OKUMA.COM
Okuma has been a great partner in our companys growth, helping us achieve 96% on-time delivery and 99.7% accuracy over the past 12 years.
Walter H. Joo President, QSD Manufacturing Inc.
After extensive research, only the OKUMA LOC650 had the speed, flexibility and reliability we required to both increase capacity and improve quality.
Dave Clarke Plant Manager, Ultra Premium Oilfield Services
Manufacturing products for the oil, energy, gas and hydroelectric industries is an exact science, where minute discrepancies in production can yield catastrophic results in the field. Failure is simply not an option. Furthermore, the high cost of materials means that trial and error is a costly, ineffective way to gain accuracy. Oil patch suppliers need to get it right the first time. Okuma makes that possible. Okuma machine tool technology can help oil patch casing and tubing suppliers lower costs, improve productivity, and hold quality to a higher standard. Okuma brings to the task over 100 years of experience and commitment to superior performance in demanding applications the same challenges faced by the oil industry on a daily basis. Okuma excels in building machine tools and controls where success is measured by exceptional results, not simply getting by. How does Okuma accomplish this level of performance? Okuma designs all of the major components of the machine to ensure every Okuma machine is precisely engineered and tuned to operate as a single integrated unit with maximum efficiency. Its a quality and performance benefit no one else can touch. We call it One Source. Customers just admire the performance of a precision-crafted machine that functions flawlessly in extreme applications. Building on our solid history of innovation, Okuma has taken the machine tool a step further with the introduction of the Intelligent Numerical Control or THINC. Now oil patch suppliers can benefit from a truly open system that facilitates connectivity to any third-party digital device or program. Isolated manufacturing will become obsolete, and business productivity will soar. These are just some of the ways that Okuma delivers value with every one of its machine tools. Read on and discover the specific machine benefits we have to offer, including the industrys first oil coupling cell engineered by Okuma and Partners in THINC to allow the automated manufacturing of large oil coupling parts. Once you know how effective Okuma machines can be in your shop, let Okuma and our distributors discuss how we can partner to help you become even more competitive in the demanding oil marketplace.
SUPER-SIZED
Massive parts receive Okumas outstanding accuracy and performance from the LOC650
Machining and threading pipe for the oil industry is one of the most challenging metalworking assignments out there. At the very outset, the task is daunting: large diameter pipe varies in concentricity and uniformity. Clamping bendable 21-inch diameter pipe presents a mounting problem before the first chip is made. Cycle times double if you can only machine one pipe end at a time. Further complicating things is the need to machine a premium thread with precision and accuracy requirements exceeding normal specifications. Fail to meet any one of these challenges and you have just created some expensive scrap. To succeed in large pipe machining and threading, a stable machine platform is a necessity. Simply rotating a work piece of this size causes spindle stresses not experienced in more conventional machining applications. Past the sheer physics required to rotate the part, the machine tool must perform variable lead thread changes, generate reverse load flank thread forms, and create metal-to-metal seal surfaces. Oil Patch manufacturers face these tasks each and every shift. Repeatability is key. The LOC650 was designed based on the direct requirements of oil and energy customers. Combining specific user needs with Okuma engineering expertise results in the LOC650 a more productive and reliable alternative manufacturing solution. Okumas Thread Start Point offset allows for an easy procedure to re-cut an existing thread after it has been unchucked. The operator has the ability to pick up a precut thread lead and establish a new start point in a simple semi-automatic cycle. Combined, the features, options and benefits of Okuma machining for large pipes equal a solid, reliable machine that matches size with control for ultimate performance. The Okuma development process includes new software features that help produce more uniform, consistent connections with less rework. Okumas VSST function (Variable Spindle Speed Threading) allows the machine operator to change spindle rpm while in the thread lead to eliminate chatter. Different spindle rpms can even be programmed to produce consistent, quality threads in a production environment. Only Okuma has the resources to design and build superior mechanical platforms, then optimize performance with its own THINC-OSP control and drives. Bringing this technology together in a two-axis or four-axis machine for oil field components has resulted in cycle time reductions of 30 to 40%. This allows Okuma users to achieve faster response time, reduce work in process and generate higher hourly machine time returns all equaling a solid return on your investment.
LOC650
2 & 4 AXIS
AN INDUSTRY GIANT
Spindle Selection
Spindle bore options available (7.87", 14.75", 22.05") Gigantic chuck: SMW BB850/375
Work Area
Max work dia x length: 650 x 1,750 mm ( 25.59 x 68.90 in.) Max chuck work weight: 6,600 lb (3,000 kg) Max center work weight: 8,800 lb (4,000 kg)
SPECIFICATIONS
LOC650 GBB
ST 2000 / 1SC 1750 2 857 (33.76) [1,050 (41.3) Chuck Swing Relief] 560 (22.05) 650 (25.59) [800 (31.4) Special Tool Holder] ---330+140 (12.99+5.51) ------1,750 (68.89) Between Centers GBB SPINDLES GBB: A2-20 GBB: JIS 725 Flat Nose 560 (22.04) 5-350 45 / 37 (60 / 50) Hydraulic Index, Curvic Coupling, Lift-Index, Bi-Directional V12-Unslotted-Inch-O.D. Wedge Clamp (I.D. or O.D.) ---2.1 per Station 1.25 x 1.25 O.D. / 2.5 I.D. Holder Base X: 8,000 / Z: 10,000 (315 / 394) X, Z: 0.0001-1,000.00 (0.000040-39.3700) BL: 2.4 (3.26) / BL: 3.7 (5.0) ---1,250 (2,750) ---With Live Quill MT#6 Center 180 (7.08) / Stroke: 200 (7.87) Programmable Auto Tow-Along 2,840 (112) 3,030 x 6,490 (119 x 256) Machine Only 1ST: (45,540), 1SC: (48,840) 1ST: (50,380), 1SC: (53,680) 2ST: (47,960), 2SC: (51,260) 2ST: (52,800), 2SC: (56,100) 1,250 (2,750) BL: 2.0 (2.72) / BL: 3.7 (5.0) Wide Body V-8 270 [255+15] (10.63 [10.04+0.59]) 2,040 (80.31) 1,015 (39.9) 510 (20.08) 2ST 2000 / 2SC-1750 4
Version Controlled Axes Swing Over Way Covers mm (in) Swing Over Saddle Max Turning Dia-Upper Max Turning Dia-Lower mm (in) mm (in) mm (in) mm (in) mm (in) mm (in) mm (in)
Dual Chucking
-Front -Rear
Travel XA-Upper Travel XB-Lower Max Travel ZA-Upper Max Travel ZB-Lower
Max Work Length-Upper mm (in) Spindle Nose Type Spindle Bore Total Speed Range Std. Power Turret Type No. of Tool Stations-Upper No. of Tool Stations-Lower mm Index of Turret Size of O.D. / I.D.Tool Rapid Traverse Min / Max Feedrate XA / ZA Servo Power XB / ZB Servo Power ZA Thrust ZB Thrust Quill Type sec inch mm/min (ipm) mm (in) kW (hp) kW (hp) kgf (lbf) kgf (lbf) mm (in) min -1 kW (hp)
Heavy Cutting
60 HP
SERVOS TAIL
TURRET
Quill Diameter / Stroke mm (in) Body Positioning Machine Height Floor Space DxW mm (in) mm (in)
SIZE
Net Weight GBB 14.75 kg (lbs) Net Weight GBB 22.04 kg (lbs)
LU35/45
4-AXIS
TIME-SAVING FUNCTIONALITY
4-Axis Flexibility
High-efficiency simultaneous 4-axis turning Balanced cutting eliminates chatter with long workpieces
SPECIFICATIONS
LU35 {M}
600T 850C 4 {5} 740 (29.13) 480 (18.90) 550 (21.65) 360 (14.17) 380 [275+105] (14.96 [10.83+4.13]) 250 [180+70] (9.84 [7.09+2.76]) 920 (36.22) 875 (34.44) 600 (23.62) Standard Bore SB: A2-8 920 (36.22) Optional Big Bore BB: A2-11 110 (4.33) 12-187-2,800 1,570 (61.81) 1,525 (60.04) 2,070 (81.49) 2,025 (79.72) 660 (25.98) 1500C 2000C 750T 904 (35.59) 1000T
LU45 {M}
2000C 4 {5} 864 (34.01) 560 (22.05) {650 (25.59)} 460 (18.11) 440 [330+110] (17.32 [12.99+4.33]) 1,090 (42.91) 1,025 (40.35) 750 (29.52) Standard Bore SB: A2-11 110 (4.33) 12-85-2,800 1,000 (39.34) Optional Big Bore BB: A2-11 130 (5.12) 12-85-2,400 {440 [325+115] (17.32 [12.80+4.53]) } 2,090 (82.28) 2,025 (79.72) 3,090 (121.65) 3,025 (119.1) 305 [230+75] (12.01 [9.06+2.95 ]) 824 (32.44) 3000C
Controlled Axes Swing Over Bed Swing Over Saddle Max Turning Dia-Upper mm (in) mm (in) mm (in) mm (in) mm (in) mm (in) mm (in)
Turret
-22 Tool Stations (12 Upper / 10 Lower) -Independent and simultaneous cutting operations
CAPACITY
Travel XB-Lower Max ZA Travel-Upper Max ZB Travel-Lower Available Spindles Spindle Nose Type
SPINDLES
SBB: A2-15 180 (7.08) 40-354-1,400 37 / 30 (50 / 40) {Multifunction Turret} {NC-V12 / V10, VDI50} {L or M 12} {L10 I.D. or O.D.} {40-650-2000, Infinitely Variable} {5.5 / 3.7 (7 / 5) (30m/con.) }
SBB: A2-20 260 (10.23) 31-275-900 45 / 37 (60 / 50) {Multifunction Turret} {NC-V12 / V10, VDI60} {L or M,12} {L10 I.D. or O.D.} {40-383-765; 104-1,000-2,000, 2-Range} {7.5 / 5.7 (10 / 7.3 hp) (30m/con.) }
Spindle Bore Total Speed Range Std. Power Turret Type-Upper /Lower No. of Tool Stations-Upper No. of Tool Stations-Lower Rotary-Speed Range Rotary-Power Rapid Traverse Min / Max Feedrate XA /ZA Servo Power XB / ZB Servo Power Quill Type
90 (3.54) 14-219-3,200
37 / 30 (50 / 40) Standard Turret NC-V12 / V10 Slotted L12 (I.D. or O.D.) L10 (I.D. or O.D.)
45 / 37 (60 / 50) Standard Turret NC-V12 / V10 Slotted L12 (I.D. or O.D.) L10 (I.D. or O.D.) -------
TURRET
min -1 kW (hp) m/min (ipm) mm (in) kW (hp) kW (hp) Chucker ---mm (in) kg (lbs) mm (in)
-------
X: 15 / Z: 20 (591 / 787) {C: 100 rpm} X, Z: 0.001-1,000.00 (0.000040-39.3700) XA: BL4.5 (6.0) ZA: BL6 (8.0) XB: BL2.8 (3.7) ZB: BL6 (8.0) Live Quill MT#5 120 (4.72) / Stroke: 170 (6.69) 4,535 (178.54) 13,000 (28,600) 13,500 (29,700) 2,590 (101.97) 5,185 (204.13) 15,000 (33,000) 5,930 (233.46) 16,500 (36,300) Chucker ----
X: 15 / Z: 20 (591 / 787) {C: 100 rpm} X, Z: 0.001-1,000.00 (0.000040-39.3700) XA: BL3.6 (4.8) ZA: BL6 (8.0) XB: BL2.5 (3.3) ZB: BL6 (8.0) Live Quill MT#5 130 (5.12) / Stroke: 170 (6.69) 5,060 (199.2) 17,000 (37,400) 17,700 (38,940) 3,000 (118.11) 6,060 (238.58) 21,000 (46,200) 7,060 (277.95) 30,700 (67,540) ----
TAIL SIZE
Spindle
-Standard, Big Bore and Super Big Bore spindles available
SERVOS
Quill Diameter / Stroke mm (in) Floor Space WxD Net Weight Machine Height
2,745 (108.07)
Critical Connection
High L/D ratio and thin-walled diameter made simple with Variable Speed Threading
Oil pipe threads are a science unto themselves. They are the critical connectors for the oil and gas industry. Absolute accuracy and repeatability must be certain. To achieve this level of certainty, Okumas Variable Spindle Speed Threading (VSST) is the solution when you are machining parts with a high L/D ratio or a thin-walled diameter with or without threads. Using VSST requires only a simple programming step. The threading feed axis is controlled actively according to the changing spindle speed. Feed-forward technology (using variation of spindle speed and variation of acceleration and deceleration speeds) helps realize high accuracy threading even with spindle speed change. These features are easily activated manually or with preprogrammed instructions. Best of all, adjustments can be made by the machine operator in the cut, not after a full pass. There are other threading functions that add to the productivity of an Okuma machine tool. Thread Start Point Offset is a simple, built-in function that allows easy The investment for Okumas built-in thread control features is quickly returned to your bottom line compared to any non-customized aftermarket solution. Just one more built-in assurance that you will get quality results by teaming up with Okuma. Less scrap, better reworks, lower tool costs, simpler tooling all valuable byproducts of Okuma solutions. initiation of threading at a specific orientation on a part. Setting the offset option makes for accurate threading with proper orientation. This feature also works well for re-works from the field. With no thread location, the offset provides rapid establishment of a starting cut in the thread form and ends any trouble picking up the lead for an existing thread form. Whether creating or re-working a thread, Thread Start Point Offset is a time-saver that pays off in productivity and cost savings.
LB35/45
4-AXIS
Turret / Tooling
Fastest indexing turret in its class 0.7 sec/station (LB-45II).
Tailstock
Built-in center tailstock for large shaftwork
SPECIFICATIONS
LB35II {M}
600T 850C 2 {3} 721 (28.38) 430 (16.93) 490 (19.29) ---330 [245+85] (13.00 [9.65+3.35]) 920 (36.22) ---600 (23.62) Standard Bore SB: A2-8 850 (33.46) Optional Big Bore BB: A2-11 110 (4.33) 30 / 22 (40 / 30) {330 [230+100] (9.65 [9.06+3.94]) } ---1,570 (61.81) ---1,500 (59.05) SBB: A2-15 180 (7.08) 30 / 22 (40 / 30) 2,070 (81.49) ---2,000 (78.74) ------30 min / cont. 1,060 (41.73) ---520 (20.47) Standard Bore SB: A2-11 110 (4.33) 12-85-2,800 (4) 37 / 30 (50 / 40) Standard Turret NC-V12 / V8 Slotted L12 ( I.D. or O.D.) 1.25"sq Wedge Lock 2.5 I.D. Holder Base {Main Motor+Mag Pulse} Standard Turret {Multifunction Turret} {Upper Only NC-V12-VDI50} {L or M 12} {VDI50+1.0"sq Wedge} {VDI 50+2.0 I.D. Holder} {40-650-2000, Infinitely Variable} {5.5 / 3.7 (7 / 5) (30m/con.) } 440 [330+110] (17.32 [ 12.99+4.33 ] ) {460 (18.11) } 660 (25.98) 1500C 2000C 750T 1000C
LB45II {M}
2000C 2 {3} 858 (33.77) 550 (21.7) {650 (25.59) } ---{440 [325+115] (17.32 [12.80+4.53]) } ---2,060 (81.10) 3,060 (120.47) 4,060 (159.8) ---Optional Big Bore BB: A2-11 130 (5.12) 12-85-2,400 (4) 37 / 30 (50 / 40) ------3000C 4000C
Turret Spindle
-Geared headstocks -4-speed ranges (on standard bore and big bore models only) -High cutting torque -Headstock scraped to base -NC servo turret indexing -12 Stations ID or OD -Powerful multifunction available
Controlled Axes Swing Over Way Covers mm (in) Swing Over Saddle Max Turning Dia-Upper Max Turning Dia-Lower Travel XA-Upper Travel XB-Lower
CAPACITY
Optional Super BB
Optional Super BB
SBB: A2-20 260 (10.23) 31-275-900 (1) 45 / 37 (60 / 50) 30 min / cont. {Multifunction Turret} {NC-V12 / V10, VDI60} {L or M,12} {VDI 60+1.25"sq Wedge} {VDI 60+2.5 I.D. Holder}
SPINDLES
Spindle Bore Total Speed Range Std. Power C-Axis Mechanism Turrets Type No. of Tool Stations-Upper
Upper Only-NC-V12-Slotted L12 (I.D. or O.D.) 1.0"sq Wedge Lock 2.0 I.D. Holder Base -------
Size of I.D. Turning Tool inch Rotary-Speed Range Rotary-Power Rapid Traverse Min / Max Feedrate XA / ZA Servo Power ZA Thrust Quill Type Floor Space Width mm (in) mm (in) kg (lbs) min
-1
{40-383-765; 104-1,000-2,000, 2-Range-Variable} {7.5 / 5.7 (10 / 7.3) (30m/con.) } X: 15 / Z: 20 (591 / 787) {C: 100 rpm} X, Z: 0.001-1,000.00 (0.000040-39.3700) XA: BL 3.6 (4.8) ZA: BL 6 (8.0) 1,211 (2,664) Net Continuous Chucker Live Quill MT#5 5,740 (226) 2,895 (114) 7,240 (285) 4,240 (167)
X: 15 / Z: 20 (591 / 787) {C: 100 rpm} X, Z: 0.001-1,000.00 (0.000040-39.3700) XA: BL 4.5 (2.4) ZA: BL 6 (4.8) 810 (1,702) Net Continuous 3,995 (157) 2,620 (102) 9,100 (20,020) 9,500 (20,900) 11,400 (25,080) 12,900 (28,380) {740 (1,628) for M} Live Quill MT#5 4,845 (190) 5,610 (221)
SIZE
SERVOS
MA-400H/500H/600H
HORIZONTAL
UNCOMPROMISING ACCURACY
Spindle Maintenance
Oil-air lubrication extends spindle performance (Approx 2.5 times standard spindle) Column traverse system provides easy access to the spindle and workpiece
SPECIFICATIONS
MA-400HA
mm (in) mm (in) mm (in) mm (in) mm (in) mm (in) deg kg (lb) sec (deg) min-1
50-8,000 NT40 [opt. HSK-A63] 11 / 7.5 (15 / 10) 270 (199) 3min Cat Special 560 x 610 x 625 (22.05 x 24.01 x 24.61) 560 (22.05) 610 (24.01) 625 (24.61) 50-660 (1.97-25.98) 85-710 (3.35-27.95) 400 x 400 (15.75 x 15.75) 1 [opt. 0.001] 400 (800) [opt. 600 (1,320)] 1.2 (90) / 1.5 (180) 8k [opt. 15k, 20k, 25k, 35k] 50-15,000 NT40 [opt. HSK-A63] 15 / 11 (20 / 15) 199 (147) 10min Cat Special [HSK] 100 (3.94) 150 (5.91) 300 / 10 (11.81 / 22) T-T: 1.3 / C-C: 3.0 50-20,000 HSK-A63
MA-600HB
[opt: HA]
1,000 x 900 x 1,000 (39.37 x 35.43 x 39.37) 1,000 (39.37) 900 (35.43) 1,000 (39.37) 50-950 (1.97-37.40) Tapped Pallet 70-1,070 (2.75-42.12) 630 x 630 (24.80 x 24.80) 1 [opt. 0.001] 1,200 (2,640) [opt. 1,400 (3,080)] Tapped Pallet 2.0 (90) / 3.0 (180)
Z Axis - Table B-F Spindle Nose To Pallet Center Rotary Pallet Size Indexing Angle Max Load Capacity Indexing Time (1 Table) Applicable Spindles*
Spindle Speed
TABLE
HB: 50taper: 6k Base [opt. 12k],[ opt. HA: 15k, 20k, 25k, 35k] 50-25,000 HSK-A63 [BIG PLUS] 15 / 11 (20 / 15) 11 / 7.5 (15 / 10) 29.1 (21.4) 10min HSK-A63 HSK-A63 100 (3.94) 150 (5.91) 300 / 10 (11.81 / 22) T-T: 1.3 50-35,000 HSK-F63 (up to 20) ---4.09 (3.01) Continuous HSK-F63 HSK-F63 100 (3.94) 150 (5.91) 300 / 10 (11.81 / 22) T-T: 1.3 50-6,000 NT50 30 / 22 (40 / 30) 26 / 15 (35 / 20) 606 (447) 10min MAS2 Special 140 (5.1) 240 (9.45) 450 / 25 (17.72 / 55) T-T: 2.0 / C-C: 4.4 50-12,000 NT50 37 / 26 (50 / 35) 22 / 15 (30 / 20) 284 (210) 10min MAS2 Special 140 (5.1) 240 (9.45) 450 / 25 (17.72 / 55) T-T: 2.0 / C-C: 4.4
SPINDLE SELECTION
SPINDLES
Wide-range spindle:
-12,000 min-1 37/26
Tapered Bore Spindle - High Winding {10 min/cont} kW (hp) Spindle - Low Winding {10 min/cont} kW (hp)
30 / 22 (40 / 30) One Winding 57 (42) 10min HSK-A63 HSK-A63 100 (3.94) 150 (5.91) 300 / 10 (11.81 / 22) T-T: 1.3 / C-C: 3.0
Max Spindle Torque V-Flange Retention Knob Max Tool Dia (w adjacent) Max Tool Dia (w/o adjacent) Max Tool Length/Max Mass Tool Changing Time T-T/C-C Magazine Capacity Tool Selection Axis Feed X / Y / Z Table Indexing General Coolant Motor Rapid Traverse X : Y : Z Cutting Feedrate X : Y : Z Floor Space WxD Net Weight Positioning Accuracy Repeatable Accuracy
Nm (lbf-ft)
High-speed ATC/APC:
mm (in) mm (in)
mm/kg (in/lbs)
100 (3.94) 150 (5.91) 300 / 10 (11.81 / 22) T-T: 1.3 / C-C: 3.0
sec
ATC
30 [opt. 40, 60, 100, 152, 198] Matrix Magazine Random {Fixed with 100 Tools or More (Matrix Magazine) }
40 [opt. 60, 100, 150, 200, 240, 320] Multi-Magazine Random {Fixed Type with 100 Tools or More (Multi-Magazine) } 6.7 (8.93) / 6 x 2 (8.0 x 2) /6.7 (8.93) 4.0 (5.36) [opt. Full C: 3.8 (5.1)] 0.4 (0.536) 60,000 (2,362) @ 0.7G Acceleration 1-60,000 (0.04-2,362) 3,080 x 5,670 (121.26 x 223.22) 23,000 (50,600) +/-0.004 (0.000160) Full Stroke {JIS Method} +/-0.0015 (+/-0.000059) {JIS Method}
40 [opt. 60, 100, 150, 200, 240, 320, 400] Multi-Magazine Random {Fixed Type with 100 Tools or More (Multi-Magazine) } 6.7 (8.93) / 6 x 2 (8.0 x 2) / 7.1 (95) 4.0 (5.3) [opt. Full C: 4.0 (5.3) ] 0.55 (0.75) 60,000 (2,362) @ 0.7G Acceleration 1-60,000 (0.04-2,362) 3,380 x 6,195 (133.07 x 243.90) 26,000 (57,200) +/-0.004 (0.000160) Full Stroke {JIS Method} +/-0.0015 (+/-0.000059) {JIS Method}
MOTORS FEED
6.2 (8.27) / 6.2 (8.27) / 6.2 (8.27) 2.8 (3.75) [opt. Full C: 2.8 (3.75)] 0.4 (0.536) 60,000 (2,362) 1-60,000 (0.04-2,362) 2,400 x 4,366 (94.49 x 171.89) 11,500 (25,300) +/-0.004 (0.000160) Full Stroke {JIS Method} +/-0.0015 (0.000059) {JIS Method}
SIZE
FEED
ACC
* Spindle selections 8k HA, 15k HA, 20k HA, 25k HA, 35k HA, 6k HB, 12k HB are available on all 500 and 600 series machines.
MASTER OF MULTI-TASKING
9-Axis machining brings maximum productivity to the shop floor
Productivity is born when multiple tasks can be accomplished without interruption. Machining oil tool parts to completion without changing setups means less WIP, better quality, more controlled dimensional relationships and fewer setups with less dependence upon manpower. High-level multi-tasking engages more modes of machining and as many axes as possible to deliver the best result most efficiently. Okumas 9-Axis MacTurn machines bring high-level multi-tasking to your shop floor, enabling significant productivity gains, offering front to back or lathe to milling operations on a single machine. Only a mechanically sound machine with a precision-engineered control can realize the goal of single chuck part machining. Multi-tasking becomes a working reality because of the Okuma control and programming capability. The Macturn control is designed from the ground up for 9-axis machining, not just adapted from some other multi-tasking software. This kind of originality allows you to do simultaneous back-side/front-side machining. The ability to move to mill/drill work seamlessly further demonstrates the superiority of the Okuma program. Perhaps most important to efficiency and productivity, The MacTurn represents the ultimate in machine tool technology true nine-axis machining, rapid tool change cycles, easy programming and a flawless machine tool. If it sounds like the MacTurn was made for your shops challenging machining applications, you are probably right it was. Versatility is important, but it absolutely cannot be born by sacrificing other elements. Machine rigidity, solid part retention and a flawless tool changer remain standard features of every Okuma. Nine-axis machining cannot be accomplished without the fundamentals in place our engineering approach, One Source, ensures that solid foundation for the MacTurn and every other Okuma machine. Processing a rock bit on a MacTurn delivers not only complete turning, but also reduced cycle time. This efficiency is created by machining the front side of Part 1 (Left Spindle) while simultaneously turning the back side of Part 2 (Right Spindle). Once the Lathe/Turning is complete, the Mill/Drill work begins. drilling can be accomplished at any angle without complex fixtures or table on table setups. Simply, put, the MacTurn achieves where others merely struggle.
MACTURN250/350/550
9-AXIS
Lower Turret
Milling function on lower turret Highly efficient simultaneous 4-axis machining
Spindle Capabilities
1 and full B-axis H1 turret for slope work Y-axis travel: 250: 160mm (6.30"), 350: 190mm (7.46"), 550: 250mm (9.84")
SPECIFICATIONS
250-W 2S
1000 Upper Saddle
350-W 2S
1500 Upper Saddle 530 (20.87) XA: 550 (21.65)
250-W 2S 350-W 2S
1000 Lower Saddle ---1500 Lower Saddle ----
550-W 2S
2000 Upper Saddle 720 (28.34) XA: 720 (28.34) 2,505 (98.62) 3,505 (137.99)
0 position: 610 [+585 / -25]
(24.01 [ +23.03 / -.98])
60 slant bed:
-Rigid and stable construction
Swing Over Bed mm (in) mm (in) mm (in) mm (in) mm (in) mm (in) deg deg sec/deg inch
H1 Turret:
-Built-in spindle 6,000 min-1 -Milling spindle 7.5/5.5/3.7 kW
ZB: 1,155 (45.47) ZB: 1,670 (65.75) 2,215 (87.20) 3,215 (126.57) ---------VDI40, NC Servo, Non-Lift Radial Pocket 0.25 / 180 (Station 0.4 sec) VDI40 ------0.25 X: 30 (1,181) Z: 40 (1,575) ------250 [9.84]
360 Rotary AxisControl Angle 0.001 210 (-15 ~ +195), 1 step [opt. 0.001 Step / opt .001 Contouring]
2,100 (82.67) ------------0.25 / 180 (Station 0.4 sec) VDI40 ---------X: 30 (1,181) Z: 40 (1,575) ------------------2SW (61,600)
Right Spindle Std.
Y Travel B-Axis Turret Type Index Time Tooling Spec Tool Shank Type Magazine Capacity Tool Changing Time Rapid Traverse Rapid Traverse Min / Max Feedrate Servo Power Effective Thrust Quill Type Machine Height
160 [+80 / -80] (6.30 [+3.15/-3.15]) 190 [+95 / -95] (7.48 [+3.74/-3.74]) 360 Rotary Axis-Control Angle 0.001 210 (-15 ~ +195), 1 Step [opt. 0.001 Step] H1 ATC-Integral B-Axis 1 0.7 / 90 HSK-A63 (O.D. 1"sq, I.D. 1.5) HSK-A63 [Opt: CAPTO-C6, KM-63] 44 [Opt: 80, 120, 180] ---HSK-A63 (O.D. 1"sq, I.D. 1.5) HSK-A63 [Opt: CAPTO-C6, KM63, CAT40] 44 [Opt: 80, 120 Max] T-T: 3.0 / C-C: 5.0
TURRET
H1 ATC-Integral B-Axis 1 ------CAT50 [Opt: KM-100, HSK-A100] All Fixed Type: 32 [Opt: 50, 80, 120, 180] ---X: 30 (1,181) Y: 26 (1,023) Z: 40 (1,575) W: 40 (1,575)
FEEDRATE
-High-speed axis feed by linear roller guide (X:30, Y:26, Z:40 m/min C:200 min-1)
ATC
Guideway:
sec m/min (ipm) m/min (ipm) mm (in) kW (hp) kgf (lbf) mm (in) kg (lbs) min -1 mm (in) kW (hp) mm (in) deg
X: 30 (1,181) Y: 26 (1,023) Z: 40 (1,575) W: 40 (1,575) B: 30 (1,180) C: 200 rpm X, Z: 0.001-1,000.00 (0.000040-39.3700) XA: (8) Y: (4) ZA: (8) W: (5.3) B: (3.7) ZA: 4,387 (987) Dead Quill MT#5 [opt. Live Quill MT4] 2,900 (114.17) 3,820 x 2,540 (150.4 x 100) Mac250 & 350
Left Spindle Std.
XA: (8.0) Y: (4.0) ZA: (8.0) B: 3.7 W: (8) XB: (5.3) ZB: (5.3) XB: (5.3) ZB: (8.0) ZA: 4,387 (987) Live Quill MT4 2,950 (116.14) 4,560 x 2,640 (179.5 x 103.5) Mac250 ZB: 4,736 (1,066) ---------350 2S-W: (30,140)
250 Rt Spndl [opt] 350 Rt Spndl [opt] 250 Rt Spndl [opt] 350 Rt Spndl Std.
----
ZA: 8,090 (1,820) Live Quill MT5 3,105 (122.24) (242.1 x 121.0) (281.5 x 121.5) 2SW (61,600)
Left Spindle Std.
SIZE
Floor Space WxD (Std ATC) mm (in) Net Weight (Std ATC) Spindle Speed Spindle Nose Type Spindle Bore Std. Power 3-Jaw Hyd. Chuck Draw Tube Assy I.D. C-Axis
2S-C: 11,500 (25,300) 2S-W: 12,545 (27,600) 50 1S-C (25,140) 350 1S-W(26,140) 350 2S-C: (27,940)
Right Spindle Std.
Mac 550
Mac 550
45-6,000 JIS 140 flat 43 (1.69) 11 / 7.5 (15 / 10) 6 Hollow-Incl 32.5 (1.28) 360 x 0.001
SPINDLES
AN INDUSTRY FIRST
LOC650
Heavy material removal during OD cutting and ID boring 4-axis simultaneous high torque cutting 1,000 psi high pressure coolant for chip control and thru-spindle chip evacuation
V80R
Finish profile and threading 1,500 psi high pressure coolant for chip control and evacuation Capable of large, heavy-duty chucks for robust turning (850 mm air chuck shown)
SPECIFICATIONS
V80R
mm (in) mm (in) mm (in) mm (in) mm (in) mm (in) mm (in) min-1 min-1 1,100 (43.3) 800 (31.5) 1,000 (39.4) 840 (33.1) 1,150 (45.3) A2-11 110 (4.3) 200 (7.8) 13~1,250 10~180, 12~530, 15~340, 20~1,000 Stepless V12 + V12 mm (in) mm (in) mm (in) mm (in) m/min (ipm) m/min (ipm) 32 (1.25) 40 (1.5), 50 (2.0), 63 (2.5) 465 (18.5) 840 (33.0) 16 (630) 16 (630) 0-200% (15 Step) 22 / 30 (30 / 40) 37 / 45 (50 / 60) 95 800 (211.3) 4,500 x 2,755 (177.2 x 108.5) 4,065 (160.2) 22,000 (48,400)
Max Swing on the Spindle Max Turning Length Spindle Nose Height from Floor Spindle Nose Type Spindle Bore Diameter Spindle Front Bearing Diameter Spindle Speed Standard Option
Okuma LOC650
Turret Type Standard Tool Size Boring Bar Diameter Axis Travel X Z X Z
AXIS FEED
ELECTRIC
Overall Power Requirement Coolant Capacity Floor Space Requirement Overall Machine Height Machine Weight
SIZE
MU-400V/500V
5-AXIS
ABUNDANT POWER
SPECIFICATIONS
MU-400V
mm (in) mm (in) mm (in) deg deg mm (in) kg (lbs) min-1 mm (in) mm (in) deg/min deg/min mm/min no of tools mm (in) mm (in) mm (in) kg (lbs) sec kW (hp) mm (in) mm x mm
(in x in)
MU-500V
1,250 (49.21) 660 (25.98) 540 (21.26) +20~-100 360 500 (19.96) 500 (1,100)
X Axis (Ram Saddle Horizontal) Y Axis (Table Front/Back) Z Axis (Spindle Vertical) A Axis C Axis Table Dimensions Maximum Load Capacity Spindle Speed Tapered Bore Rapid Traverse (X-Y)
FEEDRATES
762 (30.00) 460 (18.11) 460 (18.11) +20 110 360 400 (15.75) 300 (660) 8,000 7 / 24 Taper No. 40 15,000 NT40 [HSK-A63] 40,000 (1,575) 32,000 (1,260) 14,400 18,000 32 (1.26) MAS BT40 [opt HSK] 20 [opt. 32, 48, 105] 90 (3.54) 125 (4.92) 240 (9.45) 8 (18) 1.2 11 / 7.5 (15 / 10) 30 (24) 2,950 (116) 2,160 x 2,715 (85 x 107) 7,700 (16,940) 20 (15) 15 (20) 11/7.5 (15/10) 25,000 HSK-A63 35,000 HSK-F63 8,000 7/24 Taper No. 40
-Standard: 8,000 min -Wide range: 15,000 min-1 -High speed: 25,000 min-1 -High speed: 35,000 min-1
-1
SPINDLE
TABLE
TRAVELS
15,000 HSK-A63 40,000 (1,575) 32,000 (1,260) 18,000 18,000 32 (1.26) MAS BT40 [opt HSK] 20 [opt. 32, 48] 90 (3.54) 125 (4.92) 400 (15.75) 8 (18) ----22/18.5 (30/25) 3,541 (139) 2,940 x 3,360 (116 x 132) 12,000 (26,400)
Rapid Traverse (Z) Rapid Traverse (A) Rapid Traverse (C) Cutting Feedrate (X-Y-Z) Tool Shank Tool Magazine Capacity Max Tool Diameter (w/ Adjacent Tools)
Max Tool Diameter (w/o Adjacent Tools) Max Tool Length Max Tool Mass Tool Change Time Spindle Drive (10 min/cont) Height Floor Space (WxD) Weight
MACHINE SIZE
kg (lbs)
1
AUTOMATIC TOOL CHANGER(ATC)
The Okuma ATC exchanges tools within the spindle in less than 2 seconds. Our strength of material and design have created an ATC system unparalleled in its ability to decrease downtime and increase productivity.
2
MOTOR/DRIVE/ENCODER
Okuma designs and builds all the electronic drive boards, electric motors, and absolute encoder systems that provide feedback to the Okuma OSP control. Sophisticated communication within the system allows our machines to deliver some of the highest metal removal rates alongside positioning repeatability in the single-digit micrometer range.
3
BASE CASTING
Strength equals stability equals dependability equals value. Okumas thick web-cast iron base provides the strongest foundation upon which to build a machine center. Our hand-scraped bases perfectly match each model, allowing Okuma machines to absorb the toughest horsepower cuts with the greatest accuracy.
OKUMA JAPAN
OKUMA AMERICA
4
THINC-OSP CONTROL
Okuma Sampling Path (OSP) Control technology was founded under a design plan of simplicity. The blend of electrical and systems engineering give the controls a full range of power, heightened accuracy and ease of operation. With the OSP Control, data can quickly turn from a CAD source into finished parts at the least cost per component.
5
TURRET
Each Okuma turret is created to match its specific machine. It is purposefully designed to capitalize on available horsepower and efficiently remove material without sacrificing accuracy. The durability of our turrets greatly increases the strength of the cutting process.
6
SPINDLE
One of the most critical elements of the machine, the spindle illustrates our innovative design approach. By incorporating the drive motor with the spindle, and taking into account rigidity, lubrication and power, Okuma has created a spindle that is both powerful and stable. Our spindles ensure consistently accurate finished parts and predictable productivity for years to come.
7
DISTRIBUTOR NETWORK
Okuma has spent decades building strong relationships with our network of distributor partners. With 44 well-respected distribution partners located throughout North and South America, Okuma offers you a one-stop resource for all things Okuma sales, service, training, and more. More than 477 service professionals, from sales representatives to technicians, are available to work with you to design the technology solutions that address your core business needs. Our seven Okuma technology centers serve as both product showrooms and innovation testing ground. Choose Okuma and youll soon realize what the others are missing. Service, technology, quality engineered to exceed expectations.
OKUMA EUROPE
OKUMA CHINA
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