ELECTRICAL SYSTEMS

4
WIRING DIAGRAMS

INDEX

Table of Contents
Page Wiring Colors for MerCruiser . . . . . . . . . . . . . . . 4D-1 Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . 4D-2 MCM 3.0LX . . . . . . . . . . . . . . . . . . . . . . . . . . . 4D-2 MCM V-6 Alpha Thunderbolt IV . . . . . . . . . . 4D-3 MCM V-6 Gen + Alpha Thunderbolt V Without Knock Sensor . . . . . . . . . . . . . . . . . 4D-4 MCM V-6 Gen + Bravo Thunderbolt V With Knock Sensor . . . . . . . . . . . . . . . . . . . . . . . . . 4D-5 MCM V-8 Alpha Thunderbolt V With Knock Sensor . . . . . . . . . . . . . . . . . . . . . . . . 4D-6 MCM V-8 Alpha Thunderbolt V Without Knock Sensor . . . . . . . . . . . . . . . . . . . . . . . . 4D-7 MCM V-8 Bravo Thunderbolt V With Knock Sensor . . . . . . . . . . . . . . . . . . . . . . . . 4D-8 MCM V-8 Bravo Thunderbolt V Without Knock Sensor . . . . . . . . . . . . . . . . . . . . . . . . 4D-9 MIE V-8 (Bluewater) Thunderbolt V Without Knock Sensor . . . . . . . . . . . . . . . . 4D-10 MIE (Bluewater) V-8 Thunderbolt V With Knock Sensor . . . . . . . . . . . . . . . . . . . . . . . 4D-11 MIE (Ski) V-8 Thunderbolt V Without Knock Sensor . . . . . . . . . . . . . . . . . . . . . . . 4D-12 MCM V-8 Alpha and Bravo EFI and MPI (Including Gen +) Engines . . . . . . . . . . . . . 4D-13 MCM 262 Magnum EFI Gen + Alpha and Bravo . . . . . . . . . . . . . . . . . . . . . . . . . . . 4D-14 Page All EFI and MPI Inboard and Ski Engines (Except 350 Magnum MPI Gen + Tournament Ski [Black Scorpion]) . . . . . . 4D-15 MIE 350 Magnum MPI Gen + Tournament Ski (Black Scorpion) . . . . . . . 4D-16 MCM 262 Magnum EFI Gen + Alpha . . . . 4D-17 MCM 262 Magnum EFI Gen + Bravo . . . . 4D-18 MCM 5.7L EFI Bravo . . . . . . . . . . . . . . . . . . 4D-19 MCM 5.7L EFI Alpha . . . . . . . . . . . . . . . . . . 4D-20 MCM 350 MPI Bravo (Including Gen + Engines) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4D-21 MIE 350 Magnum MPI Gen + Tournament Ski (Black Scorpion) . . . . . . . 4D-22 MCM 7.4LX EFI / MIE 350 Magnum EFI Gen + Tournament Ski / 7.4L EFI Bluewater Inboard . . . . . . . . . . . . . . . . . . . . 4D-23 MCM 7.4LX MPI / 454 / 502 MPI Magnum / MIE 454/502 Magnum MPI . . . . . . . . . . . 4D-24 MCM Quicksilver Instrumentation . . . . . . . 4D-25 MIE Quicksilver Instrumentation . . . . . . . . 4D-26 Dual Station Wiring (Using a Neutral Safety Switch in Only One Remote Control) . . . . 4D-27 Dual Station Wiring (Using A Neutral Safety Switch In Both Remote Controls) . . . . . . . 4D-28 Dual Station Wiring (Using a Neutral Safety Switch in Engine Wiring Harness) . . . . . . 4D-29 MPI Wiring Diagram . . . . . . . . . . . . . . . . . . 4D-30 EFI Wiring Diagram . . . . . . . . . . . . . . . . . . . 4D-34

4D - - WIRING DIAGRAMS 4D-0 WIRING DIAGRAMS

INDEX

90-806535960 396

Wiring Colors for MerCruiser

NOTE: Color codes listed below DO NOT apply to EFI and MPI system harnesses.
BIA COLOR CODE AND ABBREVIATIONS BLACK (BLK) BROWN (BLU) ORANGE (ORN) LT. BLUE/WHITE (LT BLU/WHT) GRAY (GRY) GREEN/WHITE (GRN/WHT) TAN (TAN) LIGHT BLUE (LIT BLU) PINK (PNK) BROWN/WHITE (BRN/WHT) PURPLE/WHITE (PUR/WHT) RED (RED) RED/PURPLE (RED/PUR) RED/PURPLE (RED/PUR) ORANGE (ORN) PURPLE/YELLOW (PUR/YEL) PURPLE (PUR) YELLOW/RED (YEL/RED) All Grounds Reference Electrode - MerCathode Anode Electrode-MerCathode Trim - Up Switch Tachometer Signal Trim - Down Switch Water Temperature Sender to Gauge Oil Pressure Sender to Gauge Fuel Gauge Sender to Gauge Trim Sender to Trim Gauge Trim - Trailer Switch Unprotected Wires from Battery Protected (Fused) Wires from Battery Protected (+12V) to Trim Panel Alternator Output Ballast Bypass Ignition Switch (+12V) Starter Switch to Starter Solenoid to Neutral Start Switch WHERE USED

90-806535960 396

INDEX

WIRING DIAGRAMS - 4D-1

Wiring Diagrams
MCM 3.0LX

A
2 1

1 2

3 4

D
2 1 1 6 5 4 2 3 3

NOTE : GRAY lead for use with service tachometer.

A -Ignition System 1 -Distributor 2 -Shift Cutout Switch 3 -Filter 4 -Ignition Coil B -Starting System 1 -Alternator 2 -Electric Choke 3 -Ground Bolt 4 -Starter 5 -Circuit Breaker 6 -Starter Slave Solenoid C-Audio Warning System 1 -Water Temperature 2 -Drive Unit Oil Level (If Equipped) 3 -Oil Pressure Switch D -Instrumentation System 1 -Oil Pressure Sender 2 -Water Temperature Sender 3 -Trim Sender

4D-2 - WIRING DIAGRAMS

INDEX

90-806535960 396

MCM V-6 Alpha Thunderbolt IV

C
1 2

D
3 1 2

B
6

1 4

3 2 8 7
71877

A -Ignition System 1 -Distributor 2 -Shift Cutout Switch 3 -Ignition Coil B -Starting System 1 -Alternator 2 -Electric Choke 3 -Ground Bolt 4 -Starter 5 -Circuit Breaker 6 -Starter Slave Solenoid 7 -Electric Fuel Pump 8 -Oil Pressure Cut-Off Switch

C-Audio Warning System 1 -Water Temperature 2 -Drive Unit Oil Level (If Equipped) 3 -Oil Pressure Switch D -Instrumentation System 1 -Oil Pressure Sender 2 -Water Temperature Sender 3 -Trim Sender

90-806535960 396

INDEX

WIRING DIAGRAMS - 4D-3

MCM V-6 Gen + Alpha Thunderbolt V Without Knock Sensor

A
1

C
2

1 3

NOTE

D
2 1 2 3

6 1

3 2 8 7
74813

NOTE: TAN/BLU wire is not used at distributor.

A -Ignition System 1 -Distributor 2 -Shift Cutout Switch 3 -Ignition Coil B -Starting System 1 -Alternator 2 -Electric Choke 3 -Ground Bolt 4 -Starter 5 -Circuit Breaker 6 -Starter Slave Solenoid 7 -Electric Fuel Pump 8 -Oil Pressure Cut-Off Switch C-Audio Warning System 1 -Water Temperature 2 -Drive Unit Oil Level (If Equipped) 3 -Oil Pressure Switch D -Instrumentation System 1 -Oil Pressure Sender 2 -Water Temperature Sender 3 -Trim Sender

4D-4 - WIRING DIAGRAMS

INDEX

90-806535960 396

MCM V-6 Gen + Bravo Thunderbolt V Without Knock Sensor

A A
1

C
2

1 2

NOTE

D
2 1 3

B
6

3 2 8 7
74814

NOTE: TAN/BLU wire is not used at distributor.

A -Ignition System 1 -Distributor 2 -Ignition Coil B -Starting System 1 -Alternator 2 -Electric Choke (2 BBL Only) 3 -Ground Bolt 4 -Starter 5 -Circuit Breaker 6 -Starter Slave Solenoid 7 -Fuel Pump 8 -Oil Pressure Cut-Off Switch C-Audio Warning System 1 -Water Temperature 2 -Drive Unit Oil Level (If Equipped) 3 -Oil Pressure Switch D -Instrumentation System 1 -Oil Pressure Sender 2 -Water Temperature Sender 3 -Trim Sender

90-806535960 396

INDEX

WIRING DIAGRAMS - 4D-5

MCM V-8 Alpha Thunderbolt V With Knock Sensor A

1

C
2

3 2

3 1
NOTE

6 1 4 2 3

B
74593

NOTE: TAN/BLU wire is not used at distributor.

A -Ignition System 1 -Distributor 2 -Ignition Coil 3 -Shift Cut-Out Switch 4 -Knock Sensor B -Starting System 1 -Alternator 2 -Electric Choke 3 -Ground Bolt 4 -Starter 5 -Circuit Breaker 6 -Starter Slave Solenoid C-Audio Warning System 1 -Water Temperature 2 -Drive Unit Oil Level (If Equipped) 3 -Oil Pressure Switch D -Instrumentation System 1 -Oil Pressure Sender 2 -Water Temperature Sender 3 -Trim Sender

4D-6 - WIRING DIAGRAMS

INDEX

90-806535960 396

MCM V-8 Alpha Thunderbolt V Without Knock Sensor A

1

C
2

3 2

D
NOTE

2 1

6 1 4 5

B
74593

NOTE: TAN/BLU wire is not used at distributor.

A -Ignition System 1 -Distributor 2 -Ignition Coil 3 -Shift Cut-Out Switch B -Starting System 1 -Alternator 2 -Electric Choke 3 -Ground Bolt 4 -Starter 5 -Circuit Breaker 6 -Starter Slave Solenoid C-Audio Warning System 1 -Water Temperature 2 -Drive Unit Oil Level (If Equipped) 3 -Oil Pressure Switch D -Instrumentation System 1 -Oil Pressure Sender 2 -Water Temperature Sender 3 -Trim Sender

90-806535960 396

INDEX

WIRING DIAGRAMS - 4D-7

MCM V-8 Bravo Thunderbolt V With Knock Sensor A

1

3 2

NOTE 1

D
2 1

6 1 4 5

B
NOTE: TAN/BLU wire is not used at distributor.
A -Ignition System 1 -Distributor 2 -Ignition Coil 3 -Knock Sensor B -Starting System 1 -Alternator 2 -Electric Choke 3 -Ground Bolt 4 -Starter 5 -Circuit Breaker 6 -Starter Slave Solenoid C-Audio Warning System 1 -Water Temperature 2 -Drive Unit Oil Level (If Equipped) 3 -Oil Pressure Switch D -Instrumentation System 1 -Oil Pressure Sender 2 -Water Temperature Sender 3 -Trim Sender

73996

4D-8 - WIRING DIAGRAMS

INDEX

90-806535960 396

MCM V-8 Bravo Thunderbolt V Without Knock Sensor

A
1

NOTE 1

D
2 1

6 1 4 2 5

B
74592

NOTE: TAN/BLU wire is not used at distributor.

A -Ignition System 1 -Distributor 2 -Ignition Coil B -Starting System 1 -Alternator 2 -Electric Choke 3 -Ground Bolt 4 -Starter 5 -Circuit Breaker 6 -Starter Slave Solenoid C-Audio Warning System 1 -Water Temperature 2 -Drive Unit Oil Level (If Equipped) 3 -Oil Pressure Switch D -Instrumentation System 1 -Oil Pressure Sender 2 -Water Temperature Sender 3 -Trim Sender

90-806535960 396

INDEX

WIRING DIAGRAMS - 4D-9

MIE V-8 (Bluewater) Thunderbolt V Without Knock Sensor C

1

2 3

NOTE 3

D
NOTE 1

NOTE 2

6 1 4 5

B
74592

NOTE 1: Taped back BROWN/WHITE wire may be used for an accessory. LOAD MUST NOT EXCEED 5 AMPS. NOTE 2: Taped back TAN/BLUE wire not used. NOTE 3: 5.7L Models will have WHITE/GREEN wire and 7.4L / 8.2L Models will have BLACK wire.
A -Ignition System 1 -Distributor 2 -Ignition Coil B -Starting System 1 -Alternator 2 -Electric Choke 3 -Ground Bolt 4 -Starter 5 -Circuit Breaker 6 -Starter Slave Solenoid 7 -Neutral Safety Switch C-Audio Warning System 1 -Water Temperature Switch 2-Transmission Fluid Temperature Switch 3 -Oil Pressure Switch D -Instrumentation System 1 -Oil Pressure Sender 2 -Water Temperature Sender 3 -Trim Sender

4D-10 - WIRING DIAGRAMS

INDEX

90-806535960 396

MIE (Bluewater) V-8 Thunderbolt V With Knock Sensor

A
1

NOTE 2

NOTE 3

D
2 1
NOTE 1

6 1 4 5 7

B
74160

NOTE 1: Taped back BROWN/WHITE wire may be used for an accessory. LOAD MUST NOT EXCEED 5 AMPS. NOTE 2: Taped back TAN/BLUE wire not used. NOTE 3: 5.7L Models will have WHITE/GREEN wire and 7.4L / 8.2L Models will have BLACK wire.
A -Ignition System 1 -Distributor 2 -Ignition Coil 3 -Knock Sensor B -Starting System 1 -Alternator 2 -Electric Choke 3 -Ground Bolt 4 -Starter 5 -Circuit Breaker 6 -Starter Slave Solenoid 7 -Neutral Safety Switch C-Audio Warning System 1 -Water Temperature Switch 2-Transmission Fluid Temperature Switch 3 -Oil Pressure Switch D -Instrumentation System 1 -Oil Pressure Sender 2 -Water Temperature Sender 3 -Trim Sender

90-806535960 396

INDEX

WIRING DIAGRAMS - 4D-11

MIE (Ski) V-8 Thunderbolt V Without Knock Sensor C

1

2 2 3

NOTE 3

D
NOTE 1

NOTE 2

1 4

B
74160

NOTE 1: Taped back BROWN/WHITE wire may be used for an accessory. LOAD MUST NOT EXCEED 5 AMPS. NOTE 2: Taped back TAN/BLUE wire not used. NOTE 3: 5.7L Models will have WHITE/GREEN wire and 7.4L / 8.2L Models will have BLACK wire.
A -Ignition System 1 -Distributor 2 -Ignition Coil B -Starting System 1 -Alternator 2 -Electric Choke 3 -Ground Bolt 4 -Starter 5 -Circuit Breaker 6 -Starter Slave Solenoid 7 -Neutral Safety Switch C-Audio Warning System 1 -Water Temperature Switch 2-Transmission Fluid Temperature Switch 3 -Oil Pressure Switch D -Instrumentation System 1 -Oil Pressure Sender 2 -Water Temperature Sender 3 -Trim Sender

4D-12 - WIRING DIAGRAMS

INDEX

90-806535960 396

MCM V-8 Alpha and Bravo EFI and MPI (Including Gen +) Engines

A
1

B
2 3 1

1 5 2 3 4 a c

b
71693

A Audio Warning System 1 - Drive Unit Oil Level 2 - Oil Pressure Switch B Instrumentation System 1 - Trim Sender 2 - Water Temperature Sender 3 - Oil Pressure Sender C - Charging and Starting System 1 - Starter Slave Solenoid 2 - Circuit Breaker 3 - Starter 4 - Ground Stud 5 - Alternator
90-806535960 396

a - Harness Connector to EFI System Harness b - Positive (+) Power Wire to EFI System Harness c - Auxiliary Tachometer Lead d -90 Amp Fuse (DO NOT Remove)

INDEX

WIRING DIAGRAMS - 4D-13

MCM 262 Magnum EFI Gen + Alpha and Bravo A

1

B
d 3 2 1

1 5 3 2 4 a c

b
74925

A Audio Warning System 1 - Drive Unit Oil Level 2 - Oil Pressure Switch B Instrumentation System 1 - Trim Sender 2 - Water Temperature Sender 3 - Oil Pressure Sender C - Charging and Starting System 1 - Starter Slave Solenoid 2 - Circuit Breaker

3 4 5 6 7

Starter Ground Stud Alternator Oil Pressure Cut-Off Switch Fuel Pump

a - Harness Connector to EFI System Harness b - Positive (+) Power Wire to EFI System Harness c - Auxiliary Tachometer Lead d -90 Amp Fuse (DO NOT Remove)

4D-14 - WIRING DIAGRAMS

INDEX

90-806535960 396

All EFI and MPI Inboard and Ski Engines Except 350 Magnum MPI Gen + Tournament Ski Black Scorpion

A
2

B
1 2

NOTE 1

5 1 4 6 b 3 2 d a

NOTE 1: Taped back BROWN and BLACK wire may be used for an accessory. LOAD MUST NOT EXCEED 5 AMPS
A - Audio Warning System 1 - Oil Pressure Switch 2 - Transmission Fluid Temperature Switch B - Instrumentation System 1 - Oil Pressure Sender 2 - Water Temperature Sender C123456Charging and Starting System Alternator Ground Stud Starter Circuit Breaker Starter Slave Solenoid Neutral Safety Switch

a b c d

Positive Power Wire To EFI System Harness Harness Connector To EFI System Harness Auxiliary Tachometer Lead 90 Amp. System Fuse

90-806535960 396

INDEX

WIRING DIAGRAMS - 4D-15

MIE 350 Magnum MPI Gen + Tournament Ski (Black Scorpion)

A
2

B
1 2

NOTE 1

1 4 3 a 7 6 8 2 b

74892

NOTE 1: Taped back BROWN and BLACK wire may be used for an accessory. LOAD MUST NOT EXCEED 5 AMPS
A - Audio Warning System 1 - Oil Pressure Switch 2 - Transmission Fluid Temperature Switch B - Instrumentation System 1 - Oil Pressure Sender 2 - Water Temperature Sender C12345678Charging and Starting System Alternator Ground Stud Starter Circuit Breaker Starter Slave Solenoid Neutral Safety Switch 90 Amp. System Fuse Knock Sensor

a - Positive Power Wire To EFI System Harness b - Harness Connector To EFI System Harness c - Auxiliary Tachometer Lead

4D-16 - WIRING DIAGRAMS

INDEX

90-806535960 396

MCM 262 Magnum EFI Gen + Alpha

NOTE 1

3 19

8 4 12 20 9 10 2 1 7 17 11 18 5 14 13 21
74929

16 15

NOTE: All BLACK wires with a ground symbol are interconnected within the EFI system harness. NOTE 1: As a mid year (96-1/2) model change, the EFI (Throttle Body Injection) models have the lanyard stop connector removed from the wiring harness. The dual engine capability is relocated by routing the YEL wire to the Data Link Connector (DLC).
1 2 3 4 5 6 7 8 9 10Vapor Separator Tank (VST) Throttle Body Distributor Coil Knock Sensor (KS) Module Data Link Connector (DLC) Manifold Absolute Pressure (MAP) Sensor Knock Sensor Idle Air Control (IAC) Throttle Position (TP) Sensor 1112131415161718192021Engine Coolant Temperature Sensor (ECT) Electronic Control Module (ECM) Fuel Pump Relay Ignition/System Relay Fuel Pump Fuse ECM/Ignition Feed/KS Module/Injectors Fuse ECM/DLC/Battery Fuse Harness Connector To Starting/Charging Harness Shift Cutout Switch Lanyard Stop Switch Positive Power Wire To Engine Circuit Breaker

90-806535960 396

INDEX

WIRING DIAGRAMS - 4D-17

MCM 262 Magnum EFI Gen + Bravo

NOTE 1

8 4 12

9 10 2 1 7 16 11 18 19 5 17 14 13 15
74928

NOTE: All BLACK wires with a ground symbol are interconnected within the EFI system harness. NOTE 1: As a mid year (96-1/2) change, the EFI (Throttle Body Injection) models have the lanyard stop connector removed from the wiring harness. The dual engine capability is relocated by routing the YEL wire to the Data Link Connector (DLC).
1 2 3 4 5 6 7 8 9 10Vapor Separator Tank (VST) Throttle Body Distributor Coil Knock Sensor (KS) Module Data Link Connector (DLC) Manifold Absolute Pressure (MAP) Sensor Knock Sensor Idle Air Control (IAC) Throttle Position (TP) Sensor 111213141516171819Engine Coolant Temperature Sensor (ECT) Electronic Control Module (ECM) Fuel Pump Relay Ignition/System Relay Fuel Pump Fuse ECM/Ignition Feed/KS Module/Injectors Fuse ECM/DLC/Battery Fuse Harness Connector To Starting/Charging Harness Positive (+) Power Lead To Engine Circuit Breaker

4D-18 - WIRING DIAGRAMS

INDEX

90-806535960 396

MCM 5.7L EFI Bravo

NOTE 1

8 4 12 19 9 10 2 1 7 16 11 18 21 5 17 14 13 15
73717

20

NOTE: All BLACK wires with a ground symbol are interconnected within the EFI system harness. NOTE 1: As a mid year (96-1/2) change, the EFI (Throttle Body Injection) models have the lanyard stop connector removed from the wiring harness. The dual engine capability is relocated by routing the YEL wire to the Data Link Connector (DLC).
1 2 3 4 5 6 7 8 9 1011Vapor Separator Tank (VST) Throttle Body Distributor Coil Knock Sensor (KS) Module Data Link Connector (DLC) Manifold Absolute Pressure (MAP) Sensor Knock Sensor Idle Air Control (IAC) Throttle Position (TP) Sensor Engine Coolant Temperature Sensor (ECT) 12131415161718192021Electronic Control Module (ECM) Fuel Pump Relay Ignition/System Relay Fuel Pump Fuse ECM/Ignition Feed/KS Module/Injectors Fuse ECM/DLC/Battery Fuse Harness Connector To Starting/Charging Harness Harness Connector To Lanyard Stop Switch (Optional) Harness Connector For Dual Engine Data Link Cable Positive (+) Power Wire To Engine Circuit Breaker

90-806535960 396

INDEX

WIRING DIAGRAMS - 4D-19

MCM 5.7L EFI Alpha

NOTE 1

22

8 4 12

9 10 2 1 7 16 11 18 21 5 17 14 13 15 6

19

20

NOTE: All BLACK wires with a ground symbol are interconnected within the EFI system harness. NOTE 1: As a mid year (96-1/2) model change, the EFI (Throttle Body Injection) models have the lanyard stop connector removed from the wiring harness. The dual engine capability is relocated by routing the YEL wire to the Data Link Connector (DLC).
1 2 3 4 5 6 7 8 9 1011Vapor Separator Tank (VST) Throttle Body Distributor Coil Knock Sensor (KS) Module Data Link Connector (DLC) Manifold Absolute Pressure (MAP) Sensor Knock Sensor Idle Air Control (IAC) Throttle Position (TP) Sensor Engine Coolant Temperature Sensor (ECT) 1213141516171819202122Electronic Control Module (ECM) Fuel Pump Relay Ignition/System Relay Fuel Pump Fuse ECM/Ignition Feed/KS Module/Injectors Fuse ECM/DLC/Battery Fuse Harness Connector To Starting/Charging Harness Harness Connector To Lanyard Stop Switch (Optional) Harness Connector For Dual Engine Data Link Cable Positive (+) Power Wire To Engine Circuit Breaker Shift Cutout Switch

4D-20 - WIRING DIAGRAMS

INDEX

90-806535960 396

MCM 350 MPI Bravo (Including Gen + Engines)

NOTE 1

3 7

2 8

10

12

19

1
GRY

17 18 11 5 14 13 21 16 15
74182

20

Note: All BLACK Wires With A Ground Symbol Are Interconnected Within The EFI System Harness. NOTE 1: As a mid year (96-1/2) model change, the MPI (Multi Port Injection) models have the lanyard stop connector and dual engine data link connector removed from the wiring harness. The dual engine capability is relocated by routing the YEL wire to the Data Link Connector (DLC).
1 2 3 4 5 6 7 8 9 1011Vapor Separator Tank (VST) Throttle Body Distributor Coil Electronic Spark Control (KS) Module Data Link Connector (DLC) Manifold Absolute Pressure (MAP) Sensor Knock Sensor Idle Air Control (IAC) Throttle Position (TP) Sensor Engine Coolant Temperature (ECT) Sensor 12131415161718192021Electronic Control Module (ECM) Fuel Pump Relay Ignition/System Relay Fuse (15 Amp) Fuel Pump Fuse (15 Amp) ECM/DLC/Battery Fuse (10 Amp) ECM/Injector/Ignition/Knock Module -Harness Connector To Starting/Charging Harness Harness Connector To Lanyard Stop Switch (Optional) Harness Connector For Dual Engine Data Link Cable Positive (+) Power Wire To Engine Circuit Breaker

90-806535960 396

INDEX

WIRING DIAGRAMS - 4D-21

MIE 350 Magnum MPI Gen + Tournament Ski (Black Scorpion)

NOTE 1

2 6

3 7 8 10 17

5 1

15 16 9 4 12 11 18
74893

14

13

Note: All BLACK Wires With A Ground Symbol Are Interconnected Within The EFI System Harness. NOTE 1: As a mid year (96-1/2) model change, the MPI (Multi Port Injection) models have the lanyard stop connector removed from the wiring harness. The dual engine capability is relocated by routing the YEL wire to the Data Link Connector (DLC).
1 2 3 4 5 6 7 8 9 Fuel Pump Distributor Coil Electronic Spark Control (KS) Module Data Link Connector (DLC) Manifold Absolute Pressure (MAP) Sensor Idle Air Control (IAC) Throttle Position (TP) Sensor Engine Coolant Temperature (ECT) Sensor 101112131415161718Electronic Control Module (ECM) Fuel Pump Relay Ignition/System Relay Fuse (15 Amp) Fuel Pump Fuse (15 Amp) ECM/DLC/Battery Fuse (10 Amp) ECM/Injector/Ignition/Knock Module Harness Connector To Starting/Charging Harness Harness Connector To Lanyard Stop Switch (Optional) Positive (+) Power Wire To Engine Circuit Breaker

4D-22 - WIRING DIAGRAMS

INDEX

90-806535960 396

MCM 7.4LX EFI / MIE 350 Magnum EFI Gen + Tournament Ski / 7.4L EFI Bluewater Inboard
NOTE 1

8 4 12

9 10 2 6

7 16 11 18 5 17 14 13 19 15

1
75001

Note: All BLACK Wires With A Ground Symbol Are Interconnected Within The EFI System Harness. NOTE 1: As a mid year (96-1/2) model change, the MPI (Multi Port Injection) models have the lanyard stop connector removed from the wiring harness. The dual engine capability is relocated by routing the YEL wire to the Data Link Connector (DLC).
1 2 3 4 5 6 7 8 9 10Fuel Pump Throttle Body Distributor Coil Electronic Spark Control (KS) Module Data Link Connector (DLC) Manifold Absolute Pressure (MAP) Sensor Knock Sensor Idle Air Control (IAC) Throttle Position (TP) Sensor 111213141516171819Engine Coolant Temperature (ECT) Sensor Electronic Control Module (ECM) Fuel Pump Relay Ignition/System Relay Fuse (15 Amp) Fuel Pump Fuse (15 Amp) ECM/DLC/Battery Fuse (10 Amp) ECM/Injector/Ignition/Knock Module -Harness Connector To Starting/Charging Harness Positive (+) Power Wire To Engine Circuit Breaker

90-806535960 396

INDEX

WIRING DIAGRAMS - 4D-23

MCM 7.4LX MPI / 454 / 502 Magnum MPI / MIE 454 / 502 Magnum MPI
NOTE 1

3 7 8 4 2 9

11

10

13

20

18 12 19 22
71692

5 15 14

17 21 16

NOTE: All BLACK wires with a ground symbol are interconnected within the EFI system harness. NOTE 1: As a mid year (96-1/2) model change, the MPI (Multi Port Injection) models have the lanyard stop connector removed from the wiring harness. The dual engine capability is relocated by routing the YEL wire to the Data Link Connector (DLC).
1 2 3 4 5 6 7 8 9 1011Vapor Separator Tank (VST) Throttle Body Distributor Coil Knock Sensor (KS) Module Data Link Connector (DLC) Manifold Absolute Pressure (MAP) Sensor Intake Air Temperature (IAT) Sensor Knock Sensor Idle Air Control (IAC) Throttle Position (TP) Sensor 1213141516171819202122Engine Coolant Temperature (ECT) Sensor Electronic Control Module (ECM) Fuel Pump Relay Ignition Relay Fuel Pump Fuse (15 Amp) Injector Fuse (15 Amp) ECM, DLC, Battery ECM Fuse (10 Amp) ECM/Ignition/Injector/Knock Sensor Module Harness Connector to Starting/Charging Harness Harness Connector to Lanyard Stop Switch (Optional) Harness Connector for Dual Engine Data Link Cable Positive (+) Power Wire to Engine Circuit Breaker

4D-24 - WIRING DIAGRAMS

INDEX

90-806535960 396

MCM Quicksilver Instrumentation

8

1 3 4

6 9

NOTE 2 NOTE 1

7
NOTE 1

NOTE 1

To Engine Harness

74046

NOTE 1: Connect wires together with screw and hex nut. Apply Quicksilver Liquid Neoprene to connection and slide rubber sleeve over connection. NOTE 2: Power for a second fused accessory panel may be taken from this connection. Load MUST NOT exceed 35-40 amps. Panel ground wire MUST BE connected to instrument terminal that has an 8 gauge BLACK (ground) harness wire connected to it.
1 2 3 4 5 6 7 8 9 Tachometer Audio Warning Buzzer (if Equipped) Oil Pressure Water Temperature Battery Meter Ignition Switch Trim Indicator To 12 Volt Source (PURPLE wire connection) 20 Ampere Fuse

90-806535960 396

INDEX

WIRING DIAGRAMS - 4D-25

MIE Quicksilver Instrumentation

7

1 3 4 5

6
B S I

74274

NOTE 1: Connect wires together with screw and hex nut. Apply Quicksilver Liquid Neoprene to connection and slide rubber sleeve over connection. NOTE 2: Power for a second fused accessory panel may be taken from this connection. Load MUST NOT exceed 35-40 amps. Panel ground wire MUST BE connected to instrument terminal that has an 8 gauge BLACK (ground) harness wire connected to it.
1 2 3 4 5 6 7 8 Tachometer Audio Warning Buzzer (if Equipped) Oil Pressure Water Temperature Battery Meter Ignition Switch To 12 Volt Source (PURPLE wire connection) 20 Ampere Fuse

4D-26 - WIRING DIAGRAMS

INDEX

90-806535960 396

Dual Station Wiring (Using a Neutral Safety Switch in Only One Remote Control)

L T

GND SW 12V UNSW L T GND 12V SEND SIG L T GND 12V SEND L T GND 12V SEND

PUR LT. BLU GRY PUR BLK BLK BLK YEL/RED GRY PUR

PUR

PUR

BLK

NOTE 3 YEL/RED NOTE 1

RED/PUR
B SI

1
L T GND SW UNSW 12V

2
L T GND 12V SEND SIG

3
L T GND 12V SEND

TAN

BLK

4
L T GND 12V SEND

BRN/WHT

7
ORN YEL/RED

PUR

PUR

LT. BLU

TAN

BLK

BLK

RED/PUR

BLK

ORN

GRY

PUR

BLK

PUR

YEL/RED NOTE 3 NOTE 3 NOTE 3

NOTE 1 YEL/RED YEL/RED

BRN/WHT

PUR

NOTE 2

6
72940

NOTE 1: BROWN/WHITE wire is taped back at instrument end. If installing on boat that is equipped with MerCruiser stern drive, BROWN/WHITE wire is connected to trim sender terminal block. If installing on MerCruiser Inboard, BROWN/WHITE wire is taped back at engine end, or it may be used for an accessory (limit 5 amperes) NOTE 2 : An accessory fuse panel may be connected at this location. The combined current draw of the primary station and secondary station MUST NOT exceed 35 amperes. NOTE 3 : Connect wires together with screw and hex nut. Apply Quicksilver Liquid Neoprene to connection and slide rubber sleeve over connection.
A12345Secondary Station Stop -Start Panel Tachometer Oil Pressure Water Temperature Battery Meter B1234567Primary Station Ignition Switch Tachometer Oil Pressure Water Temperature Battery Meter To Engine 20 Ampere Fuse
WIRING DIAGRAMS - 4D-27

90-806535960 396

INDEX

Dual Station Wiring (Using A Neutral Safety Switch In Both Remote Controls)

1
GND SW UNSW 12V

L T

L T

GND 12V SEND

L T

GND 12V SEND

L T

GND 12V SEND

SIG

LT. BLU

GRY PUR BLK BLK BLK YEL/RED GRY PUR

PUR

PUR

BLK

TAN

BLK

YEL/RED NOTE 3 NOTE 1

PUR

NOTE 3

YEL/RED

RED/PUR
B S I

1
L T GND SW UNSW 12V

2
L T GND 12V SEND SIG

3
L T GND 12V SEND

4
L T GND 12V SEND

BRN/WHT

7
ORN YEL/RED

BLK

RED/PUR

PUR

PUR

LT. BLU

BLK

PUR

GRY

BLK

TAN

ORN

PUR

PUR

BLK

NOTE 2

NOTE 3 YEL/RED NOTE 1 YEL/RED YEL/RED NOTE 3 BRN/WHT YEL/RED NOTE 3 72941

NOTE 1: BROWN/WHITE wire is taped back at instrument end. If installing on boat that is equipped with MerCruiser stern drive, BROWN/WHITE wire is connected to trim sender terminal block. If installing on MerCruiser Inboard, BROWN/WHITE wire is taped back at engine end, or it may be used for an accessory (limit 5 amperes) NOTE 2 : An accessory fuse panel may be connected at this location. The combined current draw of the primary station and secondary station MUST NOT exceed 35 amperes. NOTE 3 : Connect wires together with screw and hex nut. Apply Quicksilver Liquid Neoprene to connection and slide rubber sleeve over connection.
A12345Secondary Station Stop -Start Panel Tachometer Oil Pressure Water Temperature Battery Meter B1234567Primary Station Ignition Switch Tachometer Oil Pressure Water Temperature Battery Meter To Engine 20 Ampere Fuse
90-806535960 396

4D-28 - WIRING DIAGRAMS

INDEX

Dual Station Wiring (Using a Neutral Safety Switch in Engine Wiring Harness)

1
GND SW UNSW 12V

L T

L T

GND 12V SEND

L T

GND 12V SEND

L T

GND 12V SEND

SIG

PUR GRY PUR BLK BLK BLK YEL/RED GRY PUR

LT. BLU

PUR

PUR

BLK

NOTE 3

TAN

BLK YEL/RED

NOTE 1

RED/PUR
B S I

1
L T GND SW UNSW 12V

2
L T GND 12V SEND SIG

3
L T GND 12V SEND

4
L T GND 12V SEND

BRN/WHT

7
ORN YEL/RED

BLK

BLK

PUR

PUR

LT. BLU

TAN

RED/PUR

PUR

GRY

BLK

ORN

PUR

PUR

BLK

NOTE 2

YEL/RED NOTE 3 NOTE 3

NOTE 1

BRN/WHT

YEL/RED

NOTE 3

72942

NOTE 1: BROWN/WHITE wire is taped back at instrument end. If installing on boat that is equipped with MerCruiser stern drive, BROWN/WHITE wire is connected to trim sender terminal block. If installing on MerCruiser Inboard, BROWN/WHITE wire is taped back at engine end, or it may be used for an accessory (limit 5 amperes) NOTE 2 : An accessory fuse panel may be connected at this location. The combined current draw of the primary station and secondary station MUST NOT exceed 35 amperes. NOTE 3 : Connect wires together with screw and hex nut. Apply Quicksilver Liquid Neoprene to connection and slide rubber sleeve over connection.
A12345Secondary Station Stop -Start Panel Tachometer Oil Pressure Water Temperature Battery Meter B1234567Primary Station Ignition Switch Tachometer Oil Pressure Water Temperature Battery Meter To Engine 20 Ampere Fuse

90-806535960 396

INDEX

WIRING DIAGRAMS - 4D-29

MPI Wiring Diagram

INJECTORS 2, 3, 5, 8 467 DK BLU

10A 15A

INJECTORS 1, 4, 6, 7 DK GRN

PORT FUEL JUMPER IS CONNECTED ONLY IN MPI APPLICATIONS

15A 87a 30 85 86 87

BLK

441 BLU/WHT IDLE AIR CONTROL (IAC) VALVE 442 BLU/BLK 443 GRN/WHT 444 GRN/BLK C B A 916 YEL DLC BLK 461 ORN/BLK BLK 916 YEL J1-5 MASTER/SLAVE

DUAL ENGINE DATA LINK (MULTIPLE ENGINE APPLICATION SOME MODELS) SOME MODELS WILL HAVE THE DUAL ENGINE DATA LINK MOVED TO THE DLC TO ECM/BAT FUSE 15A

440 ORN

MALFUNCTION INDICATOR LAMP

MPI Wiring Diagram (1 of 4)

4D-30 - WIRING DIAGRAMS

INDEX

90-806535960 396

INTAKE AIR TEMPERATURE (IAT)

INTAKE AIR TEMPERATURE (IAT) SENSOR SIGNAL (THIS SENSOR IS NOT ON 5.7L / 350 CID ENGINES)

B
(TP)

C A

ENGINE COOLANT TEMPERATURE (ECT)

ENGINE COOLANT TEMPERATURE (ECT) SENSOR SIGNAL

MPI Wiring Diagram (2 of 4)

90-806535960 396

INDEX

WIRING DIAGRAMS - 4D-31

IC MODULE EST MODULE

B A

ELECTRONICCONTROL (EST) IGNITION SPARK TIMING

430 PUR/WHT

DIST. REFERENCE HIGH BYPASS DIST. REFERENCE LOW

FROM KNOCK SENSOR MODULE (BLACK SCORPION ONLY)

86

TO KNOCK SENSOR (BLACK SCORPION ONLY) TO BUZZER TO IGN TO AUDIO WARNING SWITCHES TO TACH

BLU TAN/BLU PUR BLU/TAN GRY

E
D C B A 121 WHT 3 PNK 121 TAN

COOLANT OVERTEMP (TO BUZZER) LOW OIL PRESSURE/LOW I/O FLUID (TO BUZZER) 931 BRN J1-6 TO LOW OIL PRESSURE AND GEAR LUBE SWITCHES OR TRANS. TEMPERATURE

MPI Wiring Diagram (3 of 4)

4D-32 - WIRING DIAGRAMS

INDEX

90-806535960 396

TO IGN COIL TERM B TO FUEL PUMP RELAY FUSE 15A TO INJECTORS

SYSTEM/IGNITION RELAY 86 85

87 ECM BAT FUSE/ DLC 15A 10A

TO DLC CONNECTOR

439 PNK/BLK

KNOCK SENSOR (KS) MODULE

KNOCK SENSOR (KS)

TO HARNESS CONNECTOR (BLACK SCORPION ONLY)

CONNECTOR NOT PRESENT ON SOME MPI MODELS

A B BLK

LANYARD STOP SWITCH CIRCUIT (OPTIONAL)

MPI Wiring Diagram (4 of 4)

90-806535960 396

INDEX

WIRING DIAGRAMS - 4D-33

EFI Wiring Diagram

INJECTOR 467 DK BLU

10A 15A

INJECTOR DK GRN

15A 87a 30 85 86 87

BLK

441 BLU/WHT IDLE AIR CONTROL (IAC) VALVE 442 BLU/BLK 443 GRN/WHT 444 GRN/BLK C B A SOME MODELS WILL HAVE THE DUAL ENGINE DATA LINK MOVED TO THE DLC TO ECM/BAT FUSE 15A 916 YEL DLC BLK 461 ORN/BLK BLK 916 YEL J1-5 MASTER/SLAVE

DUAL ENGINE DATA LINK (MULTIPLE ENGINE APPLICATION SOME MODELS)

440 ORN

MALFUNCTION INDICATOR LAMP

EFI Wiring Diagram (1 of 4)

4D-34 - WIRING DIAGRAMS

INDEX

90-806535960 396

B
(TP)

C A

ENGINE COOLANT TEMPERATURE (ECT)

ENGINE COOLANT TEMPERATURE (ECT) SENSOR SIGNAL

EFI Wiring Diagram (2 of 4)

90-806535960 396

INDEX

WIRING DIAGRAMS - 4D-35

IC MODULE EST MODULE

B A

ELECTRONICCONTROL (EST) IGNITION SPARK TIMING

430 PUR/WHT

DIST. REFERENCE HIGH BYPASS DIST. REFERENCE LOW

86

TO BUZZER TO IGN TO AUDIO WARNING SWITCHES TO TACH

TAN/BLU PUR BLU/TAN GRY

D C B A 3 PNK

121 TAN

121 WHT

COOLANT OVERTEMP (TO BUZZER) LOW OIL PRESSURE/LOW I/O FLUID (TO BUZZER) 931 BRN J1-6 TO LOW OIL PRESSURE AND GEAR LUBE SWITCHES OR TRANS. TEMPERATURE

EFI Wiring Diagram (3 of 4)

4D-36 - WIRING DIAGRAMS

INDEX

90-806535960 396

TO IGN COIL TERM B TO FUEL PUMP RELAY FUSE 15A TO INJECTORS

SYSTEM/IGNITION RELAY 86 85

87 ECM BAT FUSE/ DLC 15A 10A

TO DLC CONNECTOR

439 PNK/BLK

KNOCK SENSOR (KS) MODULE

KNOCK SENSOR (KS)

CONNECTOR NOT PRESENT ON SOME MPI MODELS

A B BLK

LANYARD STOP SWITCH CIRCUIT (OPTIONAL)

EFI Wiring Diagram (4 of 4)

90-806535960 396

INDEX

WIRING DIAGRAMS - 4D-37

THIS PAGE IS INTENTIONALLY BLANK TO ALLOW FOR CORRECTIONS OR ADDITIONS AT A LATER DATE

4D-38 - WIRING DIAGRAMS

INDEX

90-806535960 396