IB

Multi-turn

Gearbox Series

Cast Iron Housing Gearboxes - IB Multi-turn Gear Series

Pub. RG-QMB-001
Issue 12/06

IB

Gearbox Series

IB Multi-turn
Gearbox Series

Description

The IB Series of multi-turn operators

has been designed with customer
stocking in mind, and features a
removable output sleeve to facilitate
spindle machining.
Operating temperature normally ranges
from -40C to 120C, although other
temperature ranges are available on
request.

Standard input (for actuation) and

output flanges are to ISO 5211.
However, equivalent standards such as
MSS and DIN can be supplied.

Application
Rotork Gears series IB operators are
Multi-turn devices intended for the
operation of gate, globe, sluice and
penstock valves. These gearboxes are
suitable for manual and motorised
applications.

Features

Options

Totally enclosed gearing

Through input shafts

Grease filled for life & fully

sealed

Auxiliary spur / bevel input

reducers

Comprehensive gear ratios

Input flanges for motorisation

Removable output sleeve

Two speed spur input

reducers

Spur and bevel

combinations available

High & low temperatures

Input gear mounted on

ball bearings

10

11

Material specification for Rotork Gear IB

series of BEVEL Gear Valve Operators.
No.

Description

Material UK Standard USA Standard

BS1561
ASTM A48 35B/40B
EN-GJL-250

2
Baseplate
SG Iron

BS1561
EN-GJS-450-10

ASTM A536 65-45-12 GGG-40

3
Gears
SG Iron

Steel

BS1563
EN-GJS-700-2
BS970 605M36T

AISI/SAE 1010
or 4340

BS970 070M20

ASIS/SAE 1023

Output Sleeve A1 Steel

5
Output Sleeve A2 Aluminium BS1400 AB2

Bronze
Seals

Nitrile Rubber

Input Shaft
bearings

Ball Bearings

Padlockable handwheels

Nuclear

Output Thrust
Bearings

Needle Roller Bearings (with the exception of output sizes 14,

which has Roller Thrust Bearings).

IP68

9
Input Shaft
Steel

Buried duty

10

Raw sewage

11 Input Housing
Cast Iron

Fasteners

Steel

GG-25

GGG-70

ASTM B505 C95800

DIN Standard

1
Gearcase
Cast Iron

BS970 605M36T AISI/SAE 4340

BS970 817M40T

42 MnMo 7
40NiCrMo 8 - 4

BS3692 & BS4168

BS1561
EN-GJL-250

ASTM A48 35B/40B

Grease

Renolit CL-X2

Finish

PE3 Grey Primer (other finishes available on request)

GG-25

Note: Because of the companys policy of continuous improvement,

Rotork Gears reserves the right to change specification details without prior notice.

Established Leaders in Actuation Technology

Input Flange Details

INPUT
FLANGE /DIA. & THICKNESS SHAFT DIA. KEY DETAILS
F10 & FA10

125 x 10

20.00 - 0.05

6 x 6 x 40

F14 & FA14

175 x 15

30.00 - 0.05

8 x 7 x 40

F16 & FA16

210 x 20

40.00 - 0.05

12 x 8 x 55

F25 & FA25

300 x 20

50.00 - 0.05

14 x 9 x 55

F30

350 x 20

50.00 - 0.05

14 x 9 x 100

ROTORK G30

418 x 20

50.00 - 0.05

14 x 9 x 100

Gearbox IB Series

B
C

E
TUBE / PLUG
MOUNTING DETAILS

MANUAL INPUT HOUSING

MOTOR INPUT HOUSING

MANUAL INPUT HOUSING

MOTOR INPUT HOUSING

Gearbox

Gearbox

Ratio

1 & 2:1
1:1
1:1
2, 3, 4 & 6:1
2, 3, 4 & 6:1
3, 4 & 6:1
3, 4 & 6:1
3, 4 & 6:1
3, 4 & 6:1
4 & 6:1
4 & 6:1
6 & 8:1
6 & 8:1
6 & 8:1

IB1
IB2
IB3
IB4
IB5
IB6
IB7
IB8
IB9
IB10
IB11
IB12
IB13
IB14

138
187
210
124
147
152
170
191
197
216
237
238
254
366

183
228
228
228
228
251
251
332
332
377
377
432
432
432

51
51
51
51
51
51
51
60
60
60
60
60
60
60

90
125
2.5 BSP or NPT
125
2.5 BSP or NPT
125
2.5 BSP or NPT
175
2.5 BSP or NPT
175
3.5 BSP or NPT
210
3.5 BSP or NPT
210
4 BSP or NPT
300
4 BSP or NPT
300
5 BSP or NPT
350
5 BSP or NPT
350
410
476

Max Bore Max Acme

Rectangle Key Thread
BS4235
(Inch) (mm)

IB1
IB2
IB3
IB4
IB5
IB6
IB7
IB8
IB9
IB10
IB11
IB12
IB13
IB14

25.0
40.0
52.0
40.0
52.0
52.0
68.0
68.0
76.0
76.0
96.0
96.0
121.0
130.0

1.00
1.75
2.00
1.75
2.00
2.00
2.75
2.75
3.00
3.00
3.75
3.75
5.00
5.00

F -0.05

30
30
30
30
30
30
30
30
30
30
30 4
50
50
50

100 x 120
202
202
202
202
260
260
320
320
412
12
520
520
520

56
56
56
56
56
56
56
65
65
65
65
65
65
65 3

78
107
130
74
97
102
120 F
130
136
155
176
176
192
04

27.5
45
55
45
55
55
73
73
86
86
100
100
127
150

Weight
(Kg)
10
21
25
16
20
28
35
55
70
105
125
172
200
343

Input Options Output Options

F10
F10 & F14
F10 & F14
F10 & F14
F10 & F14
F10 & F14
10 & F14
F14, F16 & F25
F14 & F16
F14, F16 & F25
F14, F16 & F25
F14, F16 & F25
F 14, F16 & F25
F14, F16 & F25

F07
F10
F14
F10
F14
F14
F16
F16
F25
F25
F30
F30
F35
F40

IB

Multi-turn

Gearbox Series
Gearbox Selection Chart

Max
Max
Motorised
Max

Nominal
Output
Manual
Output
Motorised
Gearbox Ratio
Torque (Nm) Thrust (KN) Torque (Nm) Thrust (KN)

IB1
IB2
IB3
IB4
IB4
IB4
IB5
IB5
IB5
IB6
IB6
IB7
IB7
IB8
IB8
IB9
IB9
IB10
IB11
IB12
IB13
IB14

1 2
1
1
2
3 4
6
2
3 4
6
3 4
6
3 4
6
3 4
6
3 4
6
4 6
4 6
6 8
6 8
6 8

170
380
380
380
850
680
380
850
680
1700
1355
1700
1355
2550
2033
2550
2033
5423
5423
10846
10846
10846

22
54
178
54
54
54
178
178
178
178
178
356
356
356
356
445
445
445
670
670
1112
1557

136
306
306
306
678
542
306
678
542
1355
1084
1355
1084
2033
1627
2033
1627
4067
4067
8135
8135
8135

1000

22
53
177
53
53
53
177
177
177
177
177
266
266
266
266
355
355
355
500
500
834
1320

Mechanical
Advantage
0.85
0.85
0.85
1.70
2.55
5.10
1.70
2.55
5.10
2.55
5.10
2.55
5.10
2.55
5.10
2.55
5.10
3.40
3.40
5.10
5.10
5.10

1.70

3.40

3.40
3.40
3.40
3.40

N SPOKES

3.40

F Type handwheel

5.10
5.10
6.80
6.80
6.80

RIM Effort in N

200

300

360

400

900
800

Dimensions

F200
200 75.5
F300
300 100.5
F400
400 100.5
F500
500 100.5
F600
600 100.5
F700
700 100.5
F800
800 100.5
F900
900 100.5
F1000 1000 100.5
F1100 1100 100.5
F1200 1200 100.5

700

3
3
4
4
4
6
6
6
6
6
8

600

Handwheel Diameter in mm

Type

500

Example how to use this Chart:

1 Get the input torque required

400
300
250
200

Output Required
M.A.
2 Define Maximum allowable RIM effort
Input Torque =

(standard is 360N)

3 Select Handwheel diameter

10 20 30 40 50
Input Torque in Nm

60

70

80

90 100 110 120 130 140 150 160 170 180 190 200

Rotork Gears BV
Nijverheidstraat 25
7581 PV Losser
P.O. Box 98
7580 AB Losser
The Netherlands

Rotork Gears UK / Exeeco

Regina House
Ring Road
Bramley, Leeds
West Yorkshire LS13 4ET
England

Rotork Valvekits
Brookside Way
Nunn Park
Huthwaite
Nottinghamshire NG17 2NL
England

Rotork Gears S.R.L.

via Olana, 65/67
20015 Parabiago (MI)
Italy

Rotork Gears Shanghai

No. 260 Lian Cao Road
Xin Mei Urban Industrial Park
Min Hang District
Shang Hai 201108
China

tel: +31 (0)53 - 5388677

fax: +31 (0)53 - 5383939
email: info@rotorkgears.nl

tel: +44 (0)113 2057276

fax: +44 (0)113 2563556
email: sales@rotorkgears.co.uk

tel: +44 (0)1623 440211

fax: +44 (0)1623 440214
email: sales@rotorkvalvekits.co.uk

tel: +39 0331 552128

fax: +39 0331 553147
email: info@rotorkgears.it

tel:
0086-21-64348388
fax: 0086-21-64348366
email: info@rotorkgears.com.cn

A full listing of our worldwide sales

and service network is available on
our website at www.rotork.com

As part of a process of on-going product

development, Rotork reserves the right
to amend and change specifications
without prior notice.
Published data may be subject to change.
For the very latest version release, visit
our website at www.rotork.com

The name Rotork is a registered trademark.

Rotork recognizes all registered trademarks.
Published and produced in the UK by
Rotork Controls Limited.
POWTG1206