SERVICE MANUAL FILE NO.

SM-CTV-O-035

COLOR

TELEVISION

SERVICE MANUAL
MODEL NO. KF3228 CHASSIS NO. CH-10C3

Please read this manual carefully before service.

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TABLE OF CONTENTS
SAFETY INSTRUCTIONS AND MAINTENANCE .................................................... 1
X-Ray Radiation Precaution ............................................................................................... 1 Safety Precaution............................................................................................................... 1 Product Safety Notice ........................................................................................................ 2 Maintenance ...................................................................................................................... 3

SPECIFICATIONS ............................................................................................................ 4 KEY ICS AND ASSEMBLIES ........................................................................................ 4 BLOCK DIAGRAMS FOR CHASSIS .......................................................................... 5
Structure Block Diagram .................................................................................................... 5 Block Diagram for Supply Voltage System......................................................................... 6 Block Diagram for Remote Control Structure ..................................................................... 7

SERVICE DATA .............................................................................................................. 8

Technical Data of Key ICs .................................................................................................. 8 Service Data of Key ICs .................................................................................................... 26 Waveforms of Key Points .................................................................................................. 35

ADJUSTMENTS .............................................................................................................. 37
Set-up Adjustments ........................................................................................................... 37 Circuit Adjustments ........................................................................................................... 39 Service Mode and Bus Data .............................................................................................. 40

TROUBLESHOOTING FLOW CHARTS ................................................................... 45

APPENDIX
1. Circuit Diagram 2. Printed Circuit Board Diagrams 3. Final Wiring Diagram 4. Exploded View

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SAFETY INSTRUCTIONS AND MAINTENANCE

WARNING: BEFORE SERVICING THIS CHASSIS, READ THE X-RAY RADIATION PRECAUTION ,

SAFETY PRECAUTION AND PRODUCT SAFETY NOTICE INSTRUCTIONS BELOW.

X-RAY RADIATION PRECAUTION 1. The EHT must be checked every time the TV is serviced to ensure that the CRT does not emit X-ray radiation as result of excessive EHT voltage. The maximum EHT voltage permissible in any operating circumstances must not exceed the rated value. When checking the EHT, use the High Voltage Check procedure in this manual using an accurate EHT voltmeter. 2. The only source of X-RAY radiation in this TV is the CRT. The TV minimizes X-RAY radiation, which ensures safety during normal operation. To prevent X-ray radiation, the replacement CRT must be identical to the original fitted as specified in the parts list. 3. Some components used in this TV have safety related characteristics preventing the CRT from emitting X-ray radiation. For continued safety, replacement component should be made after referring the PRODUCT SAFETY NOTICE below.

4. Service and adjustment of the TV may result in changes in the nominal EHT voltage of the CRT
anode. So ensure that the maximum EHT voltage does not exceed the rated value after service and adjustment.

SAFETY PRECAUTION WARNING: REFER SERVICING TO QUALIFIED SERVICE PERSONNEL ONLY. 1. The TV has a nominal working EHT voltage. Extreme caution should be exercised when working on the TV with the back removed. 1.1 Do not attempt to service this TV if you are not conversant with the precautions and procedures for working on high voltage equipment. 1.2 When handling or working on the CRT, always discharge the anode to the TV chassis before removing the anode cap in case of electric shock. 1.3 The CRT, if broken, will violently expel glass fragments. Use shatterproof goggles and take extreme care while handling. 1.4 Do not hold the CRT by the neck as this is a very dangerous practice. 2 3 It is essential that to maintain the safety of the customer all power cord forms be replaced exactly as supplied from factory. Voltage exists between the hot and cold ground when the TV is in operation. Install a suitable isolating transformer of beyond rated overall power when servicing or connecting any test equipment for the sake of safety.

When replacing ICs, use specific tools or a static-proof electric iron with small power (below 35W).

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5 6 Do not use a magnetized screwdriver when tightening or loosing the deflection yoke assembly to avoid electronic gun magnetized and decrement in convergence of the CRT. When remounting the TV chassis, ensure that all guard devices, such as nonmetal control buttons, switch, insulating sleeve, shielding cover, isolating resistors and capacitors, are installed on the original place. 7 8 Replace blown fuses within the TV with the fuse specified in the parts list. When replacing wires or components to terminals or tags, wind the leads around the terminal before soldering. When replacing safety components identified by the international hazard symbols on the circuit diagram and parts list, it must be the company-approved type and must be mounted as the original.

Keep wires away from high temperature components.

PRODUCT SAFETY NOTICE CAUTION: FOR YOUR PROTECTION, THE FOLLOWING PRODUCT SAFETY NOTICE SHOULD BE READ CAREFULLY BEFORE OPERATING AND SERVICING THIS TV SET. 1. Do not slap or beat the cabinet or CRT, since this may result in fire or explosion. 2. Never allow the TV sharing a plug or socket with other large-power equipment. Doing so may result in too large load, causing fire. 3. Do not allow anything to rest on or roll over the power cord. Protect the power cord from being walked on, modified, cut or pinched, particularly at plugs. 4. Do not place any objects, especially heavy objects and lightings, on top of the TV set. Do not install the TV near any heat sources such as radiators, heat registers, stove, or other apparatus that produce heat. 5. Service personnel should observe the SAFETY INSTRUCTIONS in this manual during use and servicing of this TV set. Otherwise, the resulted damage is not protected by the manufacturer.

6. Many electrical and mechanical components in this chassis have special safety-related
characteristics. These characteristics are often passed unnoticed by a visual inspection and the X-ray radiation protection afforded by them cannot necessarily be obtained by using replacements rated at higher voltages or wattage, etc. Components which have these special safety characteristics in this manual and its supplements are identified by the international hazard symbols on the circuit diagram and parts list. Before replacing any of these components read the parts list in this manual carefully. Substitute replacement components which do not have the same safety characteristics as specified in the parts list may create X-ray radiation.

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Safety Symbol Description The lightning symbol in the triangle tells you that the voltage inside this product may be strong enough to cause an electric shock. Extreme caution should be exercised when working on the TV with the back removed. This is an international hazard symbol, telling you that the components identified by the symbol have special safety-related characteristics. FDA This symbol tells you that the critical components identified by the FDA marking have special safety-related characteristics. UL This symbol tells you that the critical components identified by the UL marking have special safety-related characteristics.

MAINTENANCE 1. Install the TV set on a stable and level surface. Do not place the set near or over a radiator or heat register, or where it is exposed to direct sunlight. 2. Do not install the TV set in a place exposed to rain, water, excessive dust, mechanical vibrations or impacts. 3. Allow enough space (at least 10cm) between the TV and wall or enclosures for proper ventilation. 4. Slots and openings in the cabinet should never be blocked by clothes or other objects. 5. Please power off the TV set and disconnect it from the wall immediately if any abnormal condition are met, such as bad smell, belching smoke, sparkling, abnormal sound, or no picture/sound/raster. Hold the plug firmly when disconnecting the power cord.

6. Unplug the TV set from the wall outlet before cleaning or polishing it. Use a dry soft cloth for
cleaning the exterior of the TV set or CRT screen. Do not use liquid cleaners or aerosol cleaners.

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SPECIFICATIONS
Model Number Television system KF3228 NTSC-M VHF 2~13/UHF 14~69/CABLE TV: MID BAND (A-8~A-1, A~I) Cable TV coverage SUPER BAND (J~W) HYPER BAND (AA~ZZ, AAA, BBB) ULTRA BAND (65~94, 100~125) Channels preset Antenna input Picture tube Effective screen dimensions (Approx.) Max. audio output Power source Weight (Approx.) Dimensions (W/H/D) (Approx.) Packing dimensions (W/H/D) (Approx.) Rated power consumption 181 75 640 (unbalanced) 480mm 25.2 18.9 in.

5W+5W ~120Vac 60Hz 71kg (156 Ibs.) 824 992 150W 653 775 600mm 32.4 738mm 39.1 25.7 30.5 23.6 in. 29.1 in.

Designs and specifications are subject to change without notice.

KEY ICS AND ASSEMBLIES

Table 1 Key ICs and Assemblies
Serial No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Position No. N301 N401 N601 NP02 N001 N002 NQ821 NY01 NK02 NK03 N606M NQ102 DS01 DS02 N103 N402 A101 Type OM8839PS/TDA8843-N2 TDA8350Q-N6 TDA7057AQ HEF4053BP CH04T1004 AT24C08 STR-F6626 TDA6108JF TC90A53N MM1031XS MSP3440G-B8 TDA9808 TA1219AN TA78L009AP TA78L009AP LM317T TDQ-6F2-M Function Description Small signal processor Vertical output circuit Sound power amplifier Analog switch circuit Microcontroller EEPROM Power thick-film circuit Video amplifier Digital comb filter Luminance signal amplifier Audio demodulating and NICAM decoding circuit IF signal processor TV/Video switch circuit Tri-terminal regulator Tri-terminal regulator Tri-terminal regulator Tuner

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BLOCK DIAGRAMS FOR CHASSIS

Structure Block Diagram

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Block Diagram for Supply Voltage System

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Block Diagram for Remote Control Structure

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SERVICE DATA
Technical Data of Key ICs
Power Thick-film Circuit STR-F6626
1. Features STR-F6626 is one of Sanken STR-F66XX switch power thick-film hybrid ICs, which comprises a start circuit, oscillator, latch, driver, overcurrent protector, overvoltage protector and overheat protector. 2. System Block Diagram

Fig.4

3. Refer to Table 2 about Functions and Service Data of STR-F6626s Each Pin.

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8-Bit Single Chip Microcontroller CH04T1004 (N001)

1. Overview The LC863264/56/48/40A are 8-bit single chip microcontrollers with the following on-chip functional blocks: -CPU: Operable at a minimum bus cycle time of 0.424s -On-chip ROM capacity Program ROM: 64K/56K/48K/40K bytes CGROM: 16K bytes -On-chip ROM capacity: 640 bytes -OSD RAM: 3529 bits -Closed-Caption TV controller and the on-screen display controller -Closed-Caption data slicer -Four channels8-bit AD Converter -Three channels7-bit PWM -Two16-bit timer/counters, 14-bit base timer -8-bit synchronous serial interface circuit -IIC-bus compliant serial interface circuit (Multi-master type) -ROM correction function -16-source 10-vectored interrupt system -Integrated system clock generator and display clock generator Only one Xtal oscillator (32.768kHz) for PLL reference is used for both generators TV control and the Closed Caption function All of the above functions are fabricated on a single chip

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2. System Block Diagram

3. Refer to Table 3 about Functions and Service Data of CH04T1004s Each Pin.

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EEPROM AT24C08
1. Features Data EEPROM internally organized as 1024/2048 bytes and 64/128 pages16 bytes Page protection mode, flexible page-by-page hardware write protection -Additional protection EEPROM of 64/128 bits, 1 bit per data page -Protection setting for each data page by writing its protection bit -Protection management without switching WP pin Low power CMOS Vcc=2.7 to 5.5V operation Two wire serial interface bus, I2C-Bus compatible Filtered inputs for noise suppression with Schmitt trigger Clock frequency up to 400 kHz High programming flexibility -Internal programming voltage -Self timed programming cycle including erase -Byte-write and page-write programming, between 1 and 16 bytes -Typical programming time 6 ms(<10ms) for up to 16 bytes High reliability -Endurance 106 cycles1) -Data retention 40 years1) -ESD protection 4000 V on all pins pin DIP/DSO packages 8 Available for extended temperature ranges -Industrial: -40 to +85 -Automotive: -40 to +125 3. Block Diagram

2. Pin Configuration

Fig. 6 4. Refer to Table 4 about Functions and Service Data of AT24C08s Pins.

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OM8839PS/TDA8843-N2 I2C-bus Controlled PAL/NTSC/SECAM TV Processors

1. Features The following features are available in all ICs: Multi-standard vision IF circuit with PLL demodulator Alignment-free multi-standard FM sound demodulator (4.5 MHz to 6.5 MHz) Audio switch Flexible source selection with CVBS switch and Y(CVBS)/C input so that a comb filter can be applied Integrated chrominance trap circuit Integrated luminance delay line Asymmetrical peaking in the luminance channel with a (defeatable) noise coring function Black stretching of non-standard CVBS or luminance signals Integrated chroma band-pass filter with switchable centre frequency Dynamic skin tone control circuit Blue stretch circuit which offsets colours near white towards blue RGB control circuit with Continuous Cathode Calibration and white point adjustment Linear RGB inputs and fast blanking Possibility to insert ablue back option when no video signal is available Horizontal synchronization with two control loops and alignment-free horizontal oscillator Vertical count-down circuit Vertical driver optimised for DC-coupled vertical output stages C-bus control of various functions I2 Low dissipation (850 mW) 2. General Description The various versions of the TDA 884X/5X series are I2C-bus controlled single chip TV processors which are intended to be applied in PAL, NTSC, PAL/NTSC and multi-standard television receivers. These ICs are nearly pin compatible with the TDA 837 TV processors but have a higher degree of integration because the delay line (TDA4665 function) and the SECAM decoder have been intagrated. In addition to these functions some additional features have been added like Continuous Cathode Calibration (2-point black current loop which results in an accurate biasing of the 3 guns), adjustable luminance delay time, blue stretching and dynamic skin tone (flesh) control. Functionally the IC series is split up in 3 categories, viz Versions intended to be used in economy TV receivers with all basic functions (envelope: S-DIP 56 and QFP64) Versions with additional features like E-W geometry control, H-V zoom function and YUV interface which are intended for TV receivers with 110 picture tubes (envelope: S-DIP 56) Versions which have in addition a second RGB input with saturation control and a second CVBS output (envelopes: QFP 64)

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3. Block Diagram

4. Refer to Table 5 about Functions and Service Data of the ICs Each Pin.

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Fig.7 Block Diagram TDA8839 (S-DIP 56 Envelope)

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TDA8350Q
DC-coupled Vertical Deflection and East-West Output Circuit 1. Features Few external components Highly efficient fully DC-coupled vertical output bridge circuit Vertical flyback switch Guard circuit Protection against: - short-circuit of the output pins - short-circuit of the output pins to Vp 3. Block Diagram High EMC immunity due to common mode inputs Temperature (thermal) protection East-West output stage with one single conversion resistor. 2. General Description The TDA8350Q is a power circuit for use in 90 and 110 colour deflection systems for field frequencies of 50 to 120 Hz. The circuit provides a DC driven vertical deflection output circuit, operating as a highly efficient class G system and an East-West driver for sinking the diode modulator current.

4. Refer to Table 6 about Functions and Service Data of TDA8350Qs Each Pin.

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TDA7057AQ
2 8W Stereo BTL Audio Output Amplifier with DC Volume Control
2. General Description The TDA7057AQ is a stereo BTL output amplifier with DC volume control. The device is designed for use in TVs and monitiors, but is also suitable for battery-fed portable recorders and radios. Missing Current Limiter (MCL) A MCL protection circuit is built-in. The MCL circuit is activated when the difference in current between the output terminal of each amplifier exceeds 100 mA (typical 300 mA). This level of 100 mA allows for single-ended headphone applications. 1. Features DC volume control Few external components Mute mode Thermal protection Short-circuit proof switch-on and switch-off clicks No Good overall stability Low power consumption Low HF radiation ESD protected on all pins. 3. Block Diagram

4. Refer to Table 7 about Functions and Service Data of TDA7057AQs Each Pin.

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TDA6108JF
Triple Video Output Amplifier
1. Features Typical bandwidth of 9.0 MHz for an output signal of 60 V (peak-to-peak value) High slew rate of 1850 V/S external components required No Very simple application Single supply voltage of 200 V Internal reference voltage of 2.5 V Fixed gain of 51 Black-Current Stabilization (BCS) circuit Thermal protection. 3. Ordering Information Type Number TDA6108JF Name DBS9MPE Package Description Plastic DIL-bent-SIL medium power package with fin; 9 leads Version SOT111-1 2. General Description The TDA6108JF includes three video output amplifiers in one plastic DIL-bent-SIL 9-pin medium power (DBS9MPF) package (SOT 111-1), using high-voltage DMOS technology, and is intended to drive the three cathodes of a color CRT directly. To obtain maximum performance, the amplifier should be used with black-current control.

4. Block Diagram

TDA6108JF

Fig. 10 5. Refer to Table 8 about Functions and Service Data of TDA6108JFs Each Pin.

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HEF4053 Triple 2-channel Analog Multiplexer/Demultiplexer

1. Description The HEF4053 is a triple 2-channel analog multiplexer/demultiplexer with a common enable input (E). Each multiplexer/demultiplexer has two independent inputs/outputs (Y0 and Y1), a common input/output (Z), and select inputs (Sn). Each also contains two-bidirectional analog switches, each with one side connected to an independent input/output (Y0 and Y1) and the other side connected to a common input/output (Z). With (E) LOW, one of the two switches is 2. Block Diagrams selected (low impedance ON-state) by Sn. With E HIGH, all switches are in the high impedance OFF-state, independent of SA to SC. VDD and VSS are the supply voltage connections for the digital control inputs (SA to SC and E). The VDD to VSS range is 3 to 15V.The analog inputs/outputs (Y0, Y1 and Z) can swing between VDD as a positive limit and VEE as a negative limit. VDD-VEE may not exceed 15 V. For operation as a digital multiplexer/ demultiplexer, VEE is connected to VSS (typically ground).

Fig. 11

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Pinning Y0A to Y0C Y1A to Y1C SA to Sc E Pinning Diagram ZA to ZC 3. Function Table Inputs E L L H Notes H=HIGH state (the more positive voltage) L=LOW state (the less positive voltage) X=STATE is immaterial Sn L H X Channel On Y0n-Zn Y1n-Zn none Independent inputs/outputs Independent inputs/outputs Select inputs Enable input (active LOW) Common inputs/outputs

Fig. 12 Schematic Diagram (One Switch) Ratings Limiting values in accordance with the Absolute Maximum System (IEC 134) Supply voltage (with reference to VDD) Note To avoid drawing VDD current out of terminal Z, when switch current flows into terminals Y, the voltage drop across the bidirectional switch must not exceed 0,4 V. If the switch current flows into terminal Z, no VDD current will flow out of terminals Y, in this case there is no limit for the voltage drop across the switch, but the voltages at Y and Z may not exceed VDD or VEE 4. Refer to Table 9 about Functions and Data of the ICs Each Pin. VEE -18 to + 0,5 V

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MSP34X0G
Multistandard Sound Processor Family Release Note: Revision bars indicate significant changes to the previous edition. The hardware and software description in this document is valid for the MSP34X0G version B5 and following versions. 1. Introduction The MSP34X0G family of single-chip Multistandard Sound Processors covers the sound processing of all analog TV-Standards worldwide, as well as the NICAM digital sound standards. The full TV sound processing, starting with analog sound IF signal-in, down to processed analog AF-out, is performed on a single chip. Figure 13 shows a simplified functional block diagram of the MSP 34X0G. This new generation of TV sound processing ICs now includes versions for processing the multichannel television sound (MTS) signal conforming to the standard recommended by the Broadcast Television Systems Committee (BTSC). The DBX noise reduction, or alternatively MICRONAS Noise Reduction (MNR) is performed alignment free Other processed standards are the Japanese FM-FM multiplex standard (EIA-J) and the FM Stereo Radio standard. Current ICs have to perform adjustment procedures in order to achieve good stereo separation for BTSC and EIA-J. The MSP34X0G has optimum stereo performance without any adjustments. All MSP34X0G versions are pin and software downward-compatible to the MSP34X0D. The MSP34X0G further simplifies controlling software. Standard selection requires a single I2C transmission only. The MSP34X0G has built-in automatic Functions: The IC is able to detect the actual sound standard automatically (Automatic Standard Detection). Furthermore, pilot levels and identification signals can be evaluated internally with subsequent switching between mono/stereo/bilingual; no I2C interaction is necessary (Automatic Sound Selection). The ICs are produced in submicron CMOS technology. The MSP34X0G is available in the following packages: PLCC68, PSDIP64, PSDIP52 PQFP80 and PLQFP64.

2. Block Diagram

Fig. 13 Simplified Functional Block Diagram of the MSP34X0G 3. Refer to Table 10 about Functions and Service Data of MSP34X0Gs Each Pin.

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TDA9808T
Single Standard VIF-PLL with QSS-IF and FM-PLL Demodulator 1.Features 5V supply voltage (9V supply voltage for TDA9808(DIP20) only) Applicable for IFs (lntermediate Frequencies) of 38.9MHz, 45.75MHz and 58.75 MHz Gain controlled wide band Video IF (VIF)amplifier (AC-coupled) True synchronous demodulation with active carrier regeneration (very linear demodulation, good intermodulation figures, reduced harmonics, excellent pulse response) Robustness for over-modulation better than 105% due to Phase Locked Loop (PLL)- bandwidth control at negative modulated standards Automatic Gain Control (AGC) detector for VIF gain control, operating as peak sync detector Tuner AGC with adjustable TakeOver Point (TOP) Automatic Frequency Control (AFC) detector without extra reference circuit AC-coupled limiter amplifier for sound intercarrier signal Alignment-free FM-PLL demodulator with high linearity Sound IF (SIF) input for single reference Quasi Split Sound (QSS) mode (PLL controlled); SIF AGC detector for gain controlled SIF amplifier; single reference QSS mixer for high performance Electrostatic Discharge (ESD) protection for all pins. 2.General Description The TDA9808 is an integrated circuit for single standard (negative modulated) vision IF signal processing and FM demodulation, with single reference QSS-IF in TV and VTR sets.

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2. Block Diagram

3. Refer to Table 11 about Functions and Service Data of TDA9808Ts Each Pin.

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Fig. 14 Block Diagram

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TA1219AN Switching IC for TVs

The TA1219AN is an audio/video switching IC for TV Sets. Conforming to I2C bus standards, it allows you to perform various switching operations through the bus lines by using a microcomputer. Furthermore, since the presence of a signal on its sync signal output pin can be determined by a microcomputer , it is possible to check each input/output channel (self-diagnosis). This IC has the same pin assignments as the TA1218AN (SDIP42), a 2-channel output version of the TA1219AN, so these chips are pin compatible on pins 3 to 20 and 23 to 40 in TA1218AN. 1. Features C bus control I2 Video: 5-channel inputs and 1-channel outputs (2 channels conforming to S system) Audio: 5-channel inputs and 2-channel outputs Self-diagnostic function ADC inputs based on European 21-pin standards ADC inputs based on S1/S2 terminal standards Switchable subaddress

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2. Block Diagram

Fig. 15 3. Refer to Table 12 about Functions and Service Data of TA1219ANs Each Pin.

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TC90A53N
3 Line Digital Y/C Separation IC
The TC90A53N and TC90A53F separate luminance(Y) and Chrominance(c) signals from an NTSC composite video Signal. It employs the Toshiba original logical comb filter to realize high performance Y/C separation at low cost 1. Features NTSC system PLL 4X multiplication circuit Sync. tip clamping circuit A/D converter 8bit D/A converters (2ch) 8bit line memory 2H Dynamic comb filter line dot correction circuit 1 Vertical enhancer Color killer mode (Y/C separation OFF) Chrominance wide band output mode SDIP28/SOP28 package single power supply 5V 2. Block Diagram

Fig. 16 3. Refer to Table 13 about Functions and Service Data of TC90A53Ns Each Pin.

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Monolithic IC MM1031 Video Amplifier

1. Outline This IC is a 6dB amp for video signals (Y or composite signals). Gain is fixed at 6dB and it is used in 75e Signals). Gain is fixed at 6dB and it is used in 75 output circuits. 2. Features 1) For video signal (Y or composite) amplification 2) Built-in clamp circuit 3) 75 driver built in 4) Frequency response 7MHz 5) Current consumption 4mA typ. 6) Power supply voltage 5V

3. Block Diagram

Fig. 17 4. Refer to Table 14 about Functions and Service Data of MM1031s Each Pin.

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Service Data of Key ICs

Table 2 Functions and Service Data of STR-F6626 (NQ821)s Pins
Pin No. Function Description Overcurrent detection & voltage stabilization control input Switch transistors source Switch transistors drain Control circuit power Control circuit ground Digital Multimeter Positive Resistance Reference Voltage(V) (20K ) 1.87 0.09 144 17.85 0 0.687 0.0001 0.001 Negative Resistance (20K ) 0.6 0. 0

1 2 3 4 5

Table 3 Functions and Service Data of CH04T1004 (N001)s Pins

Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Function Description Not connected Clock line Data line Not connected Not connected Not connected VM circuit control Not connected Ground Input terminal for clock oscillating signal Output terminal for clock oscillating signal Supply voltage Button-control voltage input terminal Button-control voltage input terminal Standby indicator control Not connected Reset Filter Video signal input terminal Input terminal for vertical flyback pulse Input terminal for horizontal flyback pulse R character output terminal G character output terminal B character output terminal Output terminal for fast blanking signal Character level clamping Clock line 0 Data line 0 Reference Voltage(V) 4.8 4.86 0 0 0 5 0.2 1.91 2.62 5 5 5 5 5 5 5 2.83 2.75 4.7 4.08 0.01 0.01 0.01 0.01 0.01 5 5 Digital Multimeter Positive Resistance (20K ) 9.45 9.43 9.4 0 0 0 9.3 9.4 0.001 9.4 8.9 3.5 9.4 9.4 9.4 9.2 4.6 9.1 9.1 8.5 8.6 2.16 2.1 0.1 2 9.2 6.7 6.8 Negative Resistance (20K ) 5.33 5.07 5.05 4.75 5.3 5.38 5.19 5.38 0.00 6.03 6 3.25 5.28 5.27 5.45 5.5 4.47 5.44 5.99 5.08 5.08 2.11 2.11 2.11 1.99 5.81 4.89 5.1

(Continued)

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29 30 31 32 33 34 35 36 37 38 39 40 41 42 Clock line 1 Data line 1 Overload detecting input terminal Input terminal for selectable production modes Not connected Remote control input Not connected Comb filter direct-pass control Mute Not connected Not connected Not connected Standby control YUV switch control 4 3.5-3.7 5 5 0.01 5 0.01 0.01 0 0 0 0 0 0 7 7 3.6 9.4 9.2 9.3 9.4 7 9.3 9.4 9.4 9.3 7 5.9 4.54 4.54 3.34 5.18 5.46 5.43 5.4 5.1 5.15 5.34 5.3 5.38 4.9 4.93

Table 4 Functions and Service Data of AT24C08-10P (N002)s Pins

Pin No. 1 2 3 4 5 6 7 8 Function Description Address input Address input Address input Common ground Clock line Data line PW write protect Supply voltage Digital Multimeter Positive Resistance (20K ) 0.001 0.001 0.001 0.001 7 6.9 9.5 3.5 Negative Resistance (20K ) 0.00 0.00 0.00 0.00 4.83 5.15 5.31 3.25

Reference Voltage(V) 0 0 0 0 5 4.99 4.99 5

Table 5 Functions and Service Data of OM8839 (N301)s Pins

Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Function Description SIF signal input External audio signal input Reference frequency resonant coil terminal Reference frequency resonant coil terminal PLL filter Video detection output Clock line Two-way transmission data line Gap decoupling SVHS chroma signal input SVHS luminance signal input Supply voltage Composite video signal input terminal Ground Digital Multimeter Positive Resistance Negative Resistance Reference Voltage(V) (20K ) (20K ) 0.28 7.9 6.03 3.7 8.3 6.03 0 0 2.5 2.9 3.5-3.6 4.02 6.73 1.35 4 8 3.76 0 7.5 2.1 6.6 6.6 7.3 8 8.3 2.1 8.8 0.01 5.79 2.19 4.56 4.56 5.66 5.99 5.88 2.09 5.88 0.01

(Continued)

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15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 Audio signal output Decoupling capacitor connection Video input Black current control input Blue (B) signal output Green (G) signal output Red (R) signal output Beam current control Red (R) signal input Green (G) signal input Blue (B) signal input Selectable input control Luminance signal input Luminance signal output B-Y color difference signal output R-Y color difference signal output B-Y color difference signal input R-Y color difference signal input Sub-carrier demodulation 3.58MHz crystal oscillator 4.43MHz crystal oscillator APC low pass filter Horizontal starting supply voltage Composite video output Black level stretch Line drive pulse output Horizontal sandcastle Line discriminator Line discriminator Ground Vertical frequency parabola output Field drive signal output Field drive signal output IF signal input IF signal input High voltage detection input Vertical sawtooth generation Vertical reference bias setting AGC filter for IF amplifier AGC output for IF amplifier Audio deemphasis Audio decoupling flyback pulse input/ output for SECAM primary color signal 4.39 0.01 0.41 5.62 2.58 2.67 2.56 1.9 3.7 3.7 3.7 0.06 2.58 2.58 2.46 2.42 2.46 2.42 4.32 2.52 2.52 5 8 2.54 5 3.36 0.86 3.95 3.95 0 0.76 2.18 2.18 4.65 4.65 2.02 3.85 3.89 4.47 1.41 2.91 0.5 8.3 8.13 8.5 0.17 5.9 5.9 7.6 8 8.2 8.2 1 6.6 6.7 6.7 6.7 6.7 6.7 7.1 7.5 7.7 2.3 2.4 7.8 8.5 3 8.6 8.7 8.8 0.001 8.5 8.8 8.99 8.7 8.6 8.2 8.3 8.4 8.6 9.9 8.1 8.4 5.96 5.88 5.81 5.08 5.08 5.08 5.84 5.95 5.95 5.95 0.99 5.83 5.92 5.9 5.9 5.93 5.93 5.82 5.91 5.91 5.9 2.09 5.96 4.69 2.81 5.75 5.87 5.87 0.00 5.89 5.82 5.8 6.05 6.05 5.95 5.91 5.96 5.89 5.69 5.87 5.89

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Table 6 Functions and Service Data of TDA8350Q-N6 (N401)s Pins

Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 Function Description Vertical drive input (positive) Vertical drive input (negative) Feedback input Supply voltage Output 1 Not connected Ground Pump supply voltage input Output 2 Guard output Pincushion output Pincushion input (negative) Pincushion input (positive) Digital Multimeter Positive Resistance Reference Voltage(V) (20K ) 2.16 9 2.16 9 10.09 5.8 19.49 6.4 10.09 5.8 0 0 0.001 51.3 9.85 9.8 0.28 9.1 20 9 0.71 8.5 0 0.01 Negative Resistance (20K ) 5.8 5.83 4.71 4.2 4.71 0.00 4.7 5.88 5.24 6.97 6.88

Table 7 Functions and Service Data of TDA7057AQ (N601)s Pins

Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 Function Description Volume control input Not connected Audio R signal input Supply voltage Audio L signal input Ground Volume control input Left channel in-phase signal output Ground Left channel inverting signal output Right channel inverting signal output Ground Right channel in-phase signal output Digital Multimeter Positive Resistance Reference Voltage(V) (20K ) 0.99 15.3 0 2.4 16 9 2.4 0 0.001 1 15.6 8 12.3 0 0.001 8 12.6 8 0 8 12.6 0.001 12.6 Negative Resistance (20K ) 6.15 6.51 0.47 6.51 0.00 0.15 5.59 0.00 5.59 5.59 0.00 5.59

Table 8 Functions and Service Data of TDA6108JF (NY01)s Pins

Pin No. 1 2 3 4 5 Function Description G inverting input R inverting input B inverting input Ground Black level current input Digital Multimeter Positive Resistance Negative Resistance Reference Voltage(V) (20K ) (20K ) 2.7 2.6 2.7 0 6.25 5.4 5.4 5.4 0.001 17.3 4.72 4.72 4.72 0.00 5.65

(Continued)

29

SERVICE MANUAL
6 7 8 9 Supply voltage B output R output G output 199.66 127.69 122.7 109 4.48 5.45 5.45 5.45

Table 9 Functions and Service Data of HEF4053 (NP02)s Pins

Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Function Description Signal input terminal Signal input terminal Signal input terminal Signal output terminal Signal input terminal Ground Ground Ground Control signal input terminal Control signal input terminal Control signal input terminal Signal input terminal Signal output terminal Signal input terminal Audio output Supply voltage Digital Multimeter Positive Resistance Reference Voltage(V) (20K ) 0.01 6.9 2.47 6.7 0.21 6.9 2.59 6.7 2.58 6.7 0 0.001 0 0.001 0 0.001 0.15 5.7 0.15 0.15 2.5 0 2.49 2.45 8.2 5.7 5.7 6.5 6.7 6.5 6.5 1.2 Negative Resistance (20K ) 6.32 5.89 6.4 5.83 5.91 0.00 0.00 0.00 4.93 4.93 4.93 5.9 6.38 5.9 5.94 1.57

Table 10 Functions and Service Data of MSP3440 (N606M)s Pins

Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Function Description TP AVD-GL-OUT D-CTR-I/O-1 D-CTR-I/O-0 ADR-SEL STANDBYQ I2C-CL I2C-DA I2S-CL I2S-WS I2C-DA-WT I2S-DA-IN1 ADR-DA ADR-WS ADR-CL DVSVP DVSS NC NC NC NC Digital Multimeter Positive Resistance Reference Voltage(V) (20K ) 0.16 7.3 2.52 6.8 0.01 7.3 0.01 7.2 4.79 0.7 4.79 0.7 3.56 7 3.9 2.36 2.4 2.36 0.07 0.07 0.07 0.07 4.79 0.01 7 7.2 7.2 7.2 7.2 7.2 7.2 7.2 0.7 0.001 Negative Resistance (20K ) 5.3 5.51 5.57 5.58 4.54 4.54 4.44 4.44 6.24 6.24 6.24 5.29 5.59 5.59 5.59 4.54 0.00

NC NC NC NC NC NC NC

(Continued)

30

SERVICE MANUAL
18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 I2S-DA-IN2 NC RESETQ DACA-R DACA-L VREF-I DACM-R DACM-L DACM-SVB SC2-OUT-R SC2-OUT-L CREF 1 SC1-OVT-R SC1-OUT-L SAPL-A AHVSUP CAPL-M AHVSS ABNDC SC3-ZN-L SC3-IN-R SC2-IN-L SC2-IN-R SC1-IN-L SC1-IN-R VREFTOP WONO-IN AVSS AVSVP ANA-IN1+ ANA-IN1ANA-IN2+ TESTEN XTAL-2N XTAL-OUT NC NC NC NC NC NC NC NC NC NC NC 0.07 0 4.76 0.8 0.08 0.01 0.17 0.08 0.18 3.82 3.82 0.01 3.82 3.82 7.19 8 7.2 7.2 0.01 3.74 3.77 3.77 3.77 3.77 3.77 2.6 3.78 0.01 4.9 1.53 1.53 0.09 0.01 2.35 2.36 7.3 7 3.5 3.5 0.001 3.5 3.5 3.6 7.1 7.1 0.001 7.1 7.1 7.1 1.3 7.1 7.1 0.001 7.1 7.1 7.1 7.1 7.1 7.1 1.6 7 0.001 0.7 7.3 7.3 7.3 0.001 6.8 6.8 5.31 5.24 3.54 3.52 0.00 3.52 3.54 3.6 5.92 5.91 0.00 5.91 5.92 6.04 4.59 6.04 0.00 6.02 6.1 6.1 6.1 6.1 6.1 6.1 1.63 6.1 0.00 4.53 5.27 5.26 5.27 0.00 5.27 5.3

Table 11 Functions and Service Data of TDA9808T (NQ102)s Pins

Pin No. 1 2 3 4 5 6 Function Description PIF signal input 1 PIF signal input 2 RFAGC start-control level adjust PLL APC filter Audio AGC filter Audio output (NTSC 4.5MHz) Digital Multimeter Positive Resistance Negative Resistance Reference Voltage(V) (20K ) (20K ) 3.23 3.23 0.99 2.53 3.29 2.34 7.2 7.2 6.7 7.9 7.8 7.2 6.03 5.99 5.85 6.3 6.17 5.86

(Continued)

31

SERVICE MANUAL
7 8 9 10 11 12 13 14 15 16 17 18 19 20 Filter 1/2VCC comparison voltage bias Video output Second SIF signal output Second SIF signal input RFAGC output AGC signal output External connection oscillating LC network External connection oscillating LC network Ground AGC filter Supply voltage input terminal SIF signal input SIF signal input for for VCO VCO 1.79 0 2.18 2.03 2.81 0.04 3.05 2.76 2.76 0 3.13 8 3.2 3.2 7.9 7 7 0.001 7.9 2.1 2.1 7 7.9 7.6 7.7 5.2 6.29 6.09 6.17 4.99 6.1 6.2 6 6 0.00 6.11 2.7 6.27 6.27

Table 12 Functions and Service Data of TA1219AN (DS01)s Pins

Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Function Description Get Select Get Select Lin TV RinTV VinTV LinTV1 RinTV1 VinTV1 LinS1 Y/VinS1 RinS1 CinS1 LinS2 Y/VinS2 RinS2 CinS2 I/O1 I/O2 GND Scl SDA Sync out Address VinV2 Digital Multimeter Positive Resistance Negative Resistance Reference Voltage(V) (20K ) (20K ) 6.44 3.03 5 5 5 5 5 5 5 5 5 0.04 5 5 4.9 0.04 6.9 0.04 0.01 3.71 3.9 0.2 0.01 5 7.9 7.9 7.5 7.5 7.5 7.6 7.7 7.5 7.5 7.6 7.6 7.6 7.6 7.6 7.6 7.6 7.9 7.9 0.001 6.5 6.9 7.9 0.001 7.65 5.77 5.73 5.89 5.91 5.89 5.89 5.89 5.89 5.89 5.89 5.88 0.00 5.87 5.87 5.86 5.64 5.43 5.44 0.00 4.47 4.46 5.45 0.00 5.81

(Continued)

32

SERVICE MANUAL
25 26 27 28 29 30 31 32 33 34 35 36 LinTV2 Yin RinV2 Vin Vcc Cout Rout1 Yout Lout1 Vout1 RoutTV LoutTV 5 5 5 5 8 3.41 3.89 3.42 3.89 4 3.89 3.89 7.6 7.7 7.6 7.8 4.9 5.2 0.2 7.4 0.2 7.4 0.2 7.4 5.82 5.82 5.82 5.6 4.1 0.2 5.46 0.2 5.46 0.2 5.48 5.48

Table 13 Functions and Service Data of TC90A53N (NK02)s Pins

Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Function Description Bias for ACD GND for ACD VDD for ACD Bias for ACD Video input Bias for ACD Clamp filter Test terminal Bias for line memory Vco filter Clock input VDD for PLL GND for PLL L: Color; H: B/W mode CBPF VENHO VENH1 IL LINE CORING VDD3 VSS3 BIAS3 Digital Multimeter Positive Resistance Negative Resistance Reference Voltage(V) (20K ) (20K ) 1.46 0.01 4.83 3.37 2.22 1.44 3.18 0.01 2.44 1.57 2.25 4.83 0.01 0.07 0.01 0.01 0.01 4.83 0.01 4.82 0.01 3.44 0.4 0.001 0.7 0.7 6.7 6.7 6.7 0.001 5 6.7 6.7 0.6 0.001 6.5 0.001 0.001 0.001 0.7 0.001 0.7 0.001 6.6 0.42 0.91 0.78 5.79 5.91 5.92 0.00 4.73 5.92 5.92 0.91 0.00 5.45 0.00 0.00 0.00 0.91 0.00 0.91 0.00 5.91

(Continued)

33

SERVICE MANUAL
23 24 25 26 27 28 C OUT BIAS2 Y OUT VREF1 VDD4 VSS4 3.83 1.7 3.54 2.88 4.83 0.01 1.2 6.8 1.2 0.7 0.7 0.001 1.39 5.92 1.39 4.89 0.91 0.00

Table 14 Functions and Service Data of MM1031X5 (NK03)s Pins

Pin No. 1 2 3 4 5 Function Description Video signal amplification Build-in clamp circuit Build-in 75 drive Current consumption Supply voltage Digital Multimeter Positive Resistance Negative Resistance Reference Voltage(V) (20K ) (20K ) 2.08 7 5.6 0.01 0 2.3 4.83 0.001 6.7 0.7 0.00 5.93 0.91

Table 15 Each Electrode Voltage of Key Triodes

Description Serial No. V001 V002 V104 V227 V432 V433 Parts C1851Y C1851Y C388A C1851Y BSN274 BU2720DF Base 0.03 0.13 2.04 2.53 0.550 0 DC Voltage(V) Collector 4.69 4.12 7.87 12.09 26.74 100 Emitter 0.01 0.01 1.28 1.9 0.01 0

34

SERVICE MANUAL

Waveforms of Key Points

OM8839PS(N301)s Pin6, Pin7, Pin8, Pin47

1. CH04T1004 (N001)s Pin2, Pin3, Pin10, Pin11, Pin20, Pin21, Pin29, Pin30

35

SERVICE MANUAL
TDA8350Q(N401s) Pin1, Pin3, Pin5, Pin9

Pin3,Pin5

Pin8,Pin10,Pin13

Measure with a GOS-622G oscilloscope.

36

SERVICE MANUAL

ADJUSTMENTS
Set-up Adjustments
The following adjustments should be made when a complete realignment is required or a new CRT is installed. Perform the adjustments as follows. 1. Color purity 2. Convergence 3. White Balance Note: The purity/convergence magnet assembly and rubber wedges need mechanical positioning. Refer to Fig. 18. 1. Color Purity Adjustment Note: Before attempting any purity adjustment, the TV should be operated for at least 15 minutes. 1) Demagnetize the CRT and cabinet using a degaussing coil. 2) Set the brightness and contrast to maximum. 3) Receive the green raster test pattern. 4) Loosen the clamp screw holding the deflection yoke and slide it backward or forward to display vertical green belt (zone) on the screen. 5) Remove the rubber wedge. 6) Rotate and spread the tabs of the purity magnet around the neck of the CRT until the green belt is on the center of the screen. 7) Slowly move the deflection yoke forward or backward until a uniform green screen is obtained. Tighten the clamp screw of the yoke temporarily. 8) Check purity of the red and blue raster.

Deflection Yoke

Dummy Wedge

Rubber Wedge

Adhesive Purity/Convergence Glass Cloth Tapes Magnet Module Fig. 18 Deflection Yoke

Fig. 18

37

SERVICE MANUAL

6-pole Magnet 4-pole Magnet Adjust the Angle (Vertical Lines)

Fixed

Adjustment of Magnets Purity Magnet Convergence Magnet Assembly

Rotate Two Tabs At the Same Time (Horizontal Lines)

Fig. 19
2. Convergence Adjustment Note: Before attempting any convergence adjustment, the TV should be operated for at least 15 minutes. Center convergence adjustment 1) Receive the crosshatch test pattern signals. 2) Set the brightness and contrast properly. 3) Adjust two tabs of the 4-pole magnet to change the angle between them and red and blue vertical lines are superimposed on the center area of the screen. 4) Turn both tabs at the same time keeping the angle constant to superimpose red and blue horizontal lines on the center of the screen. 5) Adjust two tabs of 6-pole magnet to superimpose red/blue line and green line. Adjusting the angle affects the vertical lines and rotating both magnets affects the horizontal lines. 6) Repeat steps 3) keeping in mind red, green and blue movement. 4-pole magnet and 6-pole 5) magnet interact each other, resulting in complicating dot movement. Circumference convergence adjustment 1) Loosen the clamping screw of the defection yoke slightly to allow it to tilt. 2) Temporarily put a wedge as shown in Fig.18. (Do not remove cover paper on adhesive part of the wedge.) 3) Tilt front of the deflection yoke up or down to obtain better convergence in circumference. Push the mounted wedge into the space between the CRT and yoke to fix the yoke temporarily. 4) Put other wedge into bottom space and remove the cover paper to stick. 5) Tilt front of the deflection yoke right or left to obtain better convergence in circumference. 6) Keep the deflection yoke position and put another wedge in either upper space. Remove cover paper and stick the wedge on the CRT to fix the yoke. 7) Detach the temporarily mounted wedge and put it in another upper space. Stick it on the CRT to fix the yoke. 8) After fixing three wedges, recheck overall convergence. Tighten the screw firmly to fix the yoke and check if the yoke is fixed.

38

SERVICE MANUAL
9) Stick three adhesive tapes on wedges as shown in Fig. 18.
BLU Red

Red/BLU GRN

BLU Red

Red/BLU GRN

4-pole Magnet Movement

6-pole Magnet Movement

Center Convergence by Convergence Magnets

Incline the Yoke Up (or Down)

Incline the Yoke Right(or Left)

Circumference Convergence by DEF Yoke Fig. 20

Circuit Adjustments
1. General Description All adjustments are thoroughly checked and corrected before the TV outgoing. Therefore the TV should operate normally and deliver proper color pictures upon installation. However, several minor adjustments may be required depending on the particular location where the TV is operated. This TV is shipped completely in carton. Carefully take out the TV from the carton and remove all packing materials. Connect the power cord into a 120V AC, 60Hz two-pin power outlet. Turn on the TV. Check and adjust all the customer controls such as brightness, contrast and color to obtain natural color pictures. 2. Automatic Degaussing A degaussing coil is mounted around the CRT so that external degaussing after moving the TV is generally unnecessary, providing it is properly degaussed upon installation. The degaussing coil operates in about 1 second after power on. If the set is moved or faced to a different direction, the power switch must be switched off for at least 30 minutes in order that the automatic degaussing circuit operates properly. Should the chassis or parts of the cabinet become magnetized to cause

39

SERVICE MANUAL
poor color purity, use an external degaussing coil. Slowly move the degaussing coil around the screen, the sides and front of the TV and slowly withdraw the coil to a distance of about 2m before unplug it. If color shading still exists, perform the Color Purity Adjustment and Convergence Adjustment procedures. 3. Supply Voltage Adjustment Caution: +B voltage has close relation to high voltage. To avoid X-ray radiation, +B voltage should be +135V. 1) Set AC power supply to 1202V. 2) Connect a digital voltmeter to two pins of C845, and then turn on the TV. 3) Receive Philips test pattern. 4) The voltmeter should read 1350.5V. 4. High Voltage Inspection Caution: No high voltage adjustment should be done in the chassis. 1) Connect a precise high voltmeter to the second anode of the CRT. 2) Turn on the TV and set the brightness and contrast to minimum (i.e. set beam current of the CRT to zero). 3) The high voltage tested should be 311KV. 4) Set the brightness to minimum or maximum, and ensure high voltage not beyond limitation of 35KV in any case. 5. Focus Adjustment 1) Use the remote control to set the contrast to maximum and the brightness, chroma to medium. 2) Set H. V. lines near Philips pattern center to thinnest with the FCB on the FBT. After finishing adjustment, ensure that no poor focusing exists near the center or around of the frame.

Before Adjusting

After Adjusting

Service Mode and Bus Data

1. To Enter the Service Mode 1) Decrease the volume to 0 with the remote control. 2) Press the MUTE button on the remote control and VIDEO button on the TV at the same time. S appears on the TV screen and the TV enters the Service mode. 3) Press the , , 4) Press the or button to adjust data. button on the remote control to exit from the mode.

40

SERVICE MANUAL
2. Bus data
Item MENU 00 AFW:240K HZ IF-PILL: Description IF AFC window 0=125KHz 1=275KHz IF-PILL frequency 1 1 1 0 7 0 0 Set to the optimal mode Bus Data Remarks

AFA: Inside AFC window 0=outside 1=inside (output) AFB: Below AFC reference level 0=below 1=above (output) AGC IFS MOD MENU 01 Fixed Audio. Sound Mute RF AGC IF sensitivity 0=normal 1= 20dB loss Modulation mode: 0=negative 1=positive Audio 0=adjustable volume 1=fixed volume 0=not mute 1=mute FM demodulation

1 0 0

AUTO Limit Auto volume adjustment 0=Disable (limited to 8841/42/46) MENU 02 BLANK HOB De interla H shift H shift-50 Horizontal scan Upper and lower useless parts of 16:9 image blanked 0=Disable 0=Interlace 1=Non-interlace

0 0 45 32 41 27 39 40 3 Set to the optimal mode Set to the optimal mode Set to the optimal mode Set to the optimal mode Set to the optimal mode Set to the optimal mode

Horizontal center (vertical frequency: 60Hz) Horizontal center (vertical frequency: 50Hz)

E/W WIDE Horizontal amplitude PARABOLA East-West pincushion correction E/W CORNER Quadrangle correction

TRAPZIUM Trapezoidal distortion OSD H.POS MENU 03 VER MODE: OVERSCA N: VER Protec BLANK FIX Vertical blanking: 0=50/60HZ adaptive 1=50HZ compulsory OSD horizontal position Vertical scan 0=auto/60Hz 1=60Hz compulsory 2=auto/hold

0 0 1 0 0

VER OUT: 0=normal 1=vertical scan off

41

SERVICE MANUAL
V Dividr MENU 04 V HALF Vertical frequency divider 0=normal 1=wide range sync Vertical output 1=only first half vertical scan 0 31 31 16 31 31 25 31 Set to the optimal mode Set to the optimal mode Set to the optimal mode Set to the optimal mode 0

V CENTER Half vertical center (vertical frequency: 60Hz) V AMP S CORRECT V SHIFT Vertical amplitude (vertical frequency: 60Hz) S correction Vertical center (vertical frequency: 60Hz)

V SHIFT-50 Vertical center (vertical frequency: 50Hz) V ZOOM Vertical amplitude compensation for 16:9 and 4:3

V SCROLL Center shift when 16:9 shifted to 4:3 MENU 05 WHIT RED WHIT GRE WHIT BLU AKB Y-DELAY CATHOD LEV MENU 06 P P P RGB Red bright balance Green bright balance Blue bright balance Auto white (dark) balance 0ns~320ns step40ns(9 steps unchangeable in event of even) Monochrome peak voltage: 57~107V Brightness channel

31 31 31 0 1 5 Set to the optimal mode Set to the optimal mode

BLUE Stret Blue level stretch 1=on BLACK stre Black level stretch1=on Y-VALUE SKIN ANGLE SKIN TONE Brightness channel gain: 0=normal 1=high Skin tone correction angle: 0=123(more red) 1=117(more blue) Skin tone correction switch 1=on

1 1 0 0 1 40

B.B LEVEL Blue back brightness MENU 07 ACL CB CMB BPS OPT.DW3 MIN OPT.AV3CH Color channel Auto color saturation control: 1=on Center frequency of color band pass: 0=1Fsc 1=1.1XFsc 1=3 line comb filter enable (auto) 0 disable 0=base band delay line used 1=bypassed (auto)

1 1 0 0 0 1

42

SERVICE MANUAL
OPT.AVC OPT.VM OPT.DCOM OPT.BBK MENU 08 SUB BRIGHT LOUNDNESS CONTRST MAX CONTRST MID CONTRST MIN COLOR Core Sub contrast Max. Sub contrast Mid. Sub contras Min. Sub saturation 1: BBK on 0 BBK off Analog Sub brightness 31 18 63 32 0 32 28 1 1 1 1

SUB TINT Sub tint MENU 09 BCO Selector AKB start-up characteristic 0=picture displayed without delay 1=picture displayed through inner delay Horizontal scan crystal oscillator: 0: TWO 3.6MHZ XA.XB 1: ONE 3.6MHZ(PIN34) 2: ONE 4.43MHZ(PIN35) 3: 3.6 (PIN34)/4.43 MHZ (PIN35) STB POC CM2.1.0 MENU 10 VIM STM HCO EVG PRD COR MENU 11 OSO 0=STANDBY 1=NORMAL Sync separation 0=ON 1=OFF Crystal oscillator operation selection (color system selection) Selector Video identification mode 1=coupled to video after switchover 1=reducing identification sensitivity during tuning in High voltage fluctuation compensation 0=compensating vertical output 1=compensation horizontal/vertical output Vertical protection 1=identification and protection 0=identification only High voltage (X-ray protection ) protection 0=identification only Coring 1=on 0=off Others 1=Switch-off in vertical overscan function 1=identification and

1 0 0

1 0 1 0 1 1

43

SERVICE MANUAL
CS1.CS0 MAT AST FFI EBS MENU 12 OPT.OVPT OPT.AV3 OPT.AV4 OPT.COLOR OPT.V-CHIP OPT.CCD 1=with AV3 1=with AV4 Color system 0=NTSC 1=PAL M/NNTSC V-CHIP 1=yes CCD 1=yes Auto Startup 0=AUTO 1=Startup by MUCH IF-PILL time constant 0=normal 1=fast Expanding blue level stretch 1=ON Option switch 1 1 1 0 1 1 1 0 0 1 CVBS-2 OUTPUT ( for TDA885X only) 0 0 1 0 1

OPT.PWR-ON 0:soft on 1: instant on SRCH SPEED 0: slow search 1: fast search ROM CORREC OPT.YCbCr ROM correction (fixed to 0) YUV component input 1 yes 0=no

Notes:(1) The data sheet may differ dependent on different CRT. (2) Do not adjust I2C data with the remote jig unless necessary. (3) The remote jigs on neighboring work position cannot affect each other.

44

SERVICE MANUAL

TROUBLESHOOTING FLOW CHARTS

1. Power On/Off 1.1 The power indicator lights but with no raster and sound.

1.2 The SMPS has no voltage output.

45

SERVICE MANUAL 1.3 The SMPS outputs voltage higher than the rated value.

1.4 The power indicator lights, but the SMPS is still in the Standby mode.

2. Control System 2.1 The power indicator lights, but the CPU cannot enter the Operation mode after power-on again.

46

SERVICE MANUAL
2.2 No characters display

2.3 Channel number remains unchanged during auto program.

3. Video Signal Processor 3.1 No color

47

SERVICE MANUAL
3.2 The color is abnormal.

4. Horizontal/Vertical Scan Circuit 4.1 No raster

48

SERVICE MANUAL
4.2 Horizontal/Vertical are not sync.

4.3 Raster is displayed as a horizontal bright line on the screen.

49

SERVICE MANUAL
4.4 The field amplitude of raster is not enough.

4.5 East-west pincushion distortion

5. Audio System 5.1 No sound

50

APPENDIX 1: Circuit Diagram (1)

APPENDIX 2: Circuit Diagram (2)

APPENDIX 3: Circuit Diagram (3)

APPENDIX 5: PCB (2)

Power PCB

CRT RGB PCB

AV PCB

APPENDIX 6: Final Wiring Diagram

Control Buttons PCB Assembly

From Treble Speaker Assembly

Wired Connector XPK01

Side-set AV PCB Assembly

Remote Sensor PCB Assembly

Wired Connector CC

From Degaussing Coil

XE01

6 R G G L V G

Power Switch PCB Assembly

Wired Connector BB

Wired Connector XD01

Wired Connector XPK02

From Front-right Speaker Assembly

XP910A

XPK02A
From Front-right Speaker Assembly

Wired Connector XPK03

Power PCB Assembly

From Front-left Speaker Assembly
XP800

Main PCB assembly

Wired Connector AAA

Wired Connector AA

Power Cord

XS804

XSK02

XSK01

Wired Connector XS01 Wired Connector VDP03

XP804

Wired Connector XPS06 (B)

Wired Connector VDP02

From Deflection Yoke Connector

Wired Connector XPS06 (A)

9

XS803

XP803
1

XSV02

Wired Connector XPS06

XSV01

XSY01

Dynamic Focus PCB Assembly

VQ821 E

XPS06

XS402

XSN01

High-voltage Capacitor
Red(For TOSHIBA CRT

Grey

Wired Connector XSK05

XSN02

XSY03

VDP02

DBF IN

VDP03

CRT RGB PCB Assembly

VG2
XPY01 GND1 XPY03 GND2

Grey White

AV PCB Assembly

VM PCB Assembly

Wired Connector XPY03

Wired Connector XPY01

Soldered on Copper-foil Grounding Land

From CRT's Ground Binding Wire

Wired Connector XSD01

APPENDIX 7: Final Assembly Diagram

9 5 2 A

A
18 0

A-A

16 17

11

12

20 10 4

20 10 3

20 10

20 10

AV IN(1)

S-VIDEO AV IN(2) VIDEO

AV OUT

VIDEO

L/MONO AUDIO R

Cb

L AUDIO

Cr

DVD IN

28 27 26 Binding wire XJ-100 Soldering agent Tin solder Serial No. bar code 1 Two copies 1

18 6

After adjustment of the two FCBs,

18

lock them with white nitro magnetic paint Q04-3

25 24 JUC8.817.009 23

14

22 21 ZBG51053-87 White nitro magnetic paint Q04-3 20 Japan Standard Tapping screw 4X20BAHCh 19 Japan Standard Tapping screw 4X16BTHCh 18 Japan Standard Tapping screw 4X12BTHCh 17 Notched washer C-1 16 GB6170-86 I hexagon nut M8's A and B 15 JUC8.817.603 Rear label 14 JUC8.817.604 C-UL label 13 12 JU8.949.237 JU8.942.287 Washer Washer

12 2 2 4 4 1 1 White letters on black back White letters on black back

4 8 4 1 1 1 1 1 1 1 1 Qty Remarks

20

11

10 T/JU8.942.249 Washer UL 9 T/JU8.676.003 Distance clip UL 8 T/JU8.667.328 Wire clip 7 6 JUC6.116.511 5 JUC6.116.621 Back cover assembly Front cover assembly

AV IN(1)

S-VIDEO AV IN(2) VIDEO

AV OUT

4 JUC5.834.080 Front-left speaker assembly 3 JUC5.834.079 Front-right speaker assembly 2 JUC5.370.080 CRT assembly
VIDEO L AUDIO

L/MONO AUDIO R

Cb

1 JUC5.049.226
Serial

Chassis assembly Parts

Cr

DVD IN

20 15 19 19

No.

Code No.

Group component lists of KF3228

Part name CRT Type Old Part number New Part number
85423002000 85834007900 85834008000 CHKT1A-C1 A80LTM350X10 A80QEA891X001

List Price
$4.14 $12.90 $12.90 $15.00 $195.00 $195.00 $71.04 $8.00 $4.00 $20.76 $25.24 $20.76 $20.76

Indicator assembly Front-right speaker assembly Front-left speaker assembly Remote control For Toshiba CRT CRT assembly For Samsung CRT CRT assembly Front cover assembly Speaker Power Cord Power switch assembly Sensor PCB assembly Side AV PCB assembly Control PCB assembly Remote sensor PCB assembly NCOMB PCB assembly AV PCB assembly Dynamic focus PCB assembly For Toshiba CRT CRT RGB PCB assembly For Samsung CRT CRT RGB PCB assembly For Toshiba CRT Power PCB assembly For Samsung CRT Power PCB assembly For Toshiba CRT Main PCB assembly For Samsung CRT Main PCB assembly Velocity modulation PCB assembly Power switch PCB assembly Back cover

8201801120L
8537000800C01 8537000800C02 8611606210C 56273610085 53410223030

JUC7.820.495

8661800410C 8667206370C 8667207410C 8667207420C 8667207430C

JUC7.820.402
JUC7.820.906 JUC7.820.523 JUC7.820.524

$20.76 JUC7.820.471 JUC7.820.905 JUC7.820.162 JUC7.820.432-1 JUC7.820.432-1 JUC7.820.495 JUC7.820.495 JUC7.820.470-2 JUC7.820.470-2 JUC7.820.472 8667207470C 8667207480C 8667207490C 8667207500C01 8667207500C02 8667207510C02 8667207510C03 8667207520C01 8667207520C02 8667207530C $20.76 JUC7.820.702 8667210730C 8807405110C $20.76 $47.36 $20.76 $20.76 $20.76 $20.76 $20.76 $20.76 $20.76 $160.00 $160.00

6/24/2003

APEX DIGITAL TELEVISION In-Warranty Schedule by Model

LIMITED WARRANTY 1 Product Model No.
Parts Remote Control Labor CRT
3

Carry-In Service
Yes/No

In Home

Stock Repair
Yes/No

REIMBURSEMENT RATES Carry-In

Minor Major

Yes/No

Home Service
Minor Major

Stock
Repair

13 inch 2 AT1302 AT1308 20 inch AT2002 / AT2002S AT2008 / AT2008S GT2011J GT2011S GT2015 GT2015DV KT2006 24 inch 2&3 AT2402 AT2408 / AT2408S GT2411S GT2415 PF2425 KT2406 25 inch 2 AT2502 AT2502S
2

90 90

90 90

90 90

90 90

N N

N N

N N

N/A N/A

N/A N/A

N/A N/A

N/A N/A

N/A N/A

365 365 365 365 365 365

90 90 90 90 90 90

90 90 90 90 90 90

365 365 365 365 365

N N N N N N N N N N N N N N N N N N 1 YEAR STORE REPLACEMENT

N/A N/A N/A N/A N/A N/A

N/A N/A N/A N/A N/A N/A

N/A N/A N/A N/A N/A N/A

N/A N/A N/A N/A N/A N/A

N/A N/A N/A N/A N/A N/A

365 365 365 365 365 365

90 90 90 90 90 90

90 90 90 90 90 90

365 365 365 365 730 365

N N N N Y

N N N N N

N N N N N

N/A N/A N/A N/A

4

N/A N/A N/A N/A

4

N/A N/A N/A N/A

4

N/A N/A N/A N/A

4

N/A N/A N/A N/A

4

365 365

90 90

90 90

365 365

N N

N N

N N

N/A N/A

N/A N/A

N/A N/A

N/A N/A

N/A N/A

27 inch 3 AT2702 AT2702S AT2708 / AT2708S GT2711S GT2715 PF2725 GT2715DV 32 inch 3 AT3208S GT3215 PF3225 KT3226 PROJECTION GB4308 GB43HD09 GB5108 GB51HD09 GB55HD09W GB65HD09W
1

365 365 365 365 365 365 365

90 90 90 90 90 90 90

90 90 90 90 90 90 90

365 365 365 365 365 730 365

Y Y Y Y Y Y Y

Y Y Y Y Y Y Y

Y Y Y Y Y Y Y

4 4 4 4 4 4 4

4 4 4 4 4 4 4

4 4 4 4 4 4 4

4 4 4 4 4 4 4

4 4 4 4 4 4 4

365 365 365 365

90 90 90 90

90 90 90 90

365 365 730 730

Y Y Y Y

Y Y Y Y

Y Y Y Y

4 4 4 4

4 4 4 4

4 4 4 4

4 4 4 4

4 4 4 4

365 365 365 365 365 365

90 90 90 90 90 90

365 365 365 365 365 365

730 365 730 365 365 365

Y Y Y Y Y Y

Y Y Y Y Y Y

Y Y Y Y Y Y

4 4 4 4 4 4

4 4 4 4 4 4

4 4 4 4 4 4

4 4 4 4 4 4

4 4 4 4 4 4

Limited Warranty is printed on the last page of the owner's manual

2 All defective units 13" - 25 "during the first 90 days of ownership will be exchanged at the original place of purchase. Dealer may contact APEX to receive a Return Authorization from Apex for credit or exchange. 3 Should the picture tube fail during the In-Warranty period the product will be exchanged. The customer is responsible for the Service Center diagnostic fee after the initial labor warranty period and for all packing, transportation and insurance charges. 4 See Master Dealer File for Rates for each Dealer

NOTE: All handling, packing, shipping or freight charges are the responsibility of the customer.