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SPECIFICATION FOR FRP TANK

SPECIFICATION FOR FRP TANK

Project Title Client

DORAD 800MW COMBINED CYCLE POWER PLANT Siemens Pte Ltd

Date 30/6/2012 Page 1 of 10

Prepared By K.K.Aung

Reviewed By Myint Soe

Approved By Edward

Revision 0

SPECIFICATION FOR FRP TANK

CONTENT PAGE
1. 2. 3. 4. 5. 6. 7. 8. OBJECTIVE REFERENCE STANDARDS TERMS USED DESIGN DATA DOCUMENT SUBMISSION MATERIAL FABRICATION INSPECTION AND TESTING Page Number 3 4 5 6 7 8 9 10

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SPECIFICATION FOR FRP TANK

1. OBJECTIVE
This specification defined the minimum requirement but not limited to design, fabrication, inspection, checking, testing and preparation for delivery of FRP tank.

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SPECIFICATION FOR FRP TANK

2. REFERENCE STANDARDS
BS EN 13121-3- GRP tanks and vessels for use above ground. Design and workmanship BS 4994:1987- Specification for design and construction of vessels and tanks in reinforced plastics ASME B16.5 - Standard Pipe Flanges up to and including 24 inches nominal ASTM A36 / A36M 08 - Standard Specification for Carbon Structural Steel D-7070- Condensate Polishing Unit 22OP-00604-MA-0007- General Arrangement Resin Hopper Tank 22OP00604-PA0011 Piping and instrumentation diagram condensate polisher plant pump station (Regeneration System)

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SPECIFICATION FOR FRP TANK

3. TERMS USED
Contractor the organization performing the design, fabrication and testing of FRP tank. Manufacturer the organization supplying the materials for fabricating the FRP tank. Purchaser the organization given work instruction or purchase order for designing, fabrication and testing of FRP tank. Laminator the skilled workman of contractor who has undergone training and is competent to perform the fabrication work for FRP tank. Standard the governing document used for designing, fabrication and testing of FRP tank.

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SPECIFICATION FOR FRP TANK

4. DESIGN DATA
The detail design data required for designing shall refer to 22OP00604-MA-0007- General Arrangement Resin Hopper Tank The contractor is responsible for producing engineering calculation, fabrication and testing procedures. All procedures and calculation shall submit to purchaser for review. The drilling of flanges shall conform to ASME B 16.5, 150 pound raised face flange. The base plate of support leg shall be drill as per calculated data. The lifting lug shall be designed as per calculated data.

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SPECIFICATION FOR FRP TANK

5. DOCUMENT SUBMISSION
The following documents but not limited to shall be submitted; Material conformity certificates Design calculations Fabrication drawings ITP ( inspection test plan) Inspection of work documents relating to the control and issue of materials, resin mixing etc. Laminating procedures Defect repair procedures Tests for laminator Testing procedures Name plate details Certificate of conformity upon completion stating the design, construction and testing complies with applicable standard.

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SPECIFICATION FOR FRP TANK

6. MATERIAL
The material shall conform to : 22OP-00604-MA-0007- General Arrangement Resin Hopper Tank It is the responsibility of contractor to store and used materials as per manufacturer instructions. Any steel incorporated in the design and fabrication of FRP tank shall conform to ASTM A36 or higher grade.

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SPECIFICATION FOR FRP TANK

7. FABRICATION
Contractor shall submit all required documents and get approval before proceeding with any work. The contractor shall submit all original material documents procured for the work and all material procured shall be inspected. The manufacturing process shall be under controlled environmental compatible with producing a satisfactory tank. (i.e. the control of temperature, humidity, air movement and light) The contractor shall strictly follow the procedures submitted to the purchaser at all time and follow the manufacturers recommendation. Laminators shall be familiar with the resin systems used by the manufacturer and familiar with the details of the lay-up required for different features used in the fabrication of FRP tank. All laminators shall be certified in accordance with the standard. The permissible limits for laminate defects shall be as per BS 4994:1987- Specification for design and construction of vessels and tanks in reinforced plastics Section 4, 27.2, table 16. The drilling of flanges shall conform to ASME B 16.5, 150 pound raised face flange.

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SPECIFICATION FOR FRP TANK

8. INSPECTION AND TESTING


The contractor shall give notice period of 7 working days for any inspection requested by contractor. All inspection and test shall conform to procedures submitted by contractor and the standard. The contractor shall furnish and prepared the necessary test pieces and make the tests specified. The test pieces shall be made available upon request by purchaser. The principal stages of inspection shall be as per contractors submitted documents and the standard. The hydrostatic test shall be performed at contractors facilities upon completion of fabrication processes. The hydrostatic test shall be tested in accordance with the working attitude of the FRP tank. The holding time of hydrostatic test shall not be less than 1 hour. On completion of hydrostatic test, the FRP tank shall be inspected internally and externally. Any indication of cracking, resin crazing or excessive strain shall be cause for failing the test. If any repairs as per the standard after hydrostatic test, the FRP tank shall be subjected to hydrostatic test again.

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