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GTO504

4 CHANNEL POWER AMPLIFIER

SERVICE MANUAL

JBL Consumer Products


250 Crossways Park Dr.
Woodbury, New York 11797
Released 2007
Discontinued XXXX

Rev1 1/2008

GTO504

- CONTENTS SPECIFICATIONS ..1


PACKING......2
CONTROL/INSTALLATION DRAWINGS...............3
CONTROL/INSTALLATION INSTRUCTIONS....4
BASIC TROUBLESHOOTING5
EXPLODED VIEW/PARTS LIST.......6
AMPLIFIER BLOCK DIAGRAM.7
ELECTRICAL PARTS LIST ......8
P.C.B. DRAWINGS....12
IC/TRANSISTOR PINOUTS.....18
SCHEMATICS........19

GTO 504 Specifications


Output Power:
(14.4V supply)
Signal-to-noise ratio:
Dynamic power:
Frequency response:
THD+N 1KHz LPF=22KHz
Channel Separation
Input Impedance
Maximum input signal:
Maximum sensitivity:
Hi-Pass, Low Pass X-over Limits
Bass Boost @ 50Hz
DC Offset
Output regulation:
Idle Current @ 4 ohms
Max Current Draw
Remote Operating Voltages
Turn-on delay time
Circuit Protection
Operating voltage range
Dimensions:
Fuses:

55W RMS x 4 channels @ 4 ohms; 1% THD + N


70W RMS x 4 channels @ 2 ohms; 1% THD + N
140W RMS x 2 channel (bridged) @ 4 ohms; 1% THD + N
90dBA (reference 1W into 4 ohms)
105dBA (reference rated power into 4 ohms)
80W @ 2 ohms
10Hz 100kHz (3dB)
0.05% (rated power @ 4 ohms)
45db (full rated power)
>20K ohms
6.0V
100mV
32Hz 320Hz 20%
0-6dB
<30mV
.03dB @ 4 ohms
1.2A
<35A @ 2 ohms both channels driven
ON 5V OFF 4V
2-3 sec
Temperature (805C), Short circuit,
(8-16V)
13 13/16 x 10 3/8 x 2 1/8 (350 x 263 x 53mm)
(2) x 20A

JBL continually strives to update and improve existing products, as well as create new ones. The specifications
and details in this and related JBL publications are therefore subject to change without notice.
1

GTO504

GTO504

5 678 9 AB
10-3/8"
263mm

34

C D

F
A

13-13/16"
350mm

G
B

F
A
B
C
3

2-1/8"
53mm

GTO504
CAR AUDIO POWER AMPLIFIER OWNERS MANUAL
Installation Warnings and Tips:
Always wear protective eyewear when using tools.
Disconnect the negative () lead from your vehicles
battery.
At the installation sites, locate and make a note of
all fuel lines, hydraulic brake lines, vacuum lines
and electrical wiring. Use extreme caution when
cutting or drilling in and around these areas.
If the amplifiers fuse must be replaced, use only
the same type and rating as that of the original.
Choose a mounting location in the trunk or cargo
area where the amplifier will not be damaged by
shifting cargo.
Make sure there is sufficient air circulation at the
mounting location for the amplifier to cool itself.
Make sure that the amplifier is mounted securely
using nuts and bolts or the supplied mounting
screws.
Mount the amplifier so that it remains dry never
mount an amplifier outside the vehicle.
Whats in the Box?
(4) #8 x 2-1/2" Philips panhead screws for mounting
the amplifier
(2) 20A ATC-type fuses
(1) Owners Manual
Specifications
55W RMS x 4 channels @ 4 ohms and 1% THD + N*
70W RMS x 4 channels @ 2 ohms and 1% THD + N*
THD+N: 0.02% (rated power @ 4 ohms)
Signal-to-noise ratio: 90dBA
(reference 1W into 4 ohms)*
Signal-to-noise ratio: 105dBA
(reference rated power into 4 ohms)
Frequency response: 10Hz 100kHz (3dB)
Max Power: 280 Watts
* CEA-2006A compliant

0 Speaker Output Connectors


Connect the speakers to these terminals observing proper polarity.
Four-channel operation: Connect the front left
speaker to the Front L+ and L terminals, and
the front right speaker to the Front R+ and R
terminals. Repeat for rear speakers using the
Rear R+ and R terminals.
Three-channel operation: Connect the stereo
speakers to the Front terminals as above.
Connect the single speaker into which the
amplifiers rear channels will be bridged to the
Rear R+ and Rear L terminals.
Two-channel (bridged) operation: Connect one
speaker to the Front R+ and Front L terminals. Connect the other speaker to the Rear
R+ and Rear L terminals.
Minimum speaker impedance for stereo operation is 2 ohms. Minimum speaker impedance for
bridged operation is 4 ohms.
1 Fuses
Replace only with same type and rating.
2 Power Input Connectors
+12V: Connect to the positive terminal of the
vehicles battery. 8 AWG wire is recommended.
Install an appropriate fuse holder and fuse (40A
minimum) within 18 inches of the battery. Make
sure the wire is not damaged or pinched during
installation. Install protective grommets when
routing wires through the firewall or other sheet
metal.
GND: Connect to the vehicles chassis. Clear
away the paint from the chassis location where
you will connect the ground wire. Use a ring
terminal, tapping screw and star washer.
Factory Bolt
Ring Connector
Ground Wire

Note: Remove any paint


below ring connector.

Star Washer

REM: Connect to the Remote Out lead from


source unit or to a source of switched 12V+
(ACC).
3 Aux Output Connectors (RCA)
Summed, nonfiltered pass-through output.
Front right and rear right inputs are combined
and sent to the right AUX output. Front left
and rear left inputs are combined and sent
to the left AUX output. Connect to the input
of an additional subwoofer amplifier.
4 Front Input Connectors (RCA)
Connect to front RCA outputs from the source
unit or signal processor.
5 Front Input-Level Control
Used to match the front input level of the
amplifier to the output level of the source unit.
See F for adjustment procedure.
6 Front Crossover-Frequency Control
12dB/Octave crossover, variable from
32Hz to 320Hz.
See G for adjustment procedure.

7 Front Crossover-Filter Selector


LPF Select for subwoofer(s).
Flat Select for full-range speakers when
no subwoofer will be used in the system.
HPF Select for midrange speakers or
full-range speakers when a subwoofer is
used in the system.
8 Rear Bass-Boost Control
Set the Bass-Boost control according to your
preference, being careful not to apply
enough boost to damage your speaker(s).
9 Rear Crossover-Filter Selector
LPF Select for subwoofer(s).
Flat Select for full-range speakers when
no subwoofer will be used in the system.
HPF Select for midrange speakers or
full-range speakers when a subwoofer is
used in the system.
A Rear Crossover-Frequency Control
12dB/Octave crossover, variable from
32Hz to 320Hz
See adjustment procedure in G.
B Rear Input-Level Control
Used to match the rear input level of the
amplifier to the output level of the source unit.
See 16 for adjustment procedure.
C Power On LED
Illuminated when the amplifier is on.
D Protect LED
Illuminated under any of the following fault
conditions: Battery over/under voltage, short
circuit in speaker wires, amplifier is too hot,
amplifiers output circuit has failed (DC voltage
present in the amplifiers output).
E Rear Input Connectors (RCA)
Connect to rear RCA outputs from the source
unit or signal processor.
F Setting Input Level
A Turn all Input-Level controls counterclockwise
to 6V (minimum).
B With a dynamic music track playing, turn head
units volume control to the 3/4 position.
C Turn Front Input-Level control clockwise until
the music is so loud that it no longer sounds
clear (distortion is present in the output).
D Turn Front-Input-Level control counterclockwise gradually, just until the music sounds
clear, once again.
E Front-level input is now adjusted correctly.
F Adjust Rear Input-Level control so that the
level of the rear speakers is proportionate to
the level of the front speakers according to
your preference.
G Setting the Crossover
A Crossover setting for 5" or larger full-range
speakers when no subwoofer is included in
the system.
B Crossover setting for midrange and/or
full-range speakers when a subwoofer
is included in the system.
C Crossover setting for subwoofers.
Note: Acceptable frequency ranges indicated
in gray.

GTO504

Amplifier Troubleshooting Guide


1. Status LED on Amplifier not Lit - Head Unit (Source) Turned ON
Verify:
A. Remote turn-on wire from source to amplifier has proper voltage
B. Power (B+) connections at amplifier, terminal blocks, and battery are secure
C. Ground (GND) connections at amplifier and vehicle chassis are secure
D. Battery B+ fuse (if used) is OK
E. Amplifier fuse is OK
F. B+ at battery and B+ at amplifier has proper voltage
2. Status LEDs Lit, No Output from Speakers in Normal Operating Condition
Verify:
A. RCA cables from amplifier to source are securely connected
B. Volume adjustment on amplifier is correctly adjusted
C. Source is ON and playing
3. Engine Noise From Speaker(s)
Turn source OFF, Disconnect RCA cables at amplifier. If noise stops, check equipment & cables leading
to amplifier.
Verify:
A. RCA cables are of good quality with no breakage to internal shields
B. RCA cables from source to amplifier are not run alongside any power cables
4. Amplifier Output Distorted Music
Verify:
A. Source output music to amplifier is not distorted
B. Source output sensitivity is correctly adjusted
5. Amplifier Shuts Down, Green LED.s are Lit - Amplifier is in Thermal Protection Mode
Verify:
A. Amplifier is mounted with adequate air circulation around heatsinks or vents
B. Amplifier is not mounted under carpet or sealed enclosure
C. Speakers meet correct impedance for application (mono or stereo hookup)
6. Amplifier Does Not Turn ON, and Red LED is Lit Amplifier (and not Connected to a Shorted Speaker)
Verify:
A. Speaker crossover (if used) is not defective

GTO504

Part Number

Part Number

Trans. Clamp

Trans. Clamp

Trans. Clamp
1380-0206-00

Front Plate
Standoff

RCA CAP (red)


RCA CAP (Wht)

Standoff

GTO504
1

INPUT RL

10

OP

32

320

100K

10

50

100K

OP

4 ohm/2 ohm

AMP

speaker
2
D

A
1

MODE HP/FLAT/LP

BASS BOOST

VARIABLE LPF/HPF

VARIABLE

32Hz-320Hz/12dB

0dB-6dB/50Hz

MODE HP/FLAT/LP

BASS BOOST

MAIN AMP
REAR RL
BTL-4ohm

speaker

VARIABLE LPF/HPF

VARIABLE

32Hz-320Hz/12dB

0dB-6dB/50Hz

MAIN AMP
REAR RR

A
10

32

320

100K

10

50

100K

OP

OP

AMP

4 ohm/2 ohm
speaker

INPUT RR

AUX OUT L

OP
+15V

+VCC

power supply

Battery

AUX OUT R

-VCC

OP
-15V

INPUT L

B
3

10

OP

32

320

100K

OP

4 ohm/2 ohm

AMP

speaker
2

A
1

MODE HP/FLAT/LP

MAIN AMP

VARIABLE LPF/HPF

FRONT L
BTL-4ohm

32Hz-320Hz/12dB

speaker

MODE HP/FLAT/LP
MAIN AMP

VARIABLE LPF/HPF

FRONT R

32Hz-320Hz/12dB
2

A
10
1

OP

32

320

100K

OP

AMP

4 ohm/2 ohm
speaker

A
INPUT R

7
1

GTO504

GTO504 Electrical Parts List


Part Number

Reference Designator

Description

Qty

MAIN PCB
Resistors
0702-34R7-02
0702-3220-02
0702-2221-02
0702-2392-02
0703-1220-03
0703-1470-03
0702-1101-02
0702-1821-02
0703-1102-03
0702-1102-02
0703-1332-03
0702-1472-02
0703-1562-03
0702-1562-02
0702-1103-02
0702-1473-02
0702-1563-02
0702-1104-02
0705-50R1-06
0704-6151-02
0702-2103-02

R25A R25B R25C R25D


4
R46 R19 R20
3
R20A R20B R20C R20D
4
R45
1
R13A R13B R13C R13D R14A R14B R14C R14D
16
R15A R15B R15C R15D R16A R16B R16C R16D
R3A R3B R3C R3D R4A R4B R4C R4D
8
R38 R39 R40 R41 R12A R12B R12C R12D
8
R23A R23B R23C R23D R24A R24B R24C R24D 8
R17D R17C R17B R17A R2D R2C R2B R2A R1D
12
R1C R1B R1A
R27A R27B R27C R27D R28A R28B R28C R28D 8
R18A R18B R18C R18D R32
5
R37 R2
2
R19A R19B R19C R19D R26A R26B R26C R26D 8
R8A R8B R8C R8D R9A R9B R9C R9D
8
R5A R5B R5C R5D R6A R6B R6C R6D R7A R7B
R7C R7D R10A R10B R10C R10D R11A R11B
23
R11C R11D R50 R3 R1
R34
1
R56A R56B R56C R56D
4
R33 R43 R52 R55 R56
5
R22A R22B R22C R22D
4
R60 R61 R62 R63
4
R36
1

Resistor
Resistor
Resistor
Resistor

1/2W 4.7 5%
1/2W 22 5%
1/4W 220 5%
1/4W 3.9K 5%

Resistor

1/8W 22 1%

Resistor
Resistor
Resistor

1/8W 47 1%
1/8W 100 5%
1/8W 820 5%

Resistor

1/8W 1K 1%

Resistor
Resistor
Resistor
Resistor
Resistor

1/8W 1K 5%
1/8W 3.3K 1%
1/8W 4.7K 5%
1/8W 5.6K 1%
1/8W 5.6K 5%

Resistor

1/8W 10K 5%

Resistor
Resistor
Resistor
Resistor
Resistor
Resistor

1/8W 47K 5%
1/8W 56K 5%
1/8W 100K 5%
5W 0.1*2 5% 26*5*18MM
2W 150 5%
1/4W 10K 5%

Capacitors
06D131017000
06D212264103
06D211056001
06D211074100
06D212266010
06D213385001
06D213375101
06D214765000
06D202264109
06D211066301
06D212285101
06D321027200
06D321037200
06D231047000
06D321047200
06D233917000
06D234717001
06D211076100

C2A C2B C2D C3A C3B C3C C3D C2C


C5 C4 C41 C42
C9D C9C C9B C9A
C37 C40 C7A C7B C7C C7D
C11A C11B C11C C11D C12A C12B C12C C12D
C15
C58 C59
C31 C32
C38 C55
C18
C1A C1B C1C C1D
C17 C19
C29
C6 C7
C28 C30 4C 3C C57 C56 C50 C49 C48 C47 C39
C14 C9 C8 C1
C10D C10C C10B C10A C8D C8C C8B C8A
C4A C4B C4C C4D C5A C5B C5C C5D
C6A C6B C6C C6D
E1 E2

8
4
4
6

porcelin Cap
Cap,Electro
Cap,Electro
Cap,Electro

100pF/100V 10%
220uF/25V 20% 8*12 105C
1UF/50V 20% 5*11 105C
100uF/25V 20% 6.3*11 105C

Cap,Electro

22uF/50V 20% 5*11 105C

2
2
2
1
4
2
1
2

Cap,Electro
Cap,Electro
Cap,Electro
Cap,Electro
Cap,Electro
Capacitor
Capacitor
Capacitor

3300UF/35V 20% 22*25 105C


330UF/35V 20% 8*16MM 105C
47UF/35V 20% 5*11 105C
22uF/25V 20% 5*12 105C
10UF/50V 20% 5*11 105C
2200UF/35V 16*26MM 20% 105C
102/100V 5%
103/100V 5%

15

porcelin Cap

0.1uF/100V 20%

8
8
4
2

Capacitor
Capacitor
Capacitor
CAP,Electro

104/100V 5%
391/100V 20%
470PF/100V 20%
100uF/50V 20% 8*12 105C

diode schotty

15V DO-35 1W

14

diode

1
8

diode
Transistor

Semiconductors
04WY-15BV204
04PT-4148-04
04GS-C6A4-00
03P1-1015-01

ZD4 ZD5 ZD6 ZD7


D1 D1A D1B D1C D1D D2 D2A D2B D2C D2D
D11 D14 D15 D21
D7
Q9A Q9B Q9C Q9D Q10A Q10B Q10C Q10D

1N4148 Gs 200MA 75V DO-35


MIC6A4
2SA1015 150MA 60V 400MW PNP TO-92

GTO504
Part Number

Reference Designator

Description

Qty

MAIN PCB
03N1-1815-01
03P1-SA56-01
03P1-B647-01
03N1-SA06-01
03N1-SA13-01
03N1-8050-01
03N1-667A-01
03N1-35CW-26
03P1-36CW-26
04GS-R104-00
04WY-51AV104
03D1-50N6-24
2202-1602-05
2202-1620-05
03P1-1023-01

Q1A Q1B Q1C Q1D Q2A Q2B Q2C Q2D Q4 Q5


Q7A Q7B Q7C Q7D Q22 Q23
Q4A Q4B Q4C Q4D
Q12A Q12B Q12C Q12D
Q11A Q11B Q11C Q11D
Q3A Q3B Q3C Q3D
Q8A Q8B Q8C Q8D
Q5A Q5B Q5C Q5D
Q6A Q6B Q6C Q6D
Q13A Q13B Q13C Q13D
D3 D5 D6 D8 D9
D4
Q13 Q14 Q15 Q16
D10
D12
Q19

16

Transistor

4
4
4
4
4
4
4
4
5
1
4
1
1
1

Transistor
Transistor
Transistor
Transistor
Transistor
Transistor
Transistor
Transistor
diode
diode schotty
MOS Transistor
Rectifier
Rectifier
Transistor

terminal
terminal
fuse holder
Fuse

2SC1815GR 150MA 60V 400MW NPN TO-92


MPSA56 PNP TO-92
2SB647 1A 120V 0.9W PNP TO-92
MPSA06 NPN TO-92
MPSA13 0.5A 30V NPN TO-92
8050D NPN TO-92
2SD667AC 1A 120V 0.9W NPN TO-92
TIP35CW NPN T0-247
TIP36CW PNP T0-247
FR104 1A 400V 52MM
5.1V DO-35 0.5W
HFP50N06 TO-220
UF1602CT AKA 16/200V TO-220
MUR1620CTA KAD 16A/200V TO-220
2SA1023 TO-92 PNP

Miscellaneous
1501-0300-02
1505-0800-01
1401-0008-00
1601-203G-00

CN1
CN3
for F1
F1

1
1
1
4

3000-LGTO-01

T1

1001-0003-10
1501-0209-00
1501-1209-00
1005-5R00-10
2100-0069-02

L4 L6
CN4 CN5
CN2
L1

2
2
1
1
1

1380-0206-00
PL-L0002-000

1
JK1

PL-A0051-000

PL-A0049-000

PL-A0052-000

BTS3-24
BTS8-26
2PIN BXS2-09
20A/32V
37 6:12 L1=L2=0.8*10*6TS
Transformer
L3=L4=0.8*5*12TS
inductor
11
socket
Pitch 2.54MM 2PIN
socket
Pitch 2.54MM 12PIN
toroidal inductor 5uH 23 1.2*3 7T
wire
2PIN UL1007 AWG26 L=35mm 2.54,5mm
temperature
80C KSD301
switch
GND-3
Alum. Bar w/
14.0x7.0x30.0
Insulated paper
Alum. Bar w/
14.0x7.0x60.0
Insulated paper
Alum. Bar w/
14.0x7.0x96.0
Insulated paper

PREAMP/INPUT PCB
Resistors
0701-2221-03
0701-2301-03
0701-2102-03
0701-2682-03
0701-2472-03
0701-2562-03

0701-2103-03

0701-2223-03
0701-2273-03
0701-2563-03

R105A R112A
2
R231 R241 R330 R331
4
R106 R111 R119 R119A R120 R120A R226 R227 8
R329 R324 R229 R224 R109A R109 R102A R102 8
R310 R306 R230 R210
4
R118A R118 R117A R117 R116A R116 R115A
8
R115
R316 R315 R314 R313 R312 R311 R309 R308
R307 R305 R303 R302 R300 R211 R209 R208
R207 R205 R203 R202 R200 R125 R124 R114
42
R113A R113 R112 R110A R110 R108A R108
R107A R107 R105 R104A R104 R103A R103
R101A R101 R100A R100
R4 R3 R2 R1 R304 R301 R204 R201
8
R127 R128
2
R220 R221 R222 R223 R320 R323
6

SMD resistor
SMD resistor
SMD resistor
SMD resistor
SMD resistor

SMD 220 1/8W 1% 0805


SMD 300 1/8W 1% 0805
SMD 1K 1/8W 1% 0805
SMD 6.8K 1/8W 1% 0805
SMD 4.7K 1/8W 1% 0805

SMD resistor

SMD 5.6K 1/8W 1% 0805

SMD resistor

SMD 10K 1/8W 1% 0805

SMD resistor
SMD resistor
SMD resistor

SMD 22K 1/8W 1% 0805


SMD 27K 1/8W 1% 0805
SMD 56K 1/8W 1% 0805

GTO504
Part Number

Reference Designator

Description

Qty

PREAMP/INPUT PCB
0701-2473-03
0701-2104-03
1204-2030-01

R106A R114A
R216 R217
VR200 VR300

2
2
2

SMD resistor
SMD resistor
potentiometer

SMD 47K 1/8W 1% 0805


SMD 100K 1/8W 1% 0805
B20K KQ L=15 10% LEVEL
A50K R0971G2B W=5 KQ L=15MM
T=7.5MM M=1MM FREQ
B5K KQ L=15 15% BASS BOOST

1204-5031-18

VR100 VR100A

potentiometer

1204-5021-06

VR101

potentiometer

C216 C217 C316 C317


C207 C307 C200 C201 C206 C211 C212 C300
C301 C305
C106 C131
C107 C130
C103 C103A C105 C105A C102 C102A C104
C104A
C223 C224 C9 C10 C218 C219 C220 C221 C222
C225 C318 C319 C320 C321 C322 C325
C214 C215 C314 C315 C226 C227 C326 C327
C100 C100A C101 C101A C108A C109A
C1 C2 C3 C4 C5 C6 C7 C8

CAP,Electro

220UF/25V 20% 8*16 105C

10

CAP,Electro

22uF/25V 10% 5*11 105C

2
2

Capacitor
Capacitor

124/100V 5%
563/100V 5%

Capacitor

M/C823/100V 5%

Capacitors
06D212274001
06D112264302
06D321247000
06D325637000
06D328237200
06S321016000
06S321006000
06S322206000
06S121046000

16

SMD Capacitor SMD 100pF/50V 0805 NPO 5%

8
6
8

SMD Capacitor SMD 10pF/50V 0805 NPO 5%


SMD Capacitor SMD 22pF/50V 0805 NPO 5%
SMD Capacitor SMD 0.1uF/50V 0805 X7R 10%

Semiconductors
01JR-4558-09
01ST-L074-08
2000-0017-00
2004-0014-00

U200 U201 U202 U300 U301 U302


U100 U101 U102 U103
LED1
LED100

6
4
1
1

IC
IC
LED
LED

SMD NJM4558 SOP-8 DUAL OP-AMP


SMD TL074 SOP-14 QUAD OP-AMP
3MM
3.0MM

RCA200
RCA300
SW100 SW100A

1
1
2
1

socket
RCA
switch
wire

R17
R10
R31 R30 R29 R28 R26 R15
R13
R11
R5 R51
R14
R1 R23
R27
R24
R53
R7
R18 R9
R65
R3
R25 R12 R4

1
1
6
1
1
2
1
2
1
1
1
1
2
1
1
3

SMD resistor
SMD resistor
SMD resistor
SMD resistor
SMD resistor
SMD resistor
SMD resistor
SMD resistor
SMD resistor
SMD resistor
SMD resistor
SMD resistor
SMD resistor
SMD resistor
SMD resistor
SMD resistor

SMD 220 1/8W 1% 0805


SMD 100 1/8W 1% 0805
SMD 1K 1/8W 1% 0805
SMD 3K 1/8W 1% 0805
SMD 4.7K 1/8W 1% 0805
SMD 6.8K 1/8W 1% 0805
SMD 5.6K 1/8W 1% 0805
SMD 10K 1/8W 1% 0805
SMD 11K 1/8W 1% 0805
SMD 12K 1/8W 1% 0805
SMD 15K 1/8W 1% 0805
SMD 18K 1/8W 1% 0805
SMD 22K 1/8W 1% 0805
SMD 33K 1/8W 1% 0805
SMD 330K 1/8W 1% 0805
SMD 100K 1/8W 1% 0805

C3

CAP,Electro

1uF/25V 20% 4*7 105C

Miscellaneous
1404-0020-04
1404-0027-02
1333-0204-00
2100-0009-12

AV4-8.4-38
AV2-8.4-38
SSH-23D04-2P3T 9MM LPF/FLAT/HPF
12PIN UL1007 AWG26 L=45mm 2.54,2.54

PWM PCB
Resistors
0701-2221-03
0701-2101-03
0701-2102-03
0701-2302-03
0701-2472-03
0701-2682-03
0701-2562-03
0701-2103-03
0701-2113-03
0701-2123-03
0701-2153-03
0701-2183-03
0701-2223-03
0701-2333-03
0701-2334-03
0701-2104-03
Capacitors
06D211054104

10

GTO504
Part Number

Reference Designator

Description

Qty

PWM PCB
06D211074101
06D212273001
06D214764103
06S321026000
06S121046000

C27
C22
C1 C20
C26
C4 C25

1
1
2
1
2

CAP,Electro
CAP,Electro
CAP,Electro
SMD capacitor
SMD capacitor

100UF/25V 6.3*7mm 5mm 20% 105C


220UF/16V 20% 8*7 105C
47UF/25V 20% 5*7 105C
SMD 1000pF/50V 0805 NPO 5%
SMD 0.1uF/50V 0805 X7R 10%

04WY-39AV101

ZD2

diode schotty

SMD 3.9V DO-213AA 0.5W

04WY-15BV-01

ZD1

diode schotty

SMD 15V 1/2W 5MA 15.7V-16.5V DO-213AA

04PT-4148-01
03P1-1015-04
03P1-B649-07
03N1-1815-04
01TI-L494-09
03P1-1015-01

D4 D1 D20 D3 D2 D13
Q10
Q6
Q3 Q2 Q7 Q1
U1
Q9 Q8

6
1
1
4
1
2

diode
Transistor
Transistor
Transistor
IC
Transistor

SMD 1N4148 DO-213AA


SMD 2SA1015 SOT-23 PNP
2SB649A 1.5A 180V 20W PNP TO-126
SMD 2SC1815 SOT-23 NPN
SMD TL494C SO-16 PWM
2SA1015 150MA 60V 400MW PNP TO-92

CN2 CN1

socket

PITCH 2.54mm 4PIN 90

R1 R2 R3 R4 R5 R6 R7 R8

8
2

resistor
wire

wire

8
1

LED
SMD capacitor

SMD 1K 1/4W 5% 1206


2PIN UL1007 AWG26 L=70mm 5mm 105C
2PIN UL1007 AWG26 L=210mm
2.54,5mm,105C
LED 2*3*4mm
SMD 0.1uF/50V 0805 X7R 10%

Semiconductors

Miscellaneous
1501-0409-02
LED PCB
0701-3102-02
2100-0067-02
2100-0068-02
2005-0009-00
06S121046000

LED1 LED2 LED3 LED4 LED5 LED6 LED7 LED8


C1

11

GTO504

12

GTO504

13

GTO504

14

GTO504

15

GTO504

16

GTO504

17

GTO504

18

GTO504
1

C214
CC10P

U201A
NJM4558 3

R210
4K7

R208
10K

FR

C220

CC101

10K

C215
CC10P

NJM4558 5

R204
22K

R205
10K

C207
104

C300
W22U/50V

R211
10K
C318
CC101

C221
CC101

R307

R300
10K

C316
220U
B

R302
10K

C305
W22U/50V
RL

C322
CC101
R324
7

R306 R330
4K7 300R

R305
10K

C321
CC101

R311
10K

REV

DESCRIPTON

Place

PV

CC22P +-5% 0805

C223 C224

R222 56K

R323

Output
-V

R227 C212
1K W22U/50V

56K

U200B
NJM4558

+V

R217
100K

L-OUT

C10
101

C1

R312
10K

104
C2
104
C5

-H
7

U301B
-H
1

R314
10K

+H

C3
104
+H

10K

-V

CH3

U302B
NJM4558

104
C4

104

C6
104
+V
B

U301A
NJM4558

R3153

6K8

3
A

R329

U300A
NJM45583

C315
CC10P

C307
104

56K

Auxiliary

VR300A B20K
C326 10P

C325
CC101
C317
220U

FL

+H
NJM4558
7

6K8

+H

R304
22K

R309 10K

INPUT

CC101P

C9
101

-H

RR
R308
10K
C320
CC101

C319
CC101

R303
10K

CH4-IN

C224

-V

C301
W22U/50V

CC101P

10K

U300B 6
NJM4558 5

C314
CC10P

RR

R230 R241
4K7 300R

C223

VR200B B20K
C226 10P

4
2

R223

CH2

FL

-H

R301
22K

R-OUT

56K

R313

CH3-IN

INPUT

+V

U202B
NJM4558

R310
4K7

10K
5

C217
220U

+V
5

6K8
C222
CC101

R216
100K

R221 56K

R320

FR

RL

R229

U201B 6

56K

VR200A B20K
C227 10P

INPUT

R209

-V
5

4 5

FL

R226
C211
1K
W22U/50V

R231
300R

R203
10K

R220

RR

C206
W22U/50V

CH2-in

C219
CC101

R202
10K

CH1

C225
CC101
C201
C216
220U W22U/50V

U200A
NJM4558
1

R201
22K

U202A
NJM4558

R224
6K8

INPUT
D

10K

R207

R200
10K

FR
1

C200
W22U/50V

CH1-in

C218
CC101

R331
300R

RL

R316
10K

U302A

1
2

CH4

NJM4558

VR300B B20K
C327
10P

DATA REV
DESCRIPTON
07-07-12 MV
CC101P +-5% 0805
MV ADD CC101P +-5% 0805

Place
C223 C224
C9 C10

19

DW GNO:

APPROVED DATA
07-07-17
07-07-17 PART NAME:
SING

PART NO:

TAN.SHI.CHUAN

SCALE:

1:1

DRAWN BY:

UNIT:

MM

CHECKED BY:

DATA:

PRODUCT MODE:

SIZE:

A4

APPROVED BY:

DATA:

JBL GTO504

REV:

MV

DATA:

2007.07.12

GTO504
1

C100
CC22P

U100B

CH1

6
5

074

VR100B
A50K

R115
5K6

U100C

VR100D
8 A50K

10

074

C101
CC22P

-V
1

VR100A
A50K

R117
5K6

C105
CL823

074

14

VR100C
A50K

R118

9 5K6 9
10

U100D

13
12

+V
U100A

U101A
+V

14

R114
10K

SW100B

FLAT 7

U101C

-V

R105
10K

LPF 5

074

074

U101B

HPF 8
074

074

CN2

R119
1K

R109
6K8

+V
-V

R104
10K

-H
+H

R124
10K

R106
1K

12
11
10
9
8
7
6
5
4
3
2
1

HPF 4
074

R120
1K

-V

11

C104
CL823

11

10K

R110
10K

R108 10K

CH2

FLAT 3

U101D

10K

R112
10K

R113
10K

22K

CH2

R116
125K613
12

R102
6K8

R107 2

SW100A
LPF 1

10

R3

R125

C103
CL823

CH1

R100
10K

11

C102
CL823

R101
10K

R103
10K

R1
22K

LED1
PRO

R111
1K

CON10

C100A
CC22P

R103A
10K

+V

C102A
CL823

CH3

2
R100A
10K

CH3

074

U102A
-H
VR100AA R115A

A50K

U102C

10

+H

074

VR100AC
A50K

R102A
6K8

R105A
220R

FLAT 3

U103C

HPF 4

C108A
CC22P

R104A
10K

C101A
CC22P

22K

C104A
CL823

R108A 10K

074

VR100AB R117A
5K6

7 A50K

12

074

10

VR100AD
14 A50K

R118A
125K613
12

2
R127
27K

R112A

U103B

6 220R

FLAT 7

U103D

HPF 8

R109A
6K8

074

C109A
CC22P

R113A
10K

14

5
7

R120A
1K

C131
124

11

074

B
R106A
47K

SW100AB

U102D

13

CH4

CH4

R107A 6
10K

C105A
CL823
LPF 5

U102B

-H

R4

R119A
1K

C106
124
C107
563

VR101A
B5K

R110A
10K

U103A
+H

074

074

R116A
9 5K6 9
10

5K6

SW100AA
LPF 1

11

R101A 10K

C103A
CL823

22K

11

R2

LED100
LED

C130 R114A
47K
563

VR101B
B5K

ECN NO

DESCRIPTON

SCALE:

1:1

DRAWN BY:

UNIT:

MM

CHECKED BY:

DATA:

PRODUCT MODE:

SIZE:

A4

APPROVED BY:

DATA:

JBL GTO504

REV:

MV

PART NAME:

SING

20
1

DW GNO:

DATA

PART NO:

R128
27K

APPROVED

TAN.SHI.CHUAN

DATA:

2007.07.17

GTO504
1

+VCC

+VCC

D
R1A
1K

R3A
47R

C4A
391/100V

Q4A
A56

Q5A
D667

PRO

Q6A
TIP35C

PRO

R5A
10K

MUTE

C2A
100/100V

CH1SG
MUTE

R7A
10K

R6A
10K
Q8A
S8050

R27A
1K

C6A
471

R13A
22R

R9A
5K6

C12A
22U

R24A
820R
R18A
3K3

R16A
22R

R22A
0.10/5W

Q3A
A13

C8A
CL104

CH1SG

Q2A
C1815

V-

R20A
220R 1/4W

R17A
1K

C11A
22U

R28A
1K
Q9A
A1015

V+

C9A
1U/50V

CH1OUT
CH1OUT
R56A

R25A
4.7/0.5W

DC
56K
R19A
5K6

R23A
820R

C10A
CL104
R10A
10K

C3A
100/100V

Q10A
A1015

R15A
22R

R8A
5K6

C7A
100U/16V

R14A
22R

Q7A
C1815

Q1A
C1815

R12A
C1A
100R W10U/50V

D1A
4148
Q11A
A06

Q12A
B647

D2A
4148

Q13A
TIP36C

C5A
391/100V

B
R2A
1K

R11A
10K

R4A
47R

-VCC

-VCC

R26A
5K6

REV

DESCRIPTON

Place

DATA

REV

DESCRIPTON

Place

DW GNO:

APPROVED DATA

PART NO:
PART NAME:

AMP-1CH
PRODUCT MODE:

JBL GTO504
1

21

TAN.SHI.CHUAN

SCALE:

1:1

DRAWN BY:

UNIT:

MM

CHECKED BY:

DATA:

SIZE:

A4

APPROVED BY:

DATA:

REV:

MV

DATA:

2007.07.17

GTO504
1

+VCC

+VCC

D
R1B
1K

R3B
47R

C4B
391/100V

Q4B
A56

Q5B
D667

PRO

Q6B
TIP35C

PRO

R5B
10K

MUTE

C2B
100/100V

CH2SG
MUTE

R7B
10K

R6B
10K
Q8B
S8050

R27B
1K

C6B
471

R13B
22R

R9B
5K6

C12B
22U

R24B
820R
R18B
3K3

R16B
22R

R22B
0.10/5W

Q3B
A13

C8B
CL104

CH2SG

Q2B
C1815

V-

R20B
220R 1/4W

R17B
1K

C11B
22U

R28B
1K
Q9B
A1015

V+

C9B
1U/50V

CH2OUT
CH2OUT
R56B

R25B
4.7/0.5W

DC
56K
R19B
5K6

R23B
820R

C10B
CL104
R10B
10K

C3B
100/100V

Q10B
A1015

R15B
22R

R8B
5K6

C7B
100U/16V

R14B
22R

Q7B
C1815

Q1B
C1815

R12B
C1B
100R W10U/50V

D1B
4148
Q11B
A06

Q12B
B647

D2B
4148

Q13B
TIP36C

C5B
391/100V

B
R2B
1K

R11B
10K

R4B
47R

-VCC

-VCC

R26B
5K6

REV

DESCRIPTON

Place

DATA

REV

DESCRIPTON

Place

DW GNO:

APPROVED DATA

PART NO:
PART NAME:

AMP-2CH
PRODUCT MODE:

JBL GTO504
1

22

TAN.SHI.CHUAN

SCALE:

1:1

DRAWN BY:

UNIT:

MM

CHECKED BY:

DATA:

SIZE:

A4

APPROVED BY:

DATA:

REV:

MV

DATA:

2007.07.17

GTO504
1

+VCC

+VCC

D
R1C
1K

R3C
47R

C4C
391/100V

Q4C
A56

Q5C
D667

PRO

Q6C
TIP35C

PRO

R5C
10K

MUTE

C2C
100/100V

CH3SG
MUTE

R7C
10K

R6C
10K
Q8C
S8050

R27C
1K

C6C
471

R13C
22R

R9C
5K6

C12C
22U

R24C
820R
R18C
3K3

R16C
22R

R22C
0.10/5W

Q3C
A13

C8C
CL104

CH3SG

Q2C
C1815

H-

R20C
220R 1/4W

R17C
1K
R15C
22R

C11C
22U

R28C
1K
Q9C
A1015

H+

C9C
1U/50V

CH3OUT
CH3OUT
R56C

R25C
4.7/0.5W

DC
56K
R19C
5K6

R23C
820R

C10C
CL104
R10C
10K

C3C
100/100V

Q10C
A1015

R8C
5K6

C7C
100U/16V

R14C
22R

Q7C
C1815

Q1C
C1815

R12C
C1C
100R W10U/50V

D1C
4148
Q11C
A06

Q12C
B647

D2C
4148

Q13C
TIP36C

C5C
391/100V

B
R2C
1K

R11C
10K

R4C
47R

-VCC

-VCC

R26C
5K6

REV

DESCRIPTON

Place

DATA

REV

DESCRIPTON

Place

DW GNO:

APPROVED DATA

PART NO:
PART NAME:

AMP-3CH

23

TAN.SHI.CHUAN

SCALE:

1:1

DRAWN BY:

UNIT:

MM

CHECKED BY:

DATA:

APPROVED BY:

DATA:

PRODUCT MODE:

SIZE:

A4

JBL GTO504

REV:

MV

DATA:

2007.07.17

GTO504
1

+VCC

+VCC

D
R1D
1K

R3D
47R

C4D
391/100V

Q4D
A56

Q5D
D667

PRO

Q6D
TIP35C

PRO

R5D
10K

MUTE

C2D
100/100V

CH4SG
MUTE

R7D
10K

R6D
10K
Q8D
S8050

R27D
1K

C6D
471

R13D
22R

R9D
5K6

C12D
22U

R24D
820R
R18D
3K3

R16D
22R

R22D
0.10/5W

Q3D
A13

C8D
CL104

CH4SG

Q2D
C1815

H-

R20D
220R 1/4W

R17D
1K
R15D
22R

C11D
22U

R28D
1K
Q9D
A1015

H+

C9D
1U/50V

CH4OUT
CH4OUT
R56D

R25D
4.7/0.5W

DC
56K
R19D
5K6

R23D
820R

C10D
CL104
R10D
10K

C3D
100/100V

Q10D
A1015

R8D
5K6

C7D
100U/16V

R14D
22R

Q7D
C1815

Q1D
C1815

R12D
C1D
100R W10U/50V

D1D
4148
Q11D
A06

Q12D
B647

D2D
4148

Q13D
TIP36C

C5D
391/100V

B
R2D
1K

R11D
10K

R4D
47R

-VCC

-VCC

R26D
5K6

REV

DESCRIPTON

Place

DATA

REV

DESCRIPTON

Place

DW GNO:

APPROVED DATA

PART NO:
1:1

DRAWN BY:

UNIT:

MM

CHECKED BY:

DATA:

PRODUCT MODE:

SIZE:

A4

APPROVED BY:

DATA:

JBL GTO504

REV:

MV

AMP-4CH

24

TAN.SHI.CHUAN

SCALE:

PART NAME:

DATA:

2007.07.17

GTO504
CN4
CON2.54*2
1

R4
1K

R5
1K

R6
1K

R7
1K

R8
1K

R9
1K

R10 R11
1K 1K

CN4
CON2.54*2

R3
10K

RT1
80
2

PRO

D11
4148

R34
47K

R37
4K7

V-

+12

D
D1
4148

D3
FR104

AC
MUTE

MUTE
C18
NP22U/16V

CN5
CN5
CON2.54*2 CON2.54*2

LED1 LED2 LED3 LED4LED5 LED6 LED7 LED8


LED LED LED LED LED LED LED LED

R43
100K

Q19
A1023

C9
CC104

C15
R45
22U/50V
R36
10K

D4 R1
5V1 10K

3.9K0.25W

C8
CC104

CN6

C39
CC104

+12
+12V

+12V C17
C28
104

CON4

L1A

D7

C1
104

6A4

PGND
REM
+12V

C10
NC

C30
104

R38
100

R40
100

T1

5
R61

H-H+

CN7

CH3SG
CH4SG

CH1SG
CH2SG

3
2
1

R19
C6
22R/0.5W 103/M

C14
CC104

V+V-

5UH

C19
W2200U/35V

R50
10K

4
3
2
1

W2200U/35V

GND
12V
DC12V
REM

CN1

F1C
20A
F1B
20A

E2
E1
R2
4K7

PRO LED
PRO

Q13
HFP50N06

1
2
3
4

PRO

Q14
HFP50N06

CON4

FR104
FR104

Q15
HFP50N06
7

Q16
HFP50N06

12
11
10
9
8
7
6
5
4
3
2
1
CN2
CON10

R41
100

C55

D8

TRANC-1

47U/35V

D14

PRO

D12
U1620R

R46
22/0.5W

C29
102/M

D10
U1620

C40
100U/25V

D2

L4A
100uH

C58
3300U/35V
2

C32
330U/35V

Q23
D21

Q22

PRO

R33

4148
C1815

4148

100K
R52
100K
R55
100K

C1815

R56
100K
R32
3.3K

C48
CC104
V-

C50
CC104
C5
220U/16V

H-

B
-VCC

3C
CL104

C31
330U/35V

DC
4148

Q4
C1815

R63
C56
CL104 150/2W

ZD7
15V1W

C41
220U/16V

R60
150/2W

C7
103/M

Q5
C1815
D15

4148

ZD6
15V1W

C49
CC104

D9

R20
22R/0.5W
B

C57 150/2W ZD4


C42
CL104
15V1W 220U/16V

C38
47U/35V

FR104
FR104

4
R39
100

V+
C47
CC104
C4
ZD5 220U/16V
15V1W

R62

D6

H+

150/2W

D5

1C
nc

2C
nc

4C
CL104

L6A

2
100uH C59
3300U/35V

+VCC

AC

CH4OUT
CN3

CH3OUT
CH2OUT
CH1OUT

C37
100U

8
7
6
5
4
3
2
1

CH4OUT
CH3OUT
CH2OUT
CH1OUT

CON8

SPEAKER OUT

REV

DESCRIPTON

Place

DATA

REV

DESCRIPTON

Place

DW GNO:

APPROVED DATA

PART NO:
1:1

DRAWN BY:

UNIT:

MM

CHECKED BY:

DATA:

PRODUCT MODE:

SIZE:

A4

APPROVED BY:

DATA:

JBL GTO504

REV:

MV

POWER

25
1

TAN.SHI.CHUAN

SCALE:

PART NAME:

DATA:

2007.07.17

GTO504
1

C4
104

R7
18K
D20

D1
4148

4148

ZD1
15V

Q1
C1815

CN1
CON4

R10
100

R1
10k

R13
3K

R11
4.7K

ZD2
3V9
6K8

Q6
B649

R25

REM
DC12V
12V
GND

1
2
3
4

+12V

Q2
C1815

R14

C1
47/25V

+12

100k
D2

10

C
R30
1K

R28
1K

E1

E2

OP1

R29
1K

Q8
A1015 R31
1K

GND
7

R
6

DT

FED
3

Q9
A1015

U1 TL494

TL494CN

OP2

VCC

11

12

13

R24
12K

R17
220R

R23
10K

R3

220/16V

22K

330K

R18

CON

+
D4
4148
C22

Q3
C1815

14

R5
6K8

PRO

4148

REF

Q10
A1015

1K

R26

15

R53
15K

16

C3
1U/50V

D3
C20
47/16V

R4
100K
R65
33K

4148

D13
4148

C25
104

R51
6K8

R27
11K

C26
R9
102/M 22K

C27
100/25V

CN2
CON4

R12
100K

1
2
3
4

PRO

E2
E1
PRO LED
PRO

+12
R15
1K

REV

DESCRIPTON

Place

DATA

REV

DESCRIPTON

Q7
C1815

Place

DW GNO:

APPROVED DATA

PART NO:
1:1

DRAWN BY:

UNIT:

MM

CHECKED BY:

DATA:

PRODUCT MODE:

SIZE:

A4

APPROVED BY:

DATA:

JBL GTO504

REV:

MV

POWER

26

TAN.SHI.CHUAN

SCALE:

PART NAME:

DATA:

2007.07.17

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