Request for the Report 15 August, 2012 Engr.

Abul Basar Course Coordinator, Department of Electrical & Electronic Engineering IUBAT- International University of Business Agriculture and Technology 4 Embankment Drive Road, Sector 10, Uttara Model Town, Dhaka-1230

Subject: Request for the report.

Dear Sir, With due respect, I like to submit this report as partial fulfillment of the BSEEE program, the topic of Manufacturing and Testing of Transformer at Bengal Power Ltd.. It was superlative opportunity for me to work on this topic to actualize my theoretical knowledge in the practical area and to have an enormous experience on the Transformer Manufacturer. Now I am looking forward for your kind assessment regarding this report.

I would be very kind of you, if you please take the trouble of going through the report and evaluate my performance regarding this report. Sincerely Yours, Md. Nazrul Islam ID # 07305034 Program: BSEEE

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Letter of Transmittal 15 August, 2012 Engr. Abul Basar Course Coordinator, Department of Electrical & Electronic Engineering IUBAT- International University of Business Agriculture and Technology 4 Embankment Drive Road, Sector 10, Uttara Model Town, Dhaka-1230 Subject: Submission of practicum report. Dear Sir, It is a great pleasure for me to submit the report on Manufacturing and Testing of Transformer at Bengal Power Ltd. as partial fulfillment of the requirements of B.Sc. Engineering degree in Electrical & Electronic Engineering program from IUBAT. All the necessary steps are taken to make this report up to standard. The main objective for conducting this academic paper is to explore the fundamental factors which are directly or indirectly significant in the Transformer Manufacture working process. The supervision work is executed to find out all the necessary data and information to implement a Transformer Manufacture in a better way. It also describes the things, which should be maintained to reduce the intensity of any damages during Transformer Manufacture. I got the opportunity to increase my practical knowledge while conducting this writing. Meanwhile, your continuous support towards me helped a lot to prepare this paper successfully. It would be my pleasure if I get the opportunity to interpret any terminology that seems difficult to explain to you. Thanking you Sincerely yours, ---------------------Md. Nazrul Islam ID#07305034 Program: BSEEE

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To Whom It May Concern

This is to certify that Sazu Ahmed, a student of BSEEE program in IUBAT has successfully completed his practicum on Installation of Base Transceiver Station (BTS) at Banglalion WiMAX from May 2011 to August 2011. He has submitted a copy of his project report to the Deputy General Manager of Banglalion Communication (WiMAX) Ltd. He is permitted to submit this practicum report to IUBAT to fulfill the academic requirement.

Abu Noman Md. Abdur Rahim DGM Admin & Development Banglalion Communication Ltd

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Declaration

I hereby declare that I have uniquely prepared this report on Manufacturing and Testing of Transformer at Bengal Power Ltd. after completion of four months work in Bengal Power Ltd.

I also confirm that the report is only prepared to fulfill the academic requirement and not for any other purpose. It will not be used with the interest of any other competitors.

---------------------Md. Nazrul Islam ID No # 07305034 Department of Electrical & Electronic Engineering IUBAT - International University of Business Agriculture and Technology

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Acknowledgement
In the process of doing and preparing my practicum report, I would like to pay my gratitude and respect to some persons for their immense help and enormous co-operation. First of all I would like to pay my gratitude to our respected Course Coordinator, Department of Electrical & Electronics Engineering, and Engr. Md Abul Basar who gave me the opportunity to do the report on Manufacturing and Testing of Transformer at Bengal Power Ltd. Then I would like to pay my gratitude to Engr Saifu and Laltu Kumar Paul, Senior Engineer Bengal Power Ltd, who helped me a lot to prepare this report successfully. Finally, I would like to thanks again to the respected Vice- Chancellor of IUBAT, Prof Dr M Alimullah Miyan because he designated such an environment for learning through which I got the opportunity to acquire knowledge under BSEEE program, and that will be very helpful for my prospective career. Author, . Md. Nazrul Islam ID No # 07305034 Department of Electrical & Electronic Engineering IUBAT - International University of Business Agriculture and Technology

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Table of Contents
A. Preparatory Part
A. Title Page B. Title Fly C. Request for Report D. Letter of Transmittal E. To Whom May we concern F. Declaration G. Acknowledgement H. Table of Content I. List of Illustrations List of Figures List of Tables J. Executive Summary I II III IV V VI VII V III - XV XIII XIII-XIV XV XVI

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B. Empirical Part
Chapter1 : 1.1 1.2 Introductortry 2-2 2-2 2-2 2-2 2-2 3-3 4-4 4-4

Origin of the Report Objectives 1.2.1 Broad Objectives 1.2.2 Specific Objectives

1.3 1.4 1.5 1.6

Scope Background Methodology Limitations of the Study

Chapter 2 : Company Profile 2.1 Introduction 2.2 Background 2.3 Mission 2.4 Goal 2.5 Corporate Structure 2.6 Company Organogram 2.7 Supporting Professional Services 2.8 Staff Plan 2.9 Bank Correspondent 2.10 Activities of Banglalion Communications Ltd 6-6 6-6 6-6 7-7 7-8 9-9 10-10 10-10 11-11 11-11

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Chapter 3 : System Description 3.1 Basic concept of WiMAX

3.2 The Macro BTS

13-14
14-23

3.2.1 3.2.2 3.2.3

The Breeze MAX Shelf ODU Power Feeder 3.2.3.1 Rectifier 3.2.3.2 Ac Power Supply 3.2.3.3 Circuit Breaker 3.2.3.4 Different Alarm System

14-15 15-15 16-18 16-16 16-16 17-17 18-18 18-19 19-20 20-20 21-23 23-23

3.2.4 Antenna 3.2.5 GPS 3.2.5.1 Outdoor GPS Receiver 3.2.6 Remote Radio Unit (RRU) 3.3 The Outdoor Macro BTS Chapter 4 : Preparations and Precautions

4.1 Safety Instructions 4.1.1 Restricted Access Area 4.1.2 Installation Codes 4.1.3 over current Protection 4.1.4 Lithium Battery 4.1.5 Line Voltage 4.1.6 Radio 4.1.7 Outdoor Units and Antennas Installation and Grounding 4.2 ESD Precautions 4.3 Lightning Protection Guidelines 4.3.1 Lightning Protection Principles

25-27 25-25 25-25 25-25 25-26 26-26 26-26 26-27 27-27 27-33 28-28

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4.3.2 Lightning Protection System Components 4.3.2.1 Air Terminal 4.3.2.2 down Conductor 4.3.2.3 Grounding Outdoor Units 4.3.2.4 Earth Termination System 4.3.2.5 Lightning Protectors (Surge Arrestors) 4.3.2.6 Installation Practices for an IF-Type System Chapter 5 : Macro BTS Chassis Installation

29-33 29-29 29-30 30-30 30-30 31-32 32-33

5.1 Unpacking and Inspecting 5.2 Installing the BTS in a Rack

5.3 BTS Grounding

35-36 36-38
39-40

5.4 Installing Modules in the BTS 5.5 Connecting the Grounding Cable
5.6 Connecting the Antennas 5.6.1 Antenna Connection to 4x2 ODU

41-44 45-46
46-48 46-47

5.6.2 Antenna Connection to 4x2 ODU with External Filter

5.7 Connecting the ODU IF Cable

47-48
48-51

5.7.1Color Coding for Easy IF Cable Identification 5.7.2 ODU IF Cable Connection 5.8 Sealing the Outdoor Connectors
Chapter 6 : Installing the Outdoor Macro BTS Equipment and GPS Installation

49-49 49-51 51-52

6.1 Connecting the Cables 6.1.1 General 6.1.1.1 Connection Diagrams 6.2 Connecting the Grounding Cable 6.2.1Connecting the Ethernet and SYNC Cables

54-55 54-55 54-55 55-57 56-5

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6.2.2 Connecting the GPS Cable to the NAUs GPS Connector

6.3 Installing the Outdoor GPS Receiver 6.4 Preparing the GPS IDU-ODU Cable 6.5 Connecting the GPS Cable 6.6 GPS Receiver Grounding and Sealing 6.6.1 Connecting Grounding Cable 6.6.2 Sealing the Outdoor Connectors

57-57 57-59 60-62 62-62 63-64 63-63 63-64

Chapter 7 : Connecting to the Network and NMS

7.1 Connecting to the Network 7.1.1 Indoor Macro BTS 7.1.2 Outdoor Macro BTS Network Connection 7.1.2.1 Preparing and Connecting the DATA and MNG Cables 66-69 66-66 67-69 67-69

7.2 Advantages of WiMAX 7.3 Limitations of WiMAX

70-71 71-72

C. Supplementary Part:
Recommendations Recommendations Conclusions Conclusions Reference Glossary Appendix 73-73 73-74 74-79 80-81 73-73

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List of Illustrations List of Figures 1. Company Logo 2. Company Organogram 3. Solution Elements 4. Circuit Breaker (CB) 5. Antenna 6. GPS 7. Remote Radio Unit 8. Lithium Battery 9. Lightning Arrestor 10. Radio Equipment Mounted on a Tower 11. Chassis Packaging 12. Positioning the Cable Tray 13. Install the BTS Shelf 14. Installing the BTS in a 19" Rack 15. ETSI Rack Adapter 16. Breeze MAX BTS Chassis - Grounding Screw 17. Module Items 18. BTS Configuration 19. BTS Installation 20. Positioning the Module in the BTS Chassis
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6 9 14 17 19 20 22 26 31 32 35 36 37 38 38 39 40 41 42 44

21. Securing the Module 22. Grounding Connections 23. Connecting the Grounding Cable to the ODU 24. Antenna Connection Diagram 25. Connection from ODU to Filter 26. Connecting the IF Cable 27. Connecting the ODU-IDU Cable - Modular BTS 28. Sealed Connectors 29. 6-Sector Configuration Connection Diagram 30. Assembling the Outdoor GPS Receiver 31. Assembling the Surge Protector Cable 32. Grounding the Surge Protector 33. Pole Mounting the Outdoor GPS Receiver 34. Pin Assignment 35. The RJ-45 plastic cover on the cable
36. The RJ-45 plastic cover on the cable

44 45 46 47 48 49 50 52 55 58 58 59 59 61 61 62 63 64 66 67 69

37. Sealing ODU Connectors

38. Sealed Connectors

39. Connecting to the Network - Modular BTS 38. Connection Diagram of a BTS Room 39. Checking the Network Coverage

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List of Tables 1. Breeze MAX Shelf Modules 2. Down Conductor Minimum Dimensions 3. PSU Requirements, Configurations with one NPU 4. 4x1 LED Indicators 5. Cable Connectors 6. Pin Assignment 7. Approved Category 5E Ethernet Cables 8. Comparison against other existing network 15 30 43 50 51 60 68 72

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EXECUTIVE SUMMARY
WiMAX is short for Worldwide Interoperability for Microwave Access. It is a metropolitan wireless standard created by the companies Intel and Alvarion in 2002 and ratified by the IEEE (Institute of Electrical and Electronics Engineers) under the name IEEE-802.16.WiMAX Technology for Broadband Wireless Access provides a global picture of WiMAX and a large number of details that makes access to WiMAX documents much easier. The technical comparisons of WiMAX Vs. 802.11 (Wi-Fi) and cellular 3G technologies. In the BTS Installation the importance parts are The Macro BTS, ODU, Power Feeder, Antenna, GPS, Outdoor GPS Receiver, Remote Radio Unit (RRU), The Outdoor Macro BTS, Over current Protection, Installation Codes, Lithium Battery, Line Voltage, Radio, Lightning Protection

System Components,(Air terminal Down conductor Outdoor units grounding Earth termination system Lightning protectors),BTS Grounding, Connecting the Grounding Cable, Connecting the Antennas, Sealing the Outdoor Connectors, Connecting to the Network, Enhancing Wireless Infrastructure, Lower cost, Wider coverage, Higher capacity. Banglalion WiMAX is High-speed data communications services. A key advantage of WiMAX is to use OFDM (Orthogonal Frequency Division Multiplexing) over single carrier modulation schemes with the ability to deliver higher bandwidth efficiency and therefore higher data throughput, with more than 1 Mbps downstream and even much higher data rates, even in NLOS with multipath condition. The base stations will be able to use the same chipsets developed for low-cost WiMAX access points. Can enhance wireless infrastructure of developing countries in an inexpensive, decentralized, deployment-friendly and effective manner. Finally increased volume will also justify the investment for higher-level integration of radio frequency chipsets, further driving down costs. WiMAX has some similarities to DSL in this respect, where one can either have high bandwidth or long reach, but not both simultaneously. Like most wireless systems, available bandwidth is shared between users in a given radio sector, so performance could deteriorate in the case of many active users on a single sector. For use in high density areas, it is possible that the bandwidth may not be sufficient to cater to the needs of a large clientele, driving the costs high.

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