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Process Design

POS 01 03 04 05 06 07 08 09 10 11 12 13 14 15 16 Item Index Equipment List Process Description Process & Control Philosophy (in cooperation with WOTME) Process Flow Diagrams & HMB Cause & Effects Diagrams (in cooperation with WOTME) P&IDs for Modules Equipment Data Sheets Instrument Data Sheets (PSV, CV, TI, PI, PT,ecc) Utilities Consumptions Summary Chemical Consumption Summary Chemical Specifications Effluent List Piping Classes (review in cooperation with WOTME) Line List DESCRIPTION BY

Civil & Steel Structure Design


POS 17 18 19 20 21 DESCRIPTION Module Loading Diagrams Steel Structures Loading Diagrams Steel Structures Construction Drawings relevant to each module (i.e.: base skids, platforms, piping supports, vertical ladders, safety cages, hand-railing, lifting lugsetc.) Steel Structures Calculations Reports Single Line Drawings for pipe rack and interconnecting structures (with sized profile) BY

Piping Design
POS 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 DESCRIPTION Key Plan for Crude Oil Process Plant Plot Plan (Plans & Elevation) for Crude Oil Process Plant Major Piping Layouts for Crude Oil Process Plant Modules Key Plan Module Detailed Plot Plan (Plans & Elevation) Module General Assembling Drawings Piping Layout for each Module Isometric Sketches Collection for each Module Tie-ins list and map at Module Battery Limit Piping Materials Take-Off for each Module Loads on steel supports Stress Analysis Calculations for lines/supports (according to CAESAR II) Piping Supports Layout Standard Piping Supports Drawings Collection for each Module Special Piping Supports Drawings Collection for each Module Piping supports material Take-Off for each Module Crude Oil Process Plant 3D Modelling Modules 3D Modelling Modules Transportation Drawings BY

Mechanical Design
POS 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 DESCRIPTION Mechanical Data Sheet for Vessels and Drums Mechanical Data Sheet for 1st and 2nd stage Separators & Desalters Mechanical Data Sheet & Thermal Rating for Plate Heat Exchangers Mechanical Data Sheet & Thermal Rating for S. & T. Heat Exchangers Mechanical Data Sheet for Centrifugal Pumps (review & endorsement) Duty Spec./Data Sheet for Crude Oil Fired Heater Duty Spec./Data Sheet for Air Fin Cooler Duty Spec./Data Sheet for Flare Systems Construction Drawings for Vessels and Drums Construction Drawings for 1st and 2nd stage Separators & Desalters Construction Drawings for Plate Heat Exchangers Construction Drawings for S. & T. Heat Exchangers Construction Drawings for Centrifugal Pumps & Performance Curves Construction Drawings for Crude Oil Fired Heater Construction Drawings for Air Fin Cooler Construction Drawings for Flare Systems Calculation Reports for all vessels BY

Instrument Design
POS 58 59 60 61 62 63 64 65 66 67 68 69 70 DESCRIPTION Instrument list I/O List Control System Description for each Module Detailed Data Sheets for tagged instruments Detailed Data Sheets for Pressure & Relief Valves Detailed Data Sheets for Mixing Valves and Control Valves 3D Cables routing and materials take-off Instrument Cable List Instrument Layout & Cable Routing for each Module Instrument air consumption (i.e.: On/Off Valves, Control Valves,etc.) Mechanical and pneumatic hook-ups Special Control Loops Description JB and Control Panels Wiring Diagrams BY

Electrical Design
POS 71 72 73 74 75 76 77 78 DESCRIPTION Electrical Consumer List Equipment Mechanical Data Sheet for Motors Electrical Cable List Electrical Cable Routing Earthing System Layout Electrical Transformers & Electrical (Dehydration & Desalting Package) Hazardous Area Classification Drawings Wiring Diagrams Control Panel BY

Erection, Operation & Maintenance


POS 79 80 81 82 DESCRIPTION Erection, Pre-Commissioning and Commissioning Procedure Operation & Maintenance Procedure Recommendation for Material Storage Erection Quality Control Plan BY

Quality Control Dossier


POS 83 84 DESCRIPTION Quality Control Dossier for each equipment/module in accordance to WOTMEs requirements Vendors Data Book Dossier for each Module/Equipment (welding map, welding procedures, welders qualified report, NDE Reports, Material Certifications,etc.) BY

Planning
POS 85 86 DESCRIPTION Engineering, Procurement and Fabrication Schedule Prefabrication Progress Periodical Reports BY

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