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OVEN

BASIC: BQ1Q4T090 MODEL: BQ1VQ6T012 MODEL CODE : BQ1VQ6T012/XEF

SERVICE
OVEN

Manual
CONTENTS

1. Precaution 2. Product Specification 3. Disassembly and Reassembly 4. Troubleshooting 5. Exploded Views and Parts List 6. PCB Diagrams 7. Wiring Diagrams 8. Schematic Diagrams

Contents
1. Precaution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1-1 Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2. Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Accessory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 2 3 4

3. Disassembly and Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 3-1 Tools for Removal and Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 3-2 Replacement of Case upper & Cover back . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 3-3 Replacement the Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 3-4 Replacement of Door Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 3-5 Replacement of Door Glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 3-6 Replacement of the rear oven Lamp Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 3-7 Replacement of the side Halogen Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 3-8 Replacement of Assy Control Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 3-9 Replacement of Tube Steam Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 3-10 Replacement of Assy Steam Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 3-11 Assembly for Main Assy Steam module part . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 3-12 Replacement of Assy generator sub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 3-13 Replacement of Motor Fan Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 3-14 Replacement of Duct Cover, Bracket & Spring Duct & Ceramic Filter . . . . . . . . . . . . . . . . . . . . . . . . . . 21 3-15 Replacement of Motor Convection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 3-16 Replacement of Heater Convection twin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 3-17 Replacement of Assy Partition S/W . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 3-18 Replacement of Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 3-19 Replacement of Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 3-20 Replacement of Sensor Thermistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 3-21 Replacement of Heater Grill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 3-22 Replacement of Heater Bottom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 3-23 Replacement of Assy PCB Parts (Main PCB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 3-24 Replacement of Assy-Door Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 4. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 4-1 Failure Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 5. Exploded Views and Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 Exploded Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 Main Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 Main Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3 Door Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 Control Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5 Standard Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 43 44 45 46 47 48

6. PCB Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 6-1 PCB Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 7. Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 7-1 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 8. Schematic Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 8-1 Schematic Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

1. Precaution
Follow these special safety precautions.

1-1 Safety precautions (

)
10. Always connect a test instruments ground lead to the instrument chassis ground before connecting the positive lead; always remove the instruments ground lead last. 11. Components that are critical for safety are indicated in the circuit diagram by shading, or . 12. Use replacement components that have the same ratings, especially for ame resistance and dielectric strength specifications. A replacement part that does not have the same safety characteristics as the original might create shock, fire or other hazards. NOTE: Connect the oven to a 25 A. When connecting the oven to a 16 A, make sure that circuit breaker can operate. 13. Never touch any circuit wiring with your hand nor with uninsulated tool during operation. 14. For your safety, wear gloves on your hands. 15. Remove the all water from water-tank and Steam generator, before repairing the oven set.

1. All repairs should be done in accordance with the procedures described in this manual. This product complies with Federal Performance Standard 21 CFR Subchapter J(DHHS). 2. Check all grounds. 3. Do not power the OVEN from a 2 - prong AC cord. Be sure that all of the built - in protective devices are replaced. Restore any missing protective shields. 4. When reinstalling the chassis and its assemblies, be sure to restore all protective devices including nonmetallic control knobs and compartment covers. 5. Make sure that there are no cabinet openings through which people --particularly children --might insert objects and contact dangerous voltages. 6. Service technicians should remove their watches while repairing an OVEN. 7. Design Alteration Warning: Use exact replacement parts only, i.e., only those that are specified in the drawings and parts lists of this manual. Never alter or add to the mechanical or electrical design of the OVEN. Any design changes or additions will void the manufacturers warranty. Always unplug the units AC power cord from the AC power source before attempting to remove or reinstall any component or assembly. 8. Never defeat any of the B+ voltage interlocks. Do not apply AC power to the unit (or any of its assemblies) unless all solid-state heat sinks are correctly installed. 9. Some semiconductor (solid state) devices are easily damaged by static electricity. Such components are called Electrostatically Sensitive Devices (ESDs). Examples include integrated circuits and field-effect transistors. Immediately before handling any semiconductor components or assemblies, drain the electrostatic charge from your body by touching a known earth ground.

-1-

2. Specifications
2-1 Features
BASIC MODEL Built In Oven Model Name Model Type Install Design Main sales point Oven Features Cavity Interior Oven Colors Oven Doors (D: double, T: triple, Q: quadruple) Door Opening Interior Lamp Interior Lights Control Method(Oven) Display Cleaning Method Oven Heater Electric Features Oven Temp Ranges - Single - Upper or Lower Grill Heater (In/Out) Bottom Heater Convection Heater (Upper/Lower) Energy Class Oven Function Number of Functions Single Mode 1. Convection 2. Top heat + convection 3. Conventional 4. Large Grill 5. Small Grill 6. Bottom + convection 7. Steam cook 6. Steam assist cook -211 Yes Yes Yes Yes Yes Yes 15 Yes Yes Yes Yes Yes Yes Yes Yes 40~300 C 300 C: Grill only 170~250 C 1600W/1100W 1100W 1200W/1200W A/A/A 40~270 C 270 C: Grill only 170~250 C 1600W/1100W 1100W 1200W/1200W A/A/A position Pyro Lytic Coating STSS Q Drop Down 1(Halogen) Back/Side Tact Button & Dial 2 Layer LED Steam & Self Drop Down Pyro Lytic Coating STSS Q Drop Down 2(Halogen) Back/Side Tact & Touch & Dial 2 Layer LED Steam & Self & Descaling Fixed BQ1Q4T090 Single Built-in GEO Dual cook NEW MODEL Built In Oven BQ1VQ6T012 Single Built-in GEO Dual cook

2-1 Features
BASIC MODEL Built In Oven UPPER Mode 1. Convection 2. Top heat + convection 3. Large grill LOWER Mode 1. Convection 2. Bottom heat + convection 3. Steam cook 4. Steam assist cook Control Features Clock Child Safety Lock Sound On/Off Count Timer Cook Time End Time Oven Temp Steam Cleaning Self Cleaning Language Option Light On/Off Sound Equipment Supplied Multi spit Barbecue spit Square Baking Tray Square Wire Rack No YES 2 1 No No 2 2 Yes Yes Yes (Hidden) Yes Yes Yes Yes Yes Yes No Yes Smart buzzer Yes Yes (Hidden) Yes (Hidden) Yes Yes Yes Yes Yes Yes No Yes Smart buzzer Yes Yes Yes Yes Yes NEW MODEL Built In Oven Yes Yes Yes Yes Yes Yes Yes

2-2 Specification
Specifications Power source Dimension (W x H x D) Shipping weight Outside Cavity BASIC 230V 50Hz, AC 595 x 595 x 566mm 440 x 365 x 405mm Net 47Kg, Gross 52Kg NEWMODEL 230V 50Hz, AC 595 x 595 x 566mm 440 x 365 x 405mm Net 49Kg, Gross 55Kg

-3-

2-3 Accessory
The following accessories are provided with your oven. Description Code No. Qty

RACK-WIRE

DG59-00001A

RACK-WIRE ROAST

DG59-00004A

TRAY-BAKING A
Front

DG63-00012A

TRAY-BAKING B
Front

DG63-00011A

ASSY-PARTITION

DG97-00015A

STEAM-GLASS STEAM-TRAY SUB STEAM-TRAY

DG01-00010A DG63-00246A DG63-00242A

-4-

3. Disassembly and Reassembly


3-1 Tools for Removal and Reassembly
Tool

1. Tool : Nut Driver 2. Type : 7mm 3. Remarks : Heater bracket Nut

1. Tool : Nut Driver 2. Type : 9mm 3. Remarks : Convection Fan Nut

1. Tool : Longnose 2. Remarks : Tube Clamp

3-2 Replacement of Case upper & Cover back

* You must remove it before the repair

-5-

3. Disassembly and Reassembly


3-3 Replacement the Tube
The Assembly is reverse order of disjointing.
Parts Explaination Photo Explaination

1.

Prepare long-nose to remove the Tube clamp.

2.

Grab the Tube clamp with longnose.

Tube

3.

remove the Tube clamp.

4.

remove the Tube.

-6-

3. Disassembly and Reassembly


3-4 Replacement of Door Assembly
The Assembly is reverse order of disjointing.
Parts Explaination Photo Explaination

1.

Turn over the clips of both hinges.

Door Assembly

2.

With both hands, grasp the middle sides of the oven door. Rotate the door by approx. 70degree until the hinges can be taken out completely from the hinges holes.

3.

-7-

3-5 Replacement of Door Glass


The Assembly is reverse order of disjointing.
WARNING Whenever the door is separated from the oven, the clips should always be turned over. When the door is mounted, if some of the parts (Door glass or other parts) are removed from the door, it can cause injury due to sheet. ATTENTION The glass may break if you use force especially on the edges of the front sheet. Parts Explaination Photo Explaination

1.

Remove the two screws of the left and right sides of the door.

Door Glass

2.

Take off the door bracket.

3.

Glass #1

Detach the inner glass #1 (number 1) from the door. * When assembly the inner glass#1, put printing to direction below.

Printing

-8-

3-5 Replacement of Door Glass (Continued)


The Assembly is reverse order of disjointing.
Parts Explaination Photo Explaination

Glass #2

Door Glass

4.

Detach the inner glass #2 and springbrackets from the door.

Door Bracket Holder Glass Rubber Glass #1 Glass #2 Glass #3 Glass #4

-9-

3-6 Replacement of the rear oven Lamp Bulb


The Assembly is reverse order of disjointing.
Parts Explaination Photo Explaination

1. 2.

Lamp Bulb
Glass cap Sheet ring Metal ring Lamp

3. 4. 5.

Take off the cap by turning counterclockwise. Remove the metal ring and the sheet ring and clean the glass cap. If necessary, replace the bulb with a 25 watt, 230 V, 300 C heat - resistant oven light bulb. Fit the metal and the sheet ring to the glass cap. Replace the glass cap.

3-7 Replacement of the side Halogen Lamp


The Assembly is reverse order of disjointing.
Parts Explaination Photo Explaination

1. 2.

Lamp Bulb

To remove the glass cover, hold the lower end with one hand, insert a at sharp implement such as a table knife between the glass and the frame and pop out the cover. If necessary, replace the halogen bulb with a 25 ~ 40 watt, 230 V, 300 C heat - resistant halogen oven light bulb. Tip Always use a cloth when handling a halogen bulb to avoid depositing oils from your fingers on to the surface of the bulb.

3.

Replace the glass cover.

- 10 -

3-8 Replacement of Assy Control Box


The Assembly is reverse order of disjointing.
Parts Explaination Photo Assy Knob Dial Assy Display Encoder Parts Assy Inlet Buzzer Assy Knob Dial Select Parts Door Lock

Pump Motor

Assy PCB Parts (Main PCB)

Motor Fan Cooling Explaination Photo Explaination

Assy Control Box

1.

Remove one connector from the main pcb.

2.

Remove two Tubes and one connector at assy inlet.

3.

Remove 3 screws at both sides and top inside of assy control box, lift up assy control box and pull forward to separate.

- 11 -

3-8 Replacement of Assy Control Box (Continued)

Remove 2 screws.

Remove 11 screws.

Remove one connector.

Remove 4 screws.

- 12 -

3-9 Replacement of Tube Steam Module


The Assembly is reverse order of disjointing.
Parts Explaination Photo Explaination

1.

Remove the control-box.

2.

Remove the 3 tubes.

Tube Steam Module

3.

Remove the 2 connectors and 4 hook.

4.

Remove the 4 screws.

- 13 -

3-9 Replacement of Tube Steam Module (Continued)


The Assembly is reverse order of disjointing.
Parts Explaination Photo Explaination

5.

Remove the Pump Motor.

Tube Steam Module

6.

Remove 2 rubbers.

- 14 -

3-10 Replacement of Assy Steam Module


The Assembly is reverse order of disjointing.
Parts Explaination Photo Explaination

1.

Seperate the wire-harness from the hook on assy steam module and separate the 1 tube from assy steam generator.

2.

Remove 7 connectors and 2 TCO from the assy steam generator.

* Lower Lamp is optional.

Assy Steam Module


3. Seperate the 2 tubes.

4.

Remove 5 screws.

- 15 -

3-10 Replacement of Assy Steam Module (Continued)


The Assembly is reverse order of disjointing.
Parts Explaination Photo Explaination

5.

Lift up assy steam module to seperate from oven.

Seperate the cover upper steam. There are totally 4 hook that each has different direction.

Assy Steam Module


6. Seperate right and up side hook first.

7.

Seperate left and up side hook also.

8.

Seperate last 2 hook.

- 16 -

3-10 Replacement of Assy Steam Module (Continued)


The Assembly is reverse order of disjointing.
Parts Explaination Photo Explaination

9.

Remove 5 tubes.

10. Seperate the right side hook by using a at head screwdriver. And then remove the assy steam generator.

Assy Steam Module

11. Seperate the right side hook by using a at head screwdriver. And then remove the water valve.

12. Seperate the 4 hook by using a at head screwdriver. And then remove the assy water tank.

- 17 -

3-11 Assembly for Main Assy Steam module part


Parts Explaination Photo Explaination

Assy Water tank

1.

Press the 4 point of assy water tank and check the right assembly with hook.

1.

Insert left side of water valve into hook.

Water valve

2.

Press the right side of water valve.

Assy Steam generator

1.

Insert left side of assy steam generator into hook.

- 18 -

3-11 Assembly for Main Assy Steam module part (Continued)


Parts Explaination Photo Explaination

Assy Steam generator

2.

Press the right side of assy steam generator.

Connectors and Assy steam module

1.

Check the right position between assy steam module hole and connector.

- 19 -

3-12 Replacement of Assy generator sub


Parts Explaination Photo Explaination

Assy generator sub

1. 2.

Remove 2 connectors. Remove the 2 tubes and 2 screws.

- 20 -

3-13 Replacement of Motor Fan Cooling


The Assembly is reverse order of disjointing.
Parts Explaination Photo Explaination

Fan Cooling

1.

Remove two screws and turn toward the clockwise to separate.

3-14 Replacement of Duct Cover, Bracket & Spring Duct & Ceramic Filter
Parts Explaination Photo Explaination

Fan Cooling

1.

Remove 6 screws from assy cover cooling motor.

- 21 -

3-15 Replacement of Motor Convection


The Assembly is reverse order of disjointing.
Parts Explaination Photo 1. * 2. Explaination Seperate the 1 tube from the adiabatic rear. Be sure to connect tube again when assembly. Remove 5 screws at the back inside cavity to separate the cover casing.

3.

Turn ange nut to the left to release and separate spacer fan convection and fan convection.

Motor Convection

4. 5.

Remove two connector from convection motor Remove turn toward the counterclockwise to separate. Reference Convection fan is turn in the opposite direction each other for improvement cook performance. Upper fan is turn in counterclockwise direction, Lower fan is fan turn in clockwise direction therefor convection fan direction and netange are opposited each other. Convection fan is indicated (U),(L) and netange is different the head shape.

Upper

Upper

Lower

Main Blade

Motor Convection

E-ring

Lower
Cavity Nut-Hexagon cap

Nut-Hexagon cap

Fan-Convection

- 22 -

3-16 Replacement of Heater Convection twin


The Assembly is reverse order of disjointing.
Parts Explaination Photo Explaination

1. 2.

Remove the two connectors. Remove two screws securing heater convection twin at the rear.

Heater Convection Twin

3.

Pull the securing bracket at the left forward, and pull it toward the left to separate heater convection twin.

3-17 Replacement of Assy Partition S/W


Parts Explaination Photo Explaination

Partition S/W

1. 2.

Remove a connector. Remove two screws.

- 23 -

3-18 Replacement of Thermostat


The Assembly is reverse order of disjointing.
Parts Explaination Photo Explaination

Thermostat

1.

Unfold one point.

3-19 Replacement of Terminal Block


Parts Explaination Photo Explaination

Terminal Block

1. 2.

Remove two wires from terminal block.. Remove three screws.

3-20 Replacement of Sensor Thermistor


Parts Explaination Photo Explaination

Sensor Thermistor

1.

Remove one screws.

- 24 -

3-21 Replacement of Heater Grill


The Assembly is reverse order of disjointing.
Parts Explaination Photo Explaination

1. 2.

Remove the four connectors. Remove each nut frange at right and left sides.

Heater Grill

3.

Turn the upper nut circular inside the cavity to the counterclockwise to release, pull heater girll forward to separate.

3-22 Replacement of Heater Bottom


Parts Explaination Photo Explaination

Heater Bottom

1. 2.

Remove the two connectors. Remove one screw and pull forward to separate it.

- 25 -

3-23 Replacement of Assy PCB Parts (Main PCB)


The Assembly is reverse order of disjointing.
Parts Explaination Photo Explaination

1.

Remove a screw.

Assy PCB Parts (Main PCB)

2.

Seperate 3 hook.

3-24 Replacement of Assy-Door Lock


Parts Explaination Photo Explaination

Assy-Door Lock

1.

Remove two screws.

- 26 -

4. Troubleshooting
4-1 Failure Codes
There are a kind of error code and two kinds of warning codes. Possible error codes during use can be checked before service. Press [Stand by Mode + Current time 0:00] and [Function + Time] at the same time and hold them for 5 seconds, error codes are displayed. Press [Function] button, the latest 5 error codes can be checked. But, if the oven turns off, the stored error codes are deleted. Press [Function + Time] button to return to normal display mode.

4-1-1 Temp Sensor Error


Error Code Gerneral Function Cavity upper sensor open Cavity lower sensor open Cooling motor sensor open Steam generator sensor open Cavity upper sensor short Cavity lower sensor short Cooling motor sensor short Steam generator sensor short Sensor Short Error It occurs due to a defective sensor, misplaced wires, a defective PCB. It may occur when the ambient temperature falls under -5C. Sensor Open Error It occurs due to a defective sensor, misplaced wires, a defective PCB. Solution Page

29 Page

30 Page

4-1-2 Safety Error


Error Code Gerneral Function Overtime
Temp ~ 100C 105C ~ 240C 245C ~ Time 16 hours 8 hours 4 hours

Solution This error occurs when the oven works during CUT-OFF TIME in the same mode and at the same temperature without any operation of an user. This error is to prevent a risk of fire and hazards in case an user forgets to turn off the oven after use or the oven automatically starts in an unusual way. The oven can be used after off. This error occurs when a button is pressed and held for over 10 seconds. It may occur when water soaks through the inside of the control panel or dust particles are stuck to TOUCH PAD. In this case, remove DISPLAY PCB, clean TOUCH PAD PCB or replace it.

Page

32 Page

Touch Button Short

31 Page

- 27 -

4-1-2 Safety Error (Continued)


Error Code Gerneral Function Divider Missing Solution This error occurs when the divider sensing switch senses that the divider is used at the inappropriate mode. This error occurs when the set preheating time, 30 minutes, is over. It may occur due to a heaters open, defects of relay contact point and wiring defects. Page 33 Page

Preheating Time Out

35 Page

Excess of cooking compart- - This error occurs when the temperature of cooking ments temperature compartment maintains over 320C for more than 5 minutes. - This error occurs when a fire occurs inside cooking compartment or the temperature cannot be controlled because of sensors failure. Excess of cooking compart- - This error occur immediately after the temperature ments temperature of cooking compartment reaches 350C. - This error occurs when a fire occurs inside cooking compartment or the temperature cannot be controlled because of sensors failure. Cooling motor lock sensed - This error occurs when the temperature sensor on the Main PCB senses abnormal temperature. - It occurs 30 ~ 60 minutes after the cooling motor does not operate. - It may occur when the cooling motor stops running by power off during operation of the oven, then it runs again. - This error occurs when the temperature sensor in the steam generator senses abnormal temperature. - This error occurs when generator sensor can not sense the water even though water valve is opened for 30 sec.

38 Page

38 Page

34 Page

Exess of steam generator temperature Water valve open sensed

36 Page 28 Page

- 28 -

4-1-3 E-27,E-29, E-2b, E-71

Sensor Open Error (E-27, E-29, E-2b, E-71)

Connect the sensor.

YES

Is the sensor disconnected?

: Check if the sensor housing is inserted into the connector of the main PCB.

NO

Connect the wire properly.

NO

Is the sensor wire connected properly?

: Check if the sensor wire is damaged, if the housing is loose and if the sensor and the wire are properly connected.

YES

S/W Error

Does the voltage change as the humidity, temperature and weight change? NO

: Check if the voltage of the GND and sensor changes using a digital multi-meter by forcefully changing the humidity, temperature and weight.

NO

After Power -> On, does the symptom continue?

The sensor is out of order.

YES Replace the PCB.

Replace the sensor.

Perform the operation again and check if it is working properly.

- 29 -

4-1-4 E-28, E-2A, E-2C, E-72

Sensor Short Error (E-28, E-2A, E-2C, E-72)

Remove the shorted part YES of the temperature sensor.

Is the sensor shorted?

: Check if both terminals of the sensor are slightly shorted.

NO : Check if the sensor and related parts such as the connector or soldering parts are slightly shorted.

Remove any foreign Substance from the shorted part.

YES

Is the sensor terminal part of the PCB shorted?

NO

S/W Error

YES

Does the voltage change as the humidity, temperature and weight cha NO

: Check if the voltage of the GND and sensor changes using a digital multi-meter by forcefully changing the humidity, temperature and weight.

NO

After Power > On, does the symptom continue?

The sensor is out of order.

YES Replace the PCB. Replace the sensor.

Perform the operation again and check if it is working properly.

- 30 -

4-1-5 -SE-

Key Short Error (- SE -)

YES

Is the key not recognized at all? NO

YES

Is the key recognized intermittently? NO

YES

Is a specific key not recognized?

NO The membrane is defective.

S/W Error

Replace the Control Panel.

NO

After Power > On, does the symptom continue? YES Replace the PCB.

Perform the operation again and check if it is working properly.

- 31 -

4-1-6 S-01

Over Time Error (S-01)

YES

Is it temperature 100C in oven? NO Is it temperature 105C~240C in oven? NO YES Is it temperature 245C in oven? NO YES

Has it worked for 6 hours continuously?

NO
Re-check the Cut-Off-Time for the corresponding internal temperature.

Has it worked for 8 hours continuously? NO Re-check the Cut-Off-Time for the corresponding internal temperature.

YES

Does same error arise? YES Has it worked for 4 hours continuously?

S/W Error YES Re-check the Cut-Off-Time for the corresponding internal temperature. Does same error arise? NO

NO

After Power > On, does the symptom continue? YES Replace the PCB.

Does same error arise?

YES

NO

S/W Error

Turn the oven off and let it cool sufficiently.

NO

After Power > On, does the symptom continue? YES Replace the PCB.

Perform the operation again and check if it is working properly.

- 32 -

4-1-7 dE

Divider Missing Error (dE)

NO

Is the Cooking Mode Twing? YES Is the Divider detection S/W out of order? NO YES

NO

Single Mode? YES

NO

Is it Upper, Lower Mode? YES

Replace S/W

Is divider inserted? YES

YES

Is divider inserted? NO Insert divider

Is the Divider detection S/W connected properly? Remove the Divider. YES

NO

Connect correctly wire.

Are the connections in the Main PCB normal? YES S/W Error

NO

Connect correctly.

NO

After Power > On, does the symptom continue? YES Replace the PCB.

Perform the operation again and check if it is working properly.

- 33 -

4-1-8 E-0b

Cooling Motor Sensor Error (E-0b)

An E-2b error occurred.

YES

Is the temperature sensor of the PCB open? NO

Insert the temperature sensor.

Was there a shortcircuit in the temperature sensor of the PCB? NO

YES

An E-2C error occurred.

Repair the short circuit. YES Is the temperature of the PCB over 90C? NO

An E-0b error occurred.

NO

Is the Cooling Motor rotating? YES

S/W Error

Check the Motor drive part.

The temperature sensor is out of order. NO Replace the temperature sensor. After Power > On, does the symptom continue?

YES Replace the PCB.

Perform the operation again and check if it is working properly.

- 34 -

4-1-9 E-08

Preheating Error (E-08)

Check the heater related drive part.

NO

Does the heater work? YES

: Check the voltages of both heater terminals.

Replace the heater.

YES

Is the heater temperature very low? NO

: After operating the heater for more then 10 minutes check if the heater temperature remains low.

Reconnect the temperature sensor properly.

NO

Is the temperature sensor connected properly? YES Is the resistance between the heater terminals more then a few M? NO S/W Error

Replace the heater.

YES

: A normal heaters resistance is a few . A short circuit increases the resistance to a few M.

NO

After Power > On, does the symptom continue?

YES Replace the PCB.

Perform the operation again and check if it is working properly.

- 35 -

4-1-10 E-73

Steam generator temp Error (E-73)

Temp sensor malfunction.

NO

Does the steam generator temp sensor work?

: Check the Resistance of temp sensor

YES NO

Is the PCB part shorted?

: Check short circuit in the PCB part such as relay and sensor part.

YES

Replace the Assy steam generator.

Replace the PCB.

Perform the operation again and check if it is working properly.

- 36 -

4-1-11 E-78

Water Over Supply Error (E-78)

Connect steam generator water level connector.

YES

Is steam generator water level connector disconnected?

NO NO

Does Water Valve work?

: Check short circuit in the PCB part such as relay and sensor part.

Replace the Water Valve

YES

S/W Error

NO

After Power > On, does the symptom continue?

YES Replace the PCB.

Perform the operation again and check if it is working properly.

- 37 -

4-1-12 E-0A, E-09

Internal Oven Temperature Error (E-0A, E-09) E-09, E-24, E-0A Abnormal

An E-09 error occurred.

YES

Is the oven internal temperature maintained over 320 degrees?

NO

An E-24, E-0A error occurred.

YES

Has the oven internal temperature reached over 350 degrees?

NO

Reconnect the temperature sensor properly.

NO

Is the temperature sensor NO connectivity normal?

YES

TurnOven Off let the oven off and it . cool sufficiently.

Check and repair the heater drive part if necessary.

NO

Is the Heater connectivity normal?

YES

S/W Error

NO

After Power > On, does the symptom continue? YES Replace the PCB.

Perform the operation again and check if it is working properly

- 38 -

4-1-13 Power Failure

No Power

- Check terminal block voltage, 230V.

NO

Reset The circuit braker or Check main power

YES

- TCO open Check (main TCO, Convection TCO)

NO

Replace TCO

YES

- Check the input voltage of PCB SMPS (input checkpoint : 230V )

NO

Repair Faulty wiring

YES

Replace PCB or display PCB check

- 39 -

4-1-14 TCO Open

TCO Open

Note : When oven is operating , if main power off, power oven off, in temporary temperature rise, TCO is possible will can open.

Replace TCO - Motor Terminal Voltage check NO NO - Colling motor, Conveclion Motor check YES YES Motor Connect wire Remove - Motor Resistor check (Cooling motor: 238 Convection Motor: 218) YES NO Replace Motor

- PCB SMPS Input Voltage check (input check point: 5V, 230V) YES - PCB SMPS output Voltage check (output check point: 5V, 12C) YES

NO

Repair Faulty wiring

NO

Replace PCB

- PCB Relay contact short check NO

YES

Replace PCB

Check wire short and operation of a sensor

- 40 -

4-1-15 PCB Failure

PCB Failure NO - TCO Open? YES Replace TCO

- Check the input voltage of PCB SMPS (input checkpoint : 230V ) YES

NO

- Check Terminal block voltage(230V). NO

YES

Repair Faulty wiring or PCB check

Reset the circuit braker or check main power.

- Check the output voltage of NO PCB SMPS (Output checkpoint : 5V/12V )

- Check fuse protecting SMPS YES Replace PCB

NO

Replace FUSE

Replace PCB

YES - Do all relays operate? NO YES After Lamp On - Safety Relay Contact point ON(12V)? YES NO - Check the operating Base voltage(0V) of Safety Relay. YES

- Check the operating base voltage(5V) which is appropriate for each relay. NO Replace PCB

YES

Replace Relay

Replace Safety Relay

- 41 -

4-1-16 Failure of heating elements

Failure of heating elements

- Check heaters terminal voltage (230V) NO

YES

After removing Heater Wire - Check Heater resistance (Large G :32.8, Small G:48.6, Bottom : 48.1, Conv:44) YES

NO Replace heater

- Repair Faulty wiring (Possible termial contact failure)

- TCO Open? NO

YES

Perform TCO Open Check Process

- Check Relay Terminal Voltage (230V) NO

YES

- Repair Faulty wiring (Possible termial contact failure)

Perform PCB Check Process

- 42 -

5. Exploded Views and Parts List


5-1 Exploded Views

W002

B034

H052 M258

M007
C003 P284 C003 C195 D120

M302 M260 H008

M261 H051

P186 H094 M251 H106

H050

M392

B028 B048

H054 H125

P214 M253 M003 P282 P329 M242 M013 M300 P282 M293 M389 H053
M015

H107 H111 G005 M032 H451 M277 W006 M482

M032 H111

M229 M017 M264

M294

M265 M250

M236

M262
M370

U013 M279 M248 M249

M224

T111

H049 H057

H048

P280

H123 T112 T030

U005 H048 H049 H058 H005 P229 M241 U029 U028

Z814

P285

P225 Z031

D205

- 43 -

5-2 Main Parts List


(SNA : SERVICE NOT AVAILABLE)
No. Code No. Description Specification Qty SA/ SNA Remark

M260

DG61-00056A

SUPPORT-MOTOR COOLING

PA66+GF15%,BT63BSS

SA

- 44 -

5-2 Main Parts List


No. Code No. Description Specification Qty SA/ SNA Remark

- 45 -

5-3 Door Parts List


D049
ASSY DOOR
D110 D049 P420 D109 D151 D113

P421

D105 V002

D015

V002 D106
D147

D019

(SNA : SERVICE NOT AVAILABLE)


No. Code No. Description Specification Qty SA/SNA Remark

- 46 -

5-4 Control Parts List


C082
ASSY CONTROL-BOX
C082

C187 C185 C235 C360

Y101

C188 C048 C154 C197 C187

C009

C236 C188 C190


C178

Y102 C352

C001

C074

C360

(SNA : SERVICE NOT AVAILABLE)


No. Code No. Description Specification Qty SA/ SNA Remark

- 47 -

5-5 Standard Parts List


(SNA : SERVICE NOT AVAILABLE)
LEVEL Code No. Description Specification Qty SA/ SNA Remark

- 48 -

6. PCB Diagram
6-1 PCB Diagram

No. 1 2 3 4 5 6 7 8 9 10 11

Parts Number CN101 CN102 CN103 CN104 CN105 CN106 CN107 CN108 RY101 RY102 RY103 Display connector-1 Display connector-2

Part Name

Function and Rule A Terminal for Connecting with display module. A Terminal for Connecting with display module. A Terminal for Connecting with divider and temp sensor. A Terminal for Connecting with speaker. A Terminal for Connecting with Door Lock motor. A Terminal for Connecting with Neutral,upper/lower lamp. A Terminal for Connecting with Spit , Upper/lower fan , Cooling fan. A Terminal for Connecting with Door latch , Door sensing A relay for Connecting with Large grill heater A relay for Connecting with Small grill heater A relay for Connecting with Bottom heater

No. 12 13 14 15 16 17 18 19 20 21 22

Parts Number RY104 RY105 RY106 RY107 RY108 RY109 RY111 RY112

Part Name Upper heater Relay Lower heater Relay Latch open Relay Latch close Relay Uppwe lamp Relay Lower lamp Relay Spit Relay Source Relay

Function and Rule A relay for Connecting with Upper heater A relay for Connecting with Lower heater Latch open control Latch close control Uppwe lamp control Lower lamp control Spit Source Supply power for all relay Upper fan control Lower fan control Cooling fan control

Temp sensor & divider switch connector Buzzer Door Lock motor connector Neutral , upper/lower lamp Spit , Upper/lower fan , Cooling fan Door latch , Door sensing Large grill Relay Small grill Relay Bottom heater Relay

SSR101 Upper fan SSR SSR102 Lower fan SSR SSR103 Cooling fan SSR

- 49 -

7. Wiring Diagram
7-1 Wiring Diagram

( This Document can not be used without Samsungs authorization. )

- 50 -

8. Schematic Diagram
8-1 Schematic Diagram

LIVE

PTC101 270M

L101 LF-2CTOP 4

BD101 DF06S

POWER SUPPLY
ST101 ST-ALCD 1 C102 10uF C103 10uF R108 150K C104 1nF 10

+5V
D103 MBRF5100
A C

+12V
IC104 KIA7812API TR101 KRA226 C108 470uF C109 470uF

IC101 TMP91FW60FG 27 66 85 3 5 26 31 DVCC DVCC1 DVCC2 VREFH AVCC AM0 AM1 97 90 98 91 99 100 92 1 8 7 2 88 69 87 84 83 82 81 79 6 76 75 70 21 72 71 74 73 20 25 12 13 17 16 15 52 60 59 47 48 49 50 51 46 44 45 53 54 55 56 57 61 58 94 93
S-U S-L PCB-TEMP PROBE AD-IN-U AD-IN-L STEAM-TEMP

C101 100nF NEUTRAL

R107 1.2M

ZNR101 560V TVR14561 1 2

D104 MBRF5100
A C

LIVE-2

INTERRUPT
R101 47K R102 47K R103 47K R104 47K

OVP
D02 EM518 R01 470K LIVE-2 D01 EM518 R03 10K C04 100nF 7 R04 100K C02 1uF R05 47
In Vcc

IC02 78L05 8 R07 470K


Out

TR102 KRC246 STAND-BY

R08 1K KRA226 TR01

+5V
R10 1K 6 OVP

D101 1N4007

D102 UF4007 C105 10uF

+6V
6 R110 220 C110 470uF C111 470uF IC103 KIA78D05PI

+5V
C112 100nF

IC01 LM331N

INT

+5V
D105 1N4007 R106 20K

6 Thr 1
Isw

R105 2K C114 1nF

R11 470K

RC

5 R09 470 PC01 TLP-181

IC102 TNY276P D B E

2 1 8 7

R109 12K

C107 2.2nF

2 Ire

Gnd

5 6

S5 S6

S8 S7

C106 100nF PC102 TLP-181 ZD101 UZ5.1B

R111 1K

3 C03 10uF R06 12K C05 1nF

RESET

C115 100nF

29 64 86 4

DVSS DVSS1 DVSS2 AVSS

PC101 TLP-181

C01 4.7uF

R02 10K

R12 10K

32 RESET 37 38 28 X2 30 X1 65 NMI 42 43 77 SDA0 78 SCL0 80 23 TXD1 24 RXD1 35 EMU0 36 EMU1 95 96 9 10 89 14 63 67 68 41 19 22 62 18 11 33 34 39 40

+5V +12V
BOT-HT

RESET
IC105 7033P

+5V
R113 2K

INT OVP

+5V
R401 2K 1
CN301 SMW250-06(WHT)

STEAM-TEMP

DIVIDER & TEMP SENSOR -TWIN & PYROLYTIC MEAT PROBE


2K DV-SW
PROBE

STEAM TEMP
+5V
R501 13K 4 2 1 3 R502 80.6K

RY203 DU12D1-1P

+12V
CN203 SMW250-04_RED

R402

+5V

1 2 3 4 RY215 G5T-1A-ASI-12VDC

R115

CN801 SMW250-03_WHT

3 4 5 6 C301 10uF

R801 13K 3 2 1

R803 2K

CN501 SMW250-04_WHT

AD_U

D204 MM4148 RY205 DU12D1-1P TR204 KRC246 D205 MM4148 RY206 DU12D1-1P TR205 KRC246 D206 MM4148

TR214 KRC246 D215 MM4148 TR215 KRC246

W-VALVE

OSCILLATOR
C116 12pF XTL1 16.000MHz C117 12pF X2

RXD SDA SCL TOGGLE

AD_L

UPPER-HT

OPTION

C302 10uF

R802 80.6K

RY201 DU12D1-1P LOWER-HT D201 MM4148 RY202 DU12D1-1P TR201 KRC246 D202 MM4148 GRILL-MAIN

TXD1 X1 EMU0 RXD1 R702 330

EEP ROM

+5V

DISPLAY PCB
+12V +5V
1
SMW250-08_WHT

2K

2K

2K

2K

STEAM-HT

C601 100nF L-BAND-1

R116

R503 2K

RY204 DU12D1-1P

TR203 KRC246

D214 MM4148

RESET

47K

WAKE-UP TXD

47K

D203 MM4148

RY214 G5T-1A-ASI-12VDC

RELAY CONTROL

R112 2K

X2 X1 R114 2K

TEST-1 TEST-2

C113 10uF

SOURCE LOWER-FAN UPPER-FAN GRILL-MAIN GRILL-SUB BOT-HT UPPER-HT LOWER-HT STEAM-HT W-VALVE OPTION LATCH-OPEN LATCH-CLOSE UPPER-LP LOWER-LP W-PUMP COOLING SPIT U-BAND-2 U-BAND-1

+5V
R404 R405 R403 R406

LIVE R410 2K R409 2K R408 2K R407 2K LATCH-1

RY207 T9AS1D22-12

TR206 KRC246 D207 MM4148

1 A0 GRILL-SUB 2 A1 3 A2 4 Vss IC601 24C04

Vcc 8 WP SCL SDA

2
CN102 SMW250-09(WHT)

1 2 3 4 5 6

+5V
C202 10uF LATCH-CONTROL

4 5 8 7 6 9 3

RXD TXD SCL SDA WAKE-UP TOGGLE

LATCH-2

LIVE-2

RY208 G5T-1A-ASI-12VDC

TR207 KRC246 D208 MM4148

C201 10nF

TR202 KRC246 SOURCE

7 6 5

R601 2K CLK DATA

L-BAND-2 DATA CLK S-LEVEL

SIDE-RACK

TR216 KRA226

W-H

CN401

7 8

DOOR-SW

RY209 G5T-1A-ASI-12VDC 1

LATCH MODULE
CN201 SMW250-09A_RED

TR217 KRC246 D209 MM4148

TR208 KRC246 LATCH-OPEN

+5V
R201 2K TR221 KRC246 TR222 KRC246 R301 26.1K R302 26.1K

W-M W-L

+5V

+5V
R305 100K

+5V

+5V
R306 470

DOOR-SW

SL
5

IC401 KIA358F VCC=+6V,GND=DGND

+
OUT

WM
3

IC402 KIA358F VCC=+6V,GND=DGND

RY210 G5T-1A-ASI-12VDC

TR209 KRC246 D210 MM4148

VCC

STAND-BY

LATCH-CLOSE

S-LEVEL
7

+
OUT

W-M
1

RY211 G5T-1A-ASI-12VDC

TR210 KRC246 D211 MM4148

AD_U UPPER-LP

R303

10K
VEE

IC301 KIA75S393F R304 1.87K C307 100nF

LATCH-CONTROL

DV-SW LATCH-1 LATCH-2 SIDE-RACK

9 IC401 KIA358F VCC=+6V,GND=DGND


3

CN204 SMW250-03A_RED

WH

+
OUT

WL W-H
5

IC402 KIA358F VCC=+6V,GND=DGND

RY212 G5T-1A-ASI-12VDC 1

TR211 KRC246 D212 MM4148

LOWER-LP R307 10K

+6V
VCC

TEMP SENSOR PYROLYTIC


R311 2K S-U

+
OUT

W-L
7

IC302 KIA75S358

1 6

RY213 G5T-1A-ASI-12VDC

TR212 KRC246 D213 MM4148

TEMP SENSOR N/P TWIN


CN302 SMW250-04_BLU

+5V

R322 100K R323 3.01K

D303 D304 R324 2K R325 2K

MM4148 MM4148

L-BAND-1 L-BAND-2

W-PUMP

C303 10nF

R308 1K

VEE

R309 12.7K

C304 10nF R310 30.1K

+5V

AD_L

AD-IN-L MM4148 MM4148

200K

200K

200K

200K

On board writing
+5V
5 4

+5V
R701 2K

+5V

SSR201 AQG22212
P

TR213 KRC246

SPIT

+5V
R312 26.1K

1 2 4 3 AD_U

+5V

R318 100K R319 3.01K

D301 D302 R320 2K R321 2K

U-BAND-1 U-BAND-2

CN202 SMW250-07A_RED

3
M

R412

R411

R413

R414

2
CN402 SMW250-07_WHT

SL

TR218 KRC246

+6V
VCC

PYROLYTIC TWIN

AD_U

AD-IN-U

1 2 3 6 CN701 SMW200-06P RXD1 TXD1 RESET C701 100nF

EMU0

1 3 4 5 6 7 WH WM WL

SSR202 AQG22212
P

UPPER-FAN AD_L

R313

10K

IC303 KIA75S358

R317

2K

S-L R902
TH901 TTC05103K

TEMP SENSOR N/P SINGLE


2K PCB-TEMP C901 1uF
Engineer
MS_JEON

7
M

TR219 KRC246

LOWER-FAN

C305 10nF

R314 1K

VEE

R315 12.7K

C306 10nF R316 30.1K

WATER LEVEL

NEUTRAL

SSR203 AQG22212
P

TR220 KRC246

+5V

R901 5.1K

Drawn by

MS_JEON

R&D CHK DOC CTRL CHK MFG ENGR CHK QA CHK

416, Maetan-3Dong, Yeongtong-Gu, Suwon-Si, Gyeonggi-Do, KOREA 443-742


TITLE

SAMSUNG ELECTRONICS
Size
A2

COOLING

+5V
MS_JEON

PCB TEMP
09:00 AM

24" OVEN_MD
REV Drawing Number Sheet 1 of 1

Changed by

Date Changed
17 JAN, 2011

Time Changed

- 51 -

GSPN (Global Service Partner Network)


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This Service Manual is a property of Samsung Electronics Co.,Ltd. Any unauthorized use of Manual can be punished under applicable International and/or domestic law.

Samsung Electronics Co., Ltd. April 2011 Printed in Korea