GE Frame 9 Gas Turbine Packaged Power Plants

SCOPE, LIMITS AND EXCLUSION FROM THE SUPPLY Scope of Supply 1.Gasturbinegeneratorpackage 2.Mechanical GasTurbine AirCompressor Combustors TurningandReductionGear AirInletfacilities(FiltersandDucts) Exhaustfacilities(Ducts,Silencer)(lessexhaustelbow) StartingMotorsystem DualFuelCombustors LubeandControlOilSystem ClosedCircuitCoolingWatersystem AtomizingandCleaningsystem InstrumentAirsystem Enclosures,includingHVAC,Firefighting,ElectricalSwitchboardfor: Gasturbineunit(externalandinternal) Gasturbineauxiliaries ElectricalSwitchgear Control ClosedCircuitauxiliaries WaterInjection GTSupervision,ControlandProtectionSystems FireFighting(detectionandprotection)system GasDetectionsystem ThermalInsulationandLagging CompressorWashingandCleaningfacilities 3.Electrical ElectricalGenerator,auxiliariesandrelatedequipment(CircuitBreaker, GroundingSwitch,Busduct,NeutralGroundingcubicle,etc.) StartingMotorsystem UnitTransformer(11/6kV)andauxiliaryMV/LVTransformers MainSwitchboards(6kV,380VPC,380MCCandemergencyMCC)andMV isolatedbusducts AuxiliarySwitchboards(GeneratorProtection,HVAC,Firefighting,Lifting facilities,etc) 110DCPowerSystem UninterruptiblePowerSystem(UPS) AC/DCElectricalMotors(DCMotorstartersincluded) ElectricalProtectionsystem LightingandMotivePowersystem,Heattracing,Grounding,etc. CablesandCableTrays 4.Instrumentation&Controls OnboardInstrumentation InstrumentPanelsandJunctionboxes Control,ProtectionandMonitoringPanels MMI(manmachineinterface)

5.Miscellaneous SpecialTools AnchorBoltsandPlates StairandLadders SteelStructures 6.SpecialToolsandMaintenanceequipment(fortheabovementionedmachinery) 7.OperatingandMaintenanceManuals PERFORMANCES: SIMPLE CYCLE ThefollowingGasTurbineperformances: ISO Conditions Withreferencetothefollowingconditions: AmbientPressure:1013mbar AmbientTemperature:15C RelativeHumidity:60% GasTurbineInlet/ExhaustPressuredrop:89/127mmH2O ThePlant Performances at Generator terminals whentheplantisoperatedatGTnew and cleanconditionsshallbe: Base Load OutputPower:126 MW HeatRate:10096 BTU/KWh (10650 kJ/kWh) (naturalgas) Gas Turbine and Auxiliaries Gas Turbine General description ThePG9171(E)GTpackagewasdevelopedbyaGE/authorizedlicenseewiththe frame9EasbasicequipmentandwithinthelicenseagreementwithGeneralElectricCo. (). ThePG9171(E)isasingleshaft,highefficiencygasturbineforpowergenerationin50Hz grids,suitableforsimplecycleandcombinedcycleapplication. Theengineisdesignedfor3000rpmnominalspeed,tobedirectlycoupledtoatwopole synchronouselectricgenerator.Thisgasturbineunitincludesallfeaturesanddesignsolution comingfromtheoperatingexperienceoftheMS9000family,whoseevolutionhasbroughtto thePG9161(E)oneofitshighestreliabilityvalue.ThePG9161(E)unitconsistsofthree compartments,onehousingtheauxiliaries,onethegasturbineitself,andthelastonehousing theexhaustplenum.Eachcompartmentisequippedwithaccessdoorsforeasysiteinspection andmaintenance.Therotorisasingleshaftassemblyconsistingofonecompressorrotor joinedtooneturbinerotorbyaflangedjoint,andlaysonthreejournalbearings(twoelliptical andonetiltingpadtype).Twothrustbearings;oneKingsburytype(loaded)andonetiltingpad type(unloaded)arealsoprovided. Compressor Thecompressorrotorconsistsof17stageswith12.3/1overallcompressionratio.The compressorrotorconsistsof15wheels,shrunkontoaforgedshaft(rotorstages2ndto16th),two stubshafts(1stand17throtorstages),16tieboltsandstator/rotorblades.Thestationaryblades areassembledintotwohalfrings(diaphragms)foreachstage;thediaphragmsarefittedintothe compressorcasing.Therotatingbladesarefittedonthediscsbydovetailrootsandfixedby meansofpins.Thecompressorexternalcasingistotallymadeofgreycastiron.Thecompressor frontportioncontainstheInletGuideVanes(IGV)devicethatallowsmodulatingtheinletflow duringstartupandoptimizeperformanceatpartloadoperation.Airbleedportsprovidecooling airfor1stand2ndturbinestages(stationaryandrotatingbuckets).Thecompressorendportion thatdischargestheairmassflowintothecombustionchambercontainsthecompressordiffuser, devotedtoeliminateflowswirlandthenimprovediffuserefficiency. Combustion Section ThePG9161(E)combustionsystemhasbeendesignedinordertoensurereliability,durability andflexibility,evenincaseofusingdifferentfuels.Thecombustionsystemiscontainedina

carbonsteelcasingwhichispartofthecompressorcombustorshellandprovideshousingfor combustorwrapper,combustionschamberassemblies,fuelnozzles,sparkplugignitors,UV flamedetectors,crossflametubes,transitionpiece.Thecombustiontakesplacein14 combustionchambers,circumferentiallyarrangedaroundthemachineaxis.Thehotgasflows fromthecombustionchamberstowardtheturbinesectionvia14"S"shapedtransitionpieces. Thisspecialarrangementensuresagoodmixbetweenthefilmcoolingairandthecombustion gases,therebyoptimizingthegastemperaturepatternatthefirstturbinestageinlet.The combustionsectionconsistsofHastelloycylindersjoinedtogetherwithcorrugatedrings,which leadthecoolingairfilmalongthewall,thusimprovingcooling. Thecombustionchambersareinstalledandremovedwithoutliftingthecombustorcasing cover,inordertofacilitateinspectionandtoreducetheinspectiontime.Thetransitionpieces connectingthecombustorstotheturbineinletaremanufacturedwithNIMONIC263alloy, whichyieldsgoodanticorrosionpropertiestogetherwithhighcrackingresistance,andis furthermoreeasilyweldableformaintenanceatsite,withoutneedingheattreatment.Spark plugigniters,locatedinthe10thand11thcombustionchambers,areusedtignitethefuel/air mixture;theremainingchambersareignitedthroughcrossflametubesthatprovideconnection betweeneverytwoadjacentcombustors.Twoultraviolet(UV)flamescanners,locatedinthe4th and5thcombustionchamberareprovidedtodetectignitionduringstartup.Thefuelisinjected intothecombustionchambersthroughfuelinjectors,onepereachcombustionchamber,which areprovidedforsinglefueloperation. Turbine The3stageturbinerotorisconstitutedby3discs,forgedinalloysteelandcoupledeachother byboltedconnections. Allrotatingbladesareprecisioncast,andareattachedtothewheelsbystraight,axialentry, multipletangdovetailsthatfitintomatchingcutoutsintherimsofthewheel.Theturbine stationaryblades(nozzles)areprecisioncastaccordingtothefollowingtable: firststationaryrow18segmentsx2vanesCooled secondstationaryrow16segmentsx3vanesCooled thirdstationaryrow16segmentsx4vanesUncooled Thecoolingflowforthecooledprofilesisbledfromsuitablecompressorstages(see compressorsection).Thespacebetween2ndand3rdrotorwheelsisalsocooledbycompressor bleedair.Nozzlediaphragmsareattachedtotheinsideofboth2ndand3rdstagenozzle segments.Thesediaphragmspreventairleakagepasttheinnersidewallofthenozzlesandthe turbinerotor.Aturbineshroudisincluded,whosemainfunctionistoprovideacylindrical surfaceforminimizingbuckettipclearanceleakage(asecondaryfunctionistoprovideahigh thermalresistancebetweenthehotgasesandthecomparativelycoolshell).Thisreducesthe shellcoolingloadandallowscontrollingtheshelldiameterandroundnessandturbine clearances.Theshroudsegmentsaremaintainedinthecircumferentialpositionbyradialpins fromtheshell.Jointsbetweenshroudsegmentsaresealedbyinterconnectingtonguesand grooves. Exhaust Frame and Exhaust Plenum Theflangedendofgasturbineshellisboltedtoexhaustframe.Onthestructuralpointofview, theframeconsistsbothofanouterandaninnercylinder,interconnectedbyradialstruts.The GTendjournalbearingissupportedfromtheinnercylinder.Theexhaustframe,fabricatedin ASTMA435carbonsteel,receivesgasflowfromtheGTdiffuser,andisconnectedtothe exhaustplenumbyflexplateexpansionjoint. Theexhaustplenumconsistsofabox,openatonesideandweldedtoitsownbase.Itis fabricatedincarbonsteel,linedwith409SSchromiumsteelsheet.Thermocouplesfor measurementofexhaustgastemperatureandfortransmittingthevaluestotheGTcontrol systemarelocatedinthefinalpartoftheexhaustplenum. Gas Turbine Control System (SUMIVAC) Gas Turbine Auxiliaries TheGasTurbineincludesthefollowingauxiliaries: OilSystems(LubricatingOilsystem,ControlOilsystem)

InletAirsystem(Filtrationsystem,InletAirduct,etc.) ExhaustGasfacilities(silencer,verticalstack) Fuelsystem(dualfuel:naturalgas,dieseloil) CompressorWashingsystem EnclosuresincludingHVAC,Firefighting,etc. LubeOilclosedcircuitCoolingWatersystem InstrumentAirsystem FireFightingsystem(CO2anddrychemicaltype) GasDetectionsystem Electricalequipment(GeneratorNeutralGroundingCubicles,GeneratorProtection) Board,LowVoltageDistributionBoard,PowerControlCentre,, DCPowersystem,Uninterruptablepowersupply,Cables,InductionMotors,Grounding system,Vibrationmonitoringandprotectionsystem,IndoorLightingsystem). Electrical Generator TheelectricalGeneratorisasynchronousmachine,ventilatedinopenaircircuit,withairexchanger shell&tubecoolerprovided.Characteristicsofgeneratorasfollows: NOTE:ClosedCoolingCoolernotincluded.SpecialDesignforclimateconditions RatedOutput:163MVA** RatedTerminalVoltage(5%):11.000V RatedPhaseCurrent:7400A RatedPowerFactor:0.85 Frequency:50Hz SpeedinRPM:3000 DesignTemperature:AsperIEC34 Insulation:ClassF MaximumAirInletTemperature:40C GeneratorExcitationSystem:Statictype ResponseRation:>1.9s1 PowerConsumptionatratedload:_290kW **TheGeneratorisoversizedtoallowupgradetoPG1971Eatfirstoverhaul. Electrical Systems GAS TURBINE Generator TheGTgenerator,endowedwithrelatedauxiliarysystemsanddevices,shallberatedto operatecontinuouslyatfullload. TheexcitationsystemshallbestatictypewithautomaticandmanualAutomaticVoltage Regulator(AVR)system. Themainfunctionalgeneratorcharacteristicsshallbeaslistedbelow: RatedCapacity139MW(ambientairat40C) Powerfactor0.85 Voltage11kV Frequency50Hz Rotationspeed3000RPM Phases3 ClassofinsulationF StandardIECat835m. StepupTransformer(NOTINCLUDED) UnitTransformers(included)