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PFERD Tools for Use on Stainless Steel

Information provided by August Rggeberg Marienheide

PRAXIS

Importance of stainless steels

Importance of stainless steels

Definition of stainless steels

The PFERD tool range for use on stainless steels

In the modern world, stainless steels are finding their way into an increasing number of applications. Their outstanding properties, e.g., high resistance toughness have given rise to a broad variety of uses. In addition, new grades of these materials are being developed continuously for specific needs. Today, stainless steels have become indispensable in a broad range of industries and applications including chemical and petrochemical equipment. foodstuff processing vessels and machinery. process technology. pulp and paper processing. architecture (building fronts, handrails). power plant engineering. pump and turbine manufacturing. shipbuilding (piping, containers). structural and mechanical engineering. The particular characteristics of stainless steels impose specific requirements on the machining and finishing tools used. Thus, most austenitic steels are more difficult to machine than their unalloyed counterparts due to their stickiness, edge build-up tendencies, and strain hardening behavior. On the other hand, the eco-friendliness of stainless steels - as expressed in their durability, corrosion resistance even when uncoated, and recyclability - is a factor that has contributed not least significantly to their ever more widespread use.

"Stainless steel" is a collective term covering over 120 different steel grades which share the following properties:
They are alloyed with at least 10.5% chromi-

um.
They are corrosion-resistant without any pro-

tective coating, forming an invisible surface passivation layer in the presence of oxygen. 1. The thermal conductivity of austenitic steels is lower to that of other steels (and most stainless steels are of the austenitic type). As a result, the heat generated by the rotating tool is not easily dissipated via the workpiece or the chips. 2. Cutting speeds should be kept lower than with other steels, regardless of the machining process used. The tool should not be applied with excess pressure. Local overheating may cause discoloration or distortion of the material, and thermal overloading of the tools would be a likely result. 3. Abrasives designed for use on stainless steels must contain no elementary iron, which might form corrosive deposits in the workpiece. Similarly, to avoid such "extraneous" rust, a tool previously used on non-stainless steel should never be used on stainless grades. 4. Chip particles from the workpiece ("sparks") may be transformed into non-stainless steel at the high temperatures developed during machining. Unless such particles are carefully removed, they too will cause extraneous rust on the workpiece surface. Thorough chemical and/or mechanical cleaning (by etching, pickling, polishing, etc.) is therefore indispensable to protect stainless steel from extraneous surface corrosion. As long as such cleaning is carefully performed and the workpieces are kept away from non-stainless grades, the formation of extraneous rust on stainless steel is virtually impossible.

PFERD offers an extensive range of tools meeting the specific requirements of the stainless steel processor. Many of these tools were purpose-designed for this application; all have been found to give good results in everyday practice. In addition, PFERD provides free applicationrelated advice on all machining issues involving stainless steels - without any obligation on your part. Our experienced field staff and technical customer service engineers will be glad to be of help. So why not give us a call? All of these tools are free of elementary iron, sulfur, or chlorine.

Machining Tasks and Suitable Tools

Stationary cutting
Stationary machines are employed, e.g., for cutting solid material, billets, pipes, and sectional products. This abrasive cutting technique is often used in volume production environments. Suitable PFERD tools: Abrasive cut-off wheels up to 1250 mm dia. Refer to page 5.

Freehand cutting
Used on sheet metal, sectional products, pipes, and solid material. Suitable PFERD tools: Abrasive cut-off wheels in the 30 - 300 mm dia. range Refer to page 5.

Geometry modification on mediumto-large workpieces


For dressing surface weld joints, deburring edges, rounding off corners, etc. Suitable PFERD tools: Reinforced grinding wheels up to 230 mm dia. POLIFAN flap discs Fiber discs COMBIDISC abrasive tools Flap wheels Refer to page 6.

Geometry adjustments on smaller workpieces


This includes dressing and finishing of weld joints in corner or angle areas, edge deburring, beveling or rounding work, and removing flash from slots and grooves. Suitable PFERD tools: Files Tungsten carbide burrs Mounted points POLICAP tools POLIROLL tools POLICO tools Abrasive spiral bands Ring wheels Overlap slotted disks COMBIDISC tools ATADISC tools Refer to pages 8 - 11.

Surface texturing and cleaning


Wherever surfaces are to be pre-ground, polished, matt or satin-finished, marbled, or brushed. Weld cleaning is another important application. Suitable PFERD tools: Fan grinders, flap wheels COMBIDISC tools ATADISC tools Self-adhesive grinding disks POLINOX mounted points, ring wheels, star pads POLINOX foamed ring wheels POLIVLIES grinding wheels and discs POLICLEAN tools Marbling tools Poliflex fine grinding wheels Brushing tools Abrasive cloth rolls POLIVLIES hand pads POLICLEAN tools Refer to pages 11 - 14.

Mechanical surface polishing


Surfaces can be mechanically polished to a high luster. This is achieved with the aid of a rotating basic tool to which a polishing paste is applied. Suitable PFERD tools: Cloth rings, in conjunction with polishing paste (bars) Non-woven abrasives, in conjunction with polishing paste bars, diamond polishing paste or grinding compound Refer to page 15.

Superior Finishes - from Coarse to Mirror-Polished

Rough to very fine surface grinding

Surface texturing steps following Stage 3 surface preparation

Stage 1 This very rough surface can be produced with the tools listed at right:

Tools for Stage 1 Depressed-center grinding wheels POLIFAN flap discs Fiber discs Abrasive spiral bands Fan grinders Flap wheels COMBIDISC abrasive discs COMBIDISC Mini-POLIFAN discs Mounted points ADW/AWN/AW/AN, hardness grades I/H/L/M/N

This satin-finish surface can be produced with the tools listed below:

Satin-finishing tools POLINOX points, wheels and rolls, PNL/PNR/PNZ/PNL types (aluminium oxide or SiC) POLINOX foamed ring wheels PNK Power Brushes

Stage 2 This rough surface can be obtained with the tools listed at right, starting out from a Stage 1 finish:

Tools for Stage 2 POLIFAN flap discs Fan grinders Flap wheels COMBIDISC abrasive discs COMBIDISC Mini-POLIFAN discs COMBIDISC POLIVLIES discs (hard type) POLIVLIES discs, PV type POLIVLIES hook-and-loop discs POLICLEAN tools Mounted points (ADW bond type) Tools for Stage 3 Poliflex fine grinding points with GH, GHR, PUR and TX bond Poliflex fine grinding wheels with GR and PUR bond Poliflex blocks POLIVLIES abrasive spiral bands, hand pads INOX brushes / SiC brushes Fan grinders Flap wheels COMBIDISC abrasive discs COMBIDISC non-woven abrasive discs (soft) POLINOX points PNL, PNR, PNG, PNZ POLINOX ring wheels / rolls

This marbled surface can be produced with the tools listed below:

Marbling tools Poliflex marbling tools Marbling tools carrying non-woven abrasive discs

Stage 3 This fine surface can be produced using the tools listed at right, starting out from a Stage 2 finish:

This matt-finished surface can be produced with the tools listed below:

Matt-finishing tools POLINOX points, wheels and rolls POLINOX foamed ring wheels PNK Poliflex mounted points, PUR bond

This cleaned surface can be obtained with the tools listed below:

Stage 4 This very fine surface can be produced using the tools listed at right, starting out from a Stage 3 finish:

Tools for Stage 4 COMBIDISC non-woven abrasive discs (soft) COMBIDISC felt discs with grinding compound / diamond polishing paste Cloth rings, used with bars of polishing paste Felt points with and without metal insert, in conjunction with grinding compound or diamond polishing paste

Cleaning tools POLIVLIES abrasive spiral bands INOX brushes SiC brushes POLINOX points, wheels and rolls COMBIDISC non-woven abrasive discs (hard type) POLICLEAN non-woven abrasive tools

Abrasive Cut-Off Wheels

Abrasive cut-off wheels for stationary machines


The use of abrasive cut-off wheels on stationary machines has evolved into a cost-effective solution to many cutting problems, supplementing or even eliminating traditional systems such as band saws or hacksaws. This cutting technique is particularly suitable for ultra-strong materials which are difficult to saw, e.g. high- temperature CrNi steels. high alloyed and austenitic steels. stainless steels. CHOPSAW types Purpose-designed abrasive cut-off wheels for cutting sectional products on field equipment (CHOPSAW) with max. 3 kW output. TABLECUT types Purpose-designed abrasive cut-off wheels for cutting steel, nonferrous metals and stone on portable benchtop machines with 3 - 5 kW output. UNIVERSAL types General-purpose abrasive cut-off wheels for cutting steel, nonferrous metals and stone on portable chopsaw type machines with outputs over 5 kW.

Abrasive cut-off wheels for freehand cutting


Freehand cutting is a fast, efficient and highly mobile cutting method. It is used on sheet metal, sections, pipes and solid material.

Thin abrasive cut-off wheels for freehand cutting


Particularly thin (1 mm) cut-off wheel for virtually burr-free, high-speed cuts in stainless steel sheet metal and thin-walled sections. The exposed abrasive minimizes operator fatigue and vibrations while ensuring maximum tool life. For angle grinders of all output categories.

SG-PLUS-INOX types Special high-performance cut-off wheels with an outstanding service life. SG-INOX types Special-purpose cut-off wheels for a broad range of cutting tasks. Various wheel widths, from 1.6 to 3.2 mm, permit an optimum adjustment to the specific application and machine output. PS-FORTE-INOX types General-purpose cut-off wheel for universal use.

SG-PLUS-INOX types The ultimate in quality and performance. For quick, professional results and unsurpassed durability and cost-effectiveness. SG-INOX types High-performance cut-off wheels for rapid cutting, convenient to use and long-lasting. PS-FORTE-INOX types For general purpose use, specifically on thinwalled materials.

Abrasive cut-off wheels for stationary machines are listed in our Catalogue 206.

For freehand cut-off wheels refer to our Catalogue 206.

For extra thin freehand cut-off wheels refer to our Catalogue 206.

Surface Grinding Wheels and Discs

Reinforced grinding wheels


Reinforced grinding wheels are characterized by their aggressive cutting action and long service life. They are preferably used for heavy-duty cutting tasks. In weld preparation work, angular workpieces and deburring operations these grinding wheels are also used circumferentially. SG-ELASTIC performance line A30 N SG and A24 O SG types Special-quality reinforced grinding wheels providing fast stock removal and maximum durability. PS-FORTE general-purpose line A30 M PS-Forte types Soft but highly abrasive reinforced grinding wheels for universal use.

POLIFAN Flap Discs


POLIFAN flap discs have become firmly established for many grinding operations due to their outstanding characteristics. Outstanding service life. Maximum stock removal. Soft grinding action without heat build-up. Low noise, low vibrations. Minimal operator fatigue. No loading problems. Constant abrasive performance. SGP-ZIRKON-COOL types Special-purpose tool for professional use in demanding grinding applications where low heat input is critical. Thermal loading of the workpiece is minimized. Still, these tools combine an aggressive abrasive performance with high cost-effectiveness. SGP-ZIRKON-SPECIAL types Special-purpose tool for professional use in demanding grinding applications on surfaces and fine welds. SG-ZIRKON types A premium tool for demanding grinding tasks, offering maximum efficiency. SG-A-COOL types Tools for professional grinding to high surface standards with low heat input. Avoids workpiece overheating, particularly on materials with low thermal conductivity. PSF-ZIRKON types Powerful tools for high-quality general purpose grinding.

Fiber discs
Fiber discs are highly flexible abrasive tools used for fine surface grinding tasks. Their flexibility makes them particularly useful for grinding on contoured workpieces. The stock removal rate can be varied via the hardness of the backing pad. Z types For maximum stock removal in surface and edge grinding. Optimum contact pressure is achieved with a H-GT type hard backing pad. Ceramic grain types These tools provide aggressive grinding action with outstanding stock removal, producing a fine ground finish. Hook-and-loop abrasive discs and holders Abrasive discs for hook-and-loop attachment to the backing pad are used mainly in fine-grinding of large, level surfaces. Special benefits: Flexibility. Easy-on, easy-off disc change. Aluminium oxide A types are available in 6 grit sizes.

For reinforced grinding wheels refer to our Catalogue 206.

For POLIFAN flap discs refer to our Catalogue 206.

For fiber discs refer to our Catalogue 206.

Tungsten Carbide Burrs

HM - Cut 1 (according to DIN C) Materials: For soft stainless steels. Applications: Deburring, coarse fettling work. Weld finishing. Properties: High stock removal. Suitable for higher speeds.

Form ZYA

Form WRC

Form SPG

Form KUD

Form SKM

Form TRE

Tungsten carbide burrs


PFERD tungsten carbide burrs are excellent for deburring, chamfering, rounding and general geometry adjusting work. These burrs are available in numerous shapes and four cut types specifically for use on stainless steel. For maximum efficiency, they should be employed at the appropriate speed using an air-powered or electric prime mover systems of sufficient output . These tools can be very advantageously combined with flexible shaft drives. A lightweight handpiece allows the burr to be controlled flexibly with minimum operator fatigue, even in hard-to-reach areas. Machining tasks involving tungsten carbide burrs are increasingly handled by robotized systems, particularly in volume manufacturing. One advantage of PFERD tungsten carbide burrs is that the robot can use the same tools that are also used for freehand work, since PFERD products are manufactured to close tolerances and constant quality specifications. In selecting the proper cut, the following principles should be observed: 1. Cut fineness should increase with workpiece hardness and brittleness. 2. A finer cut may compensate to some extent for insufficient machine speed. The machine speeds needed for tungsten carbide burrs vary between 6000 and 50000 r.p.m., depending on tool size. For countersinking work with a 360 angle of wrap and in stationary machines, lower speeds may be used by way of exception. Use absolutely true-running chucks only, since tool chatter and out-of-roundness will result in premature wear and reduced surface quality.

Features
1. The tungsten carbide material and recommended cut geometries of these tools are optimized for use on stainless steel. 2. PFERD tungsten carbide burrs are particularly wear-resistant and durable; they can also be re-ground. As a result, these products provide smooth and uniform stock removal (nick-free cutting edges provided). good chip removal. quiet, chatter-free operation. convenient tool control and reduced operator fatigue. high surface qualities. 3. In certain cases, tungsten carbide burrs can be supplied with a coating which protects against abrasive wear while reducing the heat load on the workpiece (refer to HICOAT coatings). Recommended cutting speeds: Cut 1 300-450 m/min Cut 3 250-350 m/min Cut 3 PLUS 250-350 m/min Cut 4 250-350 m/min Non-standard cuts and custom shank lengths and diameters are available upon request. HM - Cut 3 (according to DIN MY) Materials: For high-strength stainless steel, stainless steel castings. Applications: Deburring (including robotized operation) Chamfering. Properties: Cut without chip breaker. Provides score-free surfaces.

HM - Cut 3 PLUS (according to DIN MX) Materials: For medium-strength stainless steels. Applications: Fettling. Surface finishing. Weld reworking. Geometry adjustments. Properties: Universally suitable. Provides level, smooth surfaces. Smooth operation. High stock removal. Short chips, non-loading.

For tungsten carbide burrs refer to our Catalogue 202.

HM - Cut 4 (according to DIN MY) Materials: For hard, high-strength stainless steels. Applications: Edge and surface work, geometry adjustments. Use on welded claddings. Properties: Double-fluted to minimized axial forces. High chip removal. Smooth operation. Non-loading.

CORINOX Files, Hole Cutters, Mounted Points

CORINOX precision files


CORINOX files have an outstanding surface hardness of 1200 HV. This makes them particularly suitable for hardto-cut materials such as stainless and highly heat-resistant steels. Their high surface hardness also gives CORINOX files an outstanding durability. These files leave no corrosive residue on the material and are non-loading. For chip removal it suffices to tap the file gently against a hard surface.

Carbide-tipped hole cutters


Designed for professional use, these cutting tools produce holes from 16 to 120 mm dia. quickly and accurately. They are suitable for use in both hand drills and stationary machines. PFERD carbide-tipped hole cutters come in two versions: 35 mm tool height types for use on pipes and curved surfaces, available in diameters from 16 - 60 mm. 8 mm tool height types for level or slightly curved surfaces, available in diameters from 16 - 120 mm.

Mounted points
For freehand weld grinding, pre-finishing, smoothing, deburring and chamfering work. PFERD mounted points are noted for the following features: Powerful grinding action. Long service life. Optimum concentricity. Easy to profile. Ceramic bond: Bond Hardness Properties AWN H soft grinding action, good abrasive performance AW I fast stock removal, reduced heat build-up ADW M versatile generalpurpose tool Resinoid bond: Bond Hardness Properties ADW L high abrasive performance, reduced heat build-up, particularly suitable for stainless steel AN N high abrasive performance, reduced heat build-up, long service life, particularly suitable for stainless steel

For CORINOX files refer to our Catalogue 201.

For carbide-tipped hole cutters refer to our Catalogue 202.

For mounted points refer to our Catalogue 203.

Fine-Grinding Tools

Abrasive spiral bands


Abrasive spiral bands are perfect for grinding flat and contoured surfaces. Their peripheral grinding action ensures rapid stock removal. Three types of rubber holders are available: 1. Slotted drum type The drum body expands during rotation, causing the abrasive band to tighten around it. Holders are available in two hardness grades. 2. Cylindrical drum with clamping jaws For low-speed applications. The abrasive band is locked firmly in place by tensioning the rubber head. 3. Slotted cone type The function is the same as under 1. A-INOX types These abrasive bands are purpose-designed for use on stainless steel, combining fast stock removal with high durability. A special coating minimizes the thermal load on the workpiece. Z types Zirconia alumina grain (Z) is an ultra-tough abrasive material that resists highest operating loads, e.g., in edge breaking and deburring. Particularly aggressive stock removal and superior grinding performance are achieved at higher contact pressures, specifically with coarser grain. A type (aluminium oxide) These general-use products also give good results on stainless steel.

POLIROLL
These cartridge rolls are used for leveling in hard-to-reach areas. They are suitable for use on steel, including stainless grades. As the outer layer wears off, fresh grain is exposed in successive layers. The product thus provides very good stock removal properties. The self-locking action on a grooved conical arbor permits fast tool changes.

Abrasive cloth rolls


Abrasive cloth rolls are in mechanical workshops, toolmaking and mechanical engineering environments. At the workplace, the requisite length of abrasive cloth can be simply pulled off the roll. This makes the product highly practical and costeffective in use. Soft and flexible, the abrasive cloth adapts excellently to irregular workpiece contours, concave/convex surfaces, and pipes.

A type (aluminium oxide) Available in 12 sizes and 3 grit sizes.

A type (aluminium oxide) Available in six roll widths and 10 finely graded grit numbers (36 - 800).

For storage and convenient dispensing, our range includes a single-roll holder (SRH 1) as well as a multiple-roll holding unit (SRH 5). Both holders are prepared for easy wall mounting.

For abrasive spiral bands and associated rubber holders refer to our Catalogue 204.

For POLIROLL products refer to our Catalogue 204.

For abrasive cloth rolls refer to our Catalogue 204.

Surface Grinding Tools

COMBIDISC Mini-POLIFAN discs


These versatile products are ideal for generalpurpose grinding work on smaller workpieces. They can be used on electrical, air-powered, or flexible shaft drives. Both available versions, zirconia alumina (Z) and aluminium oxide (A), provide rapid stock removal and outstanding value for money. Their durability and abrasive performance is several times higher than that of sheet-type discs. Both lines can be arbor-mounted or used with a COMBIDISC backing pad. For use on angle grinders with M14 spindle, a COMBIDISC backing pad with AF 14 - 1/4 adapter is needed.

COMBIDISC abrasive tools


Unsurpassed ease of handling. Fast disc change. No hook-and-loop action, no dislodging. Disc does not become detached when exposed to heat. Vibration-free true running. Disc remains centered at all times. Backing pads in three degrees of hardness.

ATADISC abrasive tools


A particularly cost-effective system thanks to the use of lightweight modular backing pads. The metal/plastic bayonet lock allows "singlehanded" tool changes. Suitable mainly for precision face grinding work on high-grade components.

Arbor Bo PFF

AF 14-1/4

Zirconia Alumina Z types Achieve outstanding stock removal rates when used in conjunction with a hard backing pad. Aluminium Oxide A-Forte types General-use products, specifically suitable for tough materials. High abrasive performance, long service life. Aluminium Oxide A-INOX-Forte types Designed specifically for heavy duty applications involving difficult-to-work materials. Active fillers improve stock removal performance while reducing heat build-up. Ceramic Grain CO types For aggressive abrasive action with maximum stock removal, achieving a fine surface finish. A-PLUS types Preferably for edge grinding work. CDR system

Zirconia alumina Z types Achieve outstanding stock removal rates when used in conjunction with a hard backing pad. Aluminium Oxide A-INOX-Forte types Formulated with active filler material for improved material removal and reduced heat build-up. Aluminium Oxide A types For general-purpose grinding applications.

CD system

ATADISC system

For COMBIDISC Mini-POLIFAN discs refer to our brochure "New in the PFERD Range".

For COMBIDISC tools refer to our Catalogue 204.

For ATADISC tools refer to our Catalogue 204.

10

Fine-Grinding Tools

Fan grinders
The laminae holding the abrasive grain are arranged like a fan around the shaft of these tools. Depending on contact pressure and operating speed, fan grinders can achieve high stock removal rates or, alternatively, produce very smooth surfaces with reduced material removal. The operating speed limits imposed for safety reasons lie comfortably above the optimum speed for most grinding applications. The slit laminae of the fan grinder brushes adapt easily to both concave and convex workpiece contours. Diverse roughness levels required for functional or visual reasons can thus be easily produced. A-INOX types Designed specifically for stainless steels and high-temperature alloys, these grinders combine high stock removal rates with nonloading performance. Silicon Carbide C types The high hardness and sharpness of SiC grain minimizes thermal loads, thus avoiding heat build-up and cracking in high-alloy steels.

Flap wheels
Flap wheels can be used in conjunction with high-powered drive units to remove coarse surface irregularities (e.g., in weld dressing). They are principally designed to produce homogeneous finishes on larger surfaces and contours by freehand grinding (i.e., matt finishing). Used at the right speed, these tools can create an extra-fine surface finish that is an ideal starting point for subsequent polishing or buffing operations. They are likewise suitable for robotized processes and stationary machines. In the newly designed mounting system the flanges are fully recessed in the flap wheel. This is advantageous inasmuch as the wheel face can be brought up almost flush against the material when working near edges or corners. A-INOX types For efficient grinding on stainless steel, from coarse to fine. The abrasive performance of the flap wheel is greatly enhanced by active fillers. A types Suitable for universal fine-grinding applications on stainless steel grades.

POLIVLIES non-woven discs PV


POLIVLIES abrasive discs are highly flexible. They are suitable for surface grinding on thinwalled materials. These discs are commonly used in conjunction with the flexible plastic backing pad GT 178 OF M 14 (refer to Catalogue 209), e.g., in tank and pressure vessel manufacturing. Their recommended peripheral speed on stainless steels lies between 35 and 45 m/s (achievable with low-r.p.m. angle grinders). PV types (tissue backed) The abrasive material on these discs is a medium-grit aluminium oxide (A type).

For fan grinders refer to our Catalogue 204.

For flap wheels refer to our Catalogue 204.

For POLIVLIES abrasive discs refer to our Catalogue 204.

11

Non-Woven Abrasives

POLIVLIES non-woven discs


POLIVLIES non-woven abrasive discs attach to a holder by a hook-and-loop system. They are ideal for quick and economical surface conditioning work, delivering a very homogeneous finish. The hook-and-loop system permits a simple and fast tool change. These discs are particularly suitable for use on surfaces and convex contours. Aluminium Oxide A types Available in coarse, medium and fine grit sizes. For use with PVKRH hook-and-loop holders.

COMBIDISC POLIVLIES non-woven discs


For universal surface work on stainless steels, e.g., removing pre-grinding marks and oxidation, light deburring tasks, etc. Their highly open structure also makes these discs suitable for extra fine surface and contour grinding.

Non-woven discs for marbling tools


These special tools are designed for marbling larger surfaces, as well as sections or contours. The easily replaceable discs are attached to the flexible rubber backing pad of the marbling tool by a hook-and-loop system.

Aluminium Oxide A - hard types Available in coarse, medium and very fine grit sizes. Aluminium Oxide A - soft types Available in coarse, medium, fine and very fine grit sizes.

Aluminium Oxide A types Grit sizes 100, 180 and 280. The material is oil resistant and waterproof.

POLIVLIES hand pads in Aluminium Oxide A and SiC abrasive grades are ideal for manual cleaning jobs and removal of score marks. For hand pads refer to our Catalogue 204.

POLIVLIES finishing rolls with Aluminium Oxide A abrasive grain are an alternative to hand pads. For more detailed information refer to our "Flexible Abrasive Products" brochure.

For use on belt grinders, PFERD offers these POLIVLIES surface conditioning belts made of a non-woven fiber mesh on tough web backing. For more detailed information and matching belt grinders refer to our Catalogue 209.

For POLIVLIES non-woven discs refer to our Catalogue 204.

For COMBIDISC POLIVLIES non-woven discs refer to our Catalogue 204.

For non-woven marbling tool discs refer to our Catalogue 204.

12

Non-Woven Abrasives

POLINOX mounted points


POLINOX tools produce fine directional surface effects, e.g., in de-polishing, satin finishing, etc. They are usually employed for smaller surface areas. PNL types Non-woven material arranged in the form of radial layers. Best suited for surface work. Abrasive material: aluminium oxide / SiC PNR types Non-woven material arranged in the form of axial layers, allowing the tool to adapt to the workpiece contours. Abrasive material: aluminium oxide PNZ types The non-woven layers of this mounted point are radially interleaved with abrasive flaps for higher stock removal. A coarser finish is obtained with this tool. Abrasive material: aluminium oxide / SiC PNG types A curled arrangement of non-woven material, ideal for directional matt-finishing of larger surfaces. Abrasive material: aluminium oxide / Sic

POLINOX flap wheels


POLINOX flap wheels are particularly well suited for conditioning large surfaces (e.g., in tank and pressure vessel construction, industrial kitchen manufacturing, etc.). PNL types Non-woven material arranged in the form of radial layers. Best suited for surface work. Abrasive material: aluminium oxide PNR types Lightly curled strips of non-woven material are placed around a metal core and held in place exclusively by the core's clamping action. Abrasive material: aluminium oxide PNZ types Stacked layers of non-woven material and abrasive flaps provide higher stock removal rates. These tools produce a coarser surface finish. Abrasive material: aluminium oxide / SiC PNG types Several highly curled strips of non-woven material are wrapped around the tool core. For uniform matt finishing of larger surfaces. Abrasive material: aluminium oxide Matching arbor: FR/VR 12/25.4

POLINOX abrasive rolls


POLINOX abrasive rolls are used for matt finishing or de-polishing larger surfaces. Workpieces may be flat to slightly curved. Four keyways allow these tools to be mounted on any commercial power drive. PNL-W types Non-woven material arranged in the form of radial layers. Best suited for imparting a directional matt finish to large surfaces. Abrasive material: aluminium oxide PNZ-W types The non-woven layers of this tool are interleaved with abrasive flaps in a radial arrangement. This structure provides higher stock removal rates and yield a coarser finish. Abrasive material: aluminium oxide POLINOX foamed ring wheels PNK types Non-woven abrasive material wound into a wheel, then immersed in foam. Mounts on arbors. Abrasive material: aluminium oxide and SiC For POLINOX foamed ring wheels refer to our Catalogue 204.

For POLINOX mounted points refer to our Catalogue 204.

For POLINOX unmounted flap wheels refer to our Catalogue 204.

For POLINOX abrasive rolls refer to our "New in the PFERD Range" brochure.

13

Non-Woven Abrasives and Power Brushes

POLIVLIES spindle-mount discs


With a width of 13 mm and a diameter of 150 mm, these non-woven abrasive discs are suitable for circumferential grinding of difficult contours, e.g., flexible deburring, cleaning, and fine-grinding. Mounts on 6/13 1-25 special arbors. Grades: medium and very fine. Abrasive material: aluminium oxide

POLICLEAN tools
With their unique combination of high abrasive performance and durability, POLICLEAN tools are ideally suited for diverse surface conditioning tasks, e.g., cleaning, grinding, deburring, and texturing. They are used chiefly in removing scale and surface discolorations from stainless steel workpieces. POLICLEAN wheels For general-purpose circumference grinding, offering easy handling and quick tool changes (the wheel can be replaced without removing the arbor from the collet). Wheel diameter range: 50 - 150 mm Up to 3 wheels can be stacked on a special arbor. Abrasive material: silicon carbide COMBIDISC POLICLEAN tools Offering outstanding face grinding performance, these tools ideally supplement the COMBIDISC range. Diameters: 50 and 75 mm. POLICLEAN Disc Unmounted abrasive disc on a glass-fiber backing pad. Diameter: 115 mm. For grinding large surfaces, mainly with speedcontrolled angle grinders.

Industrial power brushes


Brushes with stainless steel wire fill or SiCloaded filaments are excellently suited for deburring, specifically of secondary burr resulting from milling, grinding, turning and drilling operations. surface conditioning, e.g., de-scaling, removal of surface discolorations, and universal cleaning tasks. surface texturing, e.g., de-polishing or satin finishing with a directional texture, roughing, etc. Only brushes with stainless steel fill must be used on stainless steel workpieces. Stainless steel brushes PFERD offers a broad range of diverse brushes in diverse shapes (e.g., radial, cup, end types) and dimensions. SiC brushes The abrasive action of SiC-loaded plastic filament brushes is provided by the SiC grain alone. The plastic wears off to expose new, sharp grain. Abrasive material: silicone carbide

POLINOX star pads For cleaning, deburring and fine-grinding of surfaces and contours, especially in confined areas such as bores, recesses, and hard-toreach corners. Mounts on 6/13 1-25 special arbors. Grades: medium, fine, very fine Abrasive material: aluminium oxide

For POLIVLIES star pads refer to our Catalogue 204.

For POLICLEAN tools refer to our Catalogue 204.

For industrial power brushes refer to our Catalogue 208.

14

Fine-Grinding and Polishing Tools

Poliflex fine-grinding points


Poliflex fine-grinding points are ideal for finegrinding and pre-polishing tasks. Due to their versatility they perform well on surfaces and contours alike. With the aid of a dressing stone they can be easily profiled to the desired shape.

Cloth rings
Cloth rings are used in conjunction with polishing pastes to obtain very fine surface finishes, up to mirror-polished quality. Fields of application: Polishing of hollow ware and profiled products, e.g., faucetry. Mechanical engineering, process equipment construction. Builder's hardware industry. Cutlery manufacture. For pre-polishing Use cloth grades ST (sisal) and TH (hard) with polishing paste PP1VP (green). For de-polishing Cloth grades TW (soft) and FL (flannel) with polishing paste PP4HGP (pink). Recommendation Do not mix polishing pastes. Use only one paste type on a given cloth ring.

Felt tools
Felt points, wheels and discs are designed mainly for high-gloss polishing applications. Felt points with metal inserts are used for more aggressive pre-polishing with diamond polishing pastes. For pre-polishing: Felt points/wheels with metal inserts (brass wire), in conjunction with diamond polishing pastes For fine-finishing: Felt points in various head shapes and dimensions, used with diamond polishing paste. Felt points can be profiled using a dressing stone. Felt discs (mainly for stationary machines), in combination with diamond polishing paste. COMBIDISC felt discs for face-on polishing in conjunction with diamond polishing pastes.

Poliflex fine-grinding points ANCN-TX (TX bond) For pre-grinding, light deburring, and edge breaking work on hard edges. AWCN-LHR (hard leather bond) Highly wear and edge resistant. AW-LR (leather bond) For high-grade surface finishing, pre-polishing, and edge breaking. ANCN-GHR (hard rubber bond) For fine-grinding with elevated stock removal rates. AR-GR (rubber bond) For soft fine-grinding and pre-polishing. CN-PUR (polyurethane bond) Very soft and flexible, particularly cool grinding characteristics.

Poliflex Disc

Polishing pastes in bar form

Diamond polishing paste in four grit sizes, from D30 (coarse) to D3 (very fine)

For Poliflex tools refer to our Catalogue 204.

For cloth rings and polishing pastes refer to our Catalogue 204.

For felt tools and polishing pastes refer to our Catalogue 204.

15

Tool Sets and Power Drives

Set of test tools for use on stainless steel in an attractive hard case
Basic stainless steelworking tool set, comprising a selection of versatile fan grinders and POLINOX tools. Contains: Electric straight grinder UGER 5/90, electronically speed controlled from 4000 to 9000 r.p.m., output 500 W. 2 fan grinders and 10 POLINOX mounted points in diverse types and grit sizes.

High-powered electric straight grinder set


For professional use, including a selection of cleaning, matt finishing and extra finegrinding tools, in a hard case. Contains: Electric straight grinder UGER 10/60 Si 230 V, electronically speed-controlled from 2500 to 5600 r.p.m. Output: 600 W With 12 mm dia., 6 mm dia. and 8 mm dia. collet (1 ea.) 2 POLICLEAN wheels PCLS 15013/13 with 1matching arbor 8/13/26. 1 flap wheel 15030 A-INOX grit 60 1 flap wheel 15030 A-INOX grit 120 with 1 matching arbor FV/VR 12/25.4 1 POLINOX ring wheel PNL 15050 A grit 100 with 1 matching arbor 12/20 14-50

Electric belt grinder in an attractive hard case


For professional use, including surface finishing tools for use in hard-to-reach areas. Contains: Electric belt grinder UBS 5/100 Si 925, electronically speed controlled from 4000 to 9000 r.p.m., output 500 W Abrasive belts, 6 + 12 mm wide (2 ea.) Grit 40, 60, 80, 120 and 180. Non-woven belts Coarse, medium and fine grade (2 each)

COMBIDISC Grinder Case CD 50 UWER 20

Electric pipe belt grinder UBS 5/70 Si-R


Single-lever system facilitates grinding of variable pipe radii. Adjustable belt guiding roller allows accommodation of pipe diameters up to 55 mm. Belt wrap of up to 180 degrees max. Wear-resistant contact rollers with lateral flanged wheels guarantee safe belt guidance. Easy replacement of wearing parts. Work spindle M 14.

Contains: Angle grinder with COMBIDISC tools for diverse stainless steel finishing tasks, from coarse to mirror-polished. 1 electric angle grinder UWER 5/200 Si, electronically speed controlled (9000 - 20000 r.p.m.), output 500 W. 4 disc holders + 2 arbors for alternative tool drives. Various abrasive discs, TX discs, COMBIDISCMini-POLIFAN tools, non-woven and felt discs (50 mm dia.). Polishing paste (bar type) for use on felt discs.

New multi-speed power drive Mammoth Electronic


Infinitely variable from 0 - 15000 r.p.m. (up to 40000 r.p.m. with overdrive unit) for optimum tool use. Fast and easy speed changes without stopping the motor. High torque from low r.p.m. Very low operating noise. Automatic overload protection. Ideal for stainless steel work.

August Rggeberg GmbH & Co. KG PFERD-Werkzeuge Hauptstrae 13 51709 Marienheide Phone 0 22 64/90 Fax 0 22 64/ 94 00 Intl Sales 94 88 www.pferd.com pferd@rueggeberg.com
PFERD quality certified according to EN ISO 9001.

816 101 05/2003