 C) Storage with air humidity close to 100% Stability at room temperature of 23 C Good to very good over short term Good to very good over short term Good to very good over short term Good to very good over short term Good Conditional to good Average to good/The material is not destroyed Conditional to average over short term Average Good to very good Very good
Fore more extensive information and aids such as calculating tools, manuals, forums, MLAR, approvals and more, visit us at www.daetwyler-cables.com!
www.daetwyler-cables.com | 111 4. Product Range 3. By Cable Type 2. By Installation Type 1. Background Information
6. FAQ
Switzerland Daetwyler Cables Unit of Daetwyler Switzerland Inc. Gotthardstrasse 31 CH-6460 Altdorf T + 4141/8751268 F + 4141/8751986 info.ch@daetwyler-cables.com www.daetwyler-cables.com Great Britain Datwyler (UK) Ltd Unit B Omega Enterprise Park Electron Way Chandlers Ford GB-Hampshire SO53 4SE T + 44 2380 /279 999 F + 44 2380 /279 998 info.uk@daetwyler-cables.com www.daetwyler-cables.com
Germany Dtwyler Cables GmbH Auf der Roos 4-12 DE-65795 Hattersheim T + 49 6190/ 88800 F + 49 6190/ 888080 info.de@daetwyler-cables.com www.daetwyler-cables.com Dtwyler Cables GmbH Lilienthalstrae 17 DE-85399 Hallbergmoos T + 49 811/ 99 86330 F + 49 811/ 99 863330 info.de@daetwyler-cables.com www.daetwyler-cables.com Austria Dtwyler Cables GmbH Office Austria Tenschertstrae 8 AT-1230 Wien T + 431/ 810 16 41-10 F + 431/ 810 16 41-35 info.at@daetwyler-cables.com www.daetwyler-cables.com
China Datwyler Cables+Systems (Shanghai) Co. Ltd Building 16, No. 1-111, Kang Qiao Dong Road Kang Qiao Industrial Zone, Pudong CN-201319 Shanghai, P. R. China T + 8621/6813 0066 F + 8621/6813 0298 info@datwyler-china.com www.datwyler-china.com Datwyler (Suzhou) Cabling Systems Co. Ltd Block 31, 15# Dong Fu Road Suzhou Singapore Industrial Park CN-215123 Suzhou, P. R. China T + 86512/6265 3600 F + 86512/6265 3650 sales.harnessing@ datwyler-china.com www.datwyler-china.com Singapore Dtwyler (Thelma) Cables+Systems Pte Ltd 29 Tech Park Crescent SG-638103 Singapore T + 656863 1166 F + 656897 8885 sales@datwyler.com.sg www.daetwyler-cables.com
Subject to change without prior notice.
2010 Daetwyler Cables - Functional Integrity Manual - 01/2011

Manual System Circuit Integrity e 0111

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Manual Functional Integrity

82 84 86 88 90 91 93 94 95 96 98 98 99 99 100 100 101 101

Experience, expertise, competency, quality and safety pyrofil for safety

Standards for pyrofil cables

Low fire propagation

Low smoke emission

Functional integrity E30-E90

Calculating the required cross-section

Calculating the required cross-section

According to DIN VDE 0298-4, the cross-section can be calculated as follows:

Chosen cross-section = 10 mm2

Atheor. = 8.37 mm2

A= 10.60 mm2 An available conductor cross-section of A = 16 mm2 could be used.

Calculating the required cross-section

Calculating the required cross-section

The E30 factor is 2.57.

Calculating the required cross-section

Calculating the required cross-section

Chosen cross-section 35 mm2

Calculating the required cross-section

L = external conductor N = neutral conductor PE = protective conductor

8 conductors or 4 pairs Tape coil

3800 086 E0 - multi-cable supports 3800 087 E0 S - multi-cable supports

Up to 15 cables (N)HXH 3x1.5 mm2

FE180/E90 (N)HXH (N)HXCH FE180/E30-E90 JE-H(ST)HBd JE-H(ST)HBd JE-H(ST)HRHBd JE-H(ST)HRHBd

* JE-H(ST)HBd FE180/E30L classified in same manner as with E30.

Up to 30 cables (N)HXH 3x1.5 mm2

* JE-H(ST)HBd FE180/E30L classified in same manner as with E30.

FE180/E30-E60 (N)HXH (N)HXCH (N)HXH CL

From 1.5 mm2 to 16 mm2 From 1.5 mm2 to 16 mm2

FE180/E30-E90 JE-H(ST)HBd 600 JE-H(ST)HRHBd 600

* JE-H(ST)HBd FE180/E30L classified in same manner as with E30.

5. Assembly Instructions 6. FAQ

Max. load capacity 2.5 kg/m

Max. load capacity 2.5 kg/m (1.200 mm E30-E60) * (1.200 mm E30-E60)

* JE-H(ST)HBd FE180/E30L classified in same manner as with E30.

From 1.5 mm2 to 16 mm2 From 1.5 mm2 to 16 mm2

FE180/E90 (N)HXH (N)HXCH

* JE-H(ST)HBd FE180/E30L classified in same manner as with E30.

FE180/E90 (N)HXH (N)HXCH

Max. load capacity 2.5 kg/m

FE180/E30-E90 JE-H(ST)HBd 600 JE-H(ST)HRHBd 600

Max. load capacity 2.5 kg/m (1.200 mm E30-E60) * (1.200 mm E30-E60)

* JE-H(ST)HBd FE180/E30L classified in same manner as with E30.

FE180/E30-E90 JE-H(ST)HBd 600 JE-H(ST)HRHBd 600

From 1.5 mm2 to 16 mm2 From 1.5 mm2 to 16 mm2

E90 E90 E90 E90 (1.200 mm E30-E60) * (1.200 mm E30-E60)

FE180/E30-E90 JE-H(ST)HBd 800 JE-H(ST)HRHBd 800

4. Product Range 5. Assembly Instructions 6. FAQ

1) Installation of single-core cables in three-phase cable groups with no restrictions on weight.

Max. load capacity 2.5 kg/m

Bracket clips with troughs can also be used.

FE180/E30-E90 JE-H(ST)HBd 800 JE-H(ST)HRHBd 800

Max. load capacity 2.5 kg/m (1.200 mm E30-E60) * (1.200 mm E30-E60)

* JE-H(ST)HBd FE180/E30L classified in same manner as with E30. 20 | www.daetwyler-cables.com

From 1.5 mm2 to 16 mm2 From 1.5 mm2 to 16 mm2

E90 E90 E90 E90 (1.200 mm E30-E60) * (1.200 mm E30-E60)

FE180/E30-E90 JE-H(ST)HBd 800 JE-H(ST)HRHBd 800

* JE-H(ST)HBd FE180/E30L classified in same manner as with E30.

Max. load capacity 2.5 kg/m

JE-H(ST)HBd 800 JE-H(ST)HRHBd 800

Max. load capacity 2.5 kg/m (1.200 mm E30-E60) * (1.200 mm E30-E60)

* JE-H(ST)HBd FE180/E30L classified in same manner as with E30.