STRESS:- Stress of a material is the internal resistance per unit area to the deformation caused by applied load. STRAIN:- Strain is unit deformation under applied load.
From Figure: O A represents the stress is directly proportional to strain, and point A is known Proportional Limit. Point B represents Elastic Limit beyond which the material will not return to its original shape when unloaded but will retain a permanent deformation called permanent set. Point C is called Yield Point and is the point at which there is an appreciable elongation or yielding of the material without any corresponding increases of load. Point D is ultimate stress or Ultimate Strength of material. Point E is the stress at failure known as Rupture Strength.
CLASSCIFICATION OF LOADS ? 1.Primary loads: These are loads due to forces on piping. These can be divided into two categories based on the duration of loading. - Sustained loads These loads are expected to be present through out the plant operation. e.g.. Pressure, Weight, Spring hanger pre load, Applied forces. - Occasional loads. These loads are present at infrequent intervals during plant operation. e.g.. Earthquake, Wind, etc. 2.Secondary loads (Expansion loads): These are loads due to displacements of piping. e.g. .Thermal Expansion and equipment settlement.
tm = PDO/2(SE+PY)
C= C1+C2 C1-Corrosion allowance C2-Depth of Thread (Used only upto1 1/2NB) f = Fabrication Tolerance of 12.5% (i.e. 0.125) Where,
<= Sh
Sustained Stress (psi) intensification factor Resultant Moment due to sustained loads (in-lb) (Mx2+ My2+ Mz2)1/2 Basic allowable material stress at operating Temerature
Note :- The thickness of the pipe used in calculating SL shall be the Nominal thickness minus Mechanical, Corrosion, and Erosion allowance.
ii , io Mi , Mo
= inplane, outplane intensification factors = inplane , outplane bending moment due to sustained loads.
Wind loading
Wind loading is caused by loss of momentum of the wind striking the projected area of the piping system. The static linear force per foot generated by steady state, constant speed wind load can be calculated as: f = Peq* S*D sin(a) f = wind force per unit length ( Ib/ft.) Peq = equivqlent wind pressure (psi) =V2/ 2g * density of the Air (0.0748 Ib/ft3 at 29.92 in Hg and 70 F temp.) V = design velocity of wind ( usually the 100 year maximum wind speed), ft./sec
Wind loading
g= gravitational constant , 32.2 ft/sec2 S = Shape factor (drag coefficient), based on Reynolds no. of the wind and shape of structure; this typically varies between 0.5 to 0.7. D= Pipe outside Diameter ( including insulation), ft a= angle of rotation between pipe and wind; 00 represent the pipe axis parallel to wind direction since this represent the force associated with steady state air flow of air, the calculated value is often increased by gusting factor in the range of 1.0 to 1.3 to account for dynamic effect.
Earthquake loading
Where S occ = Occasional Stress (psi) MB = Resultant Moment due to occasional loads (in-lb) = (Mx2+ My2+ Mz2)1/2 K = Occasional load Factor = 1.15 for occasional load acting no more than 8hrs. at one time and no more than 800 hrs. /year = 1.2 for occasional load acting no more than 1 hr. at one time and no more than 80 hrs. /year
Stresses Due to Occasional loads. As per B31.3 The sum of the longitudinal stresses due to pressure, weight and other sustained loads and of stresses produced By Occasional loads such as Earthquake or Wind shall not exceed 1.33Sh. SOL+SL<=1.33 Sh Where, SOL- Occasional load stresses. SL- Sustained stress. Sh-Basic allowable stress at maximum Metal temp.
Secondary Loads (Expansion Loads):The displacement stress range SE shall not exceed SA (Allowable Displacement stress Range) SE < SA = f(1.25 Sc +1.25 Sh - SL) As per B31.1 SE= i Mc/ Z SE MC = Expansion Stress range (psi) = Resultant Moment due to expansion loads (in-lb) = (Mx2+ My2+ Mz2)1/2
As per B 31.3 SE = (Sb2 + 4St2) Sb = Resultant Bending Stress,psi = [(IiMi)2 + (IoMo)2]1/2 / Z Where; Mi = in-plane bending moment, in.lb Mo = out-plane bending moment, in.lb Ii = in- plane stress intensification factor obtained from appendix of B31.3 Io = out- plane stress intensification factor obtained from appendix of B31.3 St = Torsional stress ,psi = Mt / (2Z) Mt = Torsional moment, in.lb
EXCEPTION
All piping system require a stress analysis with the Exception of Following 1.Those are duplicates of successfully operating installations. 2.Those are judged adequately by comparison with previously analyzed system. 3.System of uniform size that have No more than two anchor points, No intermediate restrains and fall within the limitation of the Equation
Dy/(L-U)2 K1
Where, D-Outside diameter of pipe, in y-Resultant total displacement Strain L-developed length of pipe between Anchor,ft U-anchor distance i.e straight line between Anchor,ft K1-0.03
PIPE EXPANSION
FLEXIBILITY
Review of Expansion
Strain (Stretching)
Youngs Modules
PROBLEMS
Question :-
THANKS