Vishakha Chopra
SPREADING
SPREADING
Spreading is the process of unwinding large rolls of fabric onto long, wide tables in preparation for cutting each piece of a garment, for bulk production. Objective: To place the number of plies of fabric that the production planning process has dictated, to the length of the marker plan, in the colors required, correctly aligned as to length and width, and without tension. Spreading can be done: (i) Mechanically (ii) Manually
TENSIONING MECHANISM
Tensioning involves synchronizing the rate of spreading with the rate fabric is unrolled. A positive feed system utilizes a covered roller that is driven and timed to the movement of the machine. It prevents the momentum of a large roll from continuing to unwind when the machine slows down or stops.
POSITIONING DEVICES
Positioning devices control fabric placement during spreading. These devices improve the quality of a spread. Electronic edge sensors monitor selvages as fabric is spread. A deviation from the proposed alignment triggers a motor that shifts the roll to the correct position.
Manual Spreading
One operator at each side of table. Fabric package supported on frame. Operator aligns the plies manually Ply cut with hand shears, circular knife etc. Ideal for small-scale production
eading machine that is width size adjustable. Has manual edge control.
automatic Turntable
The most common has all the features of the automatic rolling rack, may use either catchers or a cut-off knife mechanism, and is self powered. This machine still requires the spreader to manually rotate the fabric turntable rack when spreading F/F modes of spreading. And other is The FULLY automatic turntable spreader is also capable of rotating the fabric as well.
Newest advances in spreading systems Use of automatic sensors to identify damages in the fabric. Mounted with a sensor that detects the tape as it passes through the electric edge control eye. The sensor stops the spreading machine permitting the spreader to locate the damage and remove it during the spreading process. Very much useful in face to face spreading. Permits higher spreading speeds at the same time.
PIN TABLE
It consists of a slotted aluminum top and needlebars underneath. Standard table size is 170cm x 404cm. Height of needle is up to 10cm. Each needle-bar has pins positioned inside the slots of the table top. The needle-bars can be moved freely along the length of the table, i.e. they can be positioned exactly according to the matching conditions of the marker.
PIN TABLE
The height of the pins can be adjusted with the turn of a hand-wheel. So the spreading and pinning is convenient, fast, and avoids tension in the lay package. Each pin can be individually locked down, i.e. only the needed quantity of pins have to be used. Each pin has a rounded top, which avoids damages to the fabric.
CONVEYORIZED TABLE
The combination between conveyorized tables and automatic cutter provides the ideal solution for a fast and tension-free movement of the fabric lays from the spreading area to the cutting one.
CONVEYORIZED TABLE
Being built on the same sturdy construction of the basic spreading table, it has all its features. Table top is made with a PVC band with a textile internal structure, and is placed over a 3cm MDF plane. The conveyorized spreading table speed can be synchronized to the cutter or between two conveyor tables mounted on line. Each section is equipped with a motorization kit. The automatic or semi-automatic forward or reverse belt progress is activated by a simple control panel.