COMPANY PROFILE
HERO CYCLES LTD. HERO HONDA LTD. MUNJAL SHOWA MUNJAL CASTINGS MUNJAL AUTO ROCKMAN CYCLE MAJESTIC AUTO HERO CYCLES - C.RD HERO MOTORS SUNBEAM CASTING
BICYCLE MOTOR BIKE SHOCK ABSORVERS NON FERROUS CASTINGS AUTO PARTS AUTO & BICYCLES CHAIN MOPED CR STEEL STRIPS HERO PUCH NON FERROUS CASTINGS
PRODUCT
STEEL STRIPS 0.15 - 5.0 MM 20 - 760 MM D/DD/EDD/IF/MC-11/12/HC BRIGHT/DULL COIL/SHEET 150-12000 KGS
LIST OF SEGMENT
BICYCLE INDUSTRIES AUTOMOTIVE INDUSTRIES ELECTRICAL INDUSTRIES CONTAINER INDUSTRIES WHITE GOODS INDUSTRIES TRACTOR INDUSTRIES PICTURE TUBES COSMETIC ITEMS
UTILITIES
19228.23 KW 12500KVA
H.R.SLITTER
TO CUT THE WIDE COIL INTO NARROW COILAS PER THE REQUIREMENT OF COLD ROLLING MILL TO CONTROL THE O.D. OF THE COIL AS PER THE REQUIREMENT OF MILL IN CASE OF SINGLE SLIT TO REMOVE THE CRACKED / DAMAGE EDGE
H.R.SLITTER
PINCH ROLLER FLATTNER ROLLER DEFLECTORS
RECOILER
DIRECTION OF OPERATION
PICKLING MACHINE
PICKLING IS THE PROCESS OF MILL SCALE REMOVAL WITH THE HELP OF ACID H2SO4 , HCL , HF , HNO3 HCL IS USED FOR THE PICKLING OF CARBON STEEL HCL PICKLING PROVIDES SMUT FREE SURFACE SUITABLE FOR COLD ROLLING , ELECTROPLATING , ETC
PICKLING
PINCH ROLLER BREAKER UNIT STRIP DRYER SHEAR UNIT ACID TANKS FLATTNER ROLLER
RECOILER
ROLLING
COLD ROLLING IS THE PROCESS OF THICKNESS REDUCTION WITH THE HELP OF ROLLS AT ROOM TEMP
HEAT IS GENERATED IN THE PROCESS OF COLD ROLLING HENCE FOR THE COOLING OF ROLLS AND STRIP COOLANT IS USED
Cont....
ROLLING
THE PURPOSE OF COOLANT IS ALSO TO IMPART ANTI RUSTING PROPERTIES TO THE SHEET AND THE ROLLED ROLLING LEADS TO INCREASE OF THE STRIP HARDNESS SURFACE FINISH IMPROVES AND GAUGE VARIATION BECOME UNIFORM
4HI MILL
BACKUP ROLLS STRIP
NG
NG
6HI MILL
BACKUP ROLLS I.M.R.
NG
NG
W.R.
E.T.R P.O.R
D.T.R.
SKINPASS: IT HELPS IN IMPARTING FLLATNESS TO THE COIL DECREASE HARDNESS OF COIL. REMOVES WRINKLES OF COIL REMOVES STRESSES FROM WITHIN THE COIL.
2HI MILL
COIL STRIP
SHEAR UNIT
RECOILER
ANNEALING
Cold rolling of strip is a work hardening process and renders the strip hard and brittle. There are very few uses of the cold rolled strip in this condition. Annealing is a process of heating, soaking and controlled cooling of coil in a nonoxidizing atmosphere. Metallurgically, the annealing process relieves the stresses developed by Cold Rolling and renders the strip soft and restores its ductility Cont.. and formability.
TYPES OF ANNEALING
100% Hydrogen are the latest built furnaces and the strip that comes out of the furnace is extremely bright in appearance
C.R. SLITTER
C.R.S. unit (1,2,3) is employed for cutting rolled sheet to desired width & length as req. by the customer. It has a number of cutters with spacers in between them so that the desired width of sheet can be obtained. The rolled sheet is mounted on one side of the unit i.e. the uncoiler & is collected on the coiler side with the req. widths.
Cut to length unit (1,2,3) is req. for cutting the sheet to desired lengths. A cutter that works under pressure does cutting. This is a programmable m/c, which cuts the sheet when it reaches the desired length with pressure. Pressure application capacity is 0-7 Kg/cm^2. Pressure applied is hydraulically controlled. The maximum length cut is 2500mm. The capacity of the machine is 62 Tones / Shift
PRODUCT SPECIFICATIONS
IS 513 IS 7226 JIS 1641 JIS 3141 DIN 1623 BS 1449 AS PER CUSTOMERS SPECIFICATIONS
Al% -------------
Stand. JIS-3141
Mechanical properties Hard (RB) ECV UTS YS 65 max. As 28 min. ---------per 28 min. ---------chart 28 min. -----
Al% -------------
Stand. IS-513
Mechanical properties Hard (RB) ECV UTS YS Elong. 65 max. As 27-41 28 max.28 min. 57 max. per 27-37 25 max.32 min. 50 max. chart 27-35 22 max.36 min.
Al% -------------
Stand. BS-1449
Mechanical properties Hard (RB) ECV UTS YS Elong. 65 max. As 28 min. 14 min. 34 min. 62 max. per 28 min. 14 min. 36 min. 55 max. chart 28 min. 14 min. 38 min.
Al% -------------
Stand.
Mechanical properties Hard (RB) ECV UTS YS Elong. 65 max. As 27-41 28 max.28 min. 57 max. per 27-37 25 max.32 min. 50 max. chart 27-35 21 max.38 min.
Al% -----------------
Stand. IS-7226
Grade Equiv. Grade C40 MC-11 C55 MC-12 C70 C80 HC-14
Mechanical properties Hard (RB) ECV UTS YS 83 max. ------------85 max. ------------88 max. ------------92 max. -------------
Elong. -----------------
Stand.
Grade Equiv. Chemical composition Grade C% Mn% Si% S% P% IF 0.01 max. 0.20 max. ----- 0.02 max. 0.02 max.
Al% -----
Stand.
Grade Equiv. Mechanical properties Grade Hard (RB) ECV UTS YS Elong. IF 50 max. ----25-30 15 - 20 44 min.
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