Measurement,

Diagnostic,
and Analysis
Technology
for Monitoring
of Hydraulic
and Lubrication
Fluids
Condition Monitoring Systems
Internormen Product Line
The Importance
of Cleanliness
Provides naxinun ellicienl
produclivily
nproves conlrol ol spare
parls lhrough prevenlive
nainlenance and noniloring
Feduces equipnenl
downline lhrough
scheduled inspeclions
ininizes salely hazards
and prevenls conlaninalion
relaled lailure
ncreases lhe lile ol
syslen conponenls, which
bolh increases operaling
prolilabilily and decreases
nainlenance cosls
Feduces repair cosls and
syslen downline
Occurrence of
Contamination
There are lhree principal
neans lhrough which
conlaninalion can occur in a
lypical hydraulic syslen.
ncorporaled during syslen
assenbly
Ceneraled during syslen
operalion
ngesled by lhe syslen
during operalion
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p Hydraulic & Lubrication Systems
p Hydraulic & Lubrication Filters
p Condition Monitoring
p Hydraulic Filter Accessories
Eaton combines
sales, engineering,
manufacturing,
customer service,
and technical sales
support into one
focused business
objective: Provide
customers with
optimum filtration
solutions.
Eatons Filtration
business is a leader
in manufacturing
filtration products and
solutions that include
measurement,
diagnostic and
analysis technology.
Following a path
of continuous
improvement, Eaton
has maintained quality
as a fundamental
corporate strategy
and a hallmark of all
products and services.
Eatons Internormen
Product Line currently
includes more than
4,000 hydraulic filter
elements and
corresponding
filter housings.
Hydraulic System
Cleanliness
Cleanliness is lhe neasure ol
solid and liquid conlaninalion
lound in hydraulic syslens.
Conlaninalion is delined as
any subslance nol parl ol a
hydraulic syslens working
lluid.
Eaton Filtration
Services
Slaleollhearl lesling lab
lacililies
Equipnenl renlals
Field service-inspeclions,
lield lrials, slarlup, repair,
replacenenl, and
nainlenance
Exlensive nelwork ol sales
and service represenlalives
vorldwide lechnical supporl
Producl specialisls
dedicaled lo providing
applicalion engineering
Eaton
Sustainability
Commitment
Eaton is unwavering in
our commitment to
being sustainable by
designin the way we
operate, through the
design of our products,
and through the energy
and climate saving
benefits our products
deliver. Eaton issues a
Sustainability Report as
part of its Annual
Report, available on
www.eaton.com.
Aller parliculale conlaninalion,
waler is lhe nosl connon
reason lor breakdowns and
lailures ol hydraulic and
lubricalion syslens.
Consequences
of Water in
Hydraulic Fluids
Acceleraled oil aging
Shorlened lluid lile
Delerioraled lubricalion
perlornance
Loss ol conlrol characlerislics
Feduced lillerabilily
ncreased conponenl wear
Noise
Failure ol polarizing addilives
ncreased acidily
Fusl
Higher conlaninalion levels
icroscopic pholo
ol waler in oil
Fillered rusl parlicles
Parliculale conlaninalion is
lhe nosl connon reason lor
lailure and downline ol
hydraulic and lubricalion
syslens. Knowing lhe precise
level ol conlaninalion can be
essenlial lor lhe elliciency and
lunclionalily ol a syslen.
This knowledge enables lhe
operalor lo inlluence lhe
syslen or inlervene wilh
appropriale counleraclive
neasures when necessary.
Effects of
Particulate
Contamination
Acceleraled oil
aging
Shorlened lluid lileline
Failure ol addilives
Corrosion, cavilalion,
abrasion, erosion
ncreased syslen wear
Contamination
Monitoring
Systems
nnediale and precise
diagnosis ol a hydraulic
syslens condilion
oniloring ol liller
perlornance so il can
be conpared wilh lhe
slandards required lor
cerlain syslen conponenls
Accurale delerninalion
ol lhe oplinal line lor
perlorning liller elenenl
changes
Feliable noniloring ol lhe
runningin or slarlup line ol
new syslens
Diagnosis ol hydraulic
conponenls, such as
punps, bearings, or seals
Delining lhe condilion ol
new lluids during syslen
slarl up
Verilicalion ol elleclive oll
line lillralion
Fecord inlluence ol changed
exlernal condilions on lhe
parlicle level in a hydraulic
syslen
Parlicles like lhis in a hydraulic
syslen can be coslly
Particulate Contamination
Water-In-Oil Contamination
Laser detector
operating on the
principle of light
barrier
laser diode
photodiode
measuring channel
particle
"ENET FROM )MMEDIATE $IAGNOSIS
Fapid resulls
Tinely and appropriale correclive aclions
nproved qualily conlrol
Less line wailing lor lab resulls
Sensor Selection
Ealons nlernornen parlicle counlers operale wilh dillerenl
sensors. The CCS 4, CC 0!Sel, and CCT 0!Sel are equipped
wilh laser sensors, which, based on lhe lighl blockade principle,
delecl parlicles in a lluid. For exanple, lhe sensor inlegraled in
lhe CCS 4 delernines lhe currenl parliculale level ol lhe
pressure or lubricalion lluid in conbinalion wilh an inlegraled
dosing syslen, which aulonalically adjusls lhe pressure ol lhe
connecled syslen. Bolh lhe CC 0!Sel and CCT 0!Sel
generale resulls by an addilional neasurenenl ol lhe volune
llow rale. The PS sensors delecl coarse nelal parlicles using
an induclive neasuring lechnique.
Monitoring Hydraulic and Lubrication Fluids
In-line Systems Off-line Systems On-line Systems
Element Spectral Analysis Potential
Sources of Metals in Oil
Aluminium abrasives, aluminium mill, bauxite, bearing metal, catalyst, coal
contauinant, Ny ash, foundry dust, granite, paint
Antimony journal bearings, solder
Arsenic antioxidants, bactericide, uineral oil
Barium engine additive, grease
Berylium aircraft construction, bearings, uineral oil
Bismuth journal bearings
Boron EF-additives, coolant inhibitor
Cadmium journal bearings, platings
Calcium ceuent dust, detergent, fuller's earth, grease, gypsuu, hard water, lignite,
liuestone, uining dust, oil additive, road dust, rubber, salt water, slag
Carbon abrasives, carbides, carbon steel, graphite, hard uetal, uineral oil,
soot, synthetic uaterial
Chromium chroue plating, hardcoat, paint, ring plating, stainless steel, tooling steels
Cobalt additives, hard uetal, tooling steels
Hafnium reactor technique
Iron asbestos, cast iron, catalyst, cleaning detergent, Ny ash, uill scale,
ore dust, paint, rust, talc, teolit
Lead babbit, bearing overlay, gasoline additive, solder, paint
Lithium dust, grease, salt water
Magnesium alloy of aluuiniuu, engine additives, fuller's earth, hard water,
road dust, salt water, turbine
Mercury bactericide, batteries
Molybdenum alloying uetal, EF-additives, MoS2, rings
Nickel hard steel, plating, stainless steel, stellite
Niobum turbine blades
Phosphorus AW/EF-additives, cleaning detergents, oil additives, surface nish
Platinum catalyst, mineral oil
Potassium additives, coolant inhibitor, fertiliter, Ny ash, granite, paper uill dust
Scandium lCF-reference
Silicium antifoau additives, asbestos, ceuent dust, coolant additives, Ny ash,
foundry dust, glass, granite, liuestone, uica, road dust, slag, steel,
synthetic lubricant, talc, wet clutch
Silver bearing overlay, needle bearings, solder
Sodium additives, base stocks, coolant inhibitor, dirt, Ny ash, grease,
paper uill dust, road dust, salt, salt water
Sulphur gypsuu, uineral oil, MoS2, rubber
Tantal hard uetals, tooling steels
Tellur mineral oil
Titanium hard uetal, paints, turbine bearings, turbine blades
Tungsten hard uetal, tooling steels
Uranium ore dust, road dust (soue)
Vanadium uineral oil, turbine blades, valves
Yttrium lCF-reference
Zinc AW-additives, brass, galvaniting, grease, hard steel, oil additives, plating, solder
Zirkon abrasives, reactor technique
'UIDELINES FOR $ETERMINING !CHIEVING AND -AINTAINING4ARGET
Cleanliness Levels with High Performance Filtration (Beta Ratio * 200)
Medium Pressure High Pressure
Low Pressure 2030 to 3045 psi (140 to over 3045 psi (210 bar)
Under 2030 psi (140 bar) 210 bar) or low pressure or medium pressure
moderate conditions plus severe conditions sever conditions
Most Sensitive
ISO Filter ISO Filter ISO Filter r
System Component Target Micron Target Micron Target Micron
Levels Ratings
2
Levels Ratings
2
Levels Ratings
2
PUMPS
Fixed External Gear 22/18/14 25VG 20/16/13 10VG 20/16/13 10VG
Vane 22/18/14 25VG 20/16/13 10VG 20/16/13 6VG
Fixed Piston 20/16/13 10VG 20/16/13 6VG 19/15/11 3VG
Variable Piston 20/16/13 6VG 19/15/11 3VG 18/14/10 3VG
VALVES
Check Valve 22/18/14 25VG 20/16/13 10VG 20/16/13 10VG
Directional (solenoid) 22/18/14 25VG 20/16/13 10VG 20/16/13 10VG
Standard Flow Control 22/18/14 25VG 20/16/13 10VG 20/16/13 10VG
Cartridge Valve 20/16/13 10VG 20/16/13 6VG 19/15/11 3VG
Proportional Valve 19/15/11 3VG 18/14/10 3VG 17/13/9 3VG
Servo Valve 18/14/10 3VG 17/13/9 3VG 16/12/8 3VG
ACTUATORS
Cylinders, Vane & Gear Motors 23/19/15 25VG 22/18/14 16 VG 20/16/13 6VG
Piston & Swash Plate Motors 20/16/13 10VG 20/16/13 6VG 19/15/11 6VG
Hydrostatic Drives 19/15/11 6VG 18/14/10 3VG 17/13/9 3VG
TEST STANDS 15/11/7 1VG 15/11/7 1VG 15/11/7 1VG
LUBRICATION OILS
Paper Machine Oils 20/16/13 10VG NA NA NA NA
Steam Turbine Oils 19/15/11 6VG NA NA NA NA
Diesel Engine 20/16/13 10VG NA NA NA NA
Mobile Gear Box 20/16/13 10VG NA NA NA NA
Industrial Gear Box 19/15/11 6VG NA NA NA NA
Journal Bearing 19/15/11 6VG NA NA NA NA
Roller Bearing 18/14/10 3VG NA NA NA NA
Ball Bearing 17/13/9 3VG NA NA NA NA
Notes. 1 Severe conditions uay include high Now surges, pressure spikes, frequent cold starts, extreuely heavy duty
use or the presence of water. 2 Two or uore systeu lters of the recouuended rating uay be required to achieve and
uaintain the desired Target Cleanliness Level. For uore details and accuracy, use our lter siuulation software.
CCS 4 - Contamination
Control System
The CCS 4 nobile neasuring syslen delernines lhe exacl
parlicle size dislribulion ol lhe conlaninalion plus waler
saluralion and lluid lenperalure.
easurenenl resulls oblained by lhe CCS 4 are neanl lo be a
base lor evalualing lhe wear condilion ol hydraulic conponenls,
adherence lo norns, and early deleclion ol danage.
l can be handled in online pressurized operaling nodes as well
as lor depressurized sanplings (e.g., lank sanpling.
Features:
Oplical parlicle counling perlorned by a laser sensor
Counling syslen: > 4 n(c, > 4.6 n(c, > 6.0 n(c, > 6.4
n(c, > !0 n(c, >!4 n(c, > 2! n(c, > 33 n(c
Exacl evalualion ol conlaninalion classes according lo SO
4406:99, SO 4406:37, AS !633, and SAE AS 4059
easurenenls are displayed as parlicle nunbers according lo
lhe abovenenlioned conlaninalion classes, waler saluralion,
and lenperalure, lheorelical waler conlenl in ppn
ulliple neasuring prograns: special aulonalic neasuring
and condilioning operalions, such as: single, conlinuous,
cyclic, and ollline
Lilhiunpolyner rechargeable ballery
nlernal neasurenenl slorage (capacily ol 4 x !00
neasurenenls
Oulpul ol currenl and saved neasurenenl values by an
FS232 inlerlace
Oulpul ol saved neasurenenls by a USB inlerlace on a USB
llash drive (TXT lile
Dala nanagenenl using an exlernal conpuler (exporl in
SExcel
Dala nanagenenl using an exlernal conpuler and lhe
LabVEv Dala anager Sollware (exporl in SExcel
Because external factors have extensive influence
on the lubricant during operation, knowing the
particle size distribution
of the contamination plus
water saturation and fluid
temperature enables the
user to evaluate the precise
condition of a system. This
information will help to
promptly initiate actions and
cost-saving measures before
any failures can occur.
Wide Range of Accessories
Lab Quality Results
On-/Off-line Measuring Systems
Technical Data
Power supply: 15 V DC
Power supply (external unit): 100 to 240 V AC/ + 15 V DC/ 3.5 A, 50-60 Hz
Protection class: IP 67 (with closed cover)
Operating suction range: -2.9 to 2.9 psi (-0.2 to 0.2 bar)
Operating pressure range: 22 to 6000 psi (1.5 to 420 bar)
Viscosity range: 45 to 1854 SUS (10 to 400 mm/s)
Fluid temperature range: 32 to 158 F (0 to 70 C)
Ambient temperature range: 32 to 122 F (0 to 50 C)
Calibration laser sensor: ISO MTD in oil (ISO 11171:2000)
Volume flow rate: 1.7 oz/min (50 ml/min)
Water saturation range: 0 to 100%
Temperature range: -22 to 158 F (-30 to 70 C)
LabVIEW
Data Manager
Software RS-232 and USB
Interfaces
IVS 01 - In-line Multifunction
Oil Condition Sensor
Features
nline nullilunclion sensor neanl lor oil condilion noniloring
in hydraulic and lubricalion syslens
Able lo delernine lhe aging condilion and evaluale lhe kinds
ol nixlures in lhe oil by neasuring and delecling changes ol
viscosily, lenperalure, and relalive dieleclricily belore syslen
lailures can occur
Enables lhe user lo progran an aulonalic oil condilion
noniloring lunclion, nake a precise assessnenl ol lhe
condilion ol a syslen, and perlorn accuralely lined
nainlenance
Sinple screwin assenbly (C
3
/4 // lhreaded
Technical Data
Sensor measurement range:
Dynamic viscosity: 5 to 1000 mPas
Temperature: -40 to 266 F (-40 to +130 C)
Relative dielectricity constant: 1 to 10
Protection class: IP 67
Operating parameters:
Maximum pressure: ) 362 psi (25 bar)
Ambient temperature: 32 to 158 F (0 to 70 C)
Connection: G threaded
Protection class: IP 67
Power supply: 24 V DC
Output data: 4 x 4 to 20 mA (dyn. viscosity, temperature, relative
dielectric constant, oil quality) or CANopen
OCM 01 - Oil Condition Monitor
Features
obile diagnoslic syslen lor delernining lhe aging condilion
ol oil in hydraulic and lubricalion syslens by neasuring solid
conlaninalion, waler saluralion, lenperalure, viscosily, and
relalive dieleclricily
Theorelical waler conlenl in ppn
Applicable lor bolh pressure and suclion lines (can be used
when working wilh loaned oils in gears
Enables lhe user lo nake a precise assessnenl ol lhe
condilion ol a syslen and perlorn linely, coslelleclive
nainlenance
Technical Data
Operating parameters:
Power supply: 90 to 230 V, 50/60 Hz
Operating pressure: -2.9 to 580 psi (-0.2 to 40 bar)
Viscosity: 92 to 3615 SUS (20 to 780 mm
2
/s)
Permitted oil temperature: 32 to 158 F (0 to 70 C)
Ambient temperature: 32 to 122 F (0 to 50 C)
Protection class: IP 67 (with cover closed)
Measurement parameters:
Particle counting according to ISO 4406:99, NAS 1638, SAE AS 4059
Automatic particle counting 4.0 m(c), 4.6 m(c), 6.0 m(c),
in 8-channels: 6.4 m(c), 10 m(c), 14 m(c), 21 m(c), 37 m(c)
Coincidence limit: 10,000 particle/ml
Calibration: ISO MTD in oil (ISO 11171:2000)
Accuracy: +1 (contamination class)
Water saturation: 0 to 100%
Dynamic viscosity: 18 to 700 mPas
Temperature: 32 to 158 F (0 to 70 C)
Relative dielectricity constant: 1 to 10
On-/Off-line Measuring Systems
In-line Measuring Systems
In-line Measuring Systems
MPS 01.2 - Metal Particle Sensor
Features
elal parlicle sensor based on an induclive neasurenenl
lechnique lor hydraulic and lubricalion lluids
Delecls nelal parlicles >200 n
Designed as an inexpensive inline noniloring solulion lor
slalionary and pernanenl operalions
Suilable lor inslallalion in new or exisling syslens
Two oulpul signals: counling inpulses (24 V, 7 ns and a
diagnoslic signal
The PS 0!.2 can be used wilh or wilhoul lhe P 0!
display unil
MPM 01-Set - Metal Particle
Monitor System
Features
Consisls ol a nelal parlicle sensor (PS based on an
induclive neasurenenl lechnique, and conlrol and display
unil (P 0! lor direcl neasurenenl survey
The P 0!Sel can be delivered wilh lhe PS 0!.2,
PS 02.!, or PS 03.! sensor
Designed as an inexpensive inline noniloring solulion lor
slalionary and pernanenl operalions
Suilable lor inslallalion in new or exisling syslens
nlernal slorage ol neasurenenls
Aulonalic noniloring lunclion wilh conlrol signal oulpul
il sel lhresholds are exceeded
FS232 inlerlace
Dala lransler lo an exlernal PC
Userlriendly dala nanagenenl using LabVEv Dala
anager sollware
Alphanuneric display
Slurdy case
Technical Data
Fluid compatibility: Hydraulic and lubrication fluids, as well as synthetic esters
Measuring principle: Inductive method
Detection Limit: *200 m Fe
Maximum detection rate: 100 particles/sec
Operating pressure: ) 290 psi (20 bar)
Ambient temperature: -40 to 158 F (-40 to 70 C)
Fluid temperature: -22 to 185 F (-30 to 85 C)**
Survival temperature: -40 to 185 F (-40 to 85 C)
Max. volume flow: 13.2 gpm (50 l/min)
Min. volume flow: 2.64 gpm (10 l/min)
Power supply: +24 V DC
Elec. power consumption: 5 W (maximum)
Output data: 1x signal (24 V impulses ~ 7ms)
1x diagnostic output (24 V, if no malfunction)
Max. load on elec. outlet: 10 mA
''The nininun llow rale nusl be ensured
MPM 01
Display Unit
MPS 01.2 - Metal
Particle Sensor
MPS 03.1 - Metal
Particle Sensor
MPS 03.1 - Metal Particle Sensor
Features
nexpensive nelal parlicle sensor lor noniloring largescale
gear boxes and delecling inilial heavy wear by idenlilying an
increasing nunber ol parlicles wilhin a given line lrane
Also applicable lor conponenl cleanliness noniloring (e.g., on
llushing lesl slands
Accuralely delecls nelal parlicles in noving hydraulic and
lubricalion lluids, independenl ol size and nelal lype. The
delined nininun parlicle size, which can be delecled is an
iron ball wilh a dianeler ol 350 n al a volune llow (lhrough
lhe channel ol !5.3 gpn (60 l/nin
The sensor is pernanenlly inslalled inlo lhe hydraulic or
lubricalion circuil so lhal lhe nonilored lluid llows lhrough lhe
sensors neasuring channel.
Technical Data
Detection limit: * 350 m Fe
Maximum detection rate: 100 particles/sec
Operating pressure: ) 290 psi (20 bar)
Ambient temperature: -40 to 158 F (-40 to 70 C)
Fluid temperature: -22 to 185 F (-30 to 85 C)**
Survival temperature: -40 to 185 F (-40 to 85 C)
Max. volume flow: 84.5 gpm (320 l/min)
Min. volume flow: 15.8 gpm (60 l/min)
Power supply: +24 V DC
Electric power consumption: 5 W (max.)
Output data: 1x signal (24 V impulses ~ 7ms)
1x diagnostic output (24 V, If no malfunction)
Max. load on electric output: 10mA
Connection: SAE flange 1-
''The nininun llow rale nusl be ensured
ole: The working lenperalure range ol lhe PS 0X also depends on lhe VT
behavior ol lhe lluid. For applicalions wilh very high viscosily lluids, regular
operalion ol lhe sensor is only possible wilhin a lenperalure range in which
sullicienl oil llow (nininun volune llow can be ensured.
MPS 02.1 Metal Particle Sensor
Features
For delecling nelal parlicles in noving hydraulic and lubricanl
lluids
Typical applicalion areas: inexpensive, conlinuous noniloring
ol largescale gearboxes lor incipienl heavy wear wilh lhe
increasing nunber ol parlicles per line unil, as well as noniloring
conponenl cleanliness e.g., on llushing lesl slands.
Technical data (EU metrics)
Detection limit: * 260 m Fe
Max. detection rate: 100 particles/s
Operating pressure: ) 290 psi (20 bar)
Ambient temperature: -40 to 158 F (-40 to 70 C)
Fluid temperature range: -22 to 185 F (-30 to 85 C)**
Survival temperature range: -40 to 185 F (-40 to 85 C)
Max. volume flow: 36.99 gpm (140 l/min)
Min. volume flow: 7.83 gpm (30 l/min)
Power supply: + 24 V DC
Electrical power consumption: max. 5 W
Outputs: 1 x signal (24 V impulses ~ 7 ms)
1 x diagnostic output (24 V, if no malfunctions)
Max. load on electric output: 10 mA
Connection size: SAE-flange 1
In-line Measuring Systems
CCM 01-Set - Contamination
Control Monitor System
Features
Parlicle counler wilh a laser sensor lor hydraulic and
lubricalion lluids (PFS 0! and a noniloring and display unil
(CC 0!
Designed as an inexpensive inline noniloring solulion lor
slalionary and pernanenl operalions
Feliable delerninalion ol conlaninalion classes according lo
SO 4406:99 or AS !633 (swilchable
CAinlerlace according lo SO !!393, CA 2.0A, CAopen
conpalible
Suilable lor inslallalion in new or exisling syslens
Fesulls displayed innedialely
nlernal neasurenenl slorage
Aulonalic noniloring lunclion wilh conlrol signal oulpul il sel
lhresholds are exceeded
FS232 inlerlace
Dala lransler lo an exlernal PC
Dala nanagenenl using LabVEv Dala anager sollware
Userlriendly and easy lo learn sollware
Alphanuneric display
Slurdy case
Technical Data
Fluid compatibility: Hydraulic and lubrication fluids, and synthetic esters
Laser: 650 nm
Counting channels: 4; sizes (switchable): *4 m(c), *6 m(c), * 14 m(c), *21 m(c)
or *6.4 m(c), *14 m(c), *21 m(c), *37 m(c)
Accuracy: 1 (contamination class)
Operating pressure: up to 725 psi (50 bar)
Temperature: 32 to 158 F (0 to 70 C)
Calibration: ISO MTD in oil
Connection: 1 or pipes
Power supply: 24 V DC
PFS 01 - Laser Sensor
Features
Consisls ol lwo sensor elenenls: a laser sensor lor parlicle
counling and a llow sensor lor volune llow neasurenenls
Advanlages ol lhe lhernal volune llow sensor: no nobile
conponenl parls, no abrasion, sinple eleclronic evalualion
procedures, insensilive lo conlaninalion
nlegraled laser sensor operales on lhe principle ol lighl
blockage
Advanlages over precision sensors: conpacl conslruclion,
lower cosls, applicable lor pernanenl or periodic noniloring
Calibraled according lo SO !!!7!:99
Suilable lor inslallalion in new or exisling syslens
The PFS 0! sensor cannol be used wilhoul a display unil
(CC 0! or CCT 0!
Technical Data
Calibration: ISO MTD in oil (ISO 11171:2000)
Coincidence limit: 10,000 particles/ml
Operating pressure: ) 725 psi (50 bar)
Max. oil temperature (short term): 158 F (70 C)
Viscosity: 46 to 1854 SUS (10 to 400 mm/s)
Ambient temperature: 32 to 158 F (0 to 70 C)
Maximum volume flow: 13.2 gpm (50 l/min)
Minimum volume flow: 0.13 gpm (500 ml/min)
Connection: 1 or pipe
Protection class: IP 65
Weight: 3.3 lbs (1.5 kg)
CCM 01 Display
Unit
ser PFS 01 Las
Sensor
In-line Measuring Systems
CCT 01-Set - Contamination
Control Transmitter System
Features
Parlicle counler wilh lhe PFS 0! laser sensor lor hydraulic and
lubricalion lluids
Consisls ol lhe conlaninalion class lransniller (CCT 0! wilh
an inlegraled lhreechannel parlicle counler, conbined wilh
lhe parlicle llow sensor (PFS 0!
Conlaninalion noniloring al dillerenl lesl slands lor hydraulic
conponenls, liller service devices, wind energy planls, and a
variely ol nobile and slalionary hydraulic syslens
nexpensive and reliable inline syslen lor conlaninalion class
conlrol
CAinlerlace according lo SO !!393, CA 2.0A, CAopen
conpalible
vhen used as a conlaninalion class lransniller, lhe CCT
0! lranslorns neasurenenl signals received lron lhe laser
sensor inlo conlaninalion classes displayed as analog oulpuls
Feliable delerninalion ol conlaninalion classes according lo
SO 4406:99
easurenenls can be saved in userdelined inlervals (up lo
!000 neasurenenls
ay be PCconligured using a USB inlerlace, calibralion
values can be sel, and currenl or saved parlicle nunbers
lransnilled lo a PC
Technical Data
Particle size: >4 m(c), >6 m(c), >14 m(c)
Representation of the
contamination class: ISO 4406 (4 - 25)
Accuracy: 1 (contamination class)
Ambient temperature: 32 to 158 F (0 to 70 C)
Power supply: 24 V DC
Output data: 3 x 4 to 20 mA
Max. burden: 450 1
Protection class: IP 65
Storage capacity: up to 1000 measurements
Interfaces: 4 to 20 mA (3x)
CAN: ISO 11898, CAN 2.0A, CANopen compatible
USB
Dimensions (mm): 7.91 in x 3.35 in x 1.38 in (201 mm x 85 mm x 35 mm)
Weight: .83 lbs (380 g)
In-line Measuring Systems
S t C t i ti
Technical Data:
Voltage supply: 230 V, 50 Hz / 110 V, 60 Hz
Pressure operating range: -2.9 to 2.9 psi (-0.4 to 0.5 bar)
Viscosity: 92.7 to 4635 SUS (20 to 1000 mm
2
/s)
Max. oil temperature: 32 to 158 F (0 to 70 C)
Ambient temperature: 32 to 122 F (0 to 50 C)
Protection class: IP 54
Output signals: Two alarm signals; limit values programmable
RS232 / RS485 output, USB, Ethernet
Alarm through e-mail via Internet
Measurement results displayed on monitor
Printing function with optional thermal printer
Operation: On touch-screen
Measuring Parameters:
Particle counting: Contamination classes - acc. to ISO 4406:99
Water saturation: 0 to 100%
Temperature: 32 to 158 F (0 to 70 C)
Dynamic viscosity: 9 to 900 mPas
Relative dielectric constant: 1 to 10
Weight: 72.8 lbs (33 kg) approximately
CSM 02 -
Contamination
Sensor Monitor
Features
Use as a slalionary or nobile oil condilion noniloring syslen
Operales ollline, independenl ol lhe syslen being neasured
Analyzes lhe anounl and size ol solid conlaninalion in
hydraulic and lubricalion lluids
Easily upgraded wilh addilional sensor nodules lo neasure
olher inporlanl lluid paranelers
easures loaned oils accuralely
Elleclive lor early deleclion ol changes in lluid cleanliness and
oil conposilion as well as conlaninalion increases
Uselul lor qualily conlrol, nainlenance, and during inilial
operalions
Sollware updalable lhrough SD card
Fenole conlrol via nlernel or nlranel
Craphic display ol slored neasurenenls
Slorage capacily 3 x !00 neasurenenl resulls
English and Cernan languages available
CSM 02
Laboratory Analysis and Measurement Systems
Features
The LPC 02 Sel is neanl lor counling solid conlaninanls
and precise delerninalion ol conlaninalion classes in
hydraulic and lubricalion oils
Consisls ol lhe Laboralory Parlicle Counler (LPC 02, lhe
Laser Sensor (LS 0!, and Bollle Sanpling Syslen (BSS 2
4096 easily seleclable counling channels are available lor
delernining parlicle size progression
nlegraled evalualion sollware enables lhe user lo oblain dala
analysis and graphic diagrans ol perlorned neasurenenls
Conpalible wilh SExcel
Technical Data (LS 01)
Measuring principle: Light blockage
Operating pressure: 1.45 to 725 psi (0.1 to 50 bar)
Viscosity: 0.2 to .62 in/s (130 to 400 mm/s) pressure 58 psi (4 bar)
Maximum flow rate: 0.05 gpm (20 to 200 ml/min)
Coincidence limit: 24,000 particles/ml
Calibration: ISO MTD in oil (ISO 11171:2000)
Technical Data (LPC 02)
Output data: Particle numbers; contamination classes according to
ISO 4406:99, NAS 1638, and SAE AS 4059
Counting system: Theoretical 4096 channels, 12 Bit
Operating pressure: 0 to 58 psi (0 to 4 bar)
Viscosity: 603 to 1854 SUS (130 to 400 mm/s) pressure 58 psi (4 bar)
Volume of measurement: 0.34 oz (10 ml)
Connection: 1 x mini measuring screwed joint M 16 x 2
1 x plug-in coupling for hose DN 6
Power supply: External adaptor; 100 to 250 VAC 50-60 Hz / 12 V DC
Interface: USB
Weight: 8.2 lbs (3.7 kg) approximate
Dimensions: 12.6 in x 6.90 in x 7.87 in (320 mm x 175.2 mm x 200 mm)
Engineering precision, technological innovation,
manufacturing know-how, and customer focus come
together to create solutions that are:
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maximum capacity.
LPC 02-Set - Laboratory
Particle Counter
$YNamic Sampling
inineasuring conneclions and lubes lor
dynanic sanpling oul ol pressurized pipes
Static Sampling
Vacuun punp, lubes, and lelescopic slick lor
slalic sanpling oul ol lanks or packing druns
Vacuum
Filtration Set
ncludes an eleclric vacuun
punp lo prepare nenbrane
sanples lor nicroscopic
parlicle counling (wilh lhe
allached nicro pockel lens,
analysis ol conlaninalion lypes,
or gravinelric analysis
One-way Pipette
For slalic sanpling ol heavily conlaninaled
lluids
PAS 01 - Sampling and
Oil Analysis Kit
For onsile vendor inspeclion and condilion
conlrol ol operaling lluids
Laboratory Analysis and
Measurement Systems
Supplementary Sets for
Oil Analysis
WAS 01 - Water
Analysis Kit
Uses lhe calciun hydride nelhod lo delernine
lhe conlenl ol waler in nineral oils
Bottle Sampling Set
2 highpurily glass bollles (3 oz wilh
selladhesive labels and shipping box
$ROPBALL6ISCOSIMETER
Cradualed lube wilh inlegraled lhernoneler,
3 neasuring balls, nirror, and eleclronic
slopwalch
Microscope
Equipped wilh eyepiece
nicroneler, 3 lenses (40, !00,
400 x nagnilicalion,
lransnilled lighl source, and
conpound lable lor
nicroscopic parlicle counling
Consumables and Reagents
Product .
Membrane Filters
0.45 m
5 m
Other Consumables
Of equal weight
Transparent fluid
Petri slides
For WAS 01
Reagent A and B
Cleaning spray
Optional compressor available
Contamination Monitoring Accessories
BSS 2 - Bottle Sampling Systemm
Features
Oplional auxiliary unil lor lhe CCS 4 neasuring syslen,
ensures oplinal bollle sanpling processing and sanple
preparalion lo oblain labqualily resulls
Essenlial degasilicalion perlorned by generaling a vacuunn
Variable adjuslable pressure can be applied lo leed lhe lluuid lo
lhe CCS 4 syslen
Supplementary Sets for Oil Analysis
Technical Data
Pressure: 0 to 58 psi (0 to 4 bar)
Suction: 0 to 13.8 psi (0 to -0.95 bar)
(-95 kPa)
External supply pressure: 72 to 145 psi (5 to 10 bar)
(air volume Q min = 10.6 gpm
(40 l/min))
Supply pressure connection: Quick-coupling NW 7.2
Hose connection: Miniature measuring
connection with screw coupling M16x2
Power supply: 110 to 230 V AC, 12 V DC
Secondary Calibration
CALSUS 01 +
CALSOFT 01
Features
This sel, in conbinalion wilh lhe BSS 2, allows a secondary
calibralion ol lhe CCS 4 laser sensor according lo SO
!!!7!:99
ecessary solulions and cerlilicales are included
Calibralion can be perlorned aulonalically using CALSOFT 0!
sollware
How Water Enters
a System
nappropriale slorage
Fesidue lron cleaning
Hunidily/condensalion
Through bearings or perneable spols (e.g.,
hairline cracks, caps, deleclive seals, elc.
Types of Water in
a System
Dissolved (up lo lhe saluralion linil ol a lluid
Enulsilied and lree waler (above lhe saluralion
linil ol a lluid
Measuring Principle
Ealons nlernornen vSPS syslens are capacilive sensors and
ulilize a polyner loil as a dieleclric belween lwo eleclrodes. This
loil is capable ol absorbing waler nolecules due lo ils
nicroporous slruclure. The absorplion changes lhe capacily ol
lhe sensor elenenl, allering lhe lrequency ol lhe resonanl
circuil. The lrequency change is delecled, converled lo dala,
and displayed.
What is being measured
The vSPS sensors neasure lhe relalive hunidily ol a lluid. The
resull is lhe saluralion level ol lhe lluid wilh waler as a
percenlage. A resull ol !00' neans lolal saluralion and lhe
presence ol dangerous lree waler in a lluid.
The vSPS resull is dillerenl lron waler conlenl analysis using
lhe Karl Fischer elhod, which calculales lhe lolal anounl ol
lree and dissolved waler in lhe lluid.
A lheorelic relalion lo lhe ppn (ng/kg waler conlenl
(delernined by lhe KarlFischer nelhod can be nade il bolh lhe
characlerislic curve ol lhe saluralion level and lhe lenperalure
ol lhe lluid being neasured are known.
Characlerislic curves lor various lluids are preprogranned in
lhe vST 0! display unil. vhen operaled wilh lhe vSPS 05,
resulls also can be displayed in ppn. Characlerislic curves lor
addilional oils can also be inplenenled.
Oil sanple
wilh 600 ppn
Oil sanple
wilh !00 ppn
Protection Layer
Polymer Film
Electrodes
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vSH 0! wilh colored LED display
Water Contamination
Diagnostic Technology
WSPS 01
Sensor
The vSPS 0! is a noniloring
and diagnoslic sensor used lor
hydraulic and lubricalion lluids.
l is designed lor quick and
reliable ollline neasurenenls
ol saluraled waler in oil. l
provides analog oulpul ol
waler saluralion in volls. The
unil is sinple lo use and easy
lo clean.
Technical Data
Measuring range: 0 to 100%
Accuracy: 2%
Ambient temperature: -40 to +176 F
-40 to +80 C
Flow velocity: 79/s (2 m/s) max
Power supply: 6 to 30 V DC
Analog output: 0 to 1 V
Cable length: 59 (1.5 m)
Protection class: IP 67
Recommended display unit: WSH 01 with
colored LED display for mobile off-line
applications
WSPS 05
Sensor
The vSPS 05 is an elleclive
diagnoslic syslen lor
delernining lhe saluralion
level ol waler in oil. The sensor
delecls lhe presence ol lree
or enulsilied waler in
hydraulic or lubricalion
syslens, lhereby enabling lhe
user lo prevenl acceleraled oil
aging, increased wear,
nallunclions, and lailure ol
conponenls.
The saluralion ol lhe lluid wilh
waler is shown as a
percenlage. An indicalion ol
!00' neans lhe lluid is
conplelely saluraled.
Saluralion values ol lluid are
inlluenced by lenperalure. The
vSPS 05 includes an
inlegraled lhernal sensor,
which delernines lhe exacl
lenperalure ol lhe lluid during
a neasurenenl.
Technical Data
Measuring range
Saturation level: 0 to 100%
Temperature: -13 to 212 F
-25 to +100 C
Accuracy
Saturation level: 2%
Temperature: 0.4%
Operating pressure: 0 to 363 psi (25 bar)
Flow velocity: ) 79/s (2 m/s)
Ambient temperature: -13 to +185 F
-25 to +85 C
Temp. range of fluid: -40 to +194 F
(temporary 212 F (100 C)) -40 to +90 C
Power supply: 12 to 30 VDC
Analog outputs: 2 x 4 to 20 mA
Protection class: IP 65
Connection: G threaded
Recommended display unit: WSTM 01
numeric 4-row display for stationary
in-line applications results may be
displayed in ppm for certain fluids
Water-In-Oil Monitoring and Diagnostic Solutions
The vSH 0! Sel is a
convenienl handheld
neasuring device consisling ol
a vSPS 0! sensor and a vSH
0! unil wilh a colored LED
display.
l is used lor quick, sinple,
and reliable nobile ollline
neasurenenls ol saluraled
waler in oil.
The unil is ballery powered
and easy lo clean.
WSTM 01 - Set
The vST 0! Sel is
designed lor reliable,
slalionary inline
neasurenenls ol saluraled
waler in oil. l also neasures
lhe lluids lenperalure.
The sel consisls ol a vSPS 055
sensor and a vST 0! displayy
unil wilh an alphanuneric
display and a sinple nenu.
Fesulls can be shown in eilherr
percenl saluralion level or
lheorelical ppn.
The vST Sel lealures an
FS232 serial inlerlace and a
CAbus inlerlace according lo
SO !!393, CA 2.0A,
CAopen conpalible.
MSS 01
This device allows up lo eighl
vSPS sensors lo operale wilh
one vST 0! display unil.
WSSB
valer sensor sanple bollle lor
direcl neasurenenls when
using lhe Conlaninalion
Conlrol Syslen (CCS.
Fluid conpalibilily ol Ealon sensors
include nineral oilbased lluids as
well as synlhelic lluids such as:
hydraulic, lubricalion, lranslorner,
and eslerbased oils.
Preprogranned lluids in lhe vST
0! include: HLP 22 (Shell, HLP 46
(Shell, HLP 63 (Shell, LH 5606
(Shell, CLP 220 (Shell, and HEES
46 (Fuchs
For more information, please e-mail us at
f|traticrirfccatcr.ccr
Visit us online at catcr.ccr/f|traticr for
a ccrp|ctc |ist cf Latcrs f|traticr prcJucts
2012 Eaton Corporation. All Fights Feserved.
All tradeuarks and registered tradeuarks are the property of their respective owners. Litho uSA.
Europe/Africa/Middle East
Friedensstrae 11
-8801 Altlussheiu, 0eruany
voice. 19-205-2091-0
Auf der heide 2
53917 Nettersheiu, 0eruany
voice. 19-218-809-0
An den Nahewiesen 21
55150 Langenlonsheiu, 0eruany
voice. 19 701 201-0
Brazil
Av. Julia 0aioli, 171 -
Bonsucesso
07251-500 - 0uarulhos, ratil
voice. 55 (11) 215-8822
North America HQ
70 Wood Ave., South, 2nd Floor
lselin, NJ 08830
Toll Free. (800) 5-3311
(North Auerica 0nly)
voice. (732) 77-1200
China
No. 3, Lane 280, Linhong Foad
Changning istrict, 200335
Shanghai, F.F. China
voice. 8-21-5200-0099
Singapore
1 Loyang Lane t01-01/02
Singapore 508911
voice. 5-825-18
All inforuation and recouuendations appearing in this brochure concerning the use of products
described herein are based on tests believed to be reliable. however, it is the user's responsibility to r
deteruine the suitability for his own use of such products. Since the actual use by others is beyond
our control, no guarantee, expressed or iuplied, is uade by Eaton as to the effects of such use or the
results to be obtained. Eaton assuues no liability arising out of the use by others of such products. Nor
is the inforuation herein to be construed as absolutely couplete, since additional inforuation uay be
necessary or desirable when particular or exceptional conditions or circuustances exist or because of
applicable laws or governuent regulations.
EFINCMS 06-12
8
Laboratory Analysis
and Measureuent Systeus
Particle Counter
- LCF 02
0il Analysis
- FAS 01
- Microscope Set
- rop-ball viscosiueter
Water Analysis
- WAS 01
ln-line Measuring Systeus
Particle Counter
- CCM 01-Set
- CCT 01-Set
- CSM 02
- MFM 01-Set
uetal particle counter
Water Contamination
- WSTM 01
% saturation, water content, ppu,
teuperature
0il Condition
- lvS 01
viscosity, teuperature,
relative dielectricity
Sensors
Metal Farticles
- MFS 01.2
- MFS 02.1
- MFS 03.1
Water Contamination
- WSFS 01
% saturation
- WSFS 05
% saturation,
teuperature
0n-line/0ff-line
Measuring Systeus
Particle Counter
- CCS 2
- CCS 1
Accessories
SS 2
bottle saupling systeu
TSS 1
tank saupling systeu
WSS
water saturation bottle
MWS 01/02
uini web server
Secondary Calibration
Multi-analysis Systeus
- 0CM 01
particle counting, viscosity,
water content, % saturation,
teuperature, relative dielectricity
Accessories
SS 2
bottle saupling systeu
Water Contamination
- WSh 01
% saturation

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-EASUREMENT $IAGNOSTIC AND !NALYSIS4ECHNOLOGY
Laboratory Services s
Perlorned by cerlilied
experls
Enploying lhe lalesl
neasuring and lesling
equipnenl
Delerninalion ol
conlaninalion classes
Conlaninalion analysis
Oil condilion analysis
Calibration Services
Perlornance lesls
Secondary calibralion
Exchange worn nechanical
conponenls
Prinl paper and ink ribbon
exchanges
Equipnenl cleaning
Sollware updales
24hour lesl runs
Calibralion cerlilicalion