Anda di halaman 1dari 7

CONTENT

Training Centre Quality Department

PAGE NO
2 -3 4 -7

EXPERIENCE IN TRAINING CENTER


DURATION : FROM 21.02.2012 TO 28.02.2012

21. O2.2012 was first day of my in plant training in MAS ACTIVE SHADELINE at Mahiyangene. First 8 days I was trained in training Centre of factory with new trainers. During this period I had got good knowledge and experience about following things through Induction Programme and after done practical. 5S Seiri Seiton Seitso Seiketsu Shitsuko

Product Safety Needle procedure and needle types Type of sewing machine JUKE Machine Single needle macine,double needle button hole,zig zag,bar tack machine Over lock machine Pattern sewer (PLK) machine, button attach machine, Flat lock machine, Cover machine Flat seam machine Kanzai machine Feed of the arm machine Button attach machine Blind stitch machine machine,

Type of needle DBX1 # DPX 5 # DC X27 # DP X17 # UY X128 # UY X 118 # UO X 113 # ,(UY X113 #),DV X 57 # TVX 64 # TQ X 1 # LWX 2T #,LW X 6T #

Studied About Wages and Salary.

OT CALCULATION METHOD First 9 hours Week days Saturday Sunday Poyaday Mercantile days No Basic salary/200 X1.5 Horus Basic salary/26 X 1.5 Basic salary/26 X 1.5 Basic salary/26 X 1 +(d/o) After 9 hours Basic salary/200 X1.5X hours Basic salary/200 X1.5X hours Basic salary/200 X2 X hours Basic salary/200 X1.5X hours Basic salary/200 X3X hours

Studied about yarn path of single needle sewing machine & got a practical experience after sew fabric panels. Studied about over lock sewing machine Studied about Flat lock machine

IN QUALITY DEPARTMENT
DURATION: FROM 29.02.2012 TO 28.04.2012
After 2 weeks I had finished trained in training centre and I was recognized to the Quality department by HR Assistant Manager. I had got good knowledge and experience about Quality. My training experience as follows. 1. First two days I went to the floor with a Quality Executive and he was explained about shade line Quality processes and quality points and about workers for control the quality level of production. I got knowledge about basic things about quality. 2. I got knowledge about customer of this organization. Nike and Colombia 3. I got knowledge about CTQ & ISQ 4. I got knowledge about module & table checkers balancing. 5. Maximum WIP level 6. I got knowledge about end line rework report & how to mark FTT hourly. 7. Craftsmen ship audit done by AQL Auditor. Here they are got a garment in first hour & give a mark for such point of garment. 8. Correlation test done by table checkers using 1st hour out garment and mark the defects & the AQL auditor checked the garment & marked the damage & then quality Assistant check the garment. 9. 7-0 reports done by team leaders. Through this checked the garment & measurement & correct the wrong things this report check by quality assistant. 10. Green card & red card functioning every to pcs green card into the line by operator. This green card attach garment is very important and all operator must be checked this theirs operation after his/her operation. Through this reduce the defect increase the end line FTT.Red card functioning with damage garment by table checkers. 11. I was participated module feeding. In a start of new style create a lay out apply feeding. That time table checkers & AQL Auditor & Quality assistant attended to the module feeding & try to improve the Quality of each operation in needle point. 12. I was attended to the PPM.(pre-production meeting) Before feed the new style to the module PPM is held. Here, discuss about the garment & production process and fabric cutting requirement, packing requirement and quality points.

13. I was checked the garment and identified the sewing damage. 4

14. I had checked the measurement of the garment compare with SPEC. 15. I have done process Audit for module with Quality Executive. Through this audit we improved the quality standerd.Now I able to do the process audit alone. 16. For some style such as light colors oil and dirty problems were uplifted. At that time I was applied some methods such as follows a. Apply the mechanics for checked the machine whether oil was leek or not. b. Give a advice for machine operators about cleanliness of machine and give the fabric to clean the machine per every 30 minutes. c. Some operators not ware Glouses and I give a advice to about it. d. Control the maximum WIP level Through this solution I was able to reduce the oil and dirty mark problems. 17. During this period I was participated to the NCA (NIKE CERTIFIED AUDITOR) training programme. Through this programme I got knowledge about following things. I. II. III. IV. V. VI. VII. VIII. IX. X. XI. XII. XIII. BOM SPEC Trim card authorization Product safety Customer regulations Global measuring manual Nike share point Nike ATB Country wise label specification Hang tag Packing information Carton dimension Poly bag specification No of pcs per cartoon UPC MD procedure Kids/Japan/China requirements

Quality Assurance Procedure in Shadeline

Nike- China Quality Requirements


Nike materials team/Nike sourcing merchant to obtain the china fabric test reports from fabric suppliers & FCI need to maintain a tracking sheet. China testing samples submission 14 days before the shipment(shipment should not be released until the test results are received. China Hang tag insert. 6

Nike-Japan Quality Requirements


All garments should be in one shade 100% MD of trim items 100%MD of Embroidery panels PP poly bag Poly bag orientation-printed side on to the front Paste MSRP Part of the UPC label on to the hag tag Labels-hang tags-refer latest PIG updates Special UPC Maintain 100% key measurements report 100% inspection by NCA MD process for Japan Shipments

1. 200% MD Scanning in 90 2 Two red color MD stickers paste on the carton During this period a FIVE DAY KAIZAN programme was organized by MOS. And I was member of this team. We made the PROCESS MAP & MAKIGAMI. Start point: Stores helper got the docket to his hand. End point: Cut kit in to the bin. selected as a

Through the makigami we selected weak point and late point. After that we apply the solution.

Anda mungkin juga menyukai