SPINNING

Blowroom
Theme
Better and more gentle opening and cleaning Higher productivity Detection and removal foreign materials & unwanted fiber.

GENTLE OPENING AND CLEANING

Contaminants Separator
Optosonar Sorter HDS Optical detection of coloured contaminants Ultrasonic detection of colourless material More nos. of detecting cameras Production rate upto 1200 kg/hr

Theme

Card

More efficient carding by increasing carding area Higher productivity Online Monitoring Automation such as integrated grinding, magnetic tops etc.

Card TC 11
Special Features
Higher Productivity (260 kg/hr) Width (1.28 m) Longest Carding Section Magnetic Flat Tops T-Con Setting Optimizer Nep Controller (online monitoring of web)
1.28 m

... Card TC 11

The carding Section of TC11

... Card TC 11

Magnet Flat System MAGNOTOP

On-line card web monitoring

Nep Control

CARD C 70
Special features
Increased working width- 1500 mm Increased carding area better sliver quality

Modular concept - Easy maintenance & flexibility Integrated grinding system Separate motor for flats less idling- high efficiency

Comber
Theme
High speed combing upto 500 nips/min Improved combing performance with better wire geometry Light weight nipper for energy efficiency

RIETER COMBER- E 76

GENTLE BRAKING Reduces brake wear Softstop = gentle and controlled braking Protects important machine components and reduces their wear

MARZOLI LAP WINDER LW 3

Speed of over 220 m/min with high quality laps Production up to 620 kg/h Without using convoy plates overlapping of the two webs gives the reduction of attrition that could cause hairiness in the laps.

Theme

Draw Frame

High production speed upto 1200 m/min Better quality (count CV < 1%) Choice of cans circular can / cubican Individual motor drives On-line control & functions for self-optimization

DRAW FRAME- TD08 Self adjustment of Break Draft in approx. 60 seconds at the touch of a button Ideal during frequent lot change Pneumatically loaded Individual top rolls Leveling Quality without compromises Considering the current general conditions of the machines like ,machine settings, material characteristics, ambient atmosphere the setting can be optimized

RSB D 40 / SB D40 Draw Frame

Salient Features
Delivery Speed upto 1100 m/min upto 10,000 kg/day

Superior Yarn Uniformity ( Uster CV%) - Improved Scanning - Self adjusting of auto leveling - Precise fibre guidance & web condensing Low operator efforts Low cleaning effort

DRAW FRAME- D-45

Auto Clean:
Improved lint extraction Reduced IPI values and Classimat faults Fewer laps due to lower temperatures and clean top rollers Longer cleaning cycles

Ring Frame
Theme
High no. of spindles per frame upto 1632 Online Monitoring through individual sensor for each spindle Compact spinning technology Auto doffing

G35 Ring Frame

Salient features
Flexi draft - Frequency controlled motor drive for individual cylinders - Drafting cylinders are split in the middle - Total 8 motors - easy change of count - Time saving start-up and & spin-out - Reduced noise level - Less maintenance SERVOgrip - Clean doffing process with min. fibre & fly - lesser yarn loss fewer ends down

G35 Ring Frame

Salient features
ROBOdoff - Self monitored doffer doffing time

100 secs

DOFFlock prevent simultaneous doffing of 2 machines SERVOdisc - Automatic transfer of cops to the winding machine ROBOload fully automated tube & cop handling system

Salient features

PINTER Sensorfill & EFFispin

Individual Monitoring Technology Spindle by Spindle Efficient supervision Advantages: Instant detection of yarn break up to 90% reduction in breakage average time Increase in m/c & operator efficiency On-line data supply to different levels Decrease of waste and lapping

Patrolling arrangement with Sensorfil

Individual spindle drive with Electronically commuted motors

Advantages: up-to 20% energy saving over tap driven spindle Reduced maintenance Less vibration -> less breakages Low noise level Step less speed control Potential for higher per spindle output

LR9AX Ring Spinning Frame

Salient Features Synchro grip to ensure positive gripping of cops Dual tube loader- faster filling of empties on the pegs Duoflex drive Air suction type Compact spinning System

R 60 ROTOR SPINNING MACHINE Integrated Robotic Automation rotor cleaning, piecing and package change VARIOclean - effective wear-free pneumatic cleaning of rotor groove AEROpiecing yarn like piecing within 25 seconds - COMFORO High productivity delivery speed upto 310m/min Package size upto 6 kg or more On-line quality monitoring with latest yarn clearing system

Autocoro 8 Salient Features

Frictionless Magnetic drive and bearing technology for each spinning position Rotor speed upto 200,000 rpm Less downtime and low maintenance cost Simultaneous production of 5 lots on single machine Digitally control piecing and winding Corolab XF for clearing thin, thick places and foreign fibres

Autocoro 480 Salient Features

480 spinning positions & optimised automation Rotor speed upto 150,000 rpm Auto peicing with Coromat units per m/c upto 4

Yarn quality online monitoring with digital technology Corolab XF Packages upto 320 mm diameter and 5 kg weight Count range from 4s to 60s Ne

Vortex 861

Air-jet Spinning

..Vortex 861

Air-jet Spinning

1. Technical Features -Top spinning speed 450m/min -Tension Ruler Uniform control of winding tension -Uniform waxing device upto 45mm diameter -On line quality monitoring -Auto doffer 12 seconds -Auto waste fibre extraction system no need to clean vacuum -Savings of space, labour & energy 2. Core yarn can be produced 3. Outstanding Yarn Qualities - Less Hairiness & Clear Appearance - Resistance to Pilling & Abrasion - Moisture Absorption & Wash Resistance - Stability against Deformation

Twisting & Winding Theme

High production speed upto 2400 m/min Winding for fancy yarn, chenille yarn Spicing for multiple yarn Individual spindle drives for twisting

Automatic Winder- 21C Process Coner

Special Features Straight yarn path Maintain the spinning bobbin quality Maximize the production

improved yarn quality

Bal-Con Balloon Controller - More stable high speed for high quality packages

.. 21C Process Coner

Kink Preventing System

reducing hard waste

Two-For-One 3CA Eco-Twister

Salient Features
1. Package Brake- applied of the bobbin no possibility of yarn winding on drum/feed roller 2. Cradle cam building soft packages 3. Additional guide roller set wide range of winding tension 4. Five different types of spindles 5. Free ballooning without increase in hairiness

..3CA Eco-Twister

Special Features : Individual Spindle Drive

Eco-friendly -14% Energy Savings Less dust generation No need for replacement of belt & tension pulleys Less sound pollution 20% Easy maintenance

Conventional belt drive

Individual spindle drive